JP6708889B1 - Welding training jig - Google Patents
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- 238000010276 construction Methods 0.000 description 2
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
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Abstract
【課題】高度な溶接技能が要求される場所を再現できる溶接訓練用治具を提供する。【解決手段】溶接訓練用治具１は、５つの管体ＴＵ１をＸ軸方向に並列した状態で支持する支持部材１１と、５つの管体ＴＵ２を、管体ＴＵ１の筒軸方向において管体ＴＵ１に隣接しＸ軸方向に並列した状態で支持する支持部材１２と、管体ＴＵ１、ＴＵ２に対向して配置されたパネル１７と、を備える。支持部材１２は、管体ＴＵ１それぞれの端部ＴＵ１ａと管体ＴＵ２の端部ＴＵ２ａとが突き合わされ、端部ＴＵ１ａ、ＴＵ２ａとパネル１７との間の距離Ｗ１が５０ｍｍ以上１１０ｍｍ以下の長さとなるように管体ＴＵ２を支持する。【選択図】図１PROBLEM TO BE SOLVED: To provide a welding training jig capable of reproducing a place where a high degree of welding skill is required. A welding training jig (1) includes a support member (11) for supporting five tubular bodies (TU1) arranged in parallel in the X-axis direction and five tubular bodies (TU2) in the tubular axis direction of the tubular body (TU1). A support member 12 that is adjacent to the TU1 and is supported in a state of being juxtaposed in the X-axis direction is provided, and a panel 17 that is disposed so as to face the tubular bodies TU1 and TU2. The support member 12 has end portions TU1a of the tubular body TU1 and end portions TU2a of the tubular body TU2 abutted against each other, and a distance W1 between the end portions TU1a, TU2a and the panel 17 is 50 mm or more and 110 mm or less. The tubular body TU2 is supported by. [Selection diagram] Figure 1
Description
本発明は、溶接訓練用治具に関する。 The present invention relates to a welding training jig.
２つの管体の端部同士を突き合わせた状態で２つの管体の開先を溶接する技術が提案されている（例えば特許文献１参照）。この種の溶接技術は、工場、発電所等における配管の敷設工事において利用されている。また、このような配管の敷設工事における配管同士の溶接は、溶接装置を利用した自動化も進んでいるが、依然として溶接士による手溶接により行われることが多い。特に、比較的狭隘な場所に設置された配管同士の溶接のように溶接装置の配置が困難な場所での溶接は、熟練した溶接士により行われるのが現状である。 A technique has been proposed in which the groove of the two pipes is welded in a state where the ends of the two pipes are butted against each other (for example, see Patent Document 1). This kind of welding technology is used in the laying work of piping in factories, power plants and the like. Further, the welding of the pipes in such a laying work of the pipes is being automated by using a welding device, but it is still often manually performed by a welder. In particular, welding is currently performed by a skilled welder in a place where welding equipment is difficult to arrange, such as welding between pipes installed in a relatively narrow place.
ところで、工業、発電所等における設備の複雑化または省スペース化に伴い、比較的狭隘な場所に設置された配管同士の溶接の需要が高まりつつある。そのため、熟練した溶接士の育成が求められている。そして、溶接士の育成のために、実際に高度な溶接技能が要求される場所を再現して溶接訓練を行える環境の構築が要請されつつある。 By the way, demand for welding between pipes installed in relatively narrow places is increasing due to the complexity of equipment and space saving in industries, power plants, and the like. Therefore, training of skilled welders is required. In order to train welders, there is a demand for the construction of an environment in which welding training can be performed by reproducing the place where advanced welding skills are actually required.
本発明は、上記事由に鑑みてなされたものであり、高度な溶接技能が要求される場所を再現できる溶接訓練用治具を提供することを目的とする。 The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a welding training jig capable of reproducing a place where high welding skill is required.
上記目的を達成するために、本発明に係る溶接訓練用治具は、
２つの管体を溶接する訓練を行うための溶接訓練用治具であって、
複数の第１管体を、前記複数の第１管体それぞれの筒軸方向に直交する一方向に並列した状態で支持する第１支持部材と、
複数の第２管体を、前記複数の第１管体それぞれの筒軸方向において前記複数の第１管体それぞれに隣接し、前記複数の第２管体それぞれの筒軸方向に直交する一方向に並列した状態で支持する第２支持部材と、
前記複数の第１管体および前記複数の第２管体に対向して配置されたパネルと、を備え、
前記第２支持部材は、前記複数の第１管体それぞれの前記複数の第２管体側の第１端部と前記複数の第２管体それぞれの前記複数の第１管体側の第２端部とが突き合わされ、前記第１端部および前記第２端部と前記パネルとの間の距離が５０ｍｍ以上１１０ｍｍ以下の長さとなるように前記複数の第２管体を支持する。
In order to achieve the above object, the welding training jig according to the present invention,
A welding training jig for training the welding of two pipes,
A first support member that supports the plurality of first tubular bodies in a state of being aligned in one direction orthogonal to the cylinder axis direction of each of the plurality of first tubular bodies;
One direction in which the plurality of second pipe bodies are adjacent to the plurality of first pipe bodies in the cylinder axis direction of the plurality of first pipe bodies and are orthogonal to the cylinder axis directions of the plurality of second pipe bodies, respectively. A second support member that is supported in parallel with
A panel disposed so as to face the plurality of first tubular bodies and the plurality of second tubular bodies,
The second support member includes first end portions of the plurality of first pipe bodies on a side of the plurality of second pipe bodies and second end portions of the plurality of second pipe bodies on a side of the plurality of first pipe bodies. And are abutted against each other, and support the plurality of second tubular bodies such that the distance between the first end portion and the second end portion and the panel is 50 mm or more and 110 mm or less.
本発明によれば、第２支持部材が、複数の第１管体それぞれの複数の第２管体側の第１端部と複数の第２管体それぞれの複数の第１管体側の第２端部とが突き合わされ、第１端部および第２端部とパネルとの間の距離が５０ｍｍ以上１１０ｍｍ以下の長さとなるように複数の第２管体を支持する。これにより、互いに溶接される第１管体の第１端部と第２管体の第２端部と、パネルと、の間の距離が、一般的な大きさの溶接トーチ１つの外形寸法と同程度にすることができるので、第１管体と第２管体とを溶接するのに高度な技能が必要とされる環境を再現することができる。 According to the present invention, the second support member includes the first end portions on the side of the plurality of second pipe bodies of the plurality of first pipe bodies and the second ends of the plurality of first pipe bodies on the side of the plurality of first pipe bodies. And the plurality of second tubular bodies are supported so that the distance between the first end portion and the second end portion and the panel is 50 mm or more and 110 mm or less. Thus, the distance between the first end of the first pipe and the second end of the second pipe, which are welded to each other, and the panel is equal to the outer dimensions of one welding torch having a general size. Since it is possible to make the same degree, it is possible to reproduce an environment in which a high degree of skill is required for welding the first pipe body and the second pipe body.
