JP6786735B1 - Manufacturing method of dispersion pigment packaging material - Google Patents
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- JP6786735B1 JP6786735B1 JP2020003103A JP2020003103A JP6786735B1 JP 6786735 B1 JP6786735 B1 JP 6786735B1 JP 2020003103 A JP2020003103 A JP 2020003103A JP 2020003103 A JP2020003103 A JP 2020003103A JP 6786735 B1 JP6786735 B1 JP 6786735B1
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Abstract
【課題】長期保存が可能であり、また施工時にモルタルまたはポリマーセメント塗料等に袋ごと投入するだけで水溶性フィルムが水に溶解して無理なく塗料を着色することができる分散顔料包装材を提供することを目的とする。【解決手段】粉末の無機顔料に分散剤および炭酸カルシウムを撹拌混合した上、所定量ごとに水溶性フィルムからなる袋に小分け包装し、該水溶性フィルムにて小分け包装した分散顔料を、施工現場でモルタルまたはポリマーセメント塗料に投入して撹拌混合し、壁材あるいは床材として使用できるようにしたことを特徴とする分散顔料包装材。【選択図】図１PROBLEM TO BE SOLVED: To provide a dispersion pigment packaging material which can be stored for a long period of time and can be easily colored by dissolving a water-soluble film in water simply by putting the whole bag in a mortar or a polymer cement paint at the time of construction. The purpose is to do. SOLUTION: A dispersant and calcium carbonate are mixed with a powdered inorganic pigment by stirring, and each predetermined amount is packaged in a bag made of a water-soluble film. A dispersion pigment packaging material characterized in that it can be used as a wall material or a floor material by being put into a mortar or polymer cement paint and mixed by stirring. [Selection diagram] Fig. 1
Description
本発明は、粉末の無機顔料に分散剤および炭酸カルシウムを撹拌混合した上、所定量ごとに水溶性フィルムからなる袋に小分け包装し、当該包装材を施工現場でモルタルまたはポリマーセメント塗料に投入して撹拌混合し、壁材あるいは床材として使用できるようにした分散顔料包装材の製造方法に関するものである。 In the present invention, a dispersant and calcium carbonate are mixed with a powdered inorganic pigment by stirring, and each predetermined amount is packaged in a bag made of a water-soluble film, and the packaging material is put into a mortar or polymer cement paint at a construction site. The present invention relates to a method for producing a dispersion pigment packaging material which has been stirred and mixed so as to be used as a wall material or a floor material.
従来、水を用いて混練し使用されるモルタルまたはポリマーセメント塗料等は、粉末の状態の分散顔料を現場で撹拌混合して色付けするのが一般的であった。そして、使用に際しては、粉末のモルタルまたはポリマーセメント塗料等に粉末の分散顔料を配合し、水と混練して使用していた。この時、粉塵の飛散があり、作業者に対して衛生面で好ましくなかった。 Conventionally, mortar or polymer cement paints and the like used by kneading with water have generally been colored by stirring and mixing powdered dispersion pigments on site. Then, at the time of use, a powdered dispersion pigment was mixed with a powdered mortar or a polymer cement paint and kneaded with water before use. At this time, dust was scattered, which was not preferable in terms of hygiene for the operator.
また、モルタルまたはポリマーセメント塗料等を水を用いて混練しておき、これに粉末の状態の分散顔料を現場で撹拌混合して色付けすることも試みられていたが、分散顔料の混合状態が良好ではないという問題があった。 It has also been attempted to knead mortar or polymer cement paint with water, and then stir and mix the dispersed pigment in the powder state on site to color it, but the mixed state of the dispersed pigment is good. There was a problem that it was not.
