JP6843608B2 - Gear unit and cold damper - Google Patents

Gear unit and cold damper Download PDF

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JP6843608B2
JP6843608B2 JP2016240654A JP2016240654A JP6843608B2 JP 6843608 B2 JP6843608 B2 JP 6843608B2 JP 2016240654 A JP2016240654 A JP 2016240654A JP 2016240654 A JP2016240654 A JP 2016240654A JP 6843608 B2 JP6843608 B2 JP 6843608B2
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gear
support shaft
reinforcing
tooth
stopper
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JP2018025286A (en
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俊二 齋藤
俊二 齋藤
学 坂本
学 坂本
隆司 原田
隆司 原田
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Nidec Sankyo Corp
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  • Gears, Cams (AREA)
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Description

本発明は、歯車の回転角度範囲を規定する回転規制部を備えるギアユニット、およびかかるギアユニットを備える冷気ダンパに関する。 The present invention relates to a gear unit including a rotation regulating unit that defines a rotation angle range of gears, and a cold air damper including such a gear unit.

冷蔵庫の冷気通路の一部を構成する開口部をバッフルで開閉する冷気ダンパは特許文献1に記載されている。冷気ダンパは、冷気が流通する開口部を備えるフレームと、開口部を開閉するためのバッフルと、ギアユニットとを有する。ギアユニットは、バッフルを駆動する駆動機構と、駆動機構を収容するケースとを備える。駆動機構は、モータと、モータの回転をバッフルに伝達するための輪列とを備える。輪列は、モータの駆動力が伝達される駆動歯車と、駆動歯車に噛合する出力歯車を備える。駆動歯車はケースの壁面から突出する支軸に回転可能に支持されている。出力歯車にはバッフルが連結されている。バッフルは、モータの駆動により、開口部を閉じる閉位置と開口部を開く開位置の間を所定の角度範囲に渡って回転する。 Patent Document 1 describes a cold air damper that opens and closes an opening forming a part of a cold air passage of a refrigerator with a baffle. The cold air damper has a frame having an opening through which cold air flows, a baffle for opening and closing the opening, and a gear unit. The gear unit includes a drive mechanism for driving the baffle and a case for accommodating the drive mechanism. The drive mechanism includes a motor and a train wheel for transmitting the rotation of the motor to the baffle. The train wheel includes a drive gear to which the driving force of the motor is transmitted and an output gear that meshes with the drive gear. The drive gear is rotatably supported by a support shaft protruding from the wall surface of the case. A baffle is connected to the output gear. The baffle is driven by a motor to rotate over a predetermined angular range between the closed position at which the opening is closed and the open position at which the opening is opened.

特許文献1の駆動機構は、駆動歯車の回転角度範囲を規定する回転規制機構を備える。駆動機構は、かかる回転規制機構を備えることにより、バッフルが所定の角度範囲以上に回転することを防止する。回転規制機構は、駆動歯車に設けられた当接部と、ケースの壁面から突出して当接部に当接可能な回転規制部とを備える。歯車は、当接部が回転規制部に当接(衝突)することによって回転が規制される。支軸および回転規制部が突出するケースの壁面は歯車が載置される載置面である。特許文献1において、駆動歯車は欠歯歯車であり、出力歯車は扇形歯車である。 The drive mechanism of Patent Document 1 includes a rotation control mechanism that defines a rotation angle range of the drive gear. The drive mechanism is provided with such a rotation control mechanism to prevent the baffle from rotating beyond a predetermined angle range. The rotation regulation mechanism includes a contact portion provided on the drive gear and a rotation regulation portion that protrudes from the wall surface of the case and can contact the contact portion. The rotation of the gear is regulated by the contact portion contacting (collising) with the rotation restricting portion. The wall surface of the case where the support shaft and the rotation control portion project is the mounting surface on which the gears are mounted. In Patent Document 1, the drive gear is a missing tooth gear and the output gear is a fan-shaped gear.

特開2015−209967号公報Japanese Unexamined Patent Publication No. 2015-209767

特許文献1の回転規制部は、その先端部分に歯車の当接部に当接する度当たり部分を備える。従って、歯車の回転を規制する毎に歯車の当接部と回転規制部とが衝突して回転規制部の基端側(回転規制部におけるケースの壁面との境界部分)に応力が発生すると、回転規制部の基端側に亀裂などが発生する可能性がある。 The rotation restricting portion of Patent Document 1 is provided with a percussion portion that abuts on the contact portion of the gear at the tip portion thereof. Therefore, every time the rotation of the gear is regulated, the contact portion of the gear collides with the rotation regulating portion and stress is generated on the base end side of the rotation regulating portion (the boundary portion between the rotation regulating portion and the wall surface of the case). There is a possibility that cracks or the like may occur on the base end side of the rotation control part.

本発明の課題は、歯車に設けた当接部に当接して前記歯車の回転角度範囲を規定する回転規制部が破損することを防止或いは抑制できるギアユニットを提供することにある。また、このようなギアユニットを備える冷気ダンパを提供することにある。 An object of the present invention is to provide a gear unit capable of preventing or suppressing damage to a rotation restricting portion that abuts on a contact portion provided on a gear and defines a rotation angle range of the gear. Another object of the present invention is to provide a cold air damper provided with such a gear unit.

上記課題を解決するために、本発明のギアユニットは、支持部材のベース部から突出した支軸と、前記支軸によって回転可能に支持され、駆動源からの駆動力が伝達される歯車と、前記歯車が前記支軸の軸線回りを回転する角度範囲を規定する回転規制機構と、を有し、前記回転規制機構は、前記歯車において前記軸線から外周側に離間する位置に設けられた当接部と、前記当接部に前記歯車の回転方向の前方から当接可能に前記支持部材に設けられた回転規制部と、を備え、前記回転規制部は、前記ベース部から前記支軸と同一方向に突出して先端側に前記当接部が当接可能な度当たり部分を備えたストッパ部と、前記ストッパ部において前記度当たり部分より前記ベース部側の根元部分で前記軸線方向からみたときに前記ストッパ部の側壁から外側に張り出した部分からなる補強部と、備え、前記補強部の側面は、前記ベース部とは反対側の端部が前記ストッパ部の前記側壁に連続し、前記ベース部側の端部が前記ベース部に連続しており、前記補強部は、前記ベース部とは反対側の端部と前記ベース部側の端部との間に、前記軸線方向に対して直交する方向に側面を向けて前記ベース部から前記支軸と同一方向に突出した底上げ部を備えていることを特徴とする。 In order to solve the above problems, the gear unit of the present invention includes a support shaft protruding from the base portion of the support member, a gear rotatably supported by the support shaft, and a gear to which a driving force from a drive source is transmitted. The gear has a rotation regulating mechanism that defines an angle range in which the gear rotates around the axis of the support shaft, and the rotation regulating mechanism is a contact provided at a position separated from the axis on the outer peripheral side of the gear. The contact portion is provided with a rotation restricting portion provided on the support member so as to be able to contact the contact portion from the front in the rotation direction of the gear, and the rotation regulating portion is the same as the support shaft from the base portion. When viewed from the axial direction at a stopper portion that protrudes in the direction and has a perforated portion on the tip side to which the abutting portion can abut, and a root portion of the stopper portion that is closer to the base portion than the perforated portion. A reinforcing portion formed of a portion protruding outward from the side wall of the stopper portion is provided, and the side surface of the reinforcing portion has an end portion opposite to the base portion continuous with the side wall of the stopper portion, and the base. The end portion on the portion side is continuous with the base portion, and the reinforcing portion is orthogonal to the axial direction between the end portion on the side opposite to the base portion and the end portion on the base portion side. It is characterized by having a bottom raising portion protruding from the base portion in the same direction as the support shaft with the side surface facing in the direction of the gear.

本発明では、回転規制部が、ベース部から突出して先端部分に歯車の当接部に当接可能な度当たり部分を備えるストッパ部と、ストッパ部から外側に張り出す補強部とを備える。ここで、補強部は、ベース部とは反対側の端部がストッパ部の前記側壁に連続し、ベース部側の端部がベース部に連続しているので、歯車の回転を規制する毎に歯車の当接部とストッパ部の度当たり部分とが衝突してストッパ部の基端部分(根元部分)に応力が頻繁に発生する場合でも、補強部によって、回転規制部に亀裂などの破損が発生することを防止或いは抑制できる。また、補強部は、ストッパ部の根元部分に設けられているため、補強部と歯車の当接部とが干渉することがない。さらに、補強部は、ベース部とは反対側の端部とベース部側の端部との間に、軸線方向に対して直交する方向に側面を向けてベース部から支軸と同一方向に突出した底上げ部を備えている。従って、補強部をストッパ部の先端側まで設けることができるので、回転規制部が損傷することを防止できる。 In the present invention, the rotation restricting portion includes a stopper portion that protrudes from the base portion and has a perforated portion that can come into contact with the contact portion of the gear at the tip portion, and a reinforcing portion that projects outward from the stopper portion. Here, in the reinforcing portion, the end portion on the side opposite to the base portion is continuous with the side wall of the stopper portion, and the end portion on the base portion side is continuous with the base portion. Even if the contact part of the gear collides with the perforated part of the stopper part and stress is frequently generated at the base end part (root part) of the stopper part, the reinforcing part causes damage such as cracks in the rotation restricting part. It can be prevented or suppressed from occurring. Further, since the reinforcing portion is provided at the base portion of the stopper portion, the reinforcing portion and the contact portion of the gear do not interfere with each other. Further, the reinforcing portion projects from the base portion in the same direction as the support shaft with the side surface facing in a direction orthogonal to the axial direction between the end portion on the side opposite to the base portion and the end portion on the base portion side. It has a raised bottom. Therefore, since the reinforcing portion can be provided up to the tip end side of the stopper portion, it is possible to prevent the rotation restricting portion from being damaged.

本発明において、前記補強部の前記側面は、前記ベース部とは反対側の端部で凹曲面または斜面になっている態様を採用することができる。すなわち、補強部の側面は、ベース部とは反対側の端部を支軸の軸線に平行な面で切断したとき、凹状の円弧等の曲線、あるいは斜線になっている態様を採用することができる。かかる態様によれば、補強部のベース部とは反対側の端部とストッパ部の側壁との間に段部が発生しないので、段部に応力が集中し、ストッパ部が破損する等の事態が発生しにくい。 In the present invention, it is possible to adopt an aspect in which the side surface of the reinforcing portion has a concave curved surface or a slope at an end portion opposite to the base portion. That is, the side surface of the reinforcing portion may adopt a form in which a curved line such as a concave arc or a diagonal line is formed when the end portion on the opposite side of the base portion is cut along a plane parallel to the axis of the support shaft. it can. According to this aspect, since a step portion is not generated between the end portion of the reinforcing portion opposite to the base portion and the side wall of the stopper portion, stress is concentrated on the step portion and the stopper portion is damaged. Is unlikely to occur.

本発明において、前記補強部として、前記ストッパ部の前記側壁から前記軸線回りの周方向に張り出した周方向補強部を備える態様を採用することができる。歯車の当接部は周方向から度当たり部分に当接するので、ストッパ部には衝突の衝撃が周方向に加わりやすい。従って、補強部として、ストッパ部から当接部の側に向かって周方向に張り出す周方向補強部を備えれば、ストッパ部と当接部との当接の衝撃によって回転規制部が損傷することを、より抑制できる。 In the present invention, it is possible to adopt an embodiment in which the reinforcing portion includes a circumferential reinforcing portion projecting from the side wall of the stopper portion in the circumferential direction around the axis. Since the contact portion of the gear abuts on the degree hit portion from the circumferential direction, the impact of collision is likely to be applied to the stopper portion in the circumferential direction. Therefore, if the reinforcing portion is provided with a circumferential reinforcing portion that projects in the circumferential direction from the stopper portion toward the contact portion side, the rotation restricting portion is damaged by the impact of the contact between the stopper portion and the contact portion. That can be suppressed more.

この場合、前記周方向補強部は、前記ベース部とは反対側の端部が前記ストッパ部の前記側壁になめらかに連続することが望ましい。かかる態様によれば、ストッパ部と周方向補強部との境界部分に対する応力の集中を緩和できる。従って、回転規制部が損傷することを防止できる。 In this case, it is desirable that the end portion of the circumferential reinforcing portion on the side opposite to the base portion smoothly continues to the side wall of the stopper portion. According to such an aspect, the concentration of stress on the boundary portion between the stopper portion and the circumferential reinforcing portion can be relaxed. Therefore, it is possible to prevent the rotation restricting portion from being damaged.

本発明において、前記補強部として、前記ストッパ部の前記側壁から前記支軸から離間する径方向外側に張り出した径方向外側補強部を備える態様を採用することができる。歯車の当接部が度当たり部分に当接した場合には、衝突の衝撃の分力が、ストッパ部の径方向にも作用する。従って、補強部がストッパ部から径方向の外周側に張り出す径方向外側補強部を備えれば、ストッパ部と当接部との当接によって回転規制部が損傷することを抑制できる。 In the present invention, it is possible to adopt an embodiment in which the reinforcing portion includes a radial outer reinforcing portion that projects radially outward from the side wall of the stopper portion and is separated from the support shaft. When the contact portion of the gear comes into contact with the hit portion, the component force of the impact of the collision also acts in the radial direction of the stopper portion. Therefore, if the reinforcing portion is provided with a radial outer reinforcing portion that projects from the stopper portion to the outer peripheral side in the radial direction, it is possible to prevent the rotation restricting portion from being damaged by the contact between the stopper portion and the contact portion.

この場合、前記径方向外側補強部は、前記ベース部とは反対側の端部が前記ストッパ部の前記側壁になめらかに連続することが望ましい。かかる態様によれば、ストッパ部における径方向外側補強部との境界部分への応力の集中を緩和できる。従って、回転規制部が損傷することを防止できる。 In this case, it is desirable that the end portion of the radial outer reinforcing portion opposite to the base portion smoothly continues to the side wall of the stopper portion. According to such an aspect, the concentration of stress on the boundary portion between the stopper portion and the radial outer reinforcing portion can be relaxed. Therefore, it is possible to prevent the rotation restricting portion from being damaged.

本発明において、前記度当たり部分は、前記軸線周りの周方向に向いた平面であることが望ましい。このようにすれば、歯車の当接部が度当たり部分に当接したときに、歯車の回転角度範囲を正確に規定できる。 In the present invention, it is desirable that the perforated portion is a plane oriented in the circumferential direction around the axis. In this way, when the contact portion of the gear comes into contact with the hit portion, the rotation angle range of the gear can be accurately defined.

本発明において、前記ベース部は、前記支軸と同一方向に段状に突出して一部が、前記歯車が載置される載置面とされる台座部分を含み、前記支軸および前記ストッパ部は、前記台座部分から突出している態様を採用することができる。 In the present invention, the base portion includes a pedestal portion that projects stepwise in the same direction as the support shaft and is a mounting surface on which the gear is mounted, and the support shaft and the stopper portion. Can adopt a mode protruding from the pedestal portion.

この場合、前記補強部の少なくとも一部は、前記ベース部側の端部が前記ベース部のうち、前記台座部分に連続している態様を採用することができる。 In this case, at least a part of the reinforcing portion can adopt a mode in which the end portion on the base portion side is continuous with the pedestal portion of the base portion.

次に、本発明のギアユニットは、支持部材のベース部から突出した支軸と、前記支軸によって回転可能に支持され、駆動源からの駆動力が伝達される歯車と、前記歯車が前記支軸の軸線回りを回転する角度範囲を規定する回転規制機構と、を有し、前記回転規制機構は、前記歯車において前記軸線から外周側に離間する位置に設けられた当接部と、前記当接部に前記歯車の回転方向の前方から当接可能に前記支持部材に設けられた回転規制部と、を備え、前記回転規制部は、前記ベース部から前記支軸と同一方向に突出して先端側に前記当接部が当接可能な度当たり部分を備えたストッパ部と、前記ストッパ部において前記度当たり部分より前記ベース部側の根元部分で前記軸線方向からみたときに前記ストッパ部の側壁から外側に張り出した部分からなる補強部と、を備え、前記補強部の側面は、前記ベース部とは反対側の端部が前記ストッパ部の前記側壁に連続し、前記ベース部側の端部が前記ベース部に連続しており、前記補強部は、側面全体が凹曲面または斜面に形成されており、前記補強部は、前記ストッパ部から前記支軸が位置する径方向内側に張り出した径方向内側補強部を含んで前記ストッパ部の全周に形成されており、前記径方向内側補強部は、前記補強部のうち、前記径方向内側補強部以外の補強部よりの前記軸線方向における寸法が小さいことを特徴とする。かかる態様により、本発明によれば、径方向内側補強部と歯車との干渉を回避することができる。 Next, in the gear unit of the present invention, a support shaft protruding from the base portion of the support member, a gear rotatably supported by the support shaft, and a driving force from a drive source is transmitted, and the gear supports the support. It has a rotation regulating mechanism that defines an angle range for rotating around the axis of the shaft, and the rotation regulating mechanism has a contact portion provided at a position separated from the axis on the outer peripheral side of the gear, and the contact portion. The contact portion is provided with a rotation restricting portion provided on the support member so as to be able to come into contact with the gear from the front in the rotation direction of the gear, and the rotation regulating portion projects from the base portion in the same direction as the support shaft and has a tip. A stopper portion provided with a hit portion on which the contact portion can come into contact, and a side wall of the stopper portion when viewed from the axial direction at the root portion of the stopper portion on the base portion side from the hit portion. A reinforcing portion formed of a portion protruding outward from the base portion is provided, and an end portion of the side surface of the reinforcing portion opposite to the base portion is continuous with the side wall of the stopper portion, and the end portion on the base portion side is provided. Is continuous to the base portion, the entire side surface of the reinforcing portion is formed as a concave curved surface or an inclined surface, and the reinforcing portion has a diameter protruding inward in the radial direction from the stopper portion where the support shaft is located. The stopper portion is formed on the entire circumference including the directional inner reinforcing portion, and the radial inner reinforcing portion is a dimension in the axial direction of the reinforcing portion other than the radial inner reinforcing portion. Is small. According to the present invention, it is possible to avoid interference between the radial inner reinforcing portion and the gear according to such an aspect.

この場合、前記補強部は、側面全体が凹曲面になっていることにより、前記補強部の前記ベース部とは反対側の端部が前記ストッパ部の前記側壁になめらかに連続し、前記ベース部側の端部が前記ベース部になめらかに連続していることが好ましい。 In this case, since the entire side surface of the reinforcing portion is a concave curved surface, the end portion of the reinforcing portion on the side opposite to the base portion smoothly continues to the side wall of the stopper portion, and the base portion It is preferable that the end portion on the side is smoothly continuous with the base portion.

本発明において、前記軸線方向からみたとき、前記補強部の外縁は、折れ曲がった個所が曲線からなる態様を採用することができる。かかる態様によれば、補強部の特定個所への応力の集中を緩和できる。従って、回転規制部が損傷することを防止できる。 In the present invention, when viewed from the axial direction, the outer edge of the reinforcing portion may adopt a mode in which the bent portion is a curved portion. According to this aspect, the concentration of stress on the specific portion of the reinforcing portion can be relaxed. Therefore, it is possible to prevent the rotation restricting portion from being damaged.

本発明において、前記歯車は、前記支軸が挿入される筒部と、前記筒部から外周側に突出した突出部と、を備え、前記突出部の外周面には、歯部が設けられており、前記突出部の前記ベース部と対向する対向面には、前記軸線回りの周方向に延びる溝部が設けられており、前記ストッパ部は、前記補強部より先端側が前記溝部に挿入され、前記当接部は、前記溝部の内壁面のうち前記周方向の端を規定している壁面部分である態様を採用することができる。 In the present invention, the gear includes a tubular portion into which the support shaft is inserted and a protruding portion protruding from the tubular portion to the outer peripheral side, and a tooth portion is provided on the outer peripheral surface of the protruding portion. A groove portion extending in the circumferential direction around the axis is provided on the facing surface of the protruding portion facing the base portion, and the stopper portion is inserted into the groove portion at the tip end side of the reinforcing portion. As the abutting portion, it is possible to adopt an aspect in which the inner wall surface of the groove portion is a wall surface portion that defines the end in the circumferential direction.

本発明において、前記軸線方向からみたとき、前記ストッパ部は、前記支軸周りの周方向に延在している態様を採用することができる。 In the present invention, when viewed from the axial direction, the stopper portion may extend in the circumferential direction around the support shaft.