以下、本発明の実施の形態に係る溶接訓練用治具について図面を参照しながら詳細に説明する。本実施の形態に係る溶接訓練用治具は、２つの管体を溶接する訓練を行うためのものである。この溶接訓練用治具は、複数の第１管体を、複数の第１管体それぞれの筒軸方向に直交する一方向に並列した状態で支持する第１支持部材と、複数の第２管体を、複数の第１管体それぞれの筒軸方向において複数の第１管体それぞれに隣接し、複数の第２管体それぞれの筒軸方向に直交する一方向に並列した状態で支持する第２支持部材と、複数の第１管体および複数の第２管体に対向して配置されたパネルと、を備える。そして、第２支持部材は、複数の第１管体それぞれの複数の第２管体側の第１端部と第２管体それぞれの複数の第１管体側の第２端部とが突き合わされ、第１端部および第２端部とパネルとの間の距離が５０ｍｍ以上１１０ｍｍ以下の長さとなるように複数の第２管体を支持する。 Hereinafter, a welding training jig according to an embodiment of the present invention will be described in detail with reference to the drawings. The welding training jig according to the present embodiment is for training to weld two pipes. This welding training jig includes a first support member that supports a plurality of first pipes in a state of being aligned in one direction orthogonal to the cylinder axis direction of each of the plurality of first pipes, and a plurality of second pipes. A body adjacent to each of the plurality of first tubular bodies in the direction of the tubular axis of each of the plurality of first tubular bodies and supported in parallel in one direction orthogonal to the tubular axis direction of each of the plurality of second tubular bodies; 2 support members, and a panel arranged to face the plurality of first tubular bodies and the plurality of second tubular bodies. Then, the second support member is configured such that the first end portions on the side of the plurality of second pipe bodies of each of the plurality of first pipe bodies and the second end portions of the plurality of first pipe bodies on the side of the plurality of first pipe bodies are butted against each other. The plurality of second tubular bodies are supported so that the distance between the first end and the second end and the panel is 50 mm or more and 110 mm or less.
図１（Ａ）、図１（Ｂ）および図２に示すように、本実施の形態に係る溶接訓練用治具１は、矩形枠状の枠体２１と、矩形枠状であり枠体２１の＋Ｚ方向側に配置された枠体２２と、枠体２１から＋Ｚ方向側へ延在し先端部で枠体２２を支持する２つの柱２３および２つの柱２４と、２つの柱２４を支持する２つの柱支持部材２５と、を備える。また、溶接訓練用治具１は、５つの管体ＴＵ１を支持する支持部材１１と、５つの管体ＴＵ１へ溶接する対象である５つの管体ＴＵ２を支持する支持部材１２と、管体ＴＵ１、ＴＵ２の−Ｙ方向において管体ＴＵ１、ＴＵ２に対向して配置されたパネル１７と、を備える。更に、溶接訓練用治具１は、５つの管体ＴＵ３を支持する支持部材１３と、５つの管体ＴＵ３へ溶接する対象である５つの管体ＴＵ４を支持する支持部材１４と、を備える。また、溶接訓練用治具１は、５つの管体ＴＵ５を支持する支持部材１５と、５つの管体ＴＵ５へ溶接する対象である５つの管体ＴＵ６を支持する支持部材１６と、管体ＴＵ５、ＴＵ６の＋Ｚ方向において管体ＴＵ５、ＴＵ６に対向して配置されたパネル１８と、を備える。また、枠体２１には、パネル１７の−Ｚ方向側の端部を係止するための係止部２７が配設されている。 As shown in FIG. 1(A), FIG. 1(B) and FIG. 2, the welding training jig 1 according to the present embodiment has a rectangular frame-shaped frame body 21 and a rectangular frame-shaped frame body 21. The frame 22 arranged on the +Z direction side of the column, two columns 23 and two columns 24 extending from the frame 21 to the +Z direction side and supporting the frame body 22 at the tip end, and two columns 24 are supported. And two pillar support members 25 that Further, the welding training jig 1 includes a support member 11 for supporting the five tubular bodies TU1, a support member 12 for supporting the five tubular bodies TU2 to be welded to the five tubular bodies TU1, and the tubular body TU1. , TU2 in the −Y direction, and a panel 17 arranged to face the tubular bodies TU1 and TU2. Further, the welding training jig 1 includes a support member 13 that supports the five tubular bodies TU3, and a support member 14 that supports the five tubular bodies TU4 that are the objects to be welded to the five tubular bodies TU3. Further, the welding training jig 1 includes a support member 15 that supports the five tubular bodies TU5, a support member 16 that supports the five tubular bodies TU6 to be welded to the five tubular bodies TU5, and the tubular body TU5. , TU6 in the +Z direction, and a panel 18 arranged to face the tubular bodies TU5, TU6. Further, the frame body 21 is provided with a locking portion 27 for locking the end portion of the panel 17 on the −Z direction side.
更に、溶接訓練用治具１は、枠体２１、２２と柱２３、２４とで囲まれる空間の±Ｘ方向側を覆うように配置されたパネル１９１、１９２を備える。なお、図１（Ａ）では、パネル１９２の図示を省略している。パネル１９１、１９２は、それぞれ、固定具２９により柱２４に固定されている。固定具２９としては、柱２４に対して着脱自在なものを採用することができ、例えばボルトとナットとを組み合わせたものが採用される。固定具２９を柱２４から取り外すことにより、パネル１９１、１９２を溶接訓練用治具１から離脱させることができる。このように、パネル１９１、１９２を溶接訓練用治具１に対して着脱することにより、溶接訓練用治具１を使用した溶接訓練の難易度を変更することができる。 Further, the welding training jig 1 includes panels 191 and 192 arranged so as to cover the ±X direction side of the space surrounded by the frames 21 and 22 and the columns 23 and 24. Note that the panel 192 is not shown in FIG. Each of the panels 191 and 192 is fixed to the column 24 by a fixture 29. As the fixture 29, one that can be attached to and detached from the pillar 24 can be adopted, and for example, one that combines a bolt and a nut is adopted. By removing the fixture 29 from the pillar 24, the panels 191 and 192 can be detached from the welding training jig 1. As described above, by attaching and detaching the panels 191 and 192 to the welding training jig 1, the difficulty level of the welding training using the welding training jig 1 can be changed.