特開平６−３４５１２４号公報（特許文献１参照）には、各種セメント，石膏等の水硬性物質を主結合材にした塗料または塗材、再乳化形粉末樹脂、水溶性樹脂等を主結合材とした塗料の新規な包装形態とその製品が提案されている。
また、特開平８−１６４９号公報（特許文献２参照）には、非水硬性無機質粉末を金属硫酸塩又は金属硫酸塩とアルカリ性物質で着色処理した無機質着色粉末を、モルタル又はコンクリ−ト材料の混練時に崩壊する袋体に充填してなる無機質着色粉末の包装体およびこの包装体を、モルタル又はコンクリ−ト材料の混練時に投入し混合することを特徴とする着色モルタル又はコンクリ−トの製法が提案されている。
Japanese Patent Application Laid-Open No. 6-345124 (see Patent Document 1) describes a paint or coating material containing a water-hard substance such as various cements and gypsum as a main binder, a re-emulsified powder resin, a water-soluble resin, and the like as a main binder. A new packaging form of the paint and its products have been proposed.
Further, in Japanese Patent Application Laid-Open No. 8-1649 (see Patent Document 2), an inorganic colored powder obtained by coloring a non-hydraulic inorganic powder with a metal sulfate or a metal sulfate and an alkaline substance is used as a mortar or concrete material. A method for producing a colored mortar or concrete, characterized in that a package of an inorganic colored powder filled in a bag that collapses during kneading and the package are charged and mixed at the time of kneading a mortar or concrete material. Proposed.
本発明は、粉末の無機顔料に分散剤および炭酸カルシウムを撹拌混合した上、所定量ごとに水溶性フィルムからなる袋に小分け包装することにより、現場で施工する際にモルタルまたはポリマーセメント塗料等に袋ごと投入することができるようにした分散顔料包装材で、長期保存が可能であり、また施工時にモルタルまたはポリマーセメント塗料等に袋ごと投入するだけで水溶性フィルムが水に溶解して無理なく塗料を着色することができる分散顔料包装材の製造方法を提供することを目的とするものである。 According to the present invention, a dispersant and calcium carbonate are mixed with a powdered inorganic pigment by stirring, and then each predetermined amount is packaged in a bag made of a water-soluble film, so that it can be used as a mortar or polymer cement paint when it is applied on site. It is a dispersion pigment packaging material that can be put in the whole bag, and can be stored for a long time. Also, just put the whole bag in mortar or polymer cement paint at the time of construction, and the water-soluble film dissolves in water without difficulty. An object of the present invention is to provide a method for producing a dispersion pigment packaging material capable of coloring a paint.
すなわちこの発明の分散顔料包装材の製造方法は、予め粉末の無機顔料と分散剤および炭酸カルシウムを撹拌混合した上、
所定量ごとに水溶性フィルムからなる袋に小分け包装し、
該水溶性フィルムにて小分け包装した分散顔料を、袋ごと施工現場でモルタルまたはポリマーセメント塗料に投入して撹拌混合し、
壁材あるいは床材として使用できるようにしたことを特徴とするものである。
本発明に使用される水可溶性のフィルムの材質としては、ポリビニルアルコール，ポリビニルピロリドン，メチルセルロース，ポリエチレンオキサイド，ヒドロキシエチルセルロース，ゼラチン等がある。これらは、溶解すると粘性や保水性を発現するので、それ自体が塗料の成分の一部となり得る。
That is, in the method for producing a dispersion pigment packaging material of the present invention, powdered inorganic pigment , dispersant and calcium carbonate are mixed in advance by stirring.
Divide and wrap each predetermined amount in a bag made of water-soluble film.
The dispersed pigment packaged in small portions with the water-soluble film is put into a mortar or polymer cement paint together with the bag at the construction site and mixed by stirring.
It is characterized by being able to be used as a wall material or a floor material.
Materials of the water-soluble film used in the present invention include polyvinyl alcohol, polyvinylpyrrolidone, methyl cellulose, polyethylene oxide, hydroxyethyl cellulose, gelatin and the like. They develop viscosity and water retention when dissolved and can themselves be part of the paint's constituents.
この発明の分散顔料包装材の製造方法において、前記撹拌混合は、高速撹拌を伴うスーパーミキサーによって行われてなることをも特徴とするものである。 The method for producing a dispersion pigment packaging material of the present invention is also characterized in that the stirring and mixing is performed by a super mixer accompanied by high-speed stirring.