この場合、前記ストッパ部は、前記側壁のうち、前記支軸の側に位置する内周部分が前記軸線を中心とする円弧面になっている態様を採用することができる。
本発明において、前記支持部材は、前記歯車を収容するケースであり、前記ケースの底板部によって前記ベース部が構成されている態様を採用することができる。
In this case, the stopper portion may adopt a mode in which the inner peripheral portion of the side wall located on the side of the support shaft is an arc surface centered on the axis.
In the present invention, the support member is a case for accommodating the gear, and an embodiment in which the base portion is formed by the bottom plate portion of the case can be adopted.

次に、本発明のギアユニットは、支持部材のベース部から突出した支軸と、前記支軸によって回転可能に支持され、駆動源からの駆動力が伝達される歯車と、前記歯車が前記支軸の軸線回りを回転する角度範囲を規定する回転規制機構と、を有し、前記回転規制機構は、前記歯車において前記軸線から外周側に離間する位置に設けられた当接部と、前記当接部に前記歯車の回転方向の前方から当接可能に前記支持部材に設けられた回転規制部と、を備え、前記回転規制部は、前記ベース部から前記支軸と同一方向に突出して先端側に前記当接部が当接可能な度当たり部分を備えたストッパ部と、前記ストッパ部において前記度当たり部分より前記ベース部側の根元部分で前記軸線方向からみたときに前記ストッパ部の側壁から外側に張り出した部分からなる補強部と、を備え、前記補強部の側面は、前記ベース部とは反対側の端部が前記ストッパ部の前記側壁に連続し、前記ベース部側の端部が前記ベース部に連続しており、前記支持部材は、前記歯車を収容するケースであり、前記ケースの底板部によって前記ベース部が構成されており、前記駆動源として前記ケースに収容されたモータと、前記モータに電力を供給するための給電ケーブルと、前記歯車と噛み合って前記モータの駆動力を前記歯車に伝達する伝達歯車と、前記底板部から前記支軸と同一方向に突出して前記伝達歯車を回転可能に支持する伝達歯車用支軸と、を有し、前記底板部は、前記支軸と同一方向に突出して前記給電ケーブルを前記前記ケース内で案内する案内壁を備え、前記回転規制部は、前記支軸の軸線回りで前記伝達歯車用支軸と前記案内壁との間の角度範囲に設けられており、前記補強部は、前記案内壁に連続し、前記案内壁は、前記回転規制部とは反対の側に位置する案内面で前記給電ケーブルを案内することを特徴とする。Next, in the gear unit of the present invention, a support shaft protruding from the base portion of the support member, a gear rotatably supported by the support shaft, and a driving force from a drive source is transmitted, and the gear supports the support. It has a rotation regulating mechanism that defines an angle range for rotating around the axis of the shaft, and the rotation regulating mechanism has a contact portion provided at a position separated from the axis on the outer peripheral side of the gear, and the contact portion. The contact portion is provided with a rotation restricting portion provided on the support member so as to be able to come into contact with the gear from the front in the rotation direction of the gear, and the rotation regulating portion projects from the base portion in the same direction as the support shaft and has a tip. A stopper portion provided with a hit portion on which the contact portion can come into contact, and a side wall of the stopper portion when viewed from the axial direction at the root portion of the stopper portion on the base portion side from the hit portion. The side surface of the reinforcing portion includes a reinforcing portion formed of a portion protruding outward from the base portion, and an end portion on the side opposite to the base portion is continuous with the side wall of the stopper portion, and the end portion on the base portion side is provided. Is continuous with the base portion, the support member is a case for accommodating the gear, the base portion is formed by the bottom plate portion of the case, and the motor accommodated in the case as the drive source. A power supply cable for supplying power to the motor, a transmission gear that meshes with the gear and transmits the driving force of the motor to the gear, and the transmission that protrudes from the bottom plate portion in the same direction as the support shaft. A support shaft for a transmission gear that rotatably supports the gear, and the bottom plate portion includes a guide wall that projects in the same direction as the support shaft and guides the power supply cable in the case, and the rotation. The restricting portion is provided in an angular range between the transmission gear support shaft and the guide wall around the axis of the support shaft, the reinforcing portion is continuous with the guide wall, and the guide wall is connected to the guide wall. The power feeding cable is guided by a guide surface located on the side opposite to the rotation restricting portion.

本発明によれば、ケース内において、給電ケーブルを歯車等と干渉しない領域で引き回すことが容易となる。また、伝達歯車と回転規制部とを互いに干渉しない位置に配置することが容易となる。さらに、案内壁と補強部とが連続するので、案内壁の剛性が向上する。According to the present invention, it becomes easy to route the power supply cable in a region that does not interfere with gears or the like in the case. Further, it becomes easy to arrange the transmission gear and the rotation restricting portion at positions where they do not interfere with each other. Further, since the guide wall and the reinforcing portion are continuous, the rigidity of the guide wall is improved.

本発明において、前記ケースは、前記支軸および前記回転規制部も含めて樹脂による一体成型品である態様を採用することができる。かかる態様によれば、各々が別の部材とされた場合と比較して、部品点数を抑制できる。また、回転規制部(ストッパ部および補強部)が一体なので、ストッパ部と補強部との間の強度を確保しやすい。In the present invention, the case can adopt an aspect in which the case is an integrally molded product made of resin including the support shaft and the rotation restricting portion. According to such an aspect, the number of parts can be suppressed as compared with the case where each member is a separate member. Further, since the rotation regulating portion (stopper portion and reinforcing portion) is integrated, it is easy to secure the strength between the stopper portion and the reinforcing portion.

本発明に係るギアユニットは冷気ダンパに用いることができる。この場合、冷気ダンパは、開口部が形成されたフレームと、前記開口部を開閉するためのバッフルと、前記歯車と噛み合う出力歯車と、を有し、前記バッフルは、前記出力歯車に連結されており、前記モータの駆動によって前記バッフルが駆動される。かかる態様によれば、回転規制機構により、出力歯車の前段の歯車の回転角度範囲が規定される。従って、出力歯車が回転する角度範囲を精度よく規定できる。また、ギアユニットが、モータの駆動力を伝達する歯車の回転角度範囲を規定する回転規制機構を備えるので、歯車と噛合する出力歯車に連結されたバッフルの回転角度範囲を規定できる。また、回転規制機構において歯車の当接部と当接して前記歯車の回転を規制する回転規制部が補強部を備えるので、バッフルの回転角度範囲を規定する毎に歯車の当接部と回転規制部とが衝突して回転規制部の基端側に応力が発生する場合でも、回転規制部が損傷することを防止あるいは抑制できる。 The gear unit according to the present invention can be used as a cold air damper. In this case, the cold air damper has a frame having an opening, a baffle for opening and closing the opening, and an output gear that meshes with the gear, and the baffle is connected to the output gear. The baffle is driven by the drive of the motor. According to this aspect, the rotation regulation mechanism defines the rotation angle range of the gear in the front stage of the output gear. Therefore, the angle range in which the output gear rotates can be accurately defined. Further, since the gear unit includes a rotation regulation mechanism that defines the rotation angle range of the gear that transmits the driving force of the motor, the rotation angle range of the baffle connected to the output gear that meshes with the gear can be specified. Further, in the rotation regulation mechanism, the rotation regulation portion that contacts the contact portion of the gear and regulates the rotation of the gear is provided with a reinforcing portion, so that the contact portion of the gear and the rotation regulation are regulated every time the rotation angle range of the baffle is specified. Even when a stress is generated on the base end side of the rotation restricting portion due to a collision with the portion, it is possible to prevent or suppress damage to the rotation regulating portion.

本発明において、前記歯車は、軸線方向の異なる位置に、前記第2の歯車が噛合する第1歯部を有する平歯車と、前記出力歯車が噛合する第2歯部を有する欠歯歯車と、を同軸に備える複合歯車であり、前記出力歯車は、扇形歯車であり、前記欠歯歯車は、その第2歯部に周方向で隣り合う位置に前記第2歯部の歯先円よりも外周側で前記歯先円に沿って湾曲する外周面を備える外周部を備え、前記外周部は、前記軸線方向の長さが前記第2歯部の歯幅よりも短く、前記軸線方向における前記第2歯部の途中の位置に前記軸線方向の一方側を向く端面を備え、前記扇形歯車は、前記外周面に対向する部分が切り欠かれており前記端面における前記軸線方向の一方側で前記歯先円の内周側に進入可能な第1歯と、前記第1歯の隣に位置して前記第1歯が前記歯先円の内周側に進入したときに前記外周面に当接可能な第2歯と、を備え、前記バッフルが前記開口部を閉じる閉位置に配置されたときに、前記第1歯が前記端面における前記軸線方向の一方側で前記歯先円の内周側に進入し前記第2歯が前記外周面に当接して前記扇形歯車が前記バッフルを開く方向に回転することが阻止されることが望ましい。このようにすれば、閉位置に配置されたバッフルが、動いてしまうことを防止できる。 In the present invention, the gear includes a spur gear having a first tooth portion with which the second gear meshes and a missing tooth gear having a second tooth portion with which the output gear meshes at different positions in the axial direction. The output gear is a fan-shaped gear, and the missing tooth gear is located adjacent to the second tooth portion in the circumferential direction on the outer periphery of the tip circle of the second tooth portion. The outer peripheral portion includes an outer peripheral portion having an outer peripheral surface curved along the tip circle on the side, and the outer peripheral portion has a length in the axial direction shorter than the tooth width of the second tooth portion, and the outer peripheral portion has the first in the axial direction. The fan-shaped gear is provided with an end face facing one side in the axial direction at a position in the middle of the two tooth portions, and the portion of the fan-shaped gear facing the outer peripheral surface is cut out so that the tooth is on one side in the axial direction on the end face. The first tooth that can enter the inner peripheral side of the tip circle and the first tooth that is located next to the first tooth and can come into contact with the outer peripheral surface when the first tooth enters the inner peripheral side of the tip circle. When the baffle is arranged in a closed position to close the opening, the first tooth is on one side of the end face in the axial direction and on the inner peripheral side of the tip circle. It is desirable that the second tooth enters and abuts on the outer peripheral surface to prevent the fan-shaped gear from rotating in the direction of opening the baffle. In this way, it is possible to prevent the baffle arranged in the closed position from moving.

この場合において、前記バッフルは、前記開口部を封鎖する弾性部材を備え、前記弾性部材は、前記バッフルが前記閉位置に配置されたときに、前記フレームにおける前記開口部の開口縁に当接して弾性変形することが望ましい。このようにすれば、バッフルによって開口部を確実に閉鎖できる。ここで、弾性変形した弾性部材の形状復帰力は、バッフルを開く方向に扇形歯車を回転させる力として作用するが、バッフルが閉位置に配置されたときに扇形歯車(出力歯車)はバッフルを開く方向に回転することが阻止されている。従って、弾性部材の形状復帰力によってバッフルが閉位置から開口部を開く方向に移動することがない。 In this case, the baffle includes an elastic member that closes the opening, and the elastic member comes into contact with the opening edge of the opening in the frame when the baffle is placed in the closed position. It is desirable to elastically deform. In this way, the baffle can reliably close the opening. Here, the shape-returning force of the elastically deformed elastic member acts as a force for rotating the fan-shaped gear in the direction of opening the baffle, but the fan-shaped gear (output gear) opens the baffle when the baffle is placed in the closed position. It is blocked from rotating in the direction. Therefore, the baffle does not move from the closed position in the direction of opening the opening due to the shape restoring force of the elastic member.

本発明では、回転規制部が、ベース部から突出して先端部分に歯車の当接部に当接可能
な度当たり部分を備えるストッパ部と、ストッパ部から外側に張り出す補強部とを備える。ここで、補強部は、ベース部とは反対側の端部がストッパ部の前記側壁に連続し、ベース部側の端部がベース部に連続しているので、歯車の回転を規制する毎に歯車の当接部とストッパ部の度当たり部分とが衝突してストッパ部の基端部分(根元部分)に応力が頻繁に発生する場合でも、補強部によって、回転規制部に亀裂などの破損が発生することを防止或いは抑制できる。また、補強部は、ストッパ部の根元部分に設けられているため、補強部と歯車の当接部とが干渉することがない。さらに、本発明によれば、補強部をストッパ部の先端側まで設けることができるので、回転規制部が損傷することを防止できる。あるいは、径方向内側補強部と歯車との干渉を回避することができる。あるいは、給電ケーブルを歯車等と干渉しない領域で引き回すこと、および、伝達歯車と回転規制部とを互いに干渉しない位置に配置することが容易であるとともに、案内壁の剛性が向上する。
In the present invention, the rotation restricting portion includes a stopper portion that protrudes from the base portion and has a perforated portion that can come into contact with the contact portion of the gear at the tip portion, and a reinforcing portion that projects outward from the stopper portion. Here, in the reinforcing portion, the end portion on the side opposite to the base portion is continuous with the side wall of the stopper portion, and the end portion on the base portion side is continuous with the base portion. Even if the contact part of the gear collides with the perforated part of the stopper part and stress is frequently generated at the base end part (root part) of the stopper part, the reinforcing part causes damage such as cracks in the rotation restricting part. It can be prevented or suppressed from occurring. Further, since the reinforcing portion is provided at the base portion of the stopper portion, the reinforcing portion and the contact portion of the gear do not interfere with each other. Further, according to the present invention, since the reinforcing portion can be provided up to the tip end side of the stopper portion, it is possible to prevent the rotation restricting portion from being damaged. Alternatively, it is possible to avoid interference between the radial inner reinforcing portion and the gear. Alternatively, it is easy to route the power supply cable in a region that does not interfere with the gears and the like, and to arrange the transmission gear and the rotation restricting portion at positions that do not interfere with each other, and the rigidity of the guide wall is improved.

本発明の実施の形態1に係る冷気ダンパをバッフルが配置されている側からみた斜視図である。It is a perspective view which looked at the cold air damper which concerns on Embodiment 1 of this invention from the side where the baffle is arranged. 図1に示す冷気ダンパの分解斜視図である。It is an exploded perspective view of the cold air damper shown in FIG. 本発明の実施の形態1に係るギアユニットから蓋を取り除いた様子をX方向の第1方向から見た場合の平面図である。FIG. 5 is a plan view of the state in which the lid is removed from the gear unit according to the first embodiment of the present invention when viewed from the first direction in the X direction. 図3に示すギアユニットの分解斜視図である。It is an exploded perspective view of the gear unit shown in FIG. 図3に示すギアユニットのケースをX方向の第1方向から見た場合の平面図である。FIG. 3 is a plan view of the case of the gear unit shown in FIG. 3 when viewed from the first direction in the X direction. 図4等に示す駆動歯車と出力歯車との噛み合い状態を示す説明図である。It is explanatory drawing which shows the meshing state of the drive gear and the output gear shown in FIG. 4 and the like. 図6等に示す駆動歯車の説明図である。It is explanatory drawing of the drive gear shown in FIG. 6 and the like. 図5に示すケースにおいて駆動歯車が載置される台座部分の周辺部分を拡大した部分拡大図である。FIG. 5 is an enlarged partial enlarged view of a peripheral portion of a pedestal portion on which a drive gear is placed in the case shown in FIG. 図8に示す回転規制部を第2支軸が設けられている側からみたときの斜視図である。It is a perspective view when the rotation regulation part shown in FIG. 8 is seen from the side where the 2nd support shaft is provided. 図8に示す回転規制部を案内壁が設けられている側からみたときの斜視図である。It is a perspective view when the rotation regulation part shown in FIG. 8 is seen from the side where the guide wall is provided. 図6に示す出力歯車の斜視図である。It is a perspective view of the output gear shown in FIG. 図1に示すダンパ装置において、バッフルが閉位置にあるときの駆動歯車および出力歯車の平面図である。FIG. 5 is a plan view of a drive gear and an output gear when the baffle is in the closed position in the damper device shown in FIG. 図1に示す冷気ダンパによる開口部の開閉動作の説明図である。It is explanatory drawing of the opening and closing operation of the opening by the cold air damper shown in FIG. 図1に示す冷気ダンパによる開口部の開閉動作の説明図である。It is explanatory drawing of the opening and closing operation of the opening by the cold air damper shown in FIG. 本発明の実施の形態2に係るギアユニットの説明図である。It is explanatory drawing of the gear unit which concerns on Embodiment 2 of this invention. 図15に示す第2駆動歯車に対する回転規制部等の説明図である。It is explanatory drawing of the rotation regulation part and the like with respect to the 2nd drive gear shown in FIG. 図15に示す第2駆動歯車をX方向の第2方向からみた斜視図である。FIG. 15 is a perspective view of the second drive gear shown in FIG. 15 as viewed from the second direction in the X direction. 図15に示すケースの平面図である。It is a top view of the case shown in FIG. 本発明の実施の形態2の変形例1に係るギアユニットに設けた回転規制部の平面図である。It is a top view of the rotation regulation part provided in the gear unit which concerns on the modification 1 of Embodiment 2 of this invention. 本発明の実施の形態2の変形例2に係るギアユニットに設けた回転規制部の平面図である。It is a top view of the rotation regulation part provided in the gear unit which concerns on the modification 2 of Embodiment 2 of this invention.

以下、図面を参照して、本発明を適用した冷蔵庫用の冷気ダンパについて説明する。 Hereinafter, a cold air damper for a refrigerator to which the present invention is applied will be described with reference to the drawings.

[実施の形態1]
(全体構成)
図1は、本発明の実施の形態1に係る冷気ダンパをバッフルが配置されている側からみた斜視図である。図1(a)は開口部が開いている状態であり、図1(b)は開口部が閉じている状態である。図2は、図1に示す冷気ダンパの分解斜視図である。以下の説明で
は、冷気ダンパ1におけるバッフル2の回転中心軸線L0に沿う方向をX方向し、X方向と直交してバッフル2により開閉される開口部3が向いている方向をZ方向とし、X方向およびZ方向に直交する方向をY方向とする。また、X方向の一方側をX方向の第1方向X1とし、X方向の第1方向X1とは反対側をX方向の第2方向X2とし、Y方向の一方側を第1方向Y1とし、第1方向Y1とは反対側を第2方向Y2とし、Z方向の一方側を第1方向Z1とし、第1方向Z1の反対側を第2方向Z2とする。
[Embodiment 1]
(overall structure)
FIG. 1 is a perspective view of the cold air damper according to the first embodiment of the present invention as viewed from the side where the baffle is arranged. FIG. 1A shows a state in which the opening is open, and FIG. 1B shows a state in which the opening is closed. FIG. 2 is an exploded perspective view of the cold air damper shown in FIG. In the following description, the direction along the rotation center axis L0 of the baffle 2 in the cold air damper 1 is the X direction, and the direction in which the opening 3 opened and closed by the baffle 2 is oriented orthogonal to the X direction is the Z direction. The direction orthogonal to the direction and the Z direction is defined as the Y direction. Further, one side in the X direction is set as the first direction X1 in the X direction, the side opposite to the first direction X1 in the X direction is set as the second direction X2 in the X direction, and one side in the Y direction is set as the first direction Y1. The side opposite to the first direction Y1 is the second direction Y2, one side in the Z direction is the first direction Z1, and the opposite side of the first direction Z1 is the second direction Z2.

図1(a)に示すように、冷気ダンパ1は、Z方向に開口する矩形の開口部3を備えるフレーム5と、フレーム5の開口部3を開閉するバッフル2を備える。また、冷気ダンパ1は、図2に示すように、バッフル2を駆動する駆動機構6を備える。駆動機構6は、フレーム5のX方向の第2方向X2にフレーム5と一体に設けられた蓋7と、蓋7にX方向の第2方向X2から被せられたケース8により区画された駆動室9に収納されている。ケース8、蓋7および駆動機構6はギアユニット10を構成する。フレーム5、蓋7およびケース8は樹脂製である。 As shown in FIG. 1A, the cold air damper 1 includes a frame 5 having a rectangular opening 3 that opens in the Z direction, and a baffle 2 that opens and closes the opening 3 of the frame 5. Further, as shown in FIG. 2, the cold air damper 1 includes a drive mechanism 6 for driving the baffle 2. The drive mechanism 6 is a drive chamber partitioned by a lid 7 integrally provided with the frame 5 in the second direction X2 in the X direction of the frame 5 and a case 8 covering the lid 7 from the second direction X2 in the X direction. It is stored in 9. The case 8, the lid 7, and the drive mechanism 6 constitute the gear unit 10. The frame 5, lid 7 and case 8 are made of resin.