管体ＴＵ１は、２つの柱２４の間においてその筒軸方向がＺ軸方向に一致する姿勢で配置された第１管体であり、管体ＴＵ２は、２つの柱２４の間においてその筒軸方向がＺ軸方向に一致する姿勢で管体ＴＵ１の＋Ｚ方向側に配置された第２管体である。また、管体ＴＵ３は、枠体２１の内側においてその筒軸方向がＹ軸方向に一致する姿勢で配置された第３管体であり、管体ＴＵ４は、枠体２１の内側においてその筒軸方向がＹ軸方向に一致する姿勢で管体ＴＵ３の−Ｙ方向側に配置された第４管体である。更に、管体ＴＵ５は、枠体２２の内側においてその筒軸方向がＹ軸方向に一致する姿勢で配置された第１管体であり、管体ＴＵ６は、枠体２２の内側においてその筒軸方向がＹ軸方向に一致する姿勢で管体ＴＵ５の−Ｙ方向側に配置された第２管体である。管体ＴＵ１、ＴＵ２、ＴＵ３、ＴＵ４、ＴＵ５、ＴＵ６は、それぞれ円筒状であり、ステンレス、アルミニウム等の金属から形成されている。 The tubular body TU1 is a first tubular body arranged between the two columns 24 in such a manner that the tubular axis direction thereof coincides with the Z-axis direction, and the tubular body TU2 is located between the two columns 24. The second tubular body is arranged on the +Z direction side of the tubular body TU1 in a posture in which the direction thereof coincides with the Z-axis direction. Further, the tubular body TU3 is a third tubular body arranged inside the frame body 21 in such a manner that the cylinder axis direction thereof coincides with the Y-axis direction, and the tubular body TU4 is inside the frame body 21 thereof. The fourth tubular body is arranged on the −Y direction side of the tubular body TU3 in a posture in which the direction thereof coincides with the Y-axis direction. Further, the tubular body TU5 is a first tubular body arranged inside the frame body 22 in such a manner that the cylinder axis direction thereof coincides with the Y-axis direction, and the tubular body TU6 is inside the frame body 22 thereof. The second tubular body is arranged on the −Y direction side of the tubular body TU5 in a posture in which the direction thereof coincides with the Y-axis direction. Each of the tubular bodies TU1, TU2, TU3, TU4, TU5, TU6 has a cylindrical shape, and is made of a metal such as stainless steel or aluminum.
枠体２１のＸ軸方向の幅と枠体２２のＸ軸方向の幅とは等しくなっている。一方、枠体２１のＹ軸方向の長さは、枠体２２のＹ軸方向の長さに比べて短くなっている。そして、枠体２１、２２を＋Ｚ方向側から見た場合、枠体２１の−Ｙ方向側の２つの角部と枠体２２の−Ｙ方向側の２つの角部とが重なるように配置されている。２つの柱２３は、それぞれ、枠体２１の−Ｙ方向側の２つの角部から＋Ｚ方向へ延在し、先端部が枠体２２の−Ｙ方向側の２つの角部に固定されている。また、２つの柱２４は、それぞれ、枠体２１における、枠体２１、２２を＋Ｚ方向側から見た場合、枠体２１の＋Ｙ方向側の２つの角部と重なる部位から＋Ｚ方向へ延在し、先端部が枠体２２の＋Ｙ方向側の２つの角部に固定されている。２つの柱支持部材２５は、それぞれ、一端部が枠体２１の＋Ｙ方向側の２つの角部に固定され他端部が柱２４に固定されている。また、枠体２１における＋Ｙ方向側の端部には、枠体２１を支持する支持部材２６が配設されている。支持部材２６の＋Ｘ方向側の端部には、パネル１９１の−Ｚ方向側の端部を係止するための係止部２８１が配設され、支持部材２６の−Ｘ方向側の端部には、パネル１９２の−Ｚ方向側の端部を係止するための係止部２８２が配設されている。 The width of the frame body 21 in the X-axis direction is equal to the width of the frame body 22 in the X-axis direction. On the other hand, the length of the frame body 21 in the Y-axis direction is shorter than the length of the frame body 22 in the Y-axis direction. When the frames 21 and 22 are viewed from the +Z direction side, the two corners on the −Y direction side of the frame body 21 and the two corners on the −Y direction side of the frame body 22 are arranged so as to overlap each other. ing. The two columns 23 extend in the +Z direction from the two corners of the frame 21 on the −Y direction side, and the tips are fixed to the two corners of the frame 22 on the −Y direction side. .. Further, the two pillars 24 extend in the +Z direction from a portion overlapping the two corners of the frame body 21 on the +Y direction side when the frames 21 and 22 are viewed from the +Z direction side in the frame body 21, respectively. However, the tip ends are fixed to the two corners of the frame body 22 on the +Y direction side. One end of each of the two pillar support members 25 is fixed to two corners on the +Y direction side of the frame body 21 and the other end is fixed to the pillar 24. A support member 26 that supports the frame body 21 is provided at the end of the frame body 21 on the +Y direction side. A locking portion 281 for locking the −Z direction side end of the panel 191 is provided at the +X direction side end of the support member 26, and the −X direction side end of the support member 26 is provided. Is provided with a locking portion 282 for locking the end portion of the panel 192 on the −Z direction side.
支持部材１１は、長尺の角柱状でありＸ軸方向に延在する梁部１１２と、梁部１１２の長手方向に沿って配設され管体ＴＵ１を保持する５つの保持部１１１と、を有し、５つの管体ＴＵ１をＸ軸方向に並列した状態で支持する第１支持部材である。 The support member 11 includes a beam portion 112 that is a long prism and extends in the X-axis direction, and five holding portions 111 that are arranged along the longitudinal direction of the beam portion 112 and that hold the tubular body TU1. It is a first support member having and supporting five tubular bodies TU1 in a state of being aligned in the X-axis direction.
