JP6914357B2 - 共焼結された多層構造を有するヒータ - Google Patents
共焼結された多層構造を有するヒータ Download PDFInfo
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- JP6914357B2 JP6914357B2 JP2019556206A JP2019556206A JP6914357B2 JP 6914357 B2 JP6914357 B2 JP 6914357B2 JP 2019556206 A JP2019556206 A JP 2019556206A JP 2019556206 A JP2019556206 A JP 2019556206A JP 6914357 B2 JP6914357 B2 JP 6914357B2
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- 239000000758 substrate Substances 0.000 claims description 76
- 238000010438 heat treatment Methods 0.000 claims description 44
- 238000000034 method Methods 0.000 claims description 34
- 239000000443 aerosol Substances 0.000 claims description 22
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 12
- 238000002485 combustion reaction Methods 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 238000007650 screen-printing Methods 0.000 claims description 8
- 238000005245 sintering Methods 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 4
- 238000010345 tape casting Methods 0.000 claims description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 3
- 229910052758 niobium Inorganic materials 0.000 claims description 3
- 239000010955 niobium Substances 0.000 claims description 3
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims description 3
- 229910052760 oxygen Inorganic materials 0.000 claims description 3
- 239000001301 oxygen Substances 0.000 claims description 3
- 229910052715 tantalum Inorganic materials 0.000 claims description 3
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims description 3
- 229910010293 ceramic material Inorganic materials 0.000 claims 2
- 229910018404 Al2 O3 Inorganic materials 0.000 claims 1
- 238000003825 pressing Methods 0.000 claims 1
- 239000004020 conductor Substances 0.000 description 10
- 239000000919 ceramic Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 8
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000011230 binding agent Substances 0.000 description 4
- 239000011195 cermet Substances 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 229910002076 stabilized zirconia Inorganic materials 0.000 description 3
- 241000208125 Nicotiana Species 0.000 description 2
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910001233 yttria-stabilized zirconia Inorganic materials 0.000 description 2
- SNICXCGAKADSCV-JTQLQIEISA-N (-)-Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- RKTYLMNFRDHKIL-UHFFFAOYSA-N copper;5,10,15,20-tetraphenylporphyrin-22,24-diide Chemical compound [Cu+2].C1=CC(C(=C2C=CC([N-]2)=C(C=2C=CC=CC=2)C=2C=CC(N=2)=C(C=2C=CC=CC=2)C2=CC=C3[N-]2)C=2C=CC=CC=2)=NC1=C3C1=CC=CC=C1 RKTYLMNFRDHKIL-UHFFFAOYSA-N 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- -1 gaseous Substances 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- CJNBYAVZURUTKZ-UHFFFAOYSA-N hafnium(IV) oxide Inorganic materials O=[Hf]=O CJNBYAVZURUTKZ-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 229960002715 nicotine Drugs 0.000 description 1
- SNICXCGAKADSCV-UHFFFAOYSA-N nicotine Natural products CN1CCCC1C1=CC=CN=C1 SNICXCGAKADSCV-UHFFFAOYSA-N 0.000 description 1
- 239000006259 organic additive Substances 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 125000005498 phthalate group Chemical class 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229910052706 scandium Inorganic materials 0.000 description 1