フレーム5は、図1(a)に示すように、開口部3が形成された矩形の端板部12と、端板部12の外縁から第2方向Z2に突出した角筒状の胴部13を有する。蓋7は、胴部13のX方向の第2方向X2に胴部13と一体に設けられている。端板部12における開口部3の縁(開口縁)には、バッフル2が位置する側に向けて突出した角筒状のシール板部14が設けられている。 As shown in FIG. 1A, the frame 5 has a rectangular end plate portion 12 having an opening 3 formed therein and a square tubular body portion 13 projecting from the outer edge of the end plate portion 12 in the second direction Z2. Has. The lid 7 is provided integrally with the body portion 13 in the second direction X2 in the X direction of the body portion 13. At the edge (opening edge) of the opening 3 in the end plate portion 12, a square tubular seal plate portion 14 projecting toward the side where the baffle 2 is located is provided.

ここで、バッフル2が開口部3を開く開位置2Aに配置された状態は、図1(a)に示す状態であり、バッフル2は端板部12と直交する姿勢となる。バッフル2が開口部3を閉じる閉位置2Bに配置された状態は、図1(b)に示す状態であり、バッフル2は端板部12と平行に延びる姿勢となる。バッフル2は閉位置2Bと開位置2Aとの間を90°の角度範囲で回動する。 Here, the state in which the baffle 2 is arranged at the open position 2A that opens the opening 3 is the state shown in FIG. 1A, and the baffle 2 is in a posture orthogonal to the end plate portion 12. The state in which the baffle 2 is arranged at the closed position 2B that closes the opening 3 is the state shown in FIG. 1 (b), and the baffle 2 is in a posture extending in parallel with the end plate portion 12. The baffle 2 rotates between the closed position 2B and the open position 2A within an angle range of 90 °.

バッフル2は、第2方向Z2からシール板部14に当接して開口部3を閉状態とする。端板部12におけるバッフル2が位置する側の面には、開口部3(シール板部14)を囲む状態にヒータ15が取り付けられている。 The baffle 2 abuts on the seal plate portion 14 from the second direction Z2 to close the opening 3. A heater 15 is attached to the surface of the end plate portion 12 on the side where the baffle 2 is located so as to surround the opening 3 (seal plate portion 14).

バッフル2は、開口部3よりも大きい矩形の平板部18を備える開閉板19と、平板部18の開口部3の側の面に貼り付けられた矩形の弾性部材20を有する。弾性部材20は、シート状であり、発泡ポリウレタン等からなる。弾性部材20は、バッフル2が閉位置2Bに配置されたときに、シール板部14に当接して開口部3を封鎖する。また、弾性部材20は、バッフル2が閉位置2Bに配置されたときに、シール板部14に当接して、弾性変形する。 The baffle 2 has an opening / closing plate 19 having a rectangular flat plate portion 18 larger than the opening 3, and a rectangular elastic member 20 attached to the surface of the flat plate portion 18 on the side of the opening 3. The elastic member 20 has a sheet shape and is made of foamed polyurethane or the like. When the baffle 2 is arranged at the closed position 2B, the elastic member 20 comes into contact with the seal plate portion 14 to close the opening 3. Further, when the baffle 2 is arranged at the closed position 2B, the elastic member 20 comes into contact with the seal plate portion 14 and elastically deforms.

図2に示すように、バッフル2は、Y方向の第1方向Y1の端部分におけるX方向の第2方向X2の端部分に、駆動機構6の出力軸6aが挿入された第1軸部21を備える。さらに、バッフル2は、Y方向の第1方向Y1の端部分におけるX方向の第1方向X1の端部分に、胴部13に回転可能に支持された第2軸部22を備える。駆動機構6が駆動されると、バッフル2は、第1軸部21および第2軸部22と同軸の回転中心軸線L0回りに回転して開口部3を開閉する。 As shown in FIG. 2, the baffle 2 has a first shaft portion 21 in which the output shaft 6a of the drive mechanism 6 is inserted into the end portion of the second direction X2 in the X direction at the end portion of the first direction Y1 in the Y direction. To be equipped. Further, the baffle 2 includes a second shaft portion 22 rotatably supported by the body portion 13 at the end portion of the first direction X1 in the X direction at the end portion of the first direction Y1 in the Y direction. When the drive mechanism 6 is driven, the baffle 2 rotates around the rotation center axis L0 coaxial with the first shaft portion 21 and the second shaft portion 22 to open and close the opening 3.

冷気ダンパ1は、冷蔵庫の冷気通路を構成するダクトの内側に配置される。冷気は、開口部3に対してバッフル2が配置されている側とは反対から開口部3を通って流れる。あるいは、開口部3に対してバッフル2が配置されている側から開口部3を通って流れる。 The cold air damper 1 is arranged inside a duct constituting the cold air passage of the refrigerator. Cold air flows through the opening 3 from the side opposite to the side where the baffle 2 is arranged with respect to the opening 3. Alternatively, it flows through the opening 3 from the side where the baffle 2 is arranged with respect to the opening 3.

(ギアユニットの構成)
図3は、本発明の実施の形態1に係るギアユニット10から蓋7を取り除いた様子をX方向の第1方向X1から見た場合の平面図である。図4は、図3に示すギアユニット10の分解斜視図である。図5は、図3に示すギアユニット10のケース8をX方向の第1方向X1から見た場合の平面図である。図3、図4および図5に示すように、ギアユニット10のケース8はY方向およびZ方向に広がる底板部25と、底板部25から蓋7の側(X方向の第1方向X1)に突出した角筒状のケース胴部26を有している。ケース8は、本発明における「支持部材」に相当し、底板部25は本発明における「ベース部」に相当する。
(Gear unit configuration)
FIG. 3 is a plan view of the state in which the lid 7 is removed from the gear unit 10 according to the first embodiment of the present invention as viewed from the first direction X1 in the X direction. FIG. 4 is an exploded perspective view of the gear unit 10 shown in FIG. FIG. 5 is a plan view of the case 8 of the gear unit 10 shown in FIG. 3 when viewed from the first direction X1 in the X direction. As shown in FIGS. 3, 4 and 5, the case 8 of the gear unit 10 has a bottom plate portion 25 extending in the Y direction and the Z direction, and the bottom plate portion 25 toward the lid 7 side (first direction X1 in the X direction). It has a protruding square tubular case body 26. The case 8 corresponds to the "support member" in the present invention, and the bottom plate portion 25 corresponds to the "base portion" in the present invention.

駆動機構6はケース8に収納されている。駆動機構6は、駆動源としてのモータ31と、モータ31の回転をバッフル2に伝達する輪列32を備える。モータ31はステッピングモータであり、その出力軸31aがX方向の第1方向X1に向く姿勢とされている。モータ31は、ケース8におけるY方向の第2方向Y2の端側部分に配置されている。モータ31の出力軸31aにはピニオン33が取り付けられている。 The drive mechanism 6 is housed in the case 8. The drive mechanism 6 includes a motor 31 as a drive source and a train wheel 32 that transmits the rotation of the motor 31 to the baffle 2. The motor 31 is a stepping motor, and its output shaft 31a is oriented toward the first direction X1 in the X direction. The motor 31 is arranged at the end side portion of the case 8 in the second direction Y2 in the Y direction. A pinion 33 is attached to the output shaft 31a of the motor 31.

輪列32は、ピニオン33と、ピニオン33に噛合する大径歯車を備える第1歯車34と、第1歯車34の小径歯車(不図示)に噛合する大径歯車を備える第2歯車(第2の歯車)35と、第2歯車35の小径歯車に噛合する駆動歯車(歯車)36を有する。輪列32において、第1歯車34、第2歯車35および駆動歯車36は減速輪列を構成する。駆動歯車36は、第2歯車35の小径歯車に噛合する大径歯車(平歯車)37と、大径歯車37のX方向の第1方向X1に大径歯車37と一体で同心に設けられた欠歯歯車38を備える複合歯車である。駆動歯車36は、本発明における「歯車」に相当し、第2歯車35は、駆動歯車36に駆動力を伝達する歯車であり、本発明における「伝達歯車」に相当する。 The train wheel 32 includes a pinion 33, a first gear 34 having a large-diameter gear that meshes with the pinion 33, and a second gear (second gear) having a large-diameter gear that meshes with a small-diameter gear (not shown) of the first gear 34. Gear) 35 and a drive gear (gear) 36 that meshes with the small diameter gear of the second gear 35. In the train wheel 32, the first gear 34, the second gear 35, and the drive gear 36 form a reduction wheel train. The drive gear 36 is provided concentrically with the large-diameter gear (spur gear) 37 that meshes with the small-diameter gear of the second gear 35 and the large-diameter gear 37 in the first direction X1 in the X direction of the large-diameter gear 37. It is a composite gear including a missing tooth gear 38. The drive gear 36 corresponds to the "gear" in the present invention, and the second gear 35 is a gear that transmits a driving force to the drive gear 36, and corresponds to the "transmission gear" in the present invention.

第1歯車34は蓋7からX方向の第2方向X2に突出する第1支軸(不図示)に回転可能に支持されている。図4および図5に示すように、第2歯車35はケース8の底板部25からX方向の第1方向X1に突出する第2支軸(伝達歯車用支軸)41に回転可能に支持されている。底板部25は、X方向の第1方向X1に段状に突出した台座部分42を有している。駆動歯車36はケース8の底板部25からX方向の第1方向X1に突出する台座部分42に載置され、台座部分42からX方向の第1方向X1に突出する第3支軸(支軸)43に回転可能に支持されている。台座部分42のX方向の第1方向X1の端面の一部は、駆動歯車36を載置する載置面42aであり、X方向と直交する平面である。駆動歯車36は第3支軸43の軸線L1回りに回転する。従って、第3支軸43の軸線L1は駆動歯車36の回転中心線である。 The first gear 34 is rotatably supported by a first support shaft (not shown) protruding from the lid 7 in the second direction X2 in the X direction. As shown in FIGS. 4 and 5, the second gear 35 is rotatably supported by a second support shaft (support shaft for transmission gear) 41 protruding from the bottom plate portion 25 of the case 8 in the first direction X1 in the X direction. ing. The bottom plate portion 25 has a pedestal portion 42 that projects stepwise in the first direction X1 in the X direction. The drive gear 36 is mounted on a pedestal portion 42 protruding from the bottom plate portion 25 of the case 8 in the first direction X1 in the X direction, and a third support shaft (support shaft) protruding from the pedestal portion 42 in the first direction X1 in the X direction. ) 43 is rotatably supported. A part of the end surface of the pedestal portion 42 in the first direction X1 in the X direction is a mounting surface 42a on which the drive gear 36 is mounted, and is a plane orthogonal to the X direction. The drive gear 36 rotates around the axis L1 of the third support shaft 43. Therefore, the axis L1 of the third support shaft 43 is the rotation center line of the drive gear 36.

また、輪列32は、駆動歯車36の欠歯歯車38と噛合して駆動歯車36に従動する出力歯車39を有する。出力歯車39は扇形歯車であり、バッフル2に連結される出力軸6aを備える。出力歯車39はケース8の底板部25からX方向の第1方向X1に突出する軸受用筒部44に回転可能に支持されている。出力歯車39は軸受用筒部44の軸線L2回りに回転する。軸受用筒部44の軸線L2は出力歯車39の回転中心線であり、バッフル2の回転中心軸線L0である。輪列32を構成する各歯車は樹脂成型品である。また、ケースは樹脂による一体成型品である。 Further, the train wheel 32 has an output gear 39 that meshes with the missing tooth gear 38 of the drive gear 36 to drive the drive gear 36. The output gear 39 is a fan-shaped gear and includes an output shaft 6a connected to the baffle 2. The output gear 39 is rotatably supported by a bearing cylinder 44 protruding from the bottom plate 25 of the case 8 in the first direction X1 in the X direction. The output gear 39 rotates around the axis L2 of the bearing cylinder 44. The axis L2 of the bearing cylinder 44 is the rotation center line of the output gear 39, and is the rotation center axis L0 of the baffle 2. Each gear constituting the train wheel 32 is a resin molded product. The case is an integrally molded product made of resin.

ここで、図3に示すように、ケース8内には、モータ31への給電を行うための給電ケーブル45が引き回されている。 Here, as shown in FIG. 3, a power supply cable 45 for supplying power to the motor 31 is routed in the case 8.

具体的には、図4および図5に示すように、ケース胴部26においてZ方向の第2方向X2の端でY方向に延びる胴部部分26aには、Y方向の第1方向Y1の端部分に、給電ケーブル45を外部からケース8内に引き込むための引込口46が設けられている。引込
口46は胴部部分26aをX方向の第1方向X1から切り欠いて設けた切欠き部である。また、ケース8内には、底板部25からX方向の第1方向X1に突出するとともに、引込口46からモータ31に向かってY方向に延びる案内壁47が設けられている。案内壁47はケース胴部26の胴部部分26aと第3支軸43との間に位置する。案内壁47は、ケース胴部26の胴部部分26aと隙間を開けて対向しており、案内壁47と胴部部分26aとの間はケーブル通路48となっている。給電ケーブル45は、引込口46からケース8内に導入された後に、ケーブル通路48に沿って引き出されて、モータ31に接続される。案内壁47は、第3支軸43とは反対側に位置する案内面47aで給電ケーブル45を案内する。
Specifically, as shown in FIGS. 4 and 5, the body portion 26a extending in the Y direction at the end of the case body 26 in the second direction X2 in the Z direction has an end in the first direction Y1 in the Y direction. A lead-in port 46 for pulling the power supply cable 45 into the case 8 from the outside is provided in the portion. The entrance 46 is a notch portion provided by notching the body portion 26a from the first direction X1 in the X direction. Further, in the case 8, a guide wall 47 is provided which projects from the bottom plate portion 25 in the first direction X1 in the X direction and extends in the Y direction from the inlet 46 toward the motor 31. The guide wall 47 is located between the body portion 26a of the case body 26 and the third support shaft 43. The guide wall 47 faces the body portion 26a of the case body portion 26 with a gap, and a cable passage 48 is formed between the guide wall 47 and the body portion 26a. After being introduced into the case 8 from the inlet 46, the power supply cable 45 is pulled out along the cable passage 48 and connected to the motor 31. The guide wall 47 guides the power supply cable 45 on a guide surface 47a located on the side opposite to the third support shaft 43.

(駆動歯車36および回転規制機構50の構成)
図6は、図4等に示す駆動歯車36と出力歯車39との噛み合い状態を示す説明図である。図6(a)は駆動歯車36および出力歯車39を駆動歯車36の欠歯歯車38の側(X方向の第1方向X1)から見た場合の斜視図であり、図6(b)は駆動歯車36および出力歯車39を駆動歯車36の大径歯車37の側(X方向の第2方向X2)から見た場合の斜視図である。図7は、図6等に示す駆動歯車36の説明図である。図7(a)は駆動歯車36を欠歯歯車38(X方向の第1方向X1)の側から見た場合の斜視図であり、図7(b)は駆動歯車36をその回転中心線(軸線L1)と直交する方向から見た場合の側面図であり、図7(c)は駆動歯車36を大径歯車37(X方向の第2方向X2)の側から見た場合の平面図である。図8は、図5に示すケース8において駆動歯車36が載置される台座部分42の周辺部分を拡大した部分拡大図である。図9は、図8に示す回転規制部55を第2支軸41が設けられている側からみたときの斜視図である。図10は、図8に示す回転規制部55を案内壁が設けられている側からみたときの斜視図である。
(Structure of drive gear 36 and rotation regulation mechanism 50)
FIG. 6 is an explanatory diagram showing a meshed state between the drive gear 36 and the output gear 39 shown in FIG. 4 and the like. FIG. 6A is a perspective view of the drive gear 36 and the output gear 39 when viewed from the side of the missing gear 38 of the drive gear 36 (first direction X1 in the X direction), and FIG. 6B is a drive. It is a perspective view when the gear 36 and the output gear 39 are seen from the side of the large-diameter gear 37 of the drive gear 36 (the second direction X2 in the X direction). FIG. 7 is an explanatory view of the drive gear 36 shown in FIG. 6 and the like. FIG. 7 (a) is a perspective view of the drive gear 36 when viewed from the side of the missing gear 38 (first direction X1 in the X direction), and FIG. 7 (b) shows the drive gear 36 at its rotation center line ( It is a side view when viewed from the direction orthogonal to the axis L1), and FIG. 7 (c) is a plan view when the drive gear 36 is viewed from the side of the large diameter gear 37 (second direction X2 in the X direction). is there. FIG. 8 is a partially enlarged view of the peripheral portion of the pedestal portion 42 on which the drive gear 36 is placed in the case 8 shown in FIG. FIG. 9 is a perspective view of the rotation restricting portion 55 shown in FIG. 8 when viewed from the side where the second support shaft 41 is provided. FIG. 10 is a perspective view of the rotation restricting portion 55 shown in FIG. 8 when viewed from the side where the guide wall is provided.

図7に示すように、駆動歯車36は、第3支軸43が挿入される筒部51と、筒部51における軸線L1方向の途中位置から外周側に突出する環状突出部(突出部)52を備える。環状突出部52は外周面に第2歯車35と噛合する歯部(第1歯部)37aを備える。すなわち、環状突出部52は大径歯車37を構成する。筒部51における環状突出部52よりもX方向の第1方向X1の側は、外周面の周方向の一部分に出力歯車39と噛合する歯部(第2歯部)38aを備える。すなわち、筒部51における環状突出部52よりもX方向の第1方向X1の側の部分は欠歯歯車38を構成する。筒部51における環状突出部52よりもX方向の第2方向X2の側は、円環状の外周面を備える歯車基部53である。 As shown in FIG. 7, the drive gear 36 has a tubular portion 51 into which the third support shaft 43 is inserted and an annular projecting portion (projecting portion) 52 projecting from an intermediate position in the axial line L1 direction of the tubular portion 51 toward the outer peripheral side. To be equipped. The annular protrusion 52 is provided with a tooth portion (first tooth portion) 37a that meshes with the second gear 35 on the outer peripheral surface. That is, the annular protrusion 52 constitutes the large diameter gear 37. The side of the tubular portion 51 in the first direction X1 in the X direction with respect to the annular protrusion 52 is provided with a tooth portion (second tooth portion) 38a that meshes with the output gear 39 in a part of the peripheral surface in the circumferential direction. That is, the portion of the tubular portion 51 on the side of the annular protrusion 52 in the first direction X1 in the X direction constitutes the missing tooth gear 38. The side of the tubular portion 51 in the second direction X2 in the X direction with respect to the annular protrusion 52 is a gear base 53 having an annular outer peripheral surface.

また、駆動歯車36は、図7(c)に示すように、大径歯車37(環状突出部52)において底板部25と対向するX方向の第2方向X2の端面(対向面)37bに、軸線L1の回りに所定の角度範囲に渡る一定幅の円弧溝(溝部)54を備える。円弧溝54の内壁面において周方向の端をそれぞれ規定している壁面部分54a、54bは、軸線L1と平行で径方向に延びる平面である。壁面部分54a、54bは、ケース8に設けられた回転規制部55とともに、駆動歯車36の回転角度範囲を規制する回転規制機構50を構成する。 Further, as shown in FIG. 7C, the drive gear 36 is provided on the end surface (opposing surface) 37b of the large-diameter gear 37 (annular protrusion 52) in the second direction X2 in the X direction facing the bottom plate portion 25. A circular arc groove (groove portion) 54 having a constant width over a predetermined angle range is provided around the axis L1. The wall surface portions 54a and 54b that define the circumferential ends of the inner wall surface of the arc groove 54 are planes that are parallel to the axis L1 and extend in the radial direction. The wall surface portions 54a and 54b, together with the rotation regulating portion 55 provided on the case 8, constitute a rotation regulating mechanism 50 that regulates the rotation angle range of the drive gear 36.

ここで、図5に示すように、回転規制部55は、第3支軸43の軸線L1回りにおいて、第2支軸41と案内壁47との間の角度範囲に設けられている。また、回転規制部55は、第3支軸43の外周側に第3支軸43と一定の距離を開けて設けられている。回転規制部55は、軸線L1回りを周方向に延びる略円弧形状の突条である。 Here, as shown in FIG. 5, the rotation restricting unit 55 is provided in an angle range between the second support shaft 41 and the guide wall 47 around the axis L1 of the third support shaft 43. Further, the rotation regulating portion 55 is provided on the outer peripheral side of the third support shaft 43 at a certain distance from the third support shaft 43. The rotation restricting portion 55 is a substantially arc-shaped ridge extending in the circumferential direction around the axis L1.