保持部１１１は、図２（Ｂ）に示すように、梁部１１２に固定される基台１１１１と、長尺であり長手方向の一端部が基台１１１１に軸部１１１６を介して旋回自在に軸支されたアーム１１１２と、フック１１１３と、を有する。ここで、基台１１１１には、管体ＴＵ１が載置される溝１１１１ａが形成されている。また、フック１１１３は、長尺であり、中央部に湾曲部１１１３ｂを有する。このフック１１１３は、長手方向の一端部がアーム１１１２の他端部に軸部１１１７を介して旋回自在に軸支され、他端部にスリット１１１３ａが形成されている。また、保持部１１１は、棒状であり一部に螺子部１１１４ａが設けられるとともに、長手方向の一端部が軸部１１１８を介して基台１１１１に旋回自在に軸支された留め具１１１４と、留め具１１１４の螺子部１１１４ａに螺着したナット１１１５と、を有する。この保持部１１１は、図２（Ｂ）の一点鎖線で示すように、基台１１１１の溝１１１１ａに管体ＴＵ１が嵌入された状態でフック１１１３の湾曲部１１１３ｂの内側に管体ＴＵ１が配置される形でフック１１１３を基台１１１１に被さった状態で、管体ＴＵ１を保持する。このとき、フック１１１３のスリット１１１３ａに留め具１１１４を嵌入した状態で、留め具１１１４の螺子部１１１４ａに螺着されたナット１１１５を締め込むことにより管体ＴＵ１が基台１１１１に堅固に固定される。管体ＴＵ１が保持部１１１に保持された状態で、ナット１１１５を緩めてから、図２（Ｂ）の矢印ＡＲ１に示すように留め具１１１４を軸部１１１８周りに旋回させ、その後、図２（Ｂ）の矢印ＡＲ２に示すように、フック１１１３を軸部１１１７周りに旋回させることにより、管体ＴＵ１を保持部１１１から取り外し可能な状態とすることができる。これにより、管体ＴＵ１が、支持部材１１に対して着脱自在となっている。 As shown in FIG. 2(B), the holding portion 111 has a base 1111 fixed to the beam portion 112, and a long one end portion in the longitudinal direction which is rotatable on the base 1111 via a shaft portion 1116. It has a pivotally supported arm 1112 and a hook 1113. Here, the base 1111 is formed with a groove 1111a in which the tubular body TU1 is placed. The hook 1113 is long and has a curved portion 1113b at the center. One end of the hook 1113 in the longitudinal direction is rotatably supported by the other end of the arm 1112 via a shaft 1117, and a slit 1113a is formed at the other end. Further, the holding portion 111 is rod-shaped, a screw portion 1114a is partially provided, and one end portion in the longitudinal direction is pivotally supported by the base 1111 via a shaft portion 1118, and a fastener 1114. The nut 1115 screwed to the screw portion 1114a of the tool 1114. 2B, the tubular body TU1 is arranged inside the curved portion 1113b of the hook 1113 with the tubular body TU1 fitted in the groove 1111a of the base 1111. The tubular body TU1 is held in a state in which the base 1111 is covered with the hook 1113 in a bent shape. At this time, the tubular body TU1 is firmly fixed to the base 1111 by tightening the nut 1115 screwed to the screw portion 1114a of the fastener 1114 with the fastener 1114 fitted in the slit 1113a of the hook 1113. . With the tubular body TU1 held by the holding portion 111, the nut 1115 is loosened, and then the fastener 1114 is swung around the shaft portion 1118 as shown by an arrow AR1 in FIG. By rotating the hook 1113 around the shaft portion 1117 as shown by the arrow AR2 in B), the tubular body TU1 can be made detachable from the holding portion 111. As a result, the tubular body TU1 is detachable from the support member 11.
図１（Ａ）に戻って、支持部材１２は、長尺の角柱状でありＸ軸方向に延在する梁部１２２と、梁部１２２の長手方向に沿って配設され管体ＴＵ２を保持する５つの保持部１２１と、を有する第２支持部材である。保持部１２１は、保持部１１１と同様の構成である。これにより、管体ＴＵ２が、支持部材１２に対して着脱自在となっている。支持部材１２は、５つの管体ＴＵ２を、Ｚ軸方向において管体ＴＵ１に隣接し、Ｘ軸方向に並列した状態で支持する。支持部材１２は、管体ＴＵ１の＋Ｚ方向側の端部ＴＵ１ａと管体ＴＵ２の−Ｚ方向側の端部ＴＵ２ａとが突き合わされた状態で、管体ＴＵ２を支持する。ここで、管体ＴＵ１の端部ＴＵ１ａが、管体ＴＵ２の端部ＴＵ２ａに溶接される第１端部であり、管体ＴＵ２の端部ＴＵ２ａが、管体ＴＵ１の端部ＴＵ１ａに溶接される第２端部である。また、梁部１１２、１２２は、それらの長手方向における両端部それぞれが柱２４に固定されている。 Returning to FIG. 1(A), the support member 12 is a long prism and has a beam portion 122 extending in the X-axis direction and a tubular body TU2 arranged along the longitudinal direction of the beam portion 122. It is a 2nd support member which has five holding parts 121 which do. The holding unit 121 has the same configuration as the holding unit 111. As a result, the tubular body TU2 is attachable to and detachable from the support member 12. The support member 12 supports the five tubular bodies TU2 adjacent to the tubular body TU1 in the Z-axis direction and in parallel with each other in the X-axis direction. The support member 12 supports the tubular body TU2 in a state where the end portion TU1a on the +Z direction side of the tubular body TU1 and the end portion TU2a on the −Z direction side of the tubular body TU2 are butted against each other. Here, the end TU1a of the tubular body TU1 is a first end that is welded to the end TU2a of the tubular TU2, and the end TU2a of the tubular TU2 is welded to the end TU1a of the tubular TU1. It is the second end. Further, the beam portions 112 and 122 are fixed to the column 24 at both ends in the longitudinal direction thereof.
支持部材１３は、図１（Ａ）、図１（Ｂ）および図２に示すように、長尺の角柱状でありＸ軸方向に延在する梁部１３２と、梁部１３２の長手方向に沿って配設され管体ＴＵ３を保持する５つの保持部１３１と、を有する第３支持部材である。保持部１３１は、保持部１１１と同様の構成である。この支持部材１３は、地面Ｆに載置され、５つの管体ＴＵ３をＸ軸方向に並列した状態で支持する。支持部材１４は、長尺の角柱状でありＸ軸方向に延在する梁部１４２と、梁部１４２の長手方向に沿って配設され管体ＴＵ４を保持する５つの保持部１４１と、を有する第４支持部材である。保持部１４１は、保持部１１１と同様の構成である。支持部材１４は、地面Ｆに載置され、５つの管体ＴＵ４を、Ｙ軸方向において管体ＴＵ３に隣接し、Ｘ軸方向に並列した状態で支持する。ここで、管体ＴＵ３の端部ＴＵ３ａが、管体ＴＵ４の端部ＴＵ４ａに溶接される第３端部であり、管体ＴＵ４の端部ＴＵ４ａが、管体ＴＵ３の端部ＴＵ３ａに溶接される第４端部である。また、梁部１３２、１４２は、それらの長手方向における両端部が枠体２１に固定されており枠体２１を支持している。また、支持部材１３、１４が、前述の保持部１３１、１４１を有することにより、管体ＴＵ３が、支持部材１３に対して着脱自在であり、管体ＴＵ４が、支持部材１４に対して着脱自在となっている。また、梁部１３２、１４２それぞれの＋Ｘ方向側の端部には、パネル１９１の−Ｚ方向側の端部を係止するための係止部２８１が配設されている。更に、梁部１３２、１４２それぞれの−Ｘ方向側の端部には、パネル１９２の−Ｚ方向側の端部を係止するための係止部２８２が配設されている。 As shown in FIGS. 1(A), 1(B), and 2, the support member 13 is a long prism and has a beam portion 132 extending in the X-axis direction, and a beam portion 132 in the longitudinal direction. It is a 3rd support member which has five holding|maintenance parts 131 arrange|positioned along and which hold|maintains the tubular body TU3. The holding unit 131 has the same configuration as the holding unit 111. The support member 13 is placed on the ground F and supports the five tubular bodies TU3 in a state of being aligned in the X-axis direction. The support member 14 includes a beam portion 142 that is a long prism and extends in the X-axis direction, and five holding portions 141 that are arranged along the longitudinal direction of the beam portion 142 and hold the tubular body TU4. It is the 4th support member which has. The holding unit 141 has the same configuration as the holding unit 111. The support member 14 is placed on the ground F and supports the five tubular bodies TU4 adjacent to the tubular body TU3 in the Y-axis direction and aligned in the X-axis direction. Here, the end TU3a of the tubular body TU3 is the third end that is welded to the end TU4a of the tubular TU4, and the end TU4a of the tubular TU4 is welded to the end TU3a of the tubular TU3. It is the fourth end. Both ends of the beam portions 132 and 142 in the longitudinal direction are fixed to the frame body 21 and support the frame body 21. Further, since the supporting members 13 and 14 have the above-mentioned holding portions 131 and 141, the tubular body TU3 is detachable from the supporting member 13, and the tubular body TU4 is detachable from the supporting member 14. Has become. Further, a locking portion 281 for locking the end portion of the panel 191 on the −Z direction side is provided at the +X direction side end portion of each of the beam portions 132 and 142. Further, a locking portion 282 for locking the end portion of the panel 192 on the −Z direction side is provided at the −X direction side end portion of each of the beam portions 132 and 142.