- SIXSYDAISGFNSX-UHFFFAOYSA-N scandium atom Chemical compound [Sc] SIXSYDAISGFNSX-UHFFFAOYSA-N 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
Images
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B18/00—Layered products essentially comprising ceramics, e.g. refractory products
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/10—Chemical features of tobacco products or tobacco substitutes
- A24B15/16—Chemical features of tobacco products or tobacco substitutes of tobacco substitutes
- A24B15/167—Chemical features of tobacco products or tobacco substitutes of tobacco substitutes in liquid or vaporisable form, e.g. liquid compositions for electronic cigarettes
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/10—Devices using liquid inhalable precursors
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/20—Devices using solid inhalable precursors
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
- A24F40/465—Shape or structure of electric heating means specially adapted for induction heating
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/50—Control or monitoring
- A24F40/51—Arrangement of sensors
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
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- A24F40/57—Temperature control
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- A—HUMAN NECESSITIES
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- A61M11/00—Sprayers or atomisers specially adapted for therapeutic purposes
- A61M11/04—Sprayers or atomisers specially adapted for therapeutic purposes operated by the vapour pressure of the liquid to be sprayed or atomised
- A61M11/041—Sprayers or atomisers specially adapted for therapeutic purposes operated by the vapour pressure of the liquid to be sprayed or atomised using heaters
- A61M11/042—Sprayers or atomisers specially adapted for therapeutic purposes operated by the vapour pressure of the liquid to be sprayed or atomised using heaters electrical
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- A—HUMAN NECESSITIES
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- A61M15/06—Inhaling appliances shaped like cigars, cigarettes or pipes
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/48—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates
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- C04B37/00—Joining burned ceramic articles with other burned ceramic articles or other articles by heating
- C04B37/02—Joining burned ceramic articles with other burned ceramic articles or other articles by heating with metallic articles
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K1/00—Details of thermometers not specially adapted for particular types of thermometer
- G01K1/14—Supports; Fastening devices; Arrangements for mounting thermometers in particular locations
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
- H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
- H05B3/141—Conductive ceramics, e.g. metal oxides, metal carbides, barium titanate, ferrites, zirconia, vitrous compounds
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
- H05B3/28—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material
- H05B3/283—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material the insulating material being an inorganic material, e.g. ceramic