回転規制部55は、図8に示すように、底板部25のうち、台座部分42の載置面42aからX方向の第1方向X1(第3支軸43の軸線L1方向)に突出するストッパ部56を備える。ストッパ部56は、駆動歯車36の筒部51に第3支軸43が挿入されて、駆
動歯車36(筒部51)が載置面42aに載置されたときに、後述する補強部57より第1方向X1の先端部分が円弧溝54に挿入される。
As shown in FIG. 8, the rotation restricting portion 55 is a stopper that projects from the mounting surface 42a of the pedestal portion 42 in the first direction X1 in the X direction (the axis L1 direction of the third support shaft 43) in the bottom plate portion 25. A unit 56 is provided. When the third support shaft 43 is inserted into the tubular portion 51 of the drive gear 36 and the drive gear 36 (cylinder portion 51) is mounted on the mounting surface 42a, the stopper portion 56 is formed from the reinforcing portion 57 described later. The tip portion of the first direction X1 is inserted into the arc groove 54.

ストッパ部56において円弧溝54に挿入される先端部分の周方向の両端には、壁面部分54a、54bに当接可能な度当たり部分59a、59bが設けられている。度当たり部分59aは、円弧溝54の内壁面のうち、周方向の一方の端を規定する壁面部分54aと当接して駆動歯車36の回転を規制する。度当たり部分59bは、円弧溝54の内壁面のうち、周方向の他方の端を規定する壁面部分54bと当接して駆動歯車36の回転を規制する。各度当たり部分59a、59bは、それぞれ軸線L1と平行で径方向に延びて軸線L1周りの周方向に向いた平面である。駆動歯車36は、度当たり部分59aが円弧溝54の一方の壁面部分54aに当接する位置から、度当たり部分59bが円弧溝54の他方の壁面部分54bに当接する位置までの間でその回転が許容される。 At both ends of the stopper portion 56 in the circumferential direction of the tip portion inserted into the arc groove 54, perforated portions 59a and 59b that can come into contact with the wall surface portions 54a and 54b are provided. The per-degree portion 59a abuts on the wall surface portion 54a that defines one end in the circumferential direction of the inner wall surface of the arc groove 54 to regulate the rotation of the drive gear 36. The per-degree portion 59b comes into contact with the wall surface portion 54b that defines the other end in the circumferential direction of the inner wall surface of the arc groove 54 to regulate the rotation of the drive gear 36. Each degree portion 59a and 59b is a plane that is parallel to the axis L1 and extends in the radial direction and faces the circumferential direction around the axis L1. The rotation of the drive gear 36 extends from the position where the degree portion 59a abuts on one wall surface portion 54a of the arc groove 54 to the position where the degree portion 59b abuts on the other wall surface portion 54b of the arc groove 54. Permissible.

また、回転規制部55は、後述するように、X方向(軸線L1方向)から見た場合にストッパ部56の側壁560から外側に張り出した補強部57を備える。補強部57は、X方向(軸線L1)で載置面42aと度当たり部分59a、59bとの間に設けられている。すなわち、補強部57は、度当たり部分59a、59bより底板部25側の根元部分でX方向(軸線L1方向)からみたときにストッパ部56の側壁560から外側に張り出している。かかる補強部57の側面570は、底板部25とは反対側の端部がストッパ部56の側壁560に連続し、底板部25側の端部が底板部25に連続している。従って、補強部57は、ストッパ部56を補強している。本形態において、底板部25は、台座部分42を備えており、補強部57の底板部25側の端部の一部は、底板部25のうち、台座部分42に連続している。また、補強部57の側面570は、底板部25とは反対側の端部で凹曲面または斜面になっており、かかる凹曲面または斜面がストッパ部56の側壁560に段部を形成することなく連続している。すなわち、補強部57の側面570は、底板部25とは反対側の端部を軸線L1に平行な面で切断したとき、凹状の円弧等の曲線、あるいは斜線になっている。本形態において、補強部57の側面570は、底板部25とは反対側の端部で凹曲面になっているため、ストッパ部56の側壁560になめらかに連続している。 Further, as will be described later, the rotation restricting portion 55 includes a reinforcing portion 57 projecting outward from the side wall 560 of the stopper portion 56 when viewed from the X direction (axis L1 direction). The reinforcing portion 57 is provided between the mounting surface 42a and the degree portions 59a and 59b in the X direction (axis line L1). That is, the reinforcing portion 57 projects outward from the side wall 560 of the stopper portion 56 when viewed from the X direction (axis L1 direction) at the root portion on the bottom plate portion 25 side of the perforated portions 59a and 59b. On the side surface 570 of the reinforcing portion 57, the end portion on the side opposite to the bottom plate portion 25 is continuous with the side wall 560 of the stopper portion 56, and the end portion on the bottom plate portion 25 side is continuous with the bottom plate portion 25. Therefore, the reinforcing portion 57 reinforces the stopper portion 56. In the present embodiment, the bottom plate portion 25 includes a pedestal portion 42, and a part of the end portion of the reinforcing portion 57 on the bottom plate portion 25 side is continuous with the pedestal portion 42 of the bottom plate portion 25. Further, the side surface 570 of the reinforcing portion 57 has a concave curved surface or a slope at an end opposite to the bottom plate portion 25, and the concave curved surface or the slope does not form a step portion on the side wall 560 of the stopper portion 56. It is continuous. That is, the side surface 570 of the reinforcing portion 57 has a curved line such as a concave arc or a diagonal line when the end portion on the side opposite to the bottom plate portion 25 is cut along a plane parallel to the axis L1. In the present embodiment, the side surface 570 of the reinforcing portion 57 has a concave curved surface at the end opposite to the bottom plate portion 25, so that the side surface 570 is smoothly continuous with the side wall 560 of the stopper portion 56.

本例では、補強部57として、軸線L1回りをストッパ部56の根元側(度当たり部分59aより根元側)から周方向の一方側に張り出すように突出して案内壁47に連続する第1周方向補強部57aと、ストッパ部56の外周側に張り出すように突出した径方向外側補強部57bと、軸線L1回りをストッパ部56の根元側(度当たり部分59bより根元側)から周方向の他方側に張り出すように突出した第2周方向補強部57cとを備える。ここで、径方向外側補強部57bは、台座部分42の縁と重なっているため、第1周方向補強部57aおよび第2周方向補強部57cの底板部25側の端部は、底板部25のうち、台座部分42の載置面42aに連続し、径方向外側補強部57bの端部は、底板部25のうち、台座部分42が形成されていない部分に連続している。なお、案内壁47の案内面47aは回転規制部55とは反対側に位置する。 In this example, as the reinforcing portion 57, the first circumference continuous with the guide wall 47 is projected so as to project around the axis L1 from the root side of the stopper portion 56 (the root side from the degree contact portion 59a) to one side in the circumferential direction. The directional reinforcing portion 57a, the radial outer reinforcing portion 57b protruding so as to project to the outer peripheral side of the stopper portion 56, and the axis L1 circumference in the circumferential direction from the root side of the stopper portion 56 (the root side from the perforated portion 59b). It is provided with a second circumferential reinforcing portion 57c that protrudes so as to project to the other side. Here, since the radial outer reinforcing portion 57b overlaps with the edge of the pedestal portion 42, the ends of the first circumferential reinforcing portion 57a and the second circumferential reinforcing portion 57c on the bottom plate portion 25 side are the bottom plate portion 25. Of these, the end portion of the radial outer reinforcing portion 57b is continuous with the mounting surface 42a of the pedestal portion 42, and is continuous with the portion of the bottom plate portion 25 where the pedestal portion 42 is not formed. The guide surface 47a of the guide wall 47 is located on the opposite side of the rotation restricting portion 55.

本形態において、第1周方向補強部57a、径方向外側補強部57b、および第2周方向補強部57cは各々、底板部25とは反対側の端部と底板部25側の端部との間に、軸線L1方向に対して直交する方向に側面を向けて底板部25から第3支軸43と同一方向に突出した底上げ部57d、57e、57fを備えている。本形態において、底上げ部57d、57e、57fのうち、第1周方向補強部57aの底上げ部57d、および第2周方向補強部57cの底上げ部57fは、ストッパ部56の度当たり部分59a、59bより周方向に大きく張り出しており、X方向の第1方向X1に向いた平面を備えている。 In the present embodiment, the first circumferential reinforcing portion 57a, the radial outer reinforcing portion 57b, and the second circumferential reinforcing portion 57c are each of an end portion on the side opposite to the bottom plate portion 25 and an end portion on the bottom plate portion 25 side. In between, bottom raising portions 57d, 57e, and 57f are provided so as to project from the bottom plate portion 25 in the same direction as the third support shaft 43 with the side surface facing in a direction orthogonal to the axis L1 direction. In the present embodiment, among the bottom raising portions 57d, 57e, 57f, the bottom raising portion 57d of the first circumferential reinforcing portion 57a and the bottom raising portion 57f of the second circumferential reinforcing portion 57c are the perforated portions 59a, 59b of the stopper portion 56. It overhangs more in the circumferential direction and has a plane facing the first direction X1 in the X direction.

ここで、第1周方向補強部57aにおけるX方向の第1方向X1の端部分はストッパ部
56になめらかに連続する。すなわち、第1周方向補強部57aは、底上げ部57dのストッパ部56との境界部分に、X方向の第1方向X1に向かってストッパ部56に接近する凹曲面55aを有するアール部分を備える。凹曲面55aは度当たり部分59aのX方向の第2方向X2の端縁に段差なく連続する。
Here, the end portion of the first circumferential direction reinforcing portion 57a in the first direction X1 in the X direction is smoothly continuous with the stopper portion 56. That is, the first circumferential reinforcing portion 57a includes a rounded portion having a concave curved surface 55a that approaches the stopper portion 56 toward the first direction X1 in the X direction at the boundary portion of the bottom raising portion 57d with the stopper portion 56. The concave curved surface 55a is continuous with the edge of the perforated portion 59a in the second direction X2 in the X direction without a step.

また、径方向外側補強部57bにおけるX方向の第1方向X1の端部分はストッパ部56になめらかに連続する。すなわち、径方向外側補強部57bは、底上げ部57eのストッパ部56との境界部分にX方向の第1方向X1に向かってストッパ部56に接近する凹曲面55bを有するアール部分を備える。ここで、ストッパ部56は、先端部分における第3支軸43とは反対側に、周方向に一定幅で延びて度当たり部分59a、59bとの間を接続する円弧面56bを備える。凹曲面55bは、この円弧面56bのX方向の第2方向X2の端縁に段差なく連続する。なお、円弧面56bの幅(X方向の寸法)は、度当たり部分59a、59bの幅(X方向の寸法)と等しい。 Further, the end portion of the radial outer reinforcing portion 57b in the first direction X1 in the X direction is smoothly continuous with the stopper portion 56. That is, the radial outer reinforcing portion 57b includes a rounded portion having a concave curved surface 55b that approaches the stopper portion 56 in the first direction X1 in the X direction at the boundary portion of the bottom raising portion 57e with the stopper portion 56. Here, the stopper portion 56 includes an arcuate surface 56b at the tip portion opposite to the third support shaft 43, which extends in the circumferential direction with a constant width and connects between the perforated portions 59a and 59b. The concave curved surface 55b is continuous with the edge of the arcuate surface 56b in the second direction X2 in the X direction without any step. The width of the arcuate surface 56b (dimension in the X direction) is equal to the width of the per-degree portions 59a and 59b (dimension in the X direction).

また、第2周方向補強部57cにおけるX方向の第1方向X1の端部分はストッパ部56になめからに連続する。すなわち、第2周方向補強部57cは、底上げ部57fのストッパ部56との境界部分に、X方向の第1方向X1に向かってストッパ部56に接近する凹曲面55cを有するアール部分を備える。凹曲面55cは度当たり部分59bのX方向の第2方向X2の端縁に段差なく連続する。 Further, the end portion of the second circumferential direction reinforcing portion 57c in the first direction X1 in the X direction is continuous from the stopper portion 56 after being licked. That is, the second circumferential reinforcing portion 57c includes a rounded portion having a concave curved surface 55c that approaches the stopper portion 56 toward the first direction X1 in the X direction at the boundary portion of the bottom raising portion 57f with the stopper portion 56. The concave curved surface 55c is continuous with the edge of the perforated portion 59b in the second direction X2 in the X direction without a step.

さらに、第2周方向補強部57cにおけるX方向の第2方向X2の端部分は載置面42aになめからに連続する。すなわち、第2周方向補強部57cは、台座部分42との周方向の境界部分に、周方向に向かって載置面42aに接近する凹曲面55dを有するアール部分を備える。凹曲面55dは載置面42aに段差なく連続する。 Further, the end portion of the second circumferential direction reinforcing portion 57c in the second direction X2 in the X direction is continuous from the mounting surface 42a. That is, the second circumferential reinforcing portion 57c includes a rounded portion having a concave curved surface 55d that approaches the mounting surface 42a in the circumferential direction at the boundary portion in the circumferential direction with the pedestal portion 42. The concave curved surface 55d is continuous with the mounting surface 42a without a step.

また、径方向外側補強部57b(底上げ部57e)の径方向外側の側面は、第1周方向補強部57aおよび第2周方向補強部57cの底上げ部57d、57fの径方向外側の側面と連続した円弧面を形成しており、かかる底上げ部57、57e、57fの径方向外側の側面は、X方向の第2方向X2の端部が凹曲面または斜面になっている。従って、底上げ部57、57e、57fの径方向外側の側面は、底板部25に段差を形成することなく連続している。本形態において、底上げ部57、57e、57fの径方向外側の側面は、X方向の第2方向X2の端部が凹曲面55eになっており、底板部25になめらかに連続する。

Further, the radial outer side surface of the radial outer reinforcing portion 57b (bottom raising portion 57e) is continuous with the radial outer side surfaces of the bottom raising portions 57d and 57f of the first circumferential reinforcing portion 57a and the second circumferential reinforcing portion 57c. The arc surface is formed, and the radial outer side surfaces of the bottom raising portions 57 d , 57e, 57f have a concave curved surface or an inclined end portion in the second direction X2 in the X direction. Thus, the raised bottom portion 57 d, 57e, radially outer side of 57f is continuous without forming a step on the bottom plate portion 25. In the present embodiment, the radial outer side surfaces of the bottom raising portions 57 d , 57e, 57f have a concave curved surface 55e at the end of the second direction X2 in the X direction, and are smoothly continuous with the bottom plate portion 25.

ストッパ部56において第3支軸43の側に位置する内周側壁面56aは第3支軸43の軸線L1中心に規定される円弧面である。本形態において、ストッパ部56において第3支軸43の側に位置する内周側壁面56aは、第1周方向補強部57aおよび第2周方向補強部57cの底上げ部57d、57fの径方向内側の側面と連続した円弧面を形成しており、かかる内周側壁面56a、および底上げ部57d、57fの径方向内側の側面は、X方向の第2方向X2の端部が凹曲面または斜面になっている。本形態では、内周側壁面56a、および底上げ部57d、57fの径方向内側の側面は、X方向の第2方向X2の端部が凹曲面55fになっており、底板部25の台座部分42になめらかに連続する。ここで、凹曲面55fのうち、内周側壁面56aに形成されている部分は、ストッパ部56の側壁560から径方向内側に張り出した径方向内側補強部57gを構成しており、かかる径方向内側補強部57gの底板部25とは反対側の端部は、ストッパ部56の内周側壁面56aになめらかに連続している。なお、径方向内側補強部57gは、他の補強部(第1周方向補強部57a、径方向外側補強部57b、および第2周方向補強部57c)よりX方向における寸法が小さく、底板部25からみたときに低い位置にある。このため、駆動歯車36と径方向内側補強部57gとの干渉は発生しない。 The inner peripheral side wall surface 56a located on the side of the third support shaft 43 in the stopper portion 56 is an arc surface defined at the center of the axis L1 of the third support shaft 43. In the present embodiment, the inner peripheral side wall surface 56a located on the side of the third support shaft 43 in the stopper portion 56 is radially inside the bottom raising portions 57d and 57f of the first circumferential reinforcing portion 57a and the second circumferential reinforcing portion 57c. The inner peripheral side wall surface 56a and the radial inner side surfaces of the bottom raising portions 57d and 57f have a concave curved surface or an inclined end portion in the second direction X2 in the X direction. It has become. In this embodiment, the inner peripheral side wall surface 56a and the radial inner side surfaces of the bottom raising portions 57d and 57f have a concave curved surface 55f at the end in the second direction X2 in the X direction, and the pedestal portion 42 of the bottom plate portion 25. Smoothly continuous. Here, of the concave curved surface 55f, the portion formed on the inner peripheral side wall surface 56a constitutes a radial inner reinforcing portion 57g projecting radially inward from the side wall 560 of the stopper portion 56, and the radial inner reinforcing portion 57g is formed. The end portion of the inner reinforcing portion 57g opposite to the bottom plate portion 25 is smoothly continuous with the inner peripheral side wall surface 56a of the stopper portion 56. The radial inner reinforcing portion 57g is smaller in the X direction than the other reinforcing portions (first circumferential reinforcing portion 57a, radial outer reinforcing portion 57b, and second circumferential reinforcing portion 57c), and the bottom plate portion 25 It is in a low position when viewed from the outside. Therefore, interference between the drive gear 36 and the radial inner reinforcing portion 57g does not occur.

本形態において、図3および図6に矢印A1で示す駆動歯車36の第1回転方向A1は、バッフル2を開く方向に回転させる回転方向である。駆動歯車36に従動する出力歯車39は、駆動歯車36が第1回転方向A1に回転する際に、図3、図6に矢印B1で示す第1回転方向B1に回転する。一方、図3、図6に矢印A2で示す駆動歯車36の第2回転方向A2は、バッフル2を閉じる方向に回転させる回転方向である。駆動歯車36に従動する出力歯車39は、駆動歯車36が第2回転方向A2に回転する際に、図3に矢印B2で示す第2回転方向B2に回転する。 In the present embodiment, the first rotation direction A1 of the drive gear 36 indicated by the arrow A1 in FIGS. 3 and 6 is a rotation direction for rotating the baffle 2 in the opening direction. The output gear 39 driven by the drive gear 36 rotates in the first rotation direction B1 indicated by the arrow B1 in FIGS. 3 and 6 when the drive gear 36 rotates in the first rotation direction A1. On the other hand, the second rotation direction A2 of the drive gear 36 indicated by the arrow A2 in FIGS. 3 and 6 is a rotation direction for rotating the baffle 2 in the closing direction. The output gear 39 driven by the drive gear 36 rotates in the second rotation direction B2 indicated by the arrow B2 in FIG. 3 when the drive gear 36 rotates in the second rotation direction A2.

バッフル2が閉位置2Bに配置された状態では、図6(b)に示すように、大径歯車37の円弧溝54の周方向の一方の端を規定する壁面部分54aとケース8の回転規制部55(ストッパ部56の度当たり部分59a)とが当接する。度当たり部分59aは、駆動歯車36の第2回転方向A2の前方から壁面部分54aに当接し、駆動歯車36が第2回転方向A2(バッフル2を閉じる回転方向)にそれ以上回転することを規制する。一方、バッフル2が開位置2Aに配置された状態では、大径歯車37の円弧溝54の周方向の他方の端を規定する壁面部分54bとケース8の回転規制部55(ストッパ部56の度当たり部分59b)とが当接する(図13参照)。度当たり部分59bは、駆動歯車36の第1回転方向A1の前方から壁面部分54bに当接し、駆動歯車36が第1回転方向A1(バッフル2を開く回転方向)にそれ以上回転することを規制する。 When the baffle 2 is arranged at the closed position 2B, as shown in FIG. 6B, the rotation regulation of the wall surface portion 54a and the case 8 that define one end in the circumferential direction of the arc groove 54 of the large-diameter gear 37. The portion 55 (the perforated portion 59a of the stopper portion 56) comes into contact with the portion 55. The per degree portion 59a abuts on the wall surface portion 54a from the front of the second rotation direction A2 of the drive gear 36, and restricts the drive gear 36 from rotating further in the second rotation direction A2 (rotation direction in which the baffle 2 is closed). To do. On the other hand, when the baffle 2 is arranged at the open position 2A, the wall surface portion 54b that defines the other end in the circumferential direction of the arc groove 54 of the large-diameter gear 37 and the rotation restricting portion 55 of the case 8 (degree of the stopper portion 56). The contact portion 59b) comes into contact with the contact portion (see FIG. 13). The per degree portion 59b abuts on the wall surface portion 54b from the front of the first rotation direction A1 of the drive gear 36, and restricts the drive gear 36 from rotating further in the first rotation direction A1 (the rotation direction in which the baffle 2 is opened). To do.