支持部材１５は、長尺の角柱状でありＸ軸方向に延在する梁部１５２と、梁部１５２の長手方向に沿って配設され管体ＴＵ５を保持する５つの保持部１５１と、を有し、５つの管体ＴＵ５をＸ軸方向に並列した状態で支持する第１支持部材である。保持部１５１は、保持部１１１と同様の構成である。支持部材１６は、長尺の角柱状でありＸ軸方向に延在する梁部１６２と、梁部１６２の長手方向に沿って配設され管体ＴＵ６を保持する５つの保持部１６１と、を有する第２支持部材である。保持部１６１は、保持部１１１と同様の構成である。支持部材１６は、５つの管体ＴＵ６を、Ｙ軸方向において管体ＴＵ５に隣接し、Ｘ軸方向に並列した状態で支持する。ここで、管体ＴＵ５の端部ＴＵ５ａが、管体ＴＵ６の端部ＴＵ６ａに溶接される第１端部であり、管体ＴＵ６の端部ＴＵ６ａが、管体ＴＵ５の端部ＴＵ５ａに溶接される第２端部である。また、支持部材１５、１６が、前述の保持部１５１、１６１を有することにより、管体ＴＵ５が、支持部材１５に対して着脱自在であり、管体ＴＵ６が、支持部材１６に対して着脱自在となっている。 The support member 15 includes a beam portion 152 which is a long prism and extends in the X-axis direction, and five holding portions 151 which are arranged along the longitudinal direction of the beam portion 152 and hold the tubular body TU5. It is a first support member having and supporting five tubular bodies TU5 in a state of being aligned in the X-axis direction. The holding unit 151 has the same configuration as the holding unit 111. The support member 16 includes a beam portion 162 which is a long prism and extends in the X-axis direction, and five holding portions 161 which are arranged along the longitudinal direction of the beam portion 162 and hold the tubular body TU6. It is the 2nd support member which has. The holding unit 161 has the same configuration as the holding unit 111. The support member 16 supports the five tubular bodies TU6 adjacent to the tubular body TU5 in the Y-axis direction and in parallel with each other in the X-axis direction. Here, the end TU5a of the tubular body TU5 is a first end that is welded to the end TU6a of the tubular TU6, and the end TU6a of the tubular TU6 is welded to the end TU5a of the tubular TU5. It is the second end. Further, since the support members 15 and 16 have the holding portions 151 and 161, the tubular body TU5 is detachable from the support member 15 and the tubular body TU6 is detachable from the support member 16. Has become.
パネル１７、１８は、例えばベニヤ板から形成されている。パネル１７は、支持部材１１、１２の梁部１１２、１２２それぞれの−Ｙ方向側に固定され、パネル１８は、支持部材１５、１６の梁部１１２、１２２それぞれの＋Ｚ方向側に固定されている。 The panels 17 and 18 are formed of, for example, plywood. The panel 17 is fixed to the beam portions 112 and 122 of the support members 11 and 12 on the −Y direction side, and the panel 18 is fixed to the beam portions 112 and 122 of the support members 15 and 16 to the +Z direction side. ..
本実施の形態に係る溶接訓練用治具１では、管体ＴＵ１および管体ＴＵ２とパネル１７との間の距離Ｗ１、即ち、管体ＴＵ１の端部ＴＵ１ａおよび管体ＴＵ２の端部ＴＵ２ａとパネル１７との間の距離Ｗ１が５０ｍｍ以上１１０ｍｍ以下の長さとなっている。また、管体ＴＵ５および管体ＴＵ６とパネル１８との間の距離Ｈ２、即ち、管体ＴＵ５の端部ＴＵ５ａおよび管体ＴＵ６の端部ＴＵ６ａとパネル１８との間の距離Ｈ２も５０ｍｍ以上１１０ｍｍ以下の長さとなっている。この管体ＴＵ１、ＴＵ２とパネル１７との間の距離Ｗ１は、一般的な溶接トーチが管体ＴＵ１、ＴＵ２とパネル１７との間の隙間に１つだけ挿入できる程度の長さに設定されている。管体ＴＵ５および管体ＴＵ６とパネル１８との間の距離Ｈ２も同様である。管体ＴＵ３および管体ＴＵ４と地面Ｆとの間の距離Ｈ１も５０ｍｍ以上１１０ｍｍ以下の長さとなっている。 In the welding training jig 1 according to the present embodiment, the distance W1 between the pipe TU1 and the pipe TU2 and the panel 17, that is, the end TU1a of the pipe TU1 and the end TU2a of the pipe TU2 and the panel. The distance W1 between the first and second terminals 17 is 50 mm or more and 110 mm or less. Further, the distance H2 between the tubular body TU5 and the tubular body TU6 and the panel 18, that is, the distance H2 between the end portion TU5a of the tubular body TU5 and the end portion TU6a of the tubular body TU6 and the panel 18 is also 50 mm or more and 110 mm or less. Has become the length of. The distance W1 between the tubes TU1 and TU2 and the panel 17 is set to a length such that only one general welding torch can be inserted into the gap between the tubes TU1 and TU2 and the panel 17. There is. The same applies to the distance H2 between the tubular body TU5 and the tubular body TU6 and the panel 18. The distance H1 between the pipe TU3 and the pipe TU4 and the ground F is also 50 mm or more and 110 mm or less.