この発明の分散顔料包装材の製造方法において、前記水溶性フィルムは、５℃程度の冷水に可溶なタイプであることをも特徴とするものである。 The method for producing a dispersion pigment packaging material of the present invention is also characterized in that the water-soluble film is a type that is soluble in cold water at about 5 ° C.
この発明の分散顔料包装材の製造方法において、前記水溶性フィルムは、ポリビニルアルコールを原料とするものであることをも特徴とするものである。 In the method for producing a dispersion pigment packaging material of the present invention, the water-soluble film is also characterized in that it is made of polyvinyl alcohol as a raw material.
この発明の分散顔料包装材の適用される、施工現場で撹拌混合して充填されるモルタルまたはポリマーセメント塗料の例としては、各種セメント，骨材が既調合となったセメントモルタル，各種軽量骨材，スラグ，炭酸カルシウム，水酸化アルミニウム，再乳化形粉末樹脂，石膏，しっくい等を適度に配合した左官用資材や耐火被覆材、再乳化形粉末樹脂あるいは粉末状水溶性樹脂を主結合材とした繊維壁材や建築仕上塗材等があげられる。 Examples of mortars or polymer cement paints to which the disperse pigment packaging material of the present invention is applied by stirring and mixing at a construction site include various cements, cement mortars in which aggregates are already prepared, and various lightweight aggregates. , Slag, calcium carbonate, aluminum hydroxide, re-emulsified powder resin, gypsum, plaster, etc. are appropriately blended in plastering materials, fireproof coating materials, re-emulsified powder resin or powdered water-soluble resin as the main binder. Examples include fiber wall materials and building finish coating materials.
使用に際しては、水溶性フィルムからなる袋に小分け包装した分散顔料包装材を袋ごとモルタルまたはポリマーセメント塗料に投入し、所定量の水に浸して使用する。数秒間から数分間で分散顔料包装材の水溶性フィルムは水に溶解する。
この間に粉末状の分散顔料が湿り気をおびるため次工程の撹拌において粉塵の発生が押さえられる。そして小分け包装した分散顔料包装材を適宜数量投入させた場合、誤差の少ない調色が可能になる。
At the time of use, the dispersed pigment packaging material, which is divided and packaged in a bag made of a water-soluble film, is put into a mortar or a polymer cement paint together with the bag and immersed in a predetermined amount of water for use. The water-soluble film of the dispersion pigment packaging material dissolves in water within a few seconds to a few minutes.
During this period, the powdery dispersed pigment becomes moist, so that the generation of dust is suppressed in the stirring of the next step. Then, when an appropriate quantity of the dispersed pigment packaging material packaged in small portions is added, color matching with less error becomes possible.
このような開封作業を必要としない分散顔料包装材を提供することによって、開封する作業の煩わしさを改善し、作業効率を向上させるとともに、粉塵の飛散から作業者を保護し、衛生的作業環境が実現できる。
また、分散顔料包装材に粉末の無機顔料を計量して配合した場合は、顔料の計量手間を無くすとともに調色の精度を高めることができる。
By providing a dispersion pigment packaging material that does not require such opening work, the troublesomeness of opening work is improved, work efficiency is improved, workers are protected from dust scattering, and a hygienic work environment is provided. Can be realized.
Further, when the powdered inorganic pigment is weighed and blended in the dispersion pigment packaging material, it is possible to eliminate the labor of measuring the pigment and improve the accuracy of toning.
以下本発明の分散顔料包装材の製造方法詳細について、図面や実施例に基いて詳細に説明する。
図１は混合容器１１内に水溶性フィルムからなる袋に小分け包装した分散顔料包装材１２をモルタルまたはポリマーセメント塗料１３に投入しようとする状態を示すものであり、両者を混合容器に投入して水と撹拌混合することにより、ゲル状にして壁材や床材として使用できるようにしたものである。
Hereinafter, the details of the method for producing the dispersion pigment packaging material of the present invention will be described in detail with reference to the drawings and examples.
FIG. 1 shows a state in which the dispersion
次に本発明の分散顔料包装材を実施例により具体的に説明するが、本発明はこれにより何等限定されるものではない。 Next, the dispersion pigment packaging material of the present invention will be specifically described with reference to Examples, but the present invention is not limited thereto.