次に、欠歯歯車38は、図7(a)および図7(b)に示すように、180°よりも狭い所定の角度範囲に渡って歯部38aを備える。また、欠歯歯車38は、歯部38aに周方向で隣り合う位置に、歯部38aの歯先円よりも外周側で前記歯先円に沿って湾曲する外周面60aを有する円弧状外周部(外周部)60を備える。円弧状外周部60は、大径歯車37のX方向の第1方向X1の端面から駆動歯車36の回転中心軸線(軸線L1)に沿ってX方向の第1方向X1に突出している。また、円弧状外周部60は、X方向の長さが歯部38aの歯幅(歯部38aのX方向の長さ)よりも短く、X方向における歯部38aの途中の位置にX方向の第1方向X1(軸線L1方向の一方側)を向く端面60bを備える。円弧状外周部60の外周面60aは、歯部38aの歯先円と同心で、歯先円よりも大径の円弧面である。 Next, the missing tooth gear 38 includes the tooth portion 38a over a predetermined angle range narrower than 180 °, as shown in FIGS. 7 (a) and 7 (b). Further, the missing tooth gear 38 has an arcuate outer peripheral portion 60a having an outer peripheral surface 60a curved along the tooth tip circle on the outer peripheral side of the tooth tip circle of the tooth portion 38a at a position adjacent to the tooth portion 38a in the circumferential direction. (Outer peripheral portion) 60 is provided. The arcuate outer peripheral portion 60 projects from the end surface of the large-diameter gear 37 in the first direction X1 in the X direction along the rotation center axis (axis L1) of the drive gear 36 in the first direction X1 in the X direction. Further, the arc-shaped outer peripheral portion 60 has a length in the X direction shorter than the tooth width of the tooth portion 38a (the length of the tooth portion 38a in the X direction), and is located in the middle of the tooth portion 38a in the X direction in the X direction. The end face 60b facing the first direction X1 (one side in the axis L1 direction) is provided. The outer peripheral surface 60a of the arc-shaped outer peripheral portion 60 is an arc surface that is concentric with the tooth tip circle of the tooth portion 38a and has a diameter larger than that of the tooth tip circle.

(出力歯車39の構成)
図11は、図6に示す出力歯車39の斜視図であり、出力歯車39をX方向の第1方向X1の側から見た場合の斜視図である。図12は、図1に示す冷気ダンパ1において、バッフル2が閉位置2Bにあるときの駆動歯車36および出力歯車39の平面図である。図11に示すように、出力歯車39は、出力軸6aと、出力軸6aと同軸の軸部61と、出力軸6aと軸部61との間に同軸に設けられた円柱部62を有する。軸部61は出力歯車39のX方向の第2方向X2の端に位置する。軸部61はケース8の底板部25の軸受用筒部44に挿入される。これにより、出力歯車39は、軸受用筒部44の軸線L2回りに回転可能となる。
(Structure of output gear 39)
FIG. 11 is a perspective view of the output gear 39 shown in FIG. 6, which is a perspective view of the output gear 39 when viewed from the side of the first direction X1 in the X direction. FIG. 12 is a plan view of the drive gear 36 and the output gear 39 when the baffle 2 is in the closed position 2B in the cold air damper 1 shown in FIG. As shown in FIG. 11, the output gear 39 has an output shaft 6a, a shaft portion 61 coaxial with the output shaft 6a, and a cylindrical portion 62 coaxially provided between the output shaft 6a and the shaft portion 61. The shaft portion 61 is located at the end of the output gear 39 in the second direction X2 in the X direction. The shaft portion 61 is inserted into the bearing cylinder portion 44 of the bottom plate portion 25 of the case 8. As a result, the output gear 39 can rotate around the axis L2 of the bearing cylinder 44.

出力軸6aは、駆動機構6の出力軸6aである。出力軸6aの外周面には軸線L2を挟んだ両側に平行な平坦部64が設けられている。バッフル2の第1軸部21には、X方向の第2方向X2の端面に出力軸6aに嵌合する凹部が形成されており、出力軸6aを凹部に嵌め込むことにより出力軸6aの回転がバッフル2に伝達可能となる。円柱部62の外径は軸部61の外径および出力軸6aの外径よりも大きい。 The output shaft 6a is the output shaft 6a of the drive mechanism 6. Flat portions 64 parallel to both sides of the axis L2 are provided on the outer peripheral surface of the output shaft 6a. The first shaft portion 21 of the baffle 2 is formed with a recess that fits into the output shaft 6a on the end surface of the second direction X2 in the X direction, and the output shaft 6a is rotated by fitting the output shaft 6a into the recess. Can be transmitted to the baffle 2. The outer diameter of the cylindrical portion 62 is larger than the outer diameter of the shaft portion 61 and the outer diameter of the output shaft 6a.

また、出力歯車39は、円柱部62の外周側に、その外周面に歯部39aを有する円弧部65を備える。円柱部62と円弧部65の間には、径方向に延びてこれらを接続する連結部66を備える。 Further, the output gear 39 is provided with an arc portion 65 having tooth portions 39a on the outer peripheral surface thereof on the outer peripheral side of the cylindrical portion 62. Between the cylindrical portion 62 and the arc portion 65, a connecting portion 66 extending in the radial direction and connecting them is provided.

歯部39aを構成する複数の歯のうち第1回転方向B1(バッフルを開く回転方向)の前端に位置する第1歯68は、図6(a)、図11に示すように、欠歯歯車38の円弧状外周部60の外周面60aに対向する部分が切り欠かれている。これにより、第1歯68は、円弧状外周部60の端面60bにおけるX方向の第1方向X1で欠歯歯車38の歯先円の内周側に進入可能となっている。また、歯部39aを構成する複数の歯のうち第1歯68の隣に位置する第2歯69は、第1歯68が位置する側から軸線L2方向に切り欠かれている。第2歯69の歯幅は、円弧状外周部60のX方向の高さ寸法よりも短く、第2歯69は、円弧状外周部60の端面60bよりもX方向の第2方向X2の側に位置し、円弧状外周部60の端面60bからX方向の第1方向X1の側には突出していない。出力歯車において第1歯68および第2歯69を除く他の歯は、欠歯歯車38の歯部38aの各歯の歯幅と同一の歯幅を備える。 Of the plurality of teeth constituting the tooth portion 39a, the first tooth 68 located at the front end in the first rotation direction B1 (rotation direction in which the baffle is opened) is a missing tooth gear as shown in FIGS. A portion of the arcuate outer peripheral portion 60 of 38 facing the outer peripheral surface 60a is cut out. As a result, the first tooth 68 can enter the inner peripheral side of the tooth tip circle of the missing tooth gear 38 in the first direction X1 in the X direction on the end surface 60b of the arcuate outer peripheral portion 60. Further, the second tooth 69 located next to the first tooth 68 among the plurality of teeth constituting the tooth portion 39a is cut out in the axis L2 direction from the side where the first tooth 68 is located. The tooth width of the second tooth 69 is shorter than the height dimension of the arc-shaped outer peripheral portion 60 in the X direction, and the second tooth 69 is on the side of the arc-shaped outer peripheral portion 60 in the second direction X2 in the X direction with respect to the end surface 60b. It is located at, and does not protrude from the end surface 60b of the arcuate outer peripheral portion 60 to the side of the first direction X1 in the X direction. In the output gear, the teeth other than the first tooth 68 and the second tooth 69 have the same tooth width as the tooth width of each tooth of the tooth portion 38a of the missing tooth gear 38.

ここで、図12に示すように、出力歯車39の第1歯68が欠歯歯車38の円弧状外周部60の端面60bにおけるX方向の第1方向X1で歯先円の内周側に進入すると、出力歯車39の第2歯69が円弧状外周部60の外周面60aに当接して出力歯車39の回転が規制される。すなわち、欠歯歯車38の円弧状外周部60、出力歯車39の第1歯68および第2歯69は、出力歯車39の特定方向への回転を規制する第2の回転規制機構70を構成する。本例では、駆動歯車36がバッフル2を閉じる第2回転方向A2に回転した後に回転規制機構50によって第2回転方向A2の回転が規制される規制位置で停止すると、出力歯車39の第1歯68が、欠歯歯車38の円弧状外周部60の端面60bにおけるX方向の第1方向X1で歯先円の内周側に進入する。これにより、出力歯車39の第2歯69が円弧状外周部60の外周面60aに当接して、出力歯車39がバッフル2を開く第1回転方向B1に回転することが規制される。 Here, as shown in FIG. 12, the first tooth 68 of the output gear 39 enters the inner peripheral side of the tooth tip circle in the first direction X1 in the X direction on the end surface 60b of the arcuate outer peripheral portion 60 of the missing gear 38. Then, the second tooth 69 of the output gear 39 comes into contact with the outer peripheral surface 60a of the arcuate outer peripheral portion 60, and the rotation of the output gear 39 is restricted. That is, the arcuate outer peripheral portion 60 of the missing tooth gear 38, the first tooth 68 and the second tooth 69 of the output gear 39 constitute a second rotation regulating mechanism 70 that regulates the rotation of the output gear 39 in a specific direction. .. In this example, when the drive gear 36 rotates in the second rotation direction A2 that closes the baffle 2 and then stops at a restricted position where the rotation of the second rotation direction A2 is restricted by the rotation regulation mechanism 50, the first tooth of the output gear 39 68 enters the inner peripheral side of the tooth tip circle in the first direction X1 in the X direction on the end surface 60b of the arcuate outer peripheral portion 60 of the missing gear 38. As a result, the second tooth 69 of the output gear 39 comes into contact with the outer peripheral surface 60a of the arcuate outer peripheral portion 60, and the output gear 39 is restricted from rotating in the first rotation direction B1 that opens the baffle 2.

(冷気ダンパによる開口部の開閉動作)
図13および図14は、図1に示す冷気ダンパ1による開口部3の開閉動作の説明図である。図13(a)はバッフル2が開位置2Aにある状態のバッフル2およびフレーム5の断面図であり、図13(b)はバッフル2が開位置2Aにある場合の欠歯歯車38と出力歯車39の噛合状態を示すギアユニット10の部分平面図である。図14(a)はバッフル2が閉位置2Bにある場合のバッフル2およびフレーム5の断面図であり、図14(b)はバッフル2が閉位置2Bにある場合の欠歯歯車38と出力歯車39の噛合状態を示すギアユニット10の部分平面図である。
(Opening and closing operation of the opening with a cold air damper)
13 and 14 are explanatory views of the opening / closing operation of the opening 3 by the cold air damper 1 shown in FIG. 13 (a) is a cross-sectional view of the baffle 2 and the frame 5 with the baffle 2 in the open position 2A, and FIG. 13 (b) shows the missing tooth gear 38 and the output gear when the baffle 2 is in the open position 2A. It is a partial plan view of the gear unit 10 which shows the meshing state of 39. FIG. 14A is a cross-sectional view of the baffle 2 and the frame 5 when the baffle 2 is in the closed position 2B, and FIG. 14B is a missing tooth gear 38 and an output gear when the baffle 2 is in the closed position 2B. It is a partial plan view of the gear unit 10 which shows the meshing state of 39.

図1(a)および図13に示すように、バッフル2が開位置2Aに配置されている状態では、駆動歯車36は、回転規制機構50によって第1回転方向A1(バッフル2を開く回転方向)への更なる回転が規制される規制位置で停止している。すなわち、ケース8に設けられた回転規制部55は、その度当たり部分59bが駆動歯車36の円弧溝54の壁面部分54bに当接して、駆動歯車36の第1回転方向A1への回転を規制している。欠歯歯車38の歯部38aには、出力歯車39の複数の歯のうちの周方向で第1歯68とは反対側の端部分に位置する2枚の歯72が噛合している。 As shown in FIGS. 1A and 13, when the baffle 2 is arranged at the open position 2A, the drive gear 36 is subjected to the first rotation direction A1 (rotational direction in which the baffle 2 is opened) by the rotation regulation mechanism 50. It has stopped at a regulated position where further rotation to is regulated. That is, the rotation restricting portion 55 provided in the case 8 restricts the rotation of the driving gear 36 in the first rotation direction A1 by the contact portion 59b contacting the wall surface portion 54b of the arc groove 54 of the driving gear 36. doing. The tooth portion 38a of the missing tooth gear 38 is meshed with two teeth 72 located at the end portion of the plurality of teeth of the output gear 39 opposite to the first tooth 68 in the circumferential direction.

開口部3を閉じる際には、冷気ダンパ1はモータ31を所定のステップ数だけ所定の回転方向に駆動する。これにより、駆動歯車36は第2回転方向A2に回転する。従って、出力歯車39は第2回転方向B2に回転する。出力歯車39が第2回転方向B2に回転すると、出力歯車39の出力軸6aに連結されたバッフル2は、開位置2Aから閉位置2Bに向う閉方向Cに回転する。 When closing the opening 3, the cold air damper 1 drives the motor 31 in a predetermined rotation direction by a predetermined number of steps. As a result, the drive gear 36 rotates in the second rotation direction A2. Therefore, the output gear 39 rotates in the second rotation direction B2. When the output gear 39 rotates in the second rotation direction B2, the baffle 2 connected to the output shaft 6a of the output gear 39 rotates in the closing direction C from the open position 2A to the closing position 2B.

モータ31が所定のステップ数だけ駆動されると、駆動歯車36は、図14に示すように、回転規制機構50によって第2回転方向A2(バッフル2を閉じる回転方向)の回転が規制される規制位置で停止する。すなわち、ケース8に設けられた回転規制部55(ス
トッパ部56の度当たり部分59a)は駆動歯車36の円弧溝54の壁面部分54aに当接して、駆動歯車36の第2回転方向A2への更なる回転を規制する。この状態では、出力歯車39の第1歯68が欠歯歯車38の円弧状外周部60の端面60bにおけるX方向の第1方向X1で出力歯車39の歯先円の内周側に進入する。また、出力歯車39の第2歯69が円弧状外周部60の外周面60aに当接する。バッフル2は、閉位置2Bに配置され、弾性部材20はフレーム5のシール板部14に当接して弾性変形する。従って、開口部3はバッフル2によって確実に閉鎖される。
When the motor 31 is driven by a predetermined number of steps, the drive gear 36 is regulated by the rotation regulation mechanism 50 in the second rotation direction A2 (rotation direction in which the baffle 2 is closed), as shown in FIG. Stop at position. That is, the rotation restricting portion 55 (percussion portion 59a of the stopper portion 56) provided in the case 8 abuts on the wall surface portion 54a of the arc groove 54 of the drive gear 36 and moves the drive gear 36 in the second rotation direction A2. Regulate further rotation. In this state, the first tooth 68 of the output gear 39 enters the inner peripheral side of the tooth tip circle of the output gear 39 in the first direction X1 in the X direction on the end surface 60b of the arcuate outer peripheral portion 60 of the missing tooth gear 38. Further, the second tooth 69 of the output gear 39 comes into contact with the outer peripheral surface 60a of the arcuate outer peripheral portion 60. The baffle 2 is arranged at the closed position 2B, and the elastic member 20 abuts on the seal plate portion 14 of the frame 5 and elastically deforms. Therefore, the opening 3 is securely closed by the baffle 2.

なお、モータ31が駆動される所定のステップ数は、開位置2Aに配置されているバッフル2を閉位置2Bに到達させる規定のステップ数に複数ステップを加えた値とされている。従って、バッフル2が閉位置2Bに配置された後にモータ31は更に複数ステップ駆動される。この結果、バッフル2は閉位置2Bから更にシール板部14に接近する方向に押し付けられ、弾性部材20をより変形させる。これにより、開口部3の閉鎖がより確実なものとなる。ここで、バッフル2が閉位置2Bに配置された後にモータ31が更に複数ステップ駆動されると、モータ31で脱調が発生するので、脱調に起因してバッフル2がばたつきやすくなる。このような問題に対して、本例では、バッフル2が閉位置2Bに配置された状態では、出力歯車39の第2歯69が円弧状外周部60の外周面60aに当接し、出力歯車39がバッフル2を開く第1回転方向B1に回転することが阻止されている。従って、モータ31で発生する脱調に起因して、バッフル2がばたつくことを抑制できる。 The predetermined number of steps for driving the motor 31 is a value obtained by adding a plurality of steps to the predetermined number of steps for causing the baffle 2 arranged at the open position 2A to reach the closed position 2B. Therefore, after the baffle 2 is arranged at the closed position 2B, the motor 31 is further driven in a plurality of steps. As a result, the baffle 2 is pressed from the closed position 2B in the direction further approaching the seal plate portion 14, and the elastic member 20 is further deformed. This makes the closing of the opening 3 more reliable. Here, if the motor 31 is further driven in a plurality of steps after the baffle 2 is arranged at the closed position 2B, step-out occurs in the motor 31, so that the baffle 2 tends to flutter due to the step-out. In response to such a problem, in this example, in the state where the baffle 2 is arranged at the closed position 2B, the second tooth 69 of the output gear 39 comes into contact with the outer peripheral surface 60a of the arcuate outer peripheral portion 60, and the output gear 39 Is prevented from rotating in the first rotation direction B1 that opens the baffle 2. Therefore, it is possible to prevent the baffle 2 from fluttering due to the step-out generated in the motor 31.

また、バッフル2が閉位置2Bに配置されることによって弾性変形した弾性部材20の形状復帰力は、バッフル2を開く方向に出力歯車39を回転させる力として作用する。すなわち、弾性部材20の形状復帰力は出力歯車39を第1回転方向B1に回転させる力として作用する。これに対して、本例では、バッフル2が閉位置2Bに配置された状態では、出力歯車39の第2歯69が円弧状外周部60の外周面60aに当接し、出力歯車39がバッフル2を開く第1回転方向B1に回転することが阻止されている。従って、本例の冷気ダンパ1では、弾性部材20の形状復帰力によってバッフル2が閉位置2Bから開口部3を開く方向に移動することがない。さらに、出力歯車39がバッフル2を開く第2回転方向に回転することが阻止されているので、開位置2Aに配置されたバッフル2が流体圧を受けてばたつくことが抑制される。 Further, the shape restoration force of the elastic member 20 elastically deformed by arranging the baffle 2 at the closed position 2B acts as a force for rotating the output gear 39 in the direction of opening the baffle 2. That is, the shape returning force of the elastic member 20 acts as a force for rotating the output gear 39 in the first rotation direction B1. On the other hand, in this example, in the state where the baffle 2 is arranged at the closed position 2B, the second tooth 69 of the output gear 39 comes into contact with the outer peripheral surface 60a of the arcuate outer peripheral portion 60, and the output gear 39 is in contact with the outer peripheral surface 60a. It is prevented from rotating in the first rotation direction B1 to open. Therefore, in the cold air damper 1 of this example, the baffle 2 does not move from the closed position 2B in the direction of opening the opening 3 due to the shape restoring force of the elastic member 20. Further, since the output gear 39 is prevented from rotating in the second rotation direction in which the baffle 2 is opened, the baffle 2 arranged at the open position 2A is prevented from fluttering due to the fluid pressure.

次に、開口部3を開く際には、冷気ダンパ1はモータ31を規定のステップ数だけ、開口部3を閉じる際とは反対の回転方向に駆動する。規定のステップ数は、閉位置2Bに配置されているバッフル2を開位置2Aに到達させるステップ数である。これにより、駆動歯車36は第1回転方向A1に回転する。 Next, when the opening 3 is opened, the cold air damper 1 drives the motor 31 by a predetermined number of steps in the direction of rotation opposite to that when the opening 3 is closed. The specified number of steps is the number of steps for causing the baffle 2 arranged at the closed position 2B to reach the open position 2A. As a result, the drive gear 36 rotates in the first rotation direction A1.