また、隣り合う２つの管体ＴＵ１の間の距離Ｗ１２、Ｗ１３および隣り合う２つの管体ＴＵ２の間の距離Ｗ１２、Ｗ１３は、５０ｍｍ以上１１０ｍｍ以下の長さに設定されている。また、最も＋Ｘ方向側に配置された管体ＴＵ１、ＴＵ２と柱２４との間の距離Ｗ１１も、５０ｍｍ以上１１０ｍｍ以下の長さに設定されている。これらの距離Ｗ１１、Ｗ１２、Ｗ１３は、一般的な溶接トーチを隣り合う２つの管体ＴＵ１、ＴＵ２の間または管体ＴＵ１、ＴＵ２と柱２４との間に１つだけ挿入できる程度の長さに設定されている。ここで、距離Ｗ１１、Ｗ１２、Ｗ１３は、例えば１０５ｍｍ、１４０ｍｍ、１５０ｍｍに設定される。隣り合う２つの管体ＴＵ３の間の距離Ｗ１２、Ｗ１３および隣り合う２つの管体ＴＵ４の間の距離Ｗ２２、Ｗ２３は、５０ｍｍ以上１１０ｍｍ以下の長さに設定されている。また、最も＋Ｘ方向側に配置された管体ＴＵ３、ＴＵ４と枠体２１との間の距離Ｗ２１も、５０ｍｍ以上１１０ｍｍ以下の長さに設定されている。更に、隣り合う２つの管体ＴＵ５の間の距離Ｗ３２、Ｗ３３および隣り合う２つの管体ＴＵ６の間の距離Ｗ３２、Ｗ３３は、５０ｍｍ以上１１０ｍｍ以下の長さに設定されている。また、最も＋Ｘ方向側に配置された管体ＴＵ５、ＴＵ６と枠体２２との間の距離Ｗ３１も、５０ｍｍ以上１１０ｍｍ以下の長さに設定されている。これらの距離Ｗ２１、Ｗ２２、Ｗ２３、Ｗ３１、Ｗ３２、Ｗ３３も、前述と同様に一般的な溶接トーチに外形寸法に基づいて設定されている。ここで、距離Ｗ２１、Ｗ２２、Ｗ２３は、例えば１０５ｍｍ、１４０ｍｍ、１５０ｍｍに設定され、距離Ｗ３１、Ｗ３２、Ｗ３３も、例えば１０５ｍｍ、１４０ｍｍ、１５０ｍｍに設定される。 Further, the distances W12 and W13 between two adjacent tube bodies TU1 and the distances W12 and W13 between two adjacent tube bodies TU2 are set to a length of 50 mm or more and 110 mm or less. Further, the distance W11 between the tubular bodies TU1 and TU2 arranged closest to the +X direction and the column 24 is also set to a length of 50 mm or more and 110 mm or less. These distances W11, W12, and W13 are long enough to insert a general welding torch between two adjacent tubular bodies TU1 and TU2 or between the tubular bodies TU1 and TU2 and the column 24. It is set. Here, the distances W11, W12, and W13 are set to 105 mm, 140 mm, and 150 mm, for example. Distances W12 and W13 between two adjacent tube bodies TU3 and distances W22 and W23 between two adjacent tube bodies TU4 are set to a length of 50 mm or more and 110 mm or less. Further, the distance W21 between the tubular body TU3, TU4 arranged closest to the +X direction side and the frame body 21 is also set to a length of 50 mm or more and 110 mm or less. Further, the distances W32, W33 between two adjacent tube bodies TU5 and the distances W32, W33 between two adjacent tube bodies TU6 are set to a length of 50 mm or more and 110 mm or less. Further, the distance W31 between the tubular body TU5, TU6 and the frame body 22 arranged closest to the +X direction side is also set to a length of 50 mm or more and 110 mm or less. These distances W21, W22, W23, W31, W32, and W33 are also set on the general welding torch based on the outer dimensions, as described above. Here, the distances W21, W22, and W23 are set to 105 mm, 140 mm, and 150 mm, for example, and the distances W31, W32, and W33 are also set to 105 mm, 140 mm, and 150 mm, for example.
次に、本実施の形態に係る溶接訓練用治具１の使用方法について説明する。溶接訓練を行う作業者は、例えば図３（Ａ）に示すように、まず、Ｘ軸方向で隣り合う２つの溶接対象の管体ＴＵ１、ＴＵ２の隙間から溶接トーチＴｏを挿入する。そして、作業者は、溶接トーチＴｏを管体ＴＵ１、ＴＵ２とパネル１７との間の空間に配置した状態で、管体ＴＵ１、ＴＵ２の端部ＴＵ１ａ、ＴＵ２ａ同士の溶接の訓練を行う。このとき、作業者は、例えば図３（Ｂ）に示すように、ミラーＭを使用して、管体ＴＵ１、ＴＵ２の端部ＴＵ１ａ、ＴＵ２ａの溶接箇所を確認しながら端部ＴＵ１ａ、ＴＵ２ａ同士を溶接するという高度な溶接技能が必要とされる。また、作業者は、例えば図４（Ａ）に示すように、Ｘ軸方向で隣り合う２つの溶接対象の管体ＴＵ３、ＴＵ４の隙間から溶接トーチＴｏを管体ＴＵ３、ＴＵ４と地面Ｆとの空間に配置し、管体ＴＵ３、ＴＵ４の端部ＴＵ３ａ、ＴＵ４ａ同士の溶接の訓練を行うこともできる。更に、作業者は、例えば図４（Ｂ）に示すように、Ｘ軸方向で隣り合う２つの溶接対象の管体ＴＵ５、ＴＵ６の隙間から溶接トーチＴｏを管体ＴＵ５、ＴＵ６とパネル１８との空間に配置し、管体ＴＵ５、ＴＵ６の端部ＴＵ５ａ、ＴＵ６ａ同士の溶接の訓練を行うこともできる。 Next, a method of using the welding training jig 1 according to the present embodiment will be described. For example, as shown in FIG. 3A, an operator who performs welding training first inserts a welding torch To through a gap between two pipe bodies TU1 and TU2 to be welded that are adjacent to each other in the X-axis direction. Then, the worker trains the welding of the end portions TU1a and TU2a of the tubular bodies TU1 and TU2 with the welding torch To being arranged in the space between the tubular bodies TU1 and TU2 and the panel 17. At this time, as shown in FIG. 3(B), the worker uses the mirror M to check the welded portions of the end portions TU1a and TU2a of the tubular bodies TU1 and TU2, while checking the welded portions of the end portions TU1a and TU2a. Advanced welding skills of welding are required. Further, for example, as shown in FIG. 4(A), the worker inserts the welding torch To between the tubular bodies TU3, TU4 and the ground F through the gap between the two tubular bodies TU3, TU4 to be welded which are adjacent to each other in the X-axis direction. It is also possible to arrange in a space and to perform welding training between the end portions TU3a and TU4a of the tubular bodies TU3 and TU4. Further, as shown in FIG. 4B, for example, the worker inserts the welding torch To between the tubular bodies TU5, TU6 and the panel 18 through the gap between the two tubular bodies TU5, TU6 to be welded which are adjacent to each other in the X-axis direction. It is also possible to arrange in a space and perform welding training of the ends TU5a and TU6a of the tubular bodies TU5 and TU6.