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M2205/00—General characteristics of the apparatus
- A61M2205/33—Controlling, regulating or measuring
- A61M2205/3368—Temperature
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M2207/00—Methods of manufacture, assembly or production
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/34—Inserts
- B32B2305/345—Heating elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B32B2305/80—Sintered
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2315/00—Other materials containing non-metallic inorganic compounds not provided for in groups B32B2311/00 - B32B2313/04
- B32B2315/02—Ceramics
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
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- C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
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- C04B2237/32—Ceramic
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- C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
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- C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
- C04B2237/30—Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
- C04B2237/40—Metallic
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- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/002—Heaters using a particular layout for the resistive material or resistive elements
- H05B2203/003—Heaters using a particular layout for the resistive material or resistive elements using serpentine layout
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/013—Heaters using resistive films or coatings
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/017—Manufacturing methods or apparatus for heaters
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- Chemical & Material Sciences (AREA)
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- Materials Engineering (AREA)
- Structural Engineering (AREA)
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- Inorganic Chemistry (AREA)
- Public Health (AREA)
- Life Sciences & Earth Sciences (AREA)
- Veterinary Medicine (AREA)
- General Health & Medical Sciences (AREA)
- Animal Behavior & Ethology (AREA)
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- Physics & Mathematics (AREA)
- Pulmonology (AREA)
- Bioinformatics & Cheminformatics (AREA)
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- General Chemical & Material Sciences (AREA)
- Resistance Heating (AREA)
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Description
少なくとも1つの第1の基板層の準備、
前記第1の基板層上への少なくとも部分的な、少なくとも1つの第1の絶縁層の配置、
前記第1の絶縁層上への少なくとも部分的な、少なくとも1つの加熱素子の配置、
前記加熱素子上への少なくとも部分的な、少なくとも1つの第2の基板層および少なくとも1つの第2の絶縁層の配置、ただし、第2の絶縁層は、少なくとも部分的に第2の基板層上に配置されており、かつ第2の絶縁層は、少なくとも部分的に加熱素子および/または第1の絶縁層と接続されているものとする、
層および加熱素子のプレス加工、ならびに
多層構造の層を共焼結させるための、プレス加工した層の燃焼
を有する。
第1の基板層上での第1の絶縁層の、および/または第2の基板層上での第2の絶縁層のスクリーン印刷および/またはテープキャスティングを有する。
粒径が50μmのPt粉末45重量%、
粒径が2μmのAl2O3粉末45重量%、および
バインダ10重量%、例えば、Zschimmer&Schwarz GmbH&Co.KG社のMETAWAX P−50または類似のバインダ。
加熱素子上への少なくとも部分的な第2の絶縁層の配置、および第2の絶縁層上への少なくとも部分的な第2の基板層の配置、または
第2の基板層上への少なくとも部分的な第2の絶縁層の配置、および加熱素子上への少なくとも部分的な第2の絶縁層の配置
を有する。
燃焼に先立つ、特に型抜きもしくはレーザカッティングプロセスによるヒータの個別化、または
層のプレス加工後であり燃焼に先立つヒータの個別化
を有する。
(i)第1の絶縁層と第1の基板層との間、および/または
(ii)第2の絶縁層と第2の基板層との間、および/または
(iii)第1の絶縁層と第2の絶縁層との間での
少なくとも1つの温度センサの配置
を有する。
第1の面と第1の面の向かい側にある第2の面とを有する少なくとも1つの加熱素子、
少なくとも1つの第1および第2の絶縁層であるが、ただし、第1の絶縁層は、少なくとも部分的に加熱素子の第1の面上に配置されており、かつ第2の絶縁層は、少なくとも部分的に加熱素子の第2の面上に配置されているものとする絶縁層、