駆動歯車36が回転を開始すると、欠歯歯車38の歯部38aにおいて最も円弧状外周部60の側に位置する第1歯38b(第1回転方向A1の前端の歯)は、出力歯車39の第2歯69を越えて、第1歯68と第2歯69の間に噛合する。これにより、出力歯車39は第1回転方向B1への回転を開始する。出力歯車39が第1回転方向B1に回転すると、出力歯車39の出力軸6aに連結されたバッフル2は、閉位置2Bから開位置2Aに向う開方向Oに回転する。 When the drive gear 36 starts rotating, the first tooth 38b (the front end tooth in the first rotation direction A1) located on the most arcuate outer peripheral portion 60 side of the tooth portion 38a of the missing tooth gear 38 becomes the output gear 39. Beyond the second tooth 69, it meshes between the first tooth 68 and the second tooth 69. As a result, the output gear 39 starts rotating in the first rotation direction B1. When the output gear 39 rotates in the first rotation direction B1, the baffle 2 connected to the output shaft 6a of the output gear 39 rotates in the open direction O from the closed position 2B toward the open position 2A.

(作用効果)
本例では、駆動歯車36の回転角度範囲を規定するための回転規制部55は、ケース8の底板部25からからX方向に突出して先端部分に度当たり部分59a、59bを備えるストッパ部56と、ストッパ部56の根元部分で外側に張り出す補強部57(第1周方向補強部57a、径方向外側補強部57b、第2周方向補強部57c、および径方向内側補強部57g)を備える。また、補強部57の側面570は、底板部25と反対側の端部が
ストッパ部56の側壁560に連続し、補強部57の側面570は、底板部25側の端部が底板部25に連続し、一部は、底板部25の台座部分42(載置面42a)に連続する。従って、駆動歯車36の回転を規制する毎に駆動歯車36の当接部(円弧溝54の壁面部分54a、54b)とストッパ部56の度当たり部分59a、59bとの衝突が繰り返されて、ストッパ部56の基端側(載置面42aの側)に応力が頻繁に発生する場合でも、補強部57によって、ストッパ部56の基端側(根元部分)に亀裂などの破損が発生することを防止或いは抑制できる。
(Action effect)
In this example, the rotation restricting portion 55 for defining the rotation angle range of the drive gear 36 is a stopper portion 56 that protrudes in the X direction from the bottom plate portion 25 of the case 8 and has prescription portions 59a and 59b at the tip portions. A reinforcing portion 57 (first circumferential reinforcing portion 57a, radial outer reinforcing portion 57b, second circumferential reinforcing portion 57c, and radial inner reinforcing portion 57g) is provided at the root portion of the stopper portion 56. Further, the side surface 570 of the reinforcing portion 57 has an end portion opposite to the bottom plate portion 25 continuous with the side wall 560 of the stopper portion 56, and the side surface 570 of the reinforcing portion 57 has an end portion on the bottom plate portion 25 side of the bottom plate portion 25. It is continuous, and a part of it is continuous with the pedestal portion 42 (mounting surface 42a) of the bottom plate portion 25. Therefore, every time the rotation of the drive gear 36 is restricted, the collisions between the contact portions (wall surface portions 54a and 54b of the arc groove 54) of the drive gear 36 and the perforated portions 59a and 59b of the stopper portion 56 are repeated, and the stopper Even if stress is frequently generated on the base end side (the side of the mounting surface 42a) of the portion 56, the reinforcing portion 57 may cause damage such as cracks on the base end side (root portion) of the stopper portion 56. It can be prevented or suppressed.

また、補強部57において、第1周方向補強部57a、径方向外側補強部57b、および第2周方向補強部57cは各々、底上げ部57d、57e、57fを備えているため、ストッパ部56において補強部57から突出している寸法が短い。このため、ストッパ部56の先端側の強度が大であるので、ストッパ部56に亀裂などの破損が発生することを防止或いは抑制できる。 Further, in the reinforcing portion 57, since the first circumferential reinforcing portion 57a, the radial outer reinforcing portion 57b, and the second circumferential reinforcing portion 57c each include bottom raising portions 57d, 57e, and 57f, the stopper portion 56 The dimension protruding from the reinforcing portion 57 is short. Therefore, since the strength of the tip side of the stopper portion 56 is high, it is possible to prevent or suppress the occurrence of damage such as cracks in the stopper portion 56.

また、本例では、補強部57として、軸線L1回りをストッパ部56から周方向に張り出す第1周方向補強部57aと第2周方向補強部57cを備える。ここで、駆動歯車36の当接部(円弧溝54の壁面部分54a、54b)は、周方向からストッパ部56に衝突するので、ストッパ部56には、衝突の衝撃が周方向に加わりやすい。従って、補強部57がストッパ部56から周方向に張り出す補強部(第1周方向補強部57aおよび第2周方向補強部57c)を備えれば、ストッパ部56と駆動歯車36の当接部(円弧溝54の壁面部分54a、54b)との当接によって回転規制部55が損傷することを抑制できる。 Further, in this example, the reinforcing portion 57 includes a first circumferential reinforcing portion 57a and a second circumferential reinforcing portion 57c that project around the axis L1 in the circumferential direction from the stopper portion 56. Here, since the contact portions (wall surface portions 54a and 54b of the arc groove 54) of the drive gear 36 collide with the stopper portion 56 from the circumferential direction, the impact of the collision is likely to be applied to the stopper portion 56 in the circumferential direction. Therefore, if the reinforcing portion 57 is provided with a reinforcing portion (first circumferential reinforcing portion 57a and second circumferential reinforcing portion 57c) protruding from the stopper portion 56 in the circumferential direction, the contact portion between the stopper portion 56 and the drive gear 36 It is possible to prevent the rotation restricting portion 55 from being damaged by contact with (the wall surface portions 54a and 54b of the arc groove 54).

さらに、本例では、補強部57として、ストッパ部56から外周側に張り出す径方向外側補強部57bを備える。ここで、駆動歯車36の当接部(円弧溝54の壁面部分54a、54b)がストッパ部56に衝突した場合には、衝突の衝撃の分力が、回転規制部55の径方向にも作用する。従って、補強部57がストッパ部56から径方向の外周側に張り出す径方向外側補強部57bを備えていれば、ストッパ部56と当接部との当接によって回転規制部55が損傷することを、より、抑制できる。 Further, in this example, as the reinforcing portion 57, a radial outer reinforcing portion 57b projecting from the stopper portion 56 to the outer peripheral side is provided. Here, when the contact portions (wall surface portions 54a and 54b of the arc groove 54) of the drive gear 36 collide with the stopper portion 56, the component force of the impact of the collision also acts on the radial direction of the rotation restricting portion 55. To do. Therefore, if the reinforcing portion 57 includes the radial outer reinforcing portion 57b protruding from the stopper portion 56 to the outer peripheral side in the radial direction, the rotation restricting portion 55 is damaged by the contact between the stopper portion 56 and the abutting portion. Can be more suppressed.

また、本例では、ストッパ部56と第1周方向補強部57aとはなめらかな凹曲面55aで接続されている。また、ストッパ部56と径方向外側補強部57bとはなめらかな凹曲面55bで接続されている。さらに、ストッパ部56と第2周方向補強部57cとはなめらかな凹曲面55cで接続されている。また、補強部57と台座部分42(載置面42a)との間等は、なめらかな凹曲面55d等で接続されている。従って、ストッパ部56における第1周方向補強部57aとの境界部分、ストッパ部56における径方向外側補強部57bとの境界部分、ストッパ部56における第2周方向補強部57cとの境界部分、補強部57における底板部25の載置面42a等との間の境界部分に応力が発生した場合でも、応力の集中を緩和でき、これらの境界部分に亀裂などの損傷が発生することを防止できる。 Further, in this example, the stopper portion 56 and the first circumferential reinforcing portion 57a are connected by a smooth concave curved surface 55a. Further, the stopper portion 56 and the radial outer reinforcing portion 57b are connected by a smooth concave curved surface 55b. Further, the stopper portion 56 and the second circumferential reinforcing portion 57c are connected by a smooth concave curved surface 55c. Further, the reinforcing portion 57 and the pedestal portion 42 (mounting surface 42a) are connected by a smooth concave curved surface 55d or the like. Therefore, the boundary portion of the stopper portion 56 with the first circumferential reinforcing portion 57a, the boundary portion of the stopper portion 56 with the radial outer reinforcing portion 57b, the boundary portion of the stopper portion 56 with the second circumferential reinforcing portion 57c, and reinforcement. Even when stress is generated at the boundary portion between the bottom plate portion 25 and the mounting surface 42a of the portion 57, the concentration of stress can be relaxed and damage such as cracks can be prevented from occurring at these boundary portions.

さらに、本例では、ケース8が樹脂による一体成型品であり、回転規制部55のストッパ部56と補強部57が一体に成型されるので、ストッパ部56と補強部57との間の強度を確保できる。 Further, in this example, since the case 8 is an integrally molded product made of resin and the stopper portion 56 and the reinforcing portion 57 of the rotation restricting portion 55 are integrally molded, the strength between the stopper portion 56 and the reinforcing portion 57 can be increased. Can be secured.

また、本例では、度当たり部分59a、59bが、それぞれ軸線L1と平行で径方向に延びる平面なので、駆動歯車36の当接部(円弧溝54の壁面部分54a、54b)が度当たり部分59a、59bに当接したときに、駆動歯車36が回転する角度範囲を正確に規定できる。また、駆動歯車36の当接部(円弧溝54の壁面部分54a、54b)も軸線L1と平行で径方向に延びる平面なので、当接部(円弧溝54の壁面部分54a、54
b)が度当たり部分59a、59bに当接したときに、駆動歯車36が回転する角度範囲を正確に規定できる。さらに、駆動歯車36の当接部(円弧溝54の壁面部分54a、54b)と度当たり部分59a、59bとが当接を繰り返した場合でも、これらが両方とも平面なので、摩耗を抑制することができる。よって、駆動歯車36の当接部(円弧溝54の壁面部分54a、54b)と度当たり部分59a、59bとが当接を繰り返した場合でも、摩耗によって駆動歯車36の回転角度範囲が変化することを抑制できる。
Further, in this example, since the perforated portions 59a and 59b are planes extending in the radial direction parallel to the axis L1, the contact portions (wall surface portions 54a and 54b of the arc groove 54) of the drive gear 36 are perimeter portions 59a. , The angle range in which the drive gear 36 rotates when it comes into contact with 59b can be accurately defined. Further, since the contact portion (wall surface portion 54a, 54b of the arc groove 54) of the drive gear 36 is also a plane extending in the radial direction parallel to the axis L1, the contact portion (wall surface portion 54a, 54 of the arc groove 54) is also provided.
The angle range in which the drive gear 36 rotates when b) comes into contact with the perforated portions 59a and 59b can be accurately defined. Further, even when the contact portions (wall surface portions 54a and 54b of the arc groove 54) of the drive gear 36 and the degree contact portions 59a and 59b repeatedly contact each other, since both of them are flat, wear can be suppressed. it can. Therefore, even when the contact portions (wall surface portions 54a and 54b of the arc groove 54) of the drive gear 36 and the degree contact portions 59a and 59b repeatedly contact each other, the rotation angle range of the drive gear 36 changes due to wear. Can be suppressed.

さらに、本例では、ケース8に給電ケーブル45を案内する案内壁47が設けられており、案内壁47が、第3支軸43を挟んで第2支軸41とは反対側に位置する。従って、給電ケーブル45を駆動歯車36および第2歯車35と干渉しない領域(ケーブル通路48)で引き回すことができる。また、案内壁47と補強部57とが第1周方向補強部57aを介して連続するので、案内壁47の剛性を高めることができる。さらに、回転規制部55は、第3支軸43の軸線L1回りにおいて、第2支軸41と案内壁47との間の角度範囲に位置するので、第2支軸41に支持される第2歯車35と回転規制部55とを互いに干渉しない位置に配置できる。 Further, in this example, the case 8 is provided with a guide wall 47 for guiding the power feeding cable 45, and the guide wall 47 is located on the opposite side of the third support shaft 43 from the second support shaft 41. Therefore, the power supply cable 45 can be routed in a region (cable passage 48) that does not interfere with the drive gear 36 and the second gear 35. Further, since the guide wall 47 and the reinforcing portion 57 are continuous via the first circumferential direction reinforcing portion 57a, the rigidity of the guide wall 47 can be increased. Further, since the rotation control unit 55 is located in the angle range between the second support shaft 41 and the guide wall 47 around the axis L1 of the third support shaft 43, the second support shaft 41 is supported by the second support shaft 41. The gear 35 and the rotation restricting portion 55 can be arranged at positions where they do not interfere with each other.

ここで、本例では、回転規制部55が、出力歯車39の前段の駆動歯車36の回転角度範囲を規定するので、出力歯車39が回転する角度範囲を精度よく規定できる。 Here, in this example, since the rotation regulation unit 55 defines the rotation angle range of the drive gear 36 in the front stage of the output gear 39, the angle range in which the output gear 39 rotates can be accurately defined.

なお、補強部57が備える延設部分(底上げ部57d、57e、57f)は、第1周方向補強部57aおよび第2周方向補強部57cだけでもよい。また、補強部57が備える延設部分は第1周方向補強部57aおよび第2周方向補強部57cのいずれか一方だけでもよい。 The extension portions (bottom raising portions 57d, 57e, 57f) provided in the reinforcing portion 57 may be only the first circumferential direction reinforcing portion 57a and the second circumferential direction reinforcing portion 57c. Further, the extension portion provided in the reinforcing portion 57 may be only one of the first circumferential reinforcing portion 57a and the second circumferential reinforcing portion 57c.

[実施の形態2]
図15は、本発明の実施の形態2に係るギアユニット10の説明図であり、蓋を省略した状態における斜視図に相当する。図16は、図15に示す第2駆動歯車97に対する回転規制部55等の説明図である。図17は、図15に示す第2駆動歯車97をX方向の第2方向X2からみた斜視図である。図18は、図15に示すケース8の平面図である。なお、本形態の基本的な構成は、実施の形態1と同様であるため、共通する機能を有する部分には同一の符号を付してそれらの詳細な説明は省略する。
[Embodiment 2]
FIG. 15 is an explanatory view of the gear unit 10 according to the second embodiment of the present invention, and corresponds to a perspective view in a state where the lid is omitted. FIG. 16 is an explanatory view of a rotation regulating unit 55 and the like for the second drive gear 97 shown in FIG. FIG. 17 is a perspective view of the second drive gear 97 shown in FIG. 15 as viewed from the second direction X2 in the X direction. FIG. 18 is a plan view of the case 8 shown in FIG. Since the basic configuration of this embodiment is the same as that of the first embodiment, the parts having common functions are designated by the same reference numerals, and detailed description thereof will be omitted.

図15に示すギアユニット10は、実施の形態1と同様、冷気ダンパ1においてバッフル2を駆動する。ギアユニット10は、ケース8と、ケース8に収容された駆動機構6とを有しており、モータ31の回転は、第1歯車91、第2歯車92、第3歯車93を介して第1駆動歯車96に伝達される。また、第1駆動歯車96の回転は、扇形の出力歯車98に伝達される。本形態において、出力歯車98として、同一の出力歯車用支軸81(図18参照)に2つの扇形歯車981、982が回転可能に支軸されており、2つの扇形歯車981、982の各々にバッフル2が連結される。従って、本形態のギアユニット10は、2つのバッフル2を駆動可能である。 The gear unit 10 shown in FIG. 15 drives the baffle 2 in the cold air damper 1 as in the first embodiment. The gear unit 10 has a case 8 and a drive mechanism 6 housed in the case 8, and the rotation of the motor 31 is first via the first gear 91, the second gear 92, and the third gear 93. It is transmitted to the drive gear 96. Further, the rotation of the first drive gear 96 is transmitted to the fan-shaped output gear 98. In this embodiment, as the output gear 98, two fan-shaped gears 981 and 982 are rotatably supported on the same output gear support shaft 81 (see FIG. 18), and each of the two fan-shaped gears 981 and 982 has a rotatably supported shaft. The baffle 2 is connected. Therefore, the gear unit 10 of this embodiment can drive two baffles 2.

図16に示すように、第1駆動歯車96は、ケース8の底板部25からX方向の第1方向X1に突出した支軸82に回転可能に支持されている。第1駆動歯車96は、支軸82が嵌る第1円筒部960と、第1円筒部960から径方向外側に突出した円環状突出部961と、第1円筒部960より径方向外側で円環状突出部961からX方向の第1方向X1に突出した第2円筒部962と、円環状突出部961から第2円筒部962を通ってX方向の第1方向X1に突出した扇形歯車963とを有している。円環状突出部961の外周面には歯部961aが形成されている。このため、モータ31の回転が歯部961aを介して第1駆動歯車96に伝達された際、第1駆動歯車96の回転は、扇形歯車963が扇形歯車981と噛み合った際に扇形歯車981に伝達される。扇形歯車981において
、歯部981aは、軸方向において分厚く形成されているのに対して、歯部981bは、軸方向において薄く形成されている。従って、歯部981bが第1駆動歯車96に乗り上げたとき、歯部981bが第1駆動歯車96の第2円筒部962の外周面に当接して扇形歯車981の無駄な回転を阻止するようになっている。
As shown in FIG. 16, the first drive gear 96 is rotatably supported by a support shaft 82 projecting from the bottom plate portion 25 of the case 8 in the first direction X1 in the X direction. The first drive gear 96 includes a first cylindrical portion 960 into which the support shaft 82 fits, an annular protrusion 961 protruding radially outward from the first cylindrical portion 960, and an annular protrusion radially outward from the first cylindrical portion 960. A second cylindrical portion 962 protruding from the protruding portion 961 in the first direction X1 in the X direction, and a fan-shaped gear 963 protruding from the annular protruding portion 961 through the second cylindrical portion 962 in the first direction X1 in the X direction. Have. A tooth portion 961a is formed on the outer peripheral surface of the annular protrusion 961. Therefore, when the rotation of the motor 31 is transmitted to the first drive gear 96 via the tooth portion 961a, the rotation of the first drive gear 96 becomes the fan-shaped gear 981 when the fan-shaped gear 963 meshes with the fan-shaped gear 981. Be transmitted. In the fan-shaped gear 981, the tooth portion 981a is formed thick in the axial direction, whereas the tooth portion 981b is formed thin in the axial direction. Therefore, when the tooth portion 981b rides on the first drive gear 96, the tooth portion 981b abuts on the outer peripheral surface of the second cylindrical portion 962 of the first drive gear 96 to prevent unnecessary rotation of the fan-shaped gear 981. It has become.

本形態において、第1駆動歯車96に対してX方向の第2方向X2に第2駆動歯車97が重ねて配置されており、第2駆動歯車97は、第1駆動歯車96と同様、支軸82に回転可能に支持されている。 In this embodiment, the second drive gear 97 is arranged so as to overlap the first drive gear 96 in the second direction X2 in the X direction, and the second drive gear 97 is a support shaft like the first drive gear 96. It is rotatably supported by 82.

図16および図17に示すように、第2駆動歯車97は、支軸82が嵌る第1円筒部970と、第1円筒部970から径方向外側に突出した略長円形状の円環状突出部971と、第1円筒部970の径方向外側で円環状突出部971からX方向の第1方向X1に突出した扇形の係合突起973とが設けられている。また、円環状突出部971からX方向の第2方向X2に向けて第2円筒部974が形成されており、第2円筒部974は、円環状突出部971の円弧状の外縁から連続するように突出している。かかる第2駆動歯車97は、係合突起973が第1駆動歯車96に形成された扇型の開口部965に嵌るように、第1駆動歯車96に重ねて配置される。従って、第1駆動歯車96と第2駆動歯車97とは一体となって支軸82の軸線L81周りに回転する。その際、扇形歯車972が扇形歯車982と噛み合った際には扇形歯車982が出力歯車用支軸81周りに回転する。扇形歯車982において、歯部982aは、軸方向において分厚く形成されているのに対して、歯部982bは、軸方向において薄く形成されている。従って、歯部982bが第2駆動歯車97に乗り上げたとき、歯部982bが第2駆動歯車97の第1円筒部970の外周面に当接して扇形歯車982の無駄な回転を阻止するようになっている。 As shown in FIGS. 16 and 17, the second drive gear 97 has a first cylindrical portion 970 into which the support shaft 82 is fitted and a substantially oval-shaped annular protrusion protruding radially outward from the first cylindrical portion 970. 971 and a fan-shaped engaging protrusion 973 protruding in the first direction X1 in the X direction from the annular protrusion 971 on the radial outer side of the first cylindrical portion 970 are provided. Further, a second cylindrical portion 974 is formed from the annular protrusion 971 toward the second direction X2 in the X direction, and the second cylindrical portion 974 is continuous from the arcuate outer edge of the annular protrusion 971. It protrudes into. The second drive gear 97 is arranged so as to overlap the first drive gear 96 so that the engagement protrusion 973 fits into the fan-shaped opening 965 formed in the first drive gear 96. Therefore, the first drive gear 96 and the second drive gear 97 are integrally rotated around the axis L81 of the support shaft 82. At that time, when the fan-shaped gear 972 meshes with the fan-shaped gear 982, the fan-shaped gear 982 rotates around the output gear support shaft 81. In the fan-shaped gear 982, the tooth portion 982a is formed thick in the axial direction, whereas the tooth portion 982b is formed thin in the axial direction. Therefore, when the tooth portion 982b rides on the second drive gear 97, the tooth portion 982b abuts on the outer peripheral surface of the first cylindrical portion 970 of the second drive gear 97 to prevent unnecessary rotation of the fan-shaped gear 982. It has become.