以上説明したように、本実施の形態に係る溶接訓練用治具１によれば、支持部材１２が、管体ＴＵ１の管体ＴＵ２側の端部ＴＵ１ａと管体ＴＵ２の管体ＴＵ１側の端部ＴＵ２ａとが突き合わされ、管体ＴＵ１、ＴＵ２の端部ＴＵ１ａ、ＴＵ２ａとパネル１７との間の距離が５０ｍｍ以上１１０ｍｍ以下の長さとなるように管体ＴＵ２を支持する。これにより、互いに溶接される管体ＴＵ１の端部ＴＵ１ａと管体ＴＵ２の端部ＴＵ２ａと、パネル１７と、の間の距離が、一般的な大きさの溶接トーチＴｏつの外形寸法と同程度にすることができるので、管体ＴＵ１と管体ＴＵ２とを溶接するのに高度な技能が必要とされる環境を再現することができる。 As described above, according to the welding training jig 1 according to the present embodiment, the support member 12 includes the end portion TU1a of the tubular body TU1 on the tubular body TU2 side and the end of the tubular body TU2 on the tubular body TU1 side. The portion TU2a is butted against and supports the tubular body TU2 such that the distance between the end portions TU1a and TU2a of the tubular bodies TU1 and TU2 and the panel 17 is 50 mm or more and 110 mm or less. As a result, the distance between the end portion TU1a of the tubular body TU1 and the end portion TU2a of the tubular body TU2, which are welded to each other, and the panel 17 becomes approximately the same as the external dimensions of the welding torch To having a general size. Therefore, it is possible to reproduce an environment in which a high degree of skill is required for welding the tubular body TU1 and the tubular body TU2.
また、本実施の形態に係る溶接訓練用治具１では、隣り合う２つの管体ＴＵ１の間の距離および隣り合う２つの管体ＴＵ２の間の距離が、５０ｍｍ以上１１０ｍｍ以下の長さに設定されている。これにより、溶接トーチＴｏを隣り合う２つの管体ＴＵ１または隣り合う２つの管体ＴＵ２の間から管体ＴＵ１、ＴＵ２とパネル１７との間の空間へ挿入してから管体ＴＵ１、ＴＵ２同士を溶接するという高度な技能が必要とされる環境を実現できる。 Further, in the welding training jig 1 according to the present embodiment, the distance between two adjacent tubular bodies TU1 and the distance between two adjacent tubular bodies TU2 are set to a length of 50 mm or more and 110 mm or less. Has been done. Thereby, the welding torch To is inserted into the space between the pipes TU1 and TU2 and the panel 17 between the two pipes TU1 adjacent to each other or the two pipes TU2 adjacent to each other, and then the pipes TU1 and TU2 are connected to each other. It is possible to realize an environment that requires a high level of welding skill.
更に、本実施の形態に係る溶接訓練用治具１によれば、支持部材１４が、管体ＴＵ３の管体ＴＵ４側の端部ＴＵ３ａと管体ＴＵ４の管体ＴＵ３側の端部ＴＵ４ａとが突き合わされ、管体ＴＵ３、ＴＵ４の端部ＴＵ３ａ、ＴＵ４ａとパネル１８との間の距離が５０ｍｍ以上１１０ｍｍ以下の長さとなるように管体ＴＵ２を支持する。これにより、互いに溶接される管体ＴＵ３の端部ＴＵ３ａと管体ＴＵ４の端部ＴＵ４ａと、地面Ｆと、の間の距離が、一般的な大きさの溶接トーチＴｏつの外形寸法と同程度にすることができるので、高度な技能が必要とされる、地面Ｆ近傍に敷設された管体ＴＵ３、ＴＵ４同士を溶接する環境を再現することができる。 Further, according to the welding training jig 1 according to the present embodiment, the support member 14 includes the end TU3a of the pipe TU3 on the pipe TU4 side and the end TU4a of the pipe TU4 on the pipe TU3 side. The tubular body TU2 is supported so that the distance between the end portions TU3a, TU4a of the tubular bodies TU3, TU4 and the panel 18 is 50 mm or more and 110 mm or less. As a result, the distance between the end TU3a of the tubular body TU3 and the end TU4a of the tubular body TU4, which are welded to each other, and the ground F is approximately the same as the external dimensions of the welding torch To having a general size. Therefore, it is possible to reproduce the environment in which the tubular bodies TU3 and TU4 laid near the ground F are welded to each other, which requires a high degree of skill.
以上、本発明の実施の形態について説明したが、本発明は前述の実施の形態の構成に限定されるものではない。例えば管体ＴＵ１、ＴＵ２がそれらの筒軸がＺ軸と交差する姿勢で配置されていてもよい。例えば管体ＴＵ１の端部ＴＵ１ａと管体ＴＵ２の端部ＴＵ２ａとパネル１７との間の距離は、５０ｍｍ以上１１０ｍｍ以下の長さであるが、管体ＴＵ１、ＴＵ２における他方の端部ＴＵ１ａ、ＴＵ２ａとパネル１７との間の距離が、１１０ｍｍよりも長くなっていてもよい。即ち、管体ＴＵ１、ＴＵ２が互いに突き合わされた端部ＴＵ１ａ、ＴＵ２ａを頂部とするＶ字状に配置されていてもよい。或いは、管体ＴＵ３、ＴＵ４、ＴＵ５、ＴＵ６が、それらの筒軸がＹ軸と交差する姿勢で配置されていてもよい。 Although the embodiments of the present invention have been described above, the present invention is not limited to the configurations of the above-described embodiments. For example, the tubular bodies TU1 and TU2 may be arranged such that their cylinder axes intersect the Z axis. For example, the distance between the end portion TU1a of the tubular body TU1, the end portion TU2a of the tubular body TU2, and the panel 17 is 50 mm or more and 110 mm or less, but the other end portions TU1a, TU2a of the tubular bodies TU1, TU2. The distance between the panel 17 and the panel 17 may be longer than 110 mm. That is, the tubular bodies TU1 and TU2 may be arranged in a V-shape with the tops of the end portions TU1a and TU2a that are butted against each other. Alternatively, the tubular bodies TU3, TU4, TU5, TU6 may be arranged in a posture in which their cylinder axes intersect the Y axis.
実施の形態では、管体ＴＵ１、ＴＵ２、ＴＵ３、ＴＵ４、ＴＵ５、ＴＵ６が円筒状である例について説明したが、管体ＴＵ１、ＴＵ２、ＴＵ３、ＴＵ４、ＴＵ５、ＴＵ６の形状はこれに限定されるものではない。例えば、管体ＴＵ１、ＴＵ２、ＴＵ３、ＴＵ４、ＴＵ５、ＴＵ６が角筒状であってもよいし、断面形状がその他の形状である筒状であってもよい。 In the embodiment, the example in which the tubular bodies TU1, TU2, TU3, TU4, TU5, TU6 are cylindrical has been described, but the tubular bodies TU1, TU2, TU3, TU4, TU5, TU6 are limited in shape. Not a thing. For example, the tubular bodies TU1, TU2, TU3, TU4, TU5, TU6 may have a rectangular tubular shape, or may have a tubular shape whose cross-sectional shape is other shape.