ならびに
少なくとも1つの第1の基板層および第2の基板層であるが、ただし、第1の基板層は、少なくとも部分的に第1の絶縁層上に配置されており、かつ第2の基板層は、少なくとも部分的に第2の絶縁層上に配置されているものとする基板層
を有する、吸引性エアロゾルを供給するシステム用の、共焼結された多層構造を有するヒータを提案する。
少なくとも1つの第1の基板層の準備1010、
第1の基板層上への少なくとも部分的な、少なくとも1つの第1の絶縁層の配置1020、
第1の絶縁層上への少なくとも部分的な、少なくとも1つの加熱素子の配置1030、
加熱素子上への少なくとも部分的な、少なくとも1つの第2の基板層および少なくとも1つの第2の絶縁層の配置1040、ただし、第2の絶縁層は、少なくとも部分的に第2の基板層上に配置されており、かつ第2の絶縁層は、少なくとも部分的に加熱素子および/または第1の絶縁層と接続されているものとする、
層および加熱素子のプレス加工1050、ならびに
多層構造の層を共焼結させるための、プレス加工した層の燃焼1060
を有する。
3、3’ 基板層
5、5’ 絶縁層
7 加熱素子
9 温度センサ
1010 第1の基板層の準備
1020 第1の絶縁層の配置
1030 加熱素子の配置
1040 第2の基板層および第2の絶縁層の配置
1050 プレス加工
1060 燃焼
Claims (15)
- 次のステップ:
少なくとも1つの第1の基板層(3)の準備(1010)、
前記第1の基板層(3)上への少なくとも部分的な、少なくとも1つの第1の絶縁層(5)の配置(1020)、
前記第1の絶縁層(5)上への少なくとも部分的な、少なくとも1つの加熱素子(7)の配置(1030)、
前記加熱素子(7)上への少なくとも部分的な、少なくとも1つの第2の基板層(3’)および少なくとも1つの第2の絶縁層(5’)の配置(1040)、ただし、前記第2の絶縁層(5’)は、少なくとも部分的に前記第2の基板層(3’)の表面上に配置されており、かつ前記第2の絶縁層(5’)は、少なくとも部分的に前記加熱素子(7)および/または前記第1の絶縁層(5)と接続されているものとする、
前記層および前記加熱素子(7)のプレス加工(1050)、ならびに
多層構造の層を共焼結させるための、前記プレス加工した層の燃焼(1060)
を有し、
前記基板層が、セラミック材料を含み、かつ、
前記第1の基板層および/または前記第2の基板層の酸素伝導性が、タンタルまたはニオブの添加によって抑制される、吸引性エアロゾルを供給するシステム用の、共焼結された多層構造を有するヒータ(1)の製造方法。 - 前記第1の基板層(3)および/または前記第2の基板層(3’)が、少なくとも1つのグリーンシートを含むことを特徴とする、請求項1記載の方法。
- 前記グリーンシートが、0.25mmから0.5mmの間の範囲の厚さを有することを特徴とする、請求項2記載の方法。
- 前記第1の絶縁層(5)および/または前記第2の絶縁層(5’)が、酸化アルミニウム(Al2O3)を有することを特徴とする、請求項1から3までのいずれか1項記載の方法。
- 前記第1の絶縁層(5)および/または第2の絶縁層(5’)の配置が、
前記第1の基板層(3)上での前記第1の絶縁層(5)の、および/または前記第2の基板層(3’)の表面上での前記第2の絶縁層(5’)のスクリーン印刷および/またはテープキャスティングを有することを特徴とする、請求項1から4までのいずれか1項記載の方法。 - 前記加熱素子(7)が、少なくとも1つの抵抗素子を含むことを特徴とする、請求項1から5までのいずれか1項記載の方法。
- 前記加熱素子(7)の配置(1030)が、前記第1の絶縁層(5)上への前記抵抗素子のスクリーン印刷を有することを特徴とする、請求項6記載の方法。
- 前記第2の基板層(3’)および第2の絶縁層(5’)の配置が、
前記加熱素子(7)上への少なくとも部分的な前記第2の絶縁層(5’)の配置、および前記第2の絶縁層(5’)上への少なくとも部分的な前記第2の基板層(3’)の配置、または
前記第2の基板層(3’)上への少なくとも部分的な前記第2の絶縁層(5’)の配置、および前記加熱素子(7)上への少なくとも部分的な前記第2の絶縁層(5’)の配置
を有することを特徴とする、請求項1から7までのいずれか1項記載の方法。 - 前記プレス加工した層の燃焼(1060)が、
多層構造のプレス加工した層の、少なくとも1400℃での少なくとも36時間にわたる燃焼を有することを特徴とする、請求項1から8までのいずれか1項記載の方法。 - 前記燃焼(1060)に先立つ、ヒータ(1)の個別化、または
前記層のプレス加工(1050)後であり前記燃焼(1060)に先立つヒータ(1)の個別化
を有する、請求項1から9までのいずれか1項記載の方法。 - 前記第2の絶縁層(5’)および/または前記第2の基板層(3’)への切欠部の導入
を有する、請求項1から10までのいずれか1項記載の方法。 - 前記層のプレス加工に先立つ、
(i)前記第1の絶縁層(5)と前記第1の基板層(3)との間、および/または
(ii)前記第2の絶縁層(5’)と前記第2の基板層(3’)との間、および/または
(iii)前記第1の絶縁層(5)と前記第2の絶縁層(5’)との間での
少なくとも1つの温度センサ(9)の配置
を有する、請求項1から11までのいずれか1項記載の方法。 - 吸引性エアロゾルを供給するシステムにおける、請求項1から12までのいずれか1項記載の方法(1000)により製造されたヒータ(1)の使用。
- 請求項1から12までのいずれか1項記載の方法(1000)により製造された少なくとも1つのヒータ(1)を有する、吸引性エアロゾルを供給するシステム。
- 吸引性エアロゾルを供給するシステム用の、共焼結された多層構造を有するヒータ(1)であって、
第1の面と前記第1の面の向かい側にある第2の面とを有する少なくとも1つの加熱素子(7)、
少なくとも1つの第1および第2の絶縁層(5、5’)であるが、ただし、前記第1の絶縁層(5)は、少なくとも部分的に前記加熱素子(7)の第1の面上に配置されており、かつ前記第2の絶縁層(5’)は、少なくとも部分的に前記加熱素子(7)の第2の面上に配置されているものとする絶縁層、ならびに
少なくとも1つの第1の基板層(3)および第2の基板層(3’)であるが、ただし、前記第1の基板層(3)は、少なくとも部分的に前記第1の絶縁層(5)上に配置されており、かつ前記第2の基板層(3’)は、少なくとも部分的に前記第2の絶縁層(5’)上に配置されているものとする基板層
を有し、
前記基板層が、セラミック材料を含み、かつ、
前記第1の基板層および/または前記第2の基板層の酸素伝導性が、タンタルまたはニオブの添加によって抑制されている、ヒータ(1)。
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TW202235015A (zh) * | 2021-03-05 | 2022-09-16 | 瑞士商傑太日煙國際股份有限公司 | 用於包括固體氣溶膠產生基質的消耗品之加熱器 |
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US11673375B2 (en) | 2023-06-13 |
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KR102313260B1 (ko) | 2021-10-19 |
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