また、ケース8には、板状バネ99の両端が保持されており、この状態で板状バネ99は、第2駆動歯車97の円環状突出部971の外周面に当接している。円環状突出部971は、周方向において外径がカム状に変化している。このため、円環状突出部971の大径部分が板状バネ99に当接した場合には、第2駆動歯車97に大きな負荷が加わるので、第2駆動歯車97の回転が抑制される。 Further, both ends of the plate-shaped spring 99 are held in the case 8, and in this state, the plate-shaped spring 99 is in contact with the outer peripheral surface of the annular protrusion 971 of the second drive gear 97. The outer diameter of the annular protrusion 971 changes in a cam shape in the circumferential direction. Therefore, when the large-diameter portion of the annular protrusion 971 comes into contact with the plate-shaped spring 99, a large load is applied to the second drive gear 97, so that the rotation of the second drive gear 97 is suppressed.

ここで、支軸82は、ケース8の底板部25からX方向の第1方向X1に突出した基端側軸部821と、基端側軸部821からX方向の第1方向X1に突出した先端側軸部822とからなる。基端側軸部821は先端側軸部822より太く、第2駆動歯車97を回転可能に支持する。先端側軸部822は、第1駆動歯車96を回転可能に支持する。ケース8の底板部25には、支軸82を囲むように円環状の台座部分84が形成されており、台座部分84のX方向の第1方向X1の面は、第2駆動歯車97が載置される載置面84aになっている。本形態でも、実施の形態1と同様、ケース8および第2駆動歯車97は樹脂製である。 Here, the support shaft 82 protrudes from the bottom plate portion 25 of the case 8 in the first direction X1 in the X direction, and from the proximal end side shaft portion 821 in the first direction X1 in the X direction. It is composed of a tip side shaft portion 822. The base end side shaft portion 821 is thicker than the tip end side shaft portion 822 and rotatably supports the second drive gear 97. The tip side shaft portion 822 rotatably supports the first drive gear 96. An annular pedestal portion 84 is formed on the bottom plate portion 25 of the case 8 so as to surround the support shaft 82, and the second drive gear 97 is mounted on the surface of the pedestal portion 84 in the first direction X1 in the X direction. It is a mounting surface 84a to be placed. Also in this embodiment, the case 8 and the second drive gear 97 are made of resin as in the first embodiment.

図16、図17および図18に示すように、本形態でも、実施の形態1と同様、第2駆動歯車97が支軸82の軸線回りを回転する角度範囲を規定する回転規制機構50が構成されている。より具体的には、第2駆動歯車97は、ケース8の底板部25と対向するX方向の第2方向X2の端面(対向面)に、軸線L82の回りに所定の角度範囲に渡る一定幅の円弧溝(溝部)54を備える。円弧溝54の内壁面において周方向の端をそれぞれ規定している壁面部分54a、54bは、軸線L82と平行で径方向に延びる平面である。壁面部分54a、54bは、ケース8に設けられた回転規制部55とともに、第2駆動歯車97の回転角度範囲を規制する回転規制機構50を構成する。 As shown in FIGS. 16, 17, and 18, as in the first embodiment, the rotation regulation mechanism 50 that defines the angle range in which the second drive gear 97 rotates around the axis of the support shaft 82 is configured in this embodiment as well. Has been done. More specifically, the second drive gear 97 has a constant width over a predetermined angular range around the axis L82 on the end surface (opposing surface) of the second direction X2 in the X direction facing the bottom plate portion 25 of the case 8. The arc groove (groove portion) 54 is provided. The wall surface portions 54a and 54b that define the circumferential ends of the inner wall surface of the arc groove 54 are planes that are parallel to the axis L82 and extend in the radial direction. The wall surface portions 54a and 54b, together with the rotation regulating portion 55 provided on the case 8, constitute a rotation regulating mechanism 50 that regulates the rotation angle range of the second drive gear 97.

本形態において、回転規制部55は、ケース8の底板部25から支軸82と同一方向に突出したストッパ部56を有しており、ストッパ部56は、支軸82の軸線L82回りを
周方向に延びる略円弧形状の突条である。従って、ストッパ部56は、第2駆動歯車97の第1円筒部970に支軸82が挿入されたときに、後述する補強部57より第1方向X1の先端部分が円弧溝54に挿入される。
In the present embodiment, the rotation restricting portion 55 has a stopper portion 56 protruding from the bottom plate portion 25 of the case 8 in the same direction as the support shaft 82, and the stopper portion 56 is circumferentially around the axis L82 of the support shaft 82. It is a ridge with a substantially arc shape that extends to. Therefore, when the support shaft 82 is inserted into the first cylindrical portion 970 of the second drive gear 97, the stopper portion 56 is inserted into the arc groove 54 from the reinforcing portion 57 described later in the tip portion in the first direction X1. ..

ストッパ部56において円弧溝54に挿入される先端部分の周方向の両端には、壁面部分54a、54bに当接可能な度当たり部分59a、59bが設けられている。度当たり部分59aは、円弧溝54の内壁面のうち、周方向の一方の端を規定する壁面部分54aと当接して駆動歯車36の回転を規制する。度当たり部分59bは、円弧溝54の内壁面のうち、周方向の他方の端を規定する壁面部分54bと当接して駆動歯車36の回転を規制する。各度当たり部分59a、59bは、それぞれ軸線L82回りの周方向に向いた平面である。第2駆動歯車97は、度当たり部分59aが円弧溝54の一方の壁面部分54aに当接する位置から、度当たり部分59bが円弧溝54の他方の壁面部分54bに当接する位置までの間でその回転が許容される。 At both ends in the circumferential direction of the tip portion of the stopper portion 56 that is inserted into the arc groove 54, perforated portions 59a and 59b that can come into contact with the wall surface portions 54a and 54b are provided. The per-degree portion 59a abuts on the wall surface portion 54a that defines one end in the circumferential direction of the inner wall surface of the arc groove 54 to regulate the rotation of the drive gear 36. The per-degree portion 59b comes into contact with the wall surface portion 54b that defines the other end in the circumferential direction of the inner wall surface of the arc groove 54 to regulate the rotation of the drive gear 36. The portions 59a and 59b per degree are planes oriented in the circumferential direction around the axis L82, respectively. The second drive gear 97 has a degree portion 59a from a position where the degree portion 59a abuts on one wall surface portion 54a of the arc groove 54 to a position where the degree portion 59b abuts on the other wall surface portion 54b of the arc groove 54. Rotation is allowed.

また、回転規制部55は、後述するように、X方向(軸線L82方向)から見た場合にストッパ部56の側壁560から外側に張り出した補強部57を備える。本形態において、補強部57としては、軸線L82回りをストッパ部56の側壁560の根元側から周方向の一方側に張り出すように突出した第1周方向補強部57rと、ストッパ部56の側壁560の根元側から径方向外側に張り出すように突出した径方向外側補強部57sと、軸線L82回りをストッパ部56の側壁560の根元側から周方向の他方側に張り出すように突出した第2周方向補強部57tとを備える。補強部57(第1周方向補強部57r、径方向外側補強部57s、および第2周方向補強部57t)は各々、底板部25とは反対側の端部がストッパ部56の側壁560に連続し、底板部25側の端部が底板部25に連続している。従って、補強部57は、ストッパ部56を補強している。 Further, as will be described later, the rotation restricting portion 55 includes a reinforcing portion 57 projecting outward from the side wall 560 of the stopper portion 56 when viewed from the X direction (axis L82 direction). In the present embodiment, the reinforcing portion 57 includes a first circumferential reinforcing portion 57r projecting so as to project around the axis L82 from the root side of the side wall 560 of the stopper portion 56 to one side in the circumferential direction, and a side wall of the stopper portion 56. The radial outer reinforcing portion 57s projecting radially outward from the root side of the 560, and the second portion projecting around the axis L82 so as to project from the root side of the side wall 560 of the stopper portion 56 to the other side in the circumferential direction. It is provided with a two-circumferential reinforcing portion 57t. Each of the reinforcing portions 57 (first circumferential reinforcing portion 57r, radial outer reinforcing portion 57s, and second circumferential reinforcing portion 57t) has an end opposite to the bottom plate portion 25 continuous with the side wall 560 of the stopper portion 56. However, the end portion on the bottom plate portion 25 side is continuous with the bottom plate portion 25. Therefore, the reinforcing portion 57 reinforces the stopper portion 56.

ここで、補強部57(第1周方向補強部57r、径方向外側補強部57s、および第2周方向補強部57t)の側面570は、全体が凹曲面または斜面になっている。すなわち、補強部57の側面570全体が、軸線L82に平行な面で切断したとき、凹状の円弧等の曲線、あるいは斜線になっている。本形態において、補強部57(第1周方向補強部57r、径方向外側補強部57s、および第2周方向補強部57t)は、全体が凹曲面になっている。従って、補強部57(第1周方向補強部57r、径方向外側補強部57s、および第2周方向補強部57t)は、底板部25とは反対側の端部がストッパ部56の側壁560になめらかに連続し、底板部25側の端部が底板部25になめらかに連続している。なお、ストッパ部56の径方向内側で円弧状に延在する内周側壁面56aには補強部57が形成されていない。 Here, the side surface 570 of the reinforcing portion 57 (the first circumferential reinforcing portion 57r, the radial outer reinforcing portion 57s, and the second circumferential reinforcing portion 57t) has a concave curved surface or an inclined surface as a whole. That is, when the entire side surface 570 of the reinforcing portion 57 is cut along a surface parallel to the axis L82, it becomes a curved line such as a concave arc or a diagonal line. In the present embodiment, the reinforcing portion 57 (the first circumferential reinforcing portion 57r, the radial outer reinforcing portion 57s, and the second circumferential reinforcing portion 57t) has a concave curved surface as a whole. Therefore, the reinforcing portion 57 (the first circumferential reinforcing portion 57r, the radial outer reinforcing portion 57s, and the second circumferential reinforcing portion 57t) has an end portion opposite to the bottom plate portion 25 on the side wall 560 of the stopper portion 56. It is smoothly continuous, and the end portion on the bottom plate portion 25 side is smoothly continuous with the bottom plate portion 25. The reinforcing portion 57 is not formed on the inner peripheral side wall surface 56a extending in an arc shape inside the stopper portion 56 in the radial direction.

本形態において、補強部57(第1周方向補強部57r、径方向外側補強部57s、および第2周方向補強部57t)の軸線L82方向の寸法は、台座部分84の高さと等しく、補強部57は台座部分84の側面と繋がっている。 In the present embodiment, the dimensions of the reinforcing portion 57 (first circumferential reinforcing portion 57r, radial outer reinforcing portion 57s, and second circumferential reinforcing portion 57t) in the axis L82 direction are equal to the height of the pedestal portion 84, and the reinforcing portion 57 is connected to the side surface of the pedestal portion 84.

このように構成した場合も、実施の形態1と同様、第2駆動歯車97の回転角度範囲を規定するための回転規制部55は、ケース8の底板部25からからX方向に突出して先端部分に度当たり部分59a、59bを備えるストッパ部56と、ストッパ部56の根元部分で外側に張り出す補強部57(第1周方向補強部57r、径方向外側補強部57s、および第2周方向補強部57t)を備える。また、補強部57の側面570は、底板部25と反対側の端部がストッパ部56の側壁560に連続し、補強部57の側面570は、底板部25側の端部が底板部25に連続する。従って、駆動歯車36の回転を規制する毎に駆動歯車36の当接部(円弧溝54の壁面部分54a、54b)とストッパ部56の度当たり部分59a、59bとの衝突が繰り返されて、ストッパ部56の基端側(載置面42aの側)に応力が頻繁に発生する場合でも、補強部57によって、ストッパ部56の基端
側に亀裂などの破損が発生することを防止或いは抑制できる。
Even in this configuration, as in the first embodiment, the rotation regulating portion 55 for defining the rotation angle range of the second drive gear 97 protrudes from the bottom plate portion 25 of the case 8 in the X direction and is a tip portion. A stopper portion 56 having perforated portions 59a and 59b, and a reinforcing portion 57 protruding outward at the root portion of the stopper portion 56 (first circumferential reinforcing portion 57r, radial outer reinforcing portion 57s, and second circumferential reinforcement). A unit 57t) is provided. Further, the side surface 570 of the reinforcing portion 57 has an end portion opposite to the bottom plate portion 25 continuous with the side wall 560 of the stopper portion 56, and the side surface 570 of the reinforcing portion 57 has an end portion on the bottom plate portion 25 side of the bottom plate portion 25. Continuous. Therefore, every time the rotation of the drive gear 36 is restricted, the collisions between the contact portions (wall surface portions 54a and 54b of the arc groove 54) of the drive gear 36 and the perforated portions 59a and 59b of the stopper portion 56 are repeated, and the stopper Even when stress is frequently generated on the base end side of the portion 56 (the side of the mounting surface 42a), the reinforcing portion 57 can prevent or suppress damage such as cracks on the base end side of the stopper portion 56. ..

[実施の形態2の変形例1]
図19は、本発明の実施の形態2の変形例1に係るギアユニット10に設けた回転規制部55の平面図である。実施の形態2では、ストッパ部56の径方向内側で円弧状に延在する内周側壁面56aには補強部57が形成されていなかったが、本形態では、内周側壁面56aにも補強部57が径方向内側補強部57uとして形成されている。従って、本形態では、ストッパ部56の全周に補強部57が形成されている。
[Modification 1 of Embodiment 2]
FIG. 19 is a plan view of the rotation regulating unit 55 provided in the gear unit 10 according to the first modification of the second embodiment of the present invention. In the second embodiment, the reinforcing portion 57 is not formed on the inner peripheral side wall surface 56a extending in the radial direction of the stopper portion 56 in an arc shape, but in the present embodiment, the reinforcing portion 57 is also reinforced on the inner peripheral side wall surface 56a. The portion 57 is formed as a radial inner reinforcing portion 57u. Therefore, in this embodiment, the reinforcing portion 57 is formed on the entire circumference of the stopper portion 56.

ここで、第1周方向補強部57r、径方向外側補強部57s、および第2周方向補強部57tは、ケース8の底板部25のうち、台座部分84が形成されていない領域に形成されている。これに対して、径方向内側補強部57uは、ケース8の底板部25のうち、台座部分84が形成されている領域に形成されている。また、径方向内側補強部57uも、側面全体が凹曲面または斜面から形成されており、ストッパ部56の側壁560や台座部分84に対して段差を形成することなく連続している。本形態において、径方向内側補強部57uは、側面全体が凹曲面からなるため、ストッパ部56の側壁560や台座部分84に対してなめらかに連続している。 Here, the first circumferential reinforcing portion 57r, the radial outer reinforcing portion 57s, and the second circumferential reinforcing portion 57t are formed in a region of the bottom plate portion 25 of the case 8 where the pedestal portion 84 is not formed. There is. On the other hand, the radial inner reinforcing portion 57u is formed in the region of the bottom plate portion 25 of the case 8 where the pedestal portion 84 is formed. Further, the radial inner reinforcing portion 57u is also formed on the entire side surface from a concave curved surface or a slope, and is continuous with the side wall 560 and the pedestal portion 84 of the stopper portion 56 without forming a step. In the present embodiment, since the entire side surface of the radial inner reinforcing portion 57u is formed of a concave curved surface, the radial inner reinforcing portion 57u is smoothly continuous with the side wall 560 and the pedestal portion 84 of the stopper portion 56.

また、径方向内側補強部57uは、他の補強部57(第1周方向補強部57r、径方向外側補強部57s、および第2周方向補強部57t)より軸線L82方向の寸法が小さい。従って、径方向内側補強部57uが第2駆動歯車97と干渉するという事態が発生しない。 Further, the radial inner reinforcing portion 57u has a smaller dimension in the axis L82 direction than the other reinforcing portions 57 (first circumferential reinforcing portion 57r, radial outer reinforcing portion 57s, and second circumferential reinforcing portion 57t). Therefore, the situation where the radial inner reinforcing portion 57u interferes with the second drive gear 97 does not occur.

[実施の形態2の変形例2]
図20は、本発明の実施の形態2の変形例2に係るギアユニット10に設けた回転規制部55の平面図である。実施の形態2では、軸線L82方向からみたとき、補強部57がストッパ部56の角に対応する部分で外縁が角張っていたが、本形態では、図20に示すように、軸線L82方向からみたとき、補強部57の外縁は、折れ曲がった個所が曲線からなる。このため、応力に集中が発生しにくいので、補強部57はストッパ部56を補強する効果が大きい。
[Modification 2 of Embodiment 2]
FIG. 20 is a plan view of the rotation regulating unit 55 provided in the gear unit 10 according to the second modification of the second embodiment of the present invention. In the second embodiment, when viewed from the axis L82 direction, the outer edge of the reinforcing portion 57 is angular at the portion corresponding to the corner of the stopper portion 56, but in this embodiment, as shown in FIG. 20, the reinforcing portion 57 is viewed from the axis L82 direction. At this time, the outer edge of the reinforcing portion 57 has a curved portion at a bent portion. Therefore, since it is difficult for stress to be concentrated, the reinforcing portion 57 has a great effect of reinforcing the stopper portion 56.

[その他の実施の形態]
なお、上記形態は、本発明の好適な実施の形態の例であるが、これに限定されるものではなく、本発明の要旨を逸脱しない範囲において、種々変形実施可能である。例えば、上述した実施の形態における冷気ダンパ1は、冷蔵庫用のダンパ装置であるが、必ずしも、冷蔵庫に用いられるダンパ装置に限定されるものではない。
[Other embodiments]
The above embodiment is an example of a preferred embodiment of the present invention, but the present invention is not limited to this, and various modifications can be made without departing from the gist of the present invention. For example, the cold air damper 1 in the above-described embodiment is a damper device for a refrigerator, but is not necessarily limited to the damper device used for a refrigerator.

また、上記実施に形態では、ケース8を支持部材とし、ケース8の底板部25をベース部としたが、板状部材等を支持部材とし、その一部をベース部として利用したギアユニットに本発明を適用してもよい。 Further, in the above embodiment, the case 8 is used as a support member and the bottom plate portion 25 of the case 8 is used as a base portion, but this is a gear unit in which a plate-shaped member or the like is used as a support member and a part thereof is used as a base portion. The invention may be applied.