実施例
ポリビニルアルールを主成分とする水溶性フィルム（商品名「ハイセロン」、冷水可溶タイプ、三菱ケミカル株式会社製）厚さ７５μのシートをつくり、１５×２０ｃｍの袋にし、粉末の無機着色顔料に分散剤および炭酸カルシウムを撹拌混合したものを５ｋｇ充填した。混練には高速回転ミキサー（商品名「スーパーミキサー」、株式会社カワタ製）を用いた。
これを混合容器１１内に、上述のようにして水溶性フィルムからなる袋に小分け包装した分散顔料包装材１２と、モルタルまたはポリマーセメント塗料１３とを投入し、さらに混合容器１１内に水を入れ、５分間撹拌混合した。
投入時および混練時の粉塵の飛散は全く無く、作業環境は快適であった。撹拌混合後直ちに混練状態を確認したところ、分散顔料包装材１２の袋は完全に溶解して混錬した塗料も全体が均一になっていた。
なお、分散顔料包装材１２を６カ月保存した後、分散顔料を取り出して観察したが何等異常は認められず保管性の良いことが判明した。
Example A water-soluble film containing polyvinyl alcohol as the main component (trade name "Hyceron", cold water-soluble type, manufactured by Mitsubishi Chemical Co., Ltd.) is made into a 75 μth thick sheet, made into a 15 × 20 cm bag, and powdered inorganic coloring pigment. Was filled with 5 kg of a mixture of a dispersant and calcium carbonate with stirring. A high-speed rotary mixer (trade name "Super Mixer", manufactured by Kawata Co., Ltd.) was used for kneading.
The dispersion
There was no scattering of dust during loading and kneading, and the working environment was comfortable. When the kneading state was confirmed immediately after stirring and mixing, the bag of the dispersion
After storing the dispersion
開封作業を必要としない分散顔料包装体からなる包装形態の製品を提供することによって、開封する作業の煩わしさを改善し、作業効率を向上させるとともに、粉塵の飛散から、作業者を保護し、衛生的作業環境が実現できる。
また、分散顔料として着色顔料を所定量加えた場合は、顔料の計量手間を無くすとともに調色の精度を高めることができる。
By providing a packaged product consisting of a dispersed pigment package that does not require opening work, the troublesomeness of opening work is improved, work efficiency is improved, and workers are protected from dust scattering. A hygienic work environment can be realized.
Further, when a predetermined amount of the coloring pigment is added as the dispersion pigment, it is possible to eliminate the labor of measuring the pigment and improve the accuracy of toning.
１１ 混合容器
１２ 分散顔料包装材
１３ モルタルまたはポリマーセメント塗料
11
Claims (4)
所定量ごとに水溶性フィルムからなる袋に小分け包装し、
該水溶性フィルムにて小分け包装した分散顔料を、袋ごと施工現場でモルタルまたはポリマーセメント塗料に投入して撹拌混合し、
壁材あるいは床材として使用できるようにしたことを特徴とする分散顔料包装材の製造方法。 After stirring and mixing the powdered inorganic pigment , dispersant and calcium carbonate in advance ,
Divide and wrap each predetermined amount in a bag made of water-soluble film.
The dispersed pigment packaged in small portions with the water-soluble film is put into a mortar or polymer cement paint together with the bag at the construction site and mixed by stirring.
A method for producing a dispersed pigment packaging material, which is characterized in that it can be used as a wall material or a floor material.
The method for producing a dispersion pigment packaging material according to any one of claims 1 to 3, wherein the water-soluble film is made of polyvinyl alcohol as a raw material.
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| US4961790A (en) * | 1989-05-19 | 1990-10-09 | Fritz Chemical Company | Concrete admixture device and method of using same |
| JPH03272808A (en) * | 1990-02-26 | 1991-12-04 | Taisei Corp | Cement admixture and/or adding method of admixture, and cement admixture and/or admixture package body |
| JPH081649A (en) * | 1994-06-24 | 1996-01-09 | Ube Ind Ltd | Package of inorganic color powder and production of color mortar or concrete |
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