以上、本発明の実施の形態および変形例（なお書きに記載したものを含む。以下、同様。）について説明したが、本発明はこれらに限定されるものではない。本発明は、実施の形態および変形例が適宜組み合わされたもの、それに適宜変更が加えられたものを含む。 The embodiments and modifications of the present invention (including those described in the note. The same applies hereinafter) have been described above, but the present invention is not limited to these. The present invention includes a combination of the embodiments and the modifications as appropriate, and modifications appropriately added thereto.
本発明は、発電設備、工場等の建設現場において管体同士を溶接するのに必要な技能訓練に好適である。 INDUSTRIAL APPLICABILITY The present invention is suitable for the skill training required for welding pipes at a construction site such as a power generation facility and a factory.
１：溶接訓練用治具、１１，１２，１３，１４，１５，１６，２６：支持部材、１７，１８，１９１，１９２：パネル、２１，２２：枠体、２３，２４：柱、２５：柱支持部材、２７，２８１，２８２：係止部、２９：固定具、１１１，１２１，１３１，１４１，１５１，１６１：保持部、１１２，１２２，１３２，１４２，１５２，１６２：梁部、１１１１：基台、１１１１ａ：溝、１１１２：アーム、１１１３：フック、１１１３ａ：スリット、１１１３ｂ：湾曲部、１１１４：留め具、１１１４ａ：螺子部、１１１５：ナット、１１１６，１１１７，１１１８：軸部、Ｆ：地面、Ｍ：ミラー、Ｔｏ：溶接トーチ、ＴＵ１，ＴＵ２，ＴＵ３，ＴＵ４，ＴＵ５，ＴＵ６：管体、ＴＵ１ａ，ＴＵ２ａ，ＴＵ３ａ，ＴＵ４ａ，ＴＵ５ａ，ＴＵ６ａ：端部 1: jig for welding training, 11, 12, 13, 14, 15, 16, 26: support member, 17, 18, 191, 192: panel, 21, 22: frame body, 23, 24: pillar, 25: Column support member, 27, 281, 282: Locking part, 29: Fixing device, 111, 121, 131, 141, 151, 161: Holding part, 112, 122, 132, 142, 152, 162: Beam part, 1111 : Base, 1111a: groove, 1112: arm, 1113: hook, 1113a: slit, 1113b: curved part, 1114: fastener, 1114a: screw part, 1115: nut, 1116, 1117, 1118: shaft part, F: Ground, M: Mirror, To: Welding torch, TU1, TU2, TU3, TU4, TU5, TU6: Pipe, TU1a, TU2a, TU3a, TU4a, TU5a, TU6a: End part
Claims (5)
複数の第１管体を、前記複数の第１管体それぞれの筒軸方向に直交する一方向に並列した状態で支持する第１支持部材と、
複数の第２管体を、前記複数の第１管体それぞれの筒軸方向において前記複数の第１管体それぞれに隣接し、前記複数の第２管体それぞれの筒軸方向に直交する一方向に並列した状態で支持する第２支持部材と、
前記複数の第１管体および前記複数の第２管体に対向して配置されたパネルと、を備え、
前記第２支持部材は、前記複数の第１管体それぞれの前記複数の第２管体側の第１端部と前記複数の第２管体それぞれの前記複数の第１管体側の第２端部とが突き合わされ、前記第１端部および前記第２端部と前記パネルとの間の距離が５０ｍｍ以上１１０ｍｍ以下の長さとなるように前記複数の第２管体を支持する、
溶接訓練用治具。 A welding training jig for training the welding of two pipes,
A first support member that supports the plurality of first tubular bodies in a state of being aligned in one direction orthogonal to the cylinder axis direction of each of the plurality of first tubular bodies;
One direction in which the plurality of second pipe bodies are adjacent to the plurality of first pipe bodies in the cylinder axis direction of the plurality of first pipe bodies and are orthogonal to the cylinder axis directions of the plurality of second pipe bodies, respectively. A second support member that is supported in parallel with
A panel disposed so as to face the plurality of first tubular bodies and the plurality of second tubular bodies,
The second support member includes first end portions of the plurality of first pipe bodies on a side of the plurality of second pipe bodies and second end portions of the plurality of second pipe bodies on a side of the plurality of first pipe bodies. And a plurality of second tubes are supported so that the distance between the first end portion and the second end portion and the panel is 50 mm or more and 110 mm or less.
Welding training jig.
請求項１に記載の溶接訓練用治具。 The distance between two adjacent first pipes and the distance between two adjacent second pipes are set to a length of 50 mm or more and 110 mm or less.
The welding training jig according to claim 1.
前記複数の第２管体は、前記第２支持部材に対して着脱自在である、
請求項１または２に記載の溶接訓練用治具。 The plurality of first tubular bodies are detachable from the first support member,
The plurality of second tubular bodies are attachable to and detachable from the second support member,
The welding training jig according to claim 1 or 2.
地面に載置され、複数の第４管体を、前記複数の第３管体それぞれの筒軸方向において前記複数の第３管体それぞれに隣接し、前記複数の第４管体それぞれの筒軸方向に直交する一方向に並列した状態で支持する第４支持部材と、を更に備え、
前記第４支持部材は、前記複数の第３管体それぞれの前記複数の第４管体側の第３端部と前記複数の第４管体それぞれの前記複数の第３管体側の第４端部とが突き合わされ、前記第３端部および前記第４端部と前記地面との間の距離が５０ｍｍ以上１１０ｍｍ以下の長さとなるように前記複数の第４管体を支持する、
請求項１から３のいずれか１項に記載の溶接訓練用治具。 A third support member that is placed on the ground and supports a plurality of third tubular bodies in a state of being aligned in one direction orthogonal to the cylinder axis direction of each of the plurality of third tubular bodies;
Placed on the ground, the plurality of fourth tubular bodies are adjacent to the plurality of third tubular bodies in the tubular axis directions of the plurality of third tubular bodies, and the respective tubular axes of the plurality of fourth tubular bodies are arranged. Further comprising a fourth support member that is supported in parallel in one direction orthogonal to the direction,
The fourth support member includes third end portions of the plurality of third pipe bodies on the fourth pipe body side and fourth end portions of the plurality of fourth pipe bodies on the third pipe body side. And a plurality of the fourth tubular bodies are supported so that the distance between the third end and the fourth end and the ground is 50 mm or more and 110 mm or less.
The jig for welding training according to any one of claims 1 to 3.
前記複数の第４管体は、前記第４支持部材に対して着脱自在である、
請求項４に記載の溶接訓練用治具。 The plurality of third tubular bodies are detachable from the third support member,
The plurality of fourth tubular bodies are attachable to and detachable from the fourth support member,
The welding training jig according to claim 4.
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| JP2012218058A (en) * | 2011-04-13 | 2012-11-12 | Sumitomo Heavy Industries Marine & Engineering Co Ltd | Welding simulator |
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