1・・・冷気ダンパ
2・・・バッフル
2B・・・バッフルの閉位置
3・・・開口部
5・・・フレーム
8・・・ケース
10・・・ギアユニット
20・・・弾性部材
31・・・モータ
35・・・第2歯車(第2の歯車)
36・・・駆動歯車(歯車)
37・・・大径歯車(平歯車)
37a・・・大径歯車の歯部(第1歯部)
37b・・・対向面
38・・・欠歯歯車
38a・・・欠歯歯車の歯部(第2歯部)
39・・・出力歯車(扇形歯車)
41・・・第2支軸(第2支軸)
42、84・・・台座部分
42a、84a・・・載置面
43・・・第3支軸(支軸)
45・・・給電ケーブル
47・・・案内壁
47a・・・案内面
50・・・回転規制機構
51・・・筒部
52・・・突出部
54・・・円弧溝(溝部)
54a・54b・・・壁面部分(当接部)
55・・・回転規制部
55a、55b、55c、55e、55f・・・凹曲面
56・・・ストッパ部
56a・・・内周側壁面
57・・・補強部
57a、57r・・・第1周方向補強部(周方向補強部)
57b、57s・・・径方向外側補強部
57c、57t・・・第2周方向補強部(周方向補強部)
57d、57e、57f・・・底上げ部
57g、57u・・・径方向内側補強部
59a・59b・・・度当たり部分
60・・・円弧状外周部(外周部)
60a・・・円弧状外周部の外周面
60b・・・円弧状外周部の端面
68・・・第1歯
69・・・第2歯
97・・・第2駆動歯車(歯車)
560・・・側壁
570・・・側面
L1、L82・・・駆動歯車(歯車)の軸線
1 ... Cold air damper 2 ... Baffle 2B ... Baffle closing position 3 ... Opening 5 ... Frame 8 ... Case 10 ... Gear unit 20 ... Elastic member 31 ...・ Motor 35: 2nd gear (2nd gear)
36 ... Drive gear (gear)
37 ... Large diameter gear (spur gear)
37a: Tooth part of large diameter gear (first tooth part)
37b ... Facing surface 38 ... Missing gear 38a ... Tooth part of missing gear (second tooth part)
39 ... Output gear (fan gear)
41 ... 2nd support shaft (2nd support shaft)
42, 84 ... Pedestal part 42a, 84a ... Mounting surface 43 ... Third support shaft (support shaft)
45 ... Power supply cable 47 ... Guide wall 47a ... Guide surface 50 ... Rotation regulation mechanism 51 ... Cylinder 52 ... Protruding 54 ... Arc groove (groove)
54a ・ 54b ・ ・ ・ Wall surface (contact part)
55 ... Rotation control part 55a, 55b, 55c, 55e, 55f ... Concave curved surface 56 ... Stopper part 56a ... Inner peripheral side wall surface 57 ... Reinforcing part 57a, 57r ... First circumference Directional reinforcement (circumferential reinforcement)
57b, 57s ... Radial outer reinforcing portion 57c, 57t ... Second circumferential reinforcing portion (circumferential reinforcing portion)
57d, 57e, 57f ... Bottom raising portion 57g, 57u ... Radial inner reinforcing portions 59a / 59b ... Per degree portion 60 ... Arc-shaped outer peripheral portion (outer peripheral portion)
60a ... Outer peripheral surface of arc-shaped outer peripheral portion 60b ... End surface of arc-shaped outer peripheral portion 68 ... First tooth 69 ... Second tooth 97 ... Second drive gear (gear)
560 ... Side wall 570 ... Side L1, L82 ... Drive gear (gear) axis

Claims (20)

支持部材のベース部から突出した支軸と、
前記支軸によって回転可能に支持され、駆動源からの駆動力が伝達される歯車と、前記歯車が前記支軸の軸線回りを回転する角度範囲を規定する回転規制機構と、を有し、
前記回転規制機構は、前記歯車において前記軸線から外周側に離間する位置に設けられた当接部と、前記当接部に前記歯車の回転方向の前方から当接可能に前記支持部材に設けられた回転規制部と、を備え、
前記回転規制部は、前記ベース部から前記支軸と同一方向に突出して先端側に前記当接部が当接可能な度当たり部分を備えたストッパ部と、前記ストッパ部において前記度当たり部分より前記ベース部側の根元部分で前記軸線方向からみたときに前記ストッパ部の側壁から外側に張り出した部分からなる補強部と、備え、
前記補強部の側面は、前記ベース部とは反対側の端部が前記ストッパ部の前記側壁に連続し、前記ベース部側の端部が前記ベース部に連続しており、
前記補強部は、前記ベース部とは反対側の端部と前記ベース部側の端部との間に、前記軸線方向に対して直交する方向に側面を向けて前記ベース部から前記支軸と同一方向に突出した底上げ部を備えていることを特徴とするギアユニット。
A support shaft protruding from the base of the support member,
It has a gear that is rotatably supported by the support shaft and transmits a driving force from a drive source, and a rotation control mechanism that defines an angle range in which the gear rotates around the axis of the support shaft.
The rotation regulation mechanism is provided on the support member so as to be able to contact the contact portion provided at a position separated from the axis line on the outer peripheral side of the gear and the contact portion from the front in the rotation direction of the gear. Equipped with a rotation control unit
The rotation restricting portion includes a stopper portion that protrudes from the base portion in the same direction as the support shaft and has a perforated portion on the tip end side capable of contacting the abutting portion, and the stopper portion from the perforated portion. The base portion on the base portion side is provided with a reinforcing portion formed of a portion protruding outward from the side wall of the stopper portion when viewed from the axial direction.
On the side surface of the reinforcing portion, the end portion on the side opposite to the base portion is continuous with the side wall of the stopper portion, and the end portion on the base portion side is continuous with the base portion .
The reinforcing portion is formed between the end portion on the side opposite to the base portion and the end portion on the base portion side with the side surface facing in a direction orthogonal to the axial direction from the base portion to the support shaft. A gear unit characterized by having a raised portion protruding in the same direction.
請求項1において、
前記補強部の前記側面は、前記ベース部とは反対側の端部で凹曲面または斜面になっていることを特徴とするギアユニット。
In claim 1,
A gear unit characterized in that the side surface of the reinforcing portion has a concave curved surface or an inclined surface at an end portion opposite to the base portion.
請求項1または2において、
前記補強部として、前記ストッパ部の前記側壁から前記軸線回りの周方向に張り出した周方向補強部を備えることを特徴とするギアユニット。
In claim 1 or 2,
A gear unit comprising, as the reinforcing portion, a circumferential reinforcing portion projecting from the side wall of the stopper portion in the circumferential direction around the axis.
請求項3において、
前記周方向補強部は、前記ベース部とは反対側の端部が前記ストッパ部の前記側壁になめらかに連続することを特徴とするギアユニット。
In claim 3,
The circumferential reinforcing portion is a gear unit characterized in that an end portion on the side opposite to the base portion smoothly continues to the side wall of the stopper portion.
請求項1から3のうちのいずれか一項において、
前記補強部として、前記ストッパ部の前記側壁から前記支軸から離間する径方向外側に
張り出した径方向外側補強部を備えることを特徴とするギアユニット。
In any one of claims 1 to 3,
The gear unit includes, as the reinforcing portion, a radial outer reinforcing portion projecting radially outward from the side wall of the stopper portion and away from the support shaft.
請求項5において、
前記径方向外側補強部は、前記ベース部とは反対側の端部が前記ストッパ部の前記側壁になめらかに連続することを特徴とするギアユニット。
In claim 5,
The radial outer reinforcing portion is a gear unit characterized in that an end portion on a side opposite to the base portion smoothly continues to the side wall of the stopper portion.
請求項1から6のうちのいずれか一項において、
前記度当たり部分は、前記軸線周りの周方向に向いた平面であることを特徴とするギアユニット。
In any one of claims 1 to 6,
The gear unit is characterized in that the perforated portion is a flat surface oriented in the circumferential direction around the axis.
請求項1からのいずれか一項において、
前記ベース部は、前記支軸と同一方向に段状に突出して一部が、前記歯車が載置される載置面とされる台座部分を含み、
前記支軸および前記ストッパ部は、前記台座部分から突出していることを特徴とするギアユニット。
In any one of claims 1 to 7 ,
The base portion includes a pedestal portion that projects stepwise in the same direction as the support shaft and is partially used as a mounting surface on which the gear is mounted.
A gear unit characterized in that the support shaft and the stopper portion protrude from the pedestal portion.
請求項において、
前記補強部の少なくとも一部は、前記ベース部側の端部が前記ベース部のうち、前記台座部分に連続していることを特徴とするギアユニット。
In claim 8 .
A gear unit characterized in that at least a part of the reinforcing portion has an end portion on the base portion side continuous with the pedestal portion of the base portion.
支持部材のベース部から突出した支軸と、
前記支軸によって回転可能に支持され、駆動源からの駆動力が伝達される歯車と、前記歯車が前記支軸の軸線回りを回転する角度範囲を規定する回転規制機構と、を有し、
前記回転規制機構は、前記歯車において前記軸線から外周側に離間する位置に設けられた当接部と、前記当接部に前記歯車の回転方向の前方から当接可能に前記支持部材に設けられた回転規制部と、を備え、
前記回転規制部は、前記ベース部から前記支軸と同一方向に突出して先端側に前記当接部が当接可能な度当たり部分を備えたストッパ部と、前記ストッパ部において前記度当たり部分より前記ベース部側の根元部分で前記軸線方向からみたときに前記ストッパ部の側壁から外側に張り出した部分からなる補強部と、を備え、
前記補強部の側面は、前記ベース部とは反対側の端部が前記ストッパ部の前記側壁に連続し、前記ベース部側の端部が前記ベース部に連続しており、
前記補強部は、側面全体が凹曲面または斜面に形成されており、
前記補強部は、前記ストッパ部から前記支軸が位置する径方向内側に張り出した径方向内側補強部を含んで前記ストッパ部の全周に形成されており、
前記径方向内側補強部は、前記補強部のうち、前記径方向内側補強部以外の補強部よりの前記軸線方向における寸法が小さいことを特徴とするギアユニット。
A support shaft protruding from the base of the support member,
It has a gear that is rotatably supported by the support shaft and transmits a driving force from a drive source, and a rotation control mechanism that defines an angle range in which the gear rotates around the axis of the support shaft.
The rotation regulation mechanism is provided on the support member so as to be able to contact the contact portion provided at a position separated from the axis line on the outer peripheral side of the gear and the contact portion from the front in the rotation direction of the gear. Equipped with a rotation control unit
The rotation restricting portion includes a stopper portion that protrudes from the base portion in the same direction as the support shaft and has a perforated portion on the tip end side capable of contacting the abutting portion, and the stopper portion from the perforated portion. The base portion on the base portion side is provided with a reinforcing portion formed of a portion protruding outward from the side wall of the stopper portion when viewed from the axial direction.
On the side surface of the reinforcing portion, the end portion on the side opposite to the base portion is continuous with the side wall of the stopper portion, and the end portion on the base portion side is continuous with the base portion.
The entire side surface of the reinforcing portion is formed as a concave curved surface or a slope .
The reinforcing portion is formed on the entire circumference of the stopper portion, including a radial inner reinforcing portion projecting inward in the radial direction from which the support shaft is located.
The radial inner reinforcing portion is a gear unit characterized in that the dimension of the reinforcing portion in the axial direction is smaller than that of the reinforcing portion other than the radial inner reinforcing portion.
請求項10において、
前記補強部は、側面全体が凹曲面になっていることにより、前記補強部の前記ベース部とは反対側の端部が前記ストッパ部の前記側壁になめらかに連続し、前記ベース部側の端部が前記ベース部になめらかに連続していることを特徴とするギアユニット。
In claim 10 ,
Since the entire side surface of the reinforcing portion is a concave curved surface, the end portion of the reinforcing portion on the side opposite to the base portion smoothly continues to the side wall of the stopper portion, and the end on the base portion side. A gear unit characterized in that the portions are smoothly continuous with the base portion.
請求項10または11において、
前記軸線方向からみたとき、前記補強部の外縁は、折れ曲がった個所が曲線からなることを特徴とするギアユニット。
In claim 10 or 11 ,
When viewed from the axial direction, the outer edge of the reinforcing portion is a gear unit characterized in that a bent portion is formed of a curved line.
支持部材のベース部から突出した支軸と、
前記支軸によって回転可能に支持され、駆動源からの駆動力が伝達される歯車と、前記歯車が前記支軸の軸線回りを回転する角度範囲を規定する回転規制機構と、を有し、
前記回転規制機構は、前記歯車において前記軸線から外周側に離間する位置に設けられた当接部と、前記当接部に前記歯車の回転方向の前方から当接可能に前記支持部材に設けられた回転規制部と、を備え、
前記回転規制部は、前記ベース部から前記支軸と同一方向に突出して先端側に前記当接部が当接可能な度当たり部分を備えたストッパ部と、前記ストッパ部において前記度当たり部分より前記ベース部側の根元部分で前記軸線方向からみたときに前記ストッパ部の側壁から外側に張り出した部分からなる補強部と、を備え、
前記補強部の側面は、前記ベース部とは反対側の端部が前記ストッパ部の前記側壁に連続し、前記ベース部側の端部が前記ベース部に連続しており、
前記支持部材は、前記歯車を収容するケースであり、
前記ケースの底板部によって前記ベース部が構成されており、
前記駆動源として前記ケースに収容されたモータと、
前記モータに電力を供給するための給電ケーブルと、
前記歯車と噛み合って前記モータの駆動力を前記歯車に伝達する伝達歯車と、
前記底板部から前記支軸と同一方向に突出して前記伝達歯車を回転可能に支持する伝達歯車用支軸と、を有し、
前記底板部は、前記支軸と同一方向に突出して前記給電ケーブルを前記ケース内で案内する案内壁を備え、
前記回転規制部は、前記支軸の軸線回りで前記伝達歯車用支軸と前記案内壁との間の角度範囲に設けられており、
前記補強部は、前記案内壁に連続し、
前記案内壁は、前記回転規制部とは反対の側に位置する案内面で前記給電ケーブルを案内することを特徴とするギアユニット。
A support shaft protruding from the base of the support member,
It has a gear that is rotatably supported by the support shaft and transmits a driving force from a drive source, and a rotation control mechanism that defines an angle range in which the gear rotates around the axis of the support shaft.
The rotation regulation mechanism is provided on the support member so as to be able to contact the contact portion provided at a position separated from the axis line on the outer peripheral side of the gear and the contact portion from the front in the rotation direction of the gear. Equipped with a rotation control unit
The rotation restricting portion includes a stopper portion that protrudes from the base portion in the same direction as the support shaft and has a perforated portion on the tip end side capable of contacting the abutting portion, and the stopper portion from the perforated portion. The base portion on the base portion side is provided with a reinforcing portion formed of a portion protruding outward from the side wall of the stopper portion when viewed from the axial direction.
On the side surface of the reinforcing portion, the end portion on the side opposite to the base portion is continuous with the side wall of the stopper portion, and the end portion on the base portion side is continuous with the base portion.
The support member is a case for accommodating the gear.
The base portion is formed by the bottom plate portion of the case .
The motor housed in the case as the drive source and
A power supply cable for supplying electric power to the motor and
A transmission gear that meshes with the gear and transmits the driving force of the motor to the gear.
It has a transmission gear support shaft that projects from the bottom plate portion in the same direction as the support shaft and rotatably supports the transmission gear.
The bottom plate portion includes a guide wall that projects in the same direction as the support shaft and guides the power supply cable in the case.
The rotation restricting portion is provided in an angle range between the transmission gear support shaft and the guide wall around the axis of the support shaft.
The reinforcing portion is continuous with the guide wall.
The guide wall is a gear unit characterized in that the power supply cable is guided by a guide surface located on a side opposite to the rotation restricting portion.
請求項13において、
前記ケースは、前記支軸および前記回転規制部も含めて樹脂による一体成型品であることを特徴とするギアユニット。
In claim 13 ,
The case is a gear unit characterized in that the case is an integrally molded product made of resin including the support shaft and the rotation restricting portion.
請求項1から14のうちのいずれか一項において、
前記歯車は、前記支軸が挿入される筒部と、前記筒部から外周側に突出した突出部と、を備え、
前記突出部の外周面には、歯部が設けられており、
前記突出部の前記ベース部と対向する対向面には、前記軸線回りの周方向に延びる溝部が設けられており、
前記ストッパ部は、前記補強部より先端側が前記溝部に挿入され、
前記当接部は、前記溝部の内壁面のうち前記周方向の端を規定している壁面部分であることを特徴とするギアユニット。
In any one of claims 1 to 14 ,
The gear includes a tubular portion into which the support shaft is inserted, and a protruding portion protruding from the tubular portion to the outer peripheral side.
A tooth portion is provided on the outer peripheral surface of the protruding portion.
A groove extending in the circumferential direction around the axis is provided on the facing surface of the protruding portion facing the base portion.
The stopper portion is inserted into the groove portion on the tip end side of the reinforcing portion.
The gear unit is characterized in that the contact portion is a wall surface portion of the inner wall surface of the groove portion that defines an end in the circumferential direction.
請求項15において、
前記軸線方向からみたとき、前記ストッパ部は、前記支軸周りの周方向に延在していることを特徴とするギアユニット。
15 .
A gear unit characterized in that the stopper portion extends in the circumferential direction around the support shaft when viewed from the axial direction.
請求項16において、
前記ストッパ部は、前記側壁のうち、前記支軸の側に位置する内周部分が前記軸線を中心とする円弧面になっていることを特徴とするギアユニット。
In claim 16 ,
The stopper portion is a gear unit characterized in that the inner peripheral portion of the side wall located on the side of the support shaft is an arc surface centered on the axis.
請求項13または14に記載のギアユニットを備えた冷気ダンパであって、
開口部が形成されたフレームと、
前記開口部を開閉するためのバッフルと、
前記歯車と噛み合う出力歯車と、
を有し、
前記バッフルは、前記出力歯車に連結されており、
前記モータの駆動によって前記バッフルが駆動されることを特徴とする冷気ダンパ。
A cold air damper comprising the gear unit according to claim 13 or 14.
The frame with the opening and
A baffle for opening and closing the opening,
The output gear that meshes with the gear and
Have,
The baffle is connected to the output gear and
A cold air damper characterized in that the baffle is driven by the drive of the motor.
請求項18において、
前記歯車は、軸線方向の異なる位置に、前記伝達歯車が噛合する第1歯部を有する平歯車と、前記出力歯車が噛合する第2歯部を有する欠歯歯車と、を同軸に備える複合歯車であり、
前記出力歯車は、扇形歯車であり、
前記欠歯歯車は、前記第2歯部に周方向で隣り合う位置に前記第2歯部の歯先円よりも外周側で前記歯先円に沿って湾曲する外周面を備える外周部を備え、
前記外周部は、前記軸線方向の長さが前記第2歯部の歯幅よりも短く、前記軸線方向における前記第2歯部の途中の位置に前記軸線方向の一方側を向く端面を備え、
前記扇形歯車は、前記外周面に対向する部分が切り欠かれており、前記端面における前記軸線方向の一方側で前記歯先円の内周側に進入可能な第1歯と、前記第1歯の隣に位置して前記第1歯が前記歯先円の内周側に進入したときに前記外周面に当接可能な第2歯と、を備え、
前記バッフルが前記開口部を閉じる閉位置に配置されたときに、前記第1歯が前記端面における前記軸線方向の一方側で前記歯先円の内周側に進入し前記第2歯が前記外周面に当接して前記扇形歯車が前記バッフルを開く方向に回転することが阻止されることを特徴とする冷気ダンパ。
In claim 18 ,
The gear is a composite gear coaxially provided with a spur gear having a first tooth portion with which the transmission gear meshes and a missing tooth gear having a second tooth portion with which the output gear meshes at different positions in the axial direction. And
The output gear is a fan-shaped gear.
The missing tooth gear includes an outer peripheral portion having an outer peripheral surface curved along the tooth tip circle on the outer peripheral side of the tooth tip circle of the second tooth portion at a position adjacent to the second tooth portion in the circumferential direction. ,
The outer peripheral portion has an axial length shorter than the tooth width of the second tooth portion, and has an end surface facing one side in the axial direction at a position in the middle of the second tooth portion in the axial direction.
The fan-shaped gear has a notched portion facing the outer peripheral surface, and has a first tooth that can enter the inner peripheral side of the tooth tip circle on one side in the axial direction of the end surface, and the first tooth. A second tooth, which is located next to the tooth and can come into contact with the outer peripheral surface when the first tooth enters the inner peripheral side of the tooth tip circle, is provided.
When the baffle is placed in a closed position that closes the opening, the first tooth enters the inner peripheral side of the tip circle on one side of the end face in the axial direction, and the second tooth enters the outer circumference. A cold air damper characterized in that the fan-shaped gear is prevented from rotating in a direction of opening the baffle in contact with a surface.
請求項19において、
前記バッフルは、前記開口部を封鎖する弾性部材を備え、
前記弾性部材は、前記バッフルが前記閉位置に配置されたときに、前記フレームにおける前記開口部の開口縁に当接して弾性変形することを特徴とする冷気ダンパ。
In claim 19 .
The baffle comprises an elastic member that closes the opening.
The elastic member is a cold air damper that, when the baffle is arranged at the closed position, abuts on the opening edge of the opening in the frame and elastically deforms.
JP2016240654A 2016-08-09 2016-12-12 Gear unit and cold damper Active JP6843608B2 (en)

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