JP6692171B2 - Air conditioner outdoor unit - Google Patents

Air conditioner outdoor unit Download PDF

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Publication number
JP6692171B2
JP6692171B2 JP2016021452A JP2016021452A JP6692171B2 JP 6692171 B2 JP6692171 B2 JP 6692171B2 JP 2016021452 A JP2016021452 A JP 2016021452A JP 2016021452 A JP2016021452 A JP 2016021452A JP 6692171 B2 JP6692171 B2 JP 6692171B2
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Prior art keywords
plate portion
support member
air
fan
outdoor unit
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JP2017141972A5 (en
JP2017141972A (en
Inventor
俊太郎 井上
俊太郎 井上
和人 関場
和人 関場
正圭 室伏
正圭 室伏
岩瀬 拓
拓 岩瀬
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Hitachi Johnson Controls Air Conditioning Inc
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Hitachi Johnson Controls Air Conditioning Inc
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Priority to JP2016021452A priority Critical patent/JP6692171B2/en
Priority to PCT/JP2017/000756 priority patent/WO2017138289A1/en
Priority to CN201780009929.2A priority patent/CN108603672B/en
Publication of JP2017141972A publication Critical patent/JP2017141972A/en
Publication of JP2017141972A5 publication Critical patent/JP2017141972A5/ja
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Publication of JP6692171B2 publication Critical patent/JP6692171B2/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/46Component arrangements in separate outdoor units
    • F24F1/48Component arrangements in separate outdoor units characterised by air airflow, e.g. inlet or outlet airflow
    • F24F1/50Component arrangements in separate outdoor units characterised by air airflow, e.g. inlet or outlet airflow with outlet air in upward direction

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Other Air-Conditioning Systems (AREA)

Description

本発明は、空気調和機の室外機に関する。   The present invention relates to an outdoor unit for an air conditioner.

従来、空気調和装置としては、1つまたは複数の室外機に対し、複数の室内機が接続されているビル用マルチ空気調和装置がある。ビル用マルチ空気調和装置には、一般的に、ビルの屋上に設置された室外機と、ビルの各部屋に設置された室内機と、を管で連結して、冷媒を循環させる冷媒回路が形成されている。   BACKGROUND ART Conventionally, as an air conditioner, there is a multi air conditioner for buildings in which a plurality of indoor units are connected to one or a plurality of outdoor units. In a multi-air conditioner for a building, generally, an outdoor unit installed on the roof of the building and an indoor unit installed in each room of the building are connected by a pipe, and a refrigerant circuit for circulating a refrigerant is provided. Has been formed.

従来の空気調和装置の室外機は、直方体の形状に形成されて、室外機内の側面や後面に熱交換器が設けられ、室外機の内底に圧縮機や他の構成部品が設けられている。そして、室外機内の上部には、ファンと、このファンを駆動するためのモータと、モータを支持する支持部材(モータ支持部材)と、が設けられている。   An outdoor unit of a conventional air conditioner is formed in a rectangular parallelepiped shape, a heat exchanger is provided on a side surface and a rear surface inside the outdoor unit, and a compressor and other components are provided on an inner bottom of the outdoor unit. .. A fan, a motor for driving the fan, and a support member (motor support member) for supporting the motor are provided in the upper part of the outdoor unit.

このような形態の室外機のモータは、筐体の内壁に架設された支持部材(支持板)上に載設されている(例えば、特許文献1参照)。特許文献1に記載されている支持部材は、ファンに対して、筐体内の下方に配置されている。ファンは、モータが駆動することにより、外気を熱交換器を介して筐体内に吸入して、ファンの下方から上方へ向かって送風する。支持部材は、空気の流れに対して、対向するように配置されている。   The motor of the outdoor unit having such a configuration is mounted on a support member (support plate) provided on the inner wall of the housing (see, for example, Patent Document 1). The support member described in Patent Document 1 is arranged below the fan in the housing. When the motor is driven, the fan draws in outside air into the housing via the heat exchanger and blows the air from the lower side to the upper side of the fan. The support member is arranged so as to face the air flow.

従来の室外機において、支持部材は、重量物であるモータを支えるために、縦断面形状が略凹形状に折曲形成されて補強されている。この支持部材の水平な平板部の前後には、風が通り抜ける四角形の開口部が形成されている。   In the conventional outdoor unit, the support member is reinforced by bending the vertical cross section into a substantially concave shape in order to support the heavy motor. Square openings through which wind passes are formed in front of and behind the horizontal flat plate portion of the support member.

特開2014−211143号公報JP, 2014-111143, A

しかし、特許文献1に記載されている室外機の支持部材は、下方からの空気の流れに対して対向して配置されているので、ファンで送風を行うときに空気抵抗となるという問題点があった。そのため、支持部材は、ファンの駆動に大きな入力電流が必要となり、ファンの性能を低下させる要因になっていた。   However, since the supporting member of the outdoor unit described in Patent Document 1 is arranged so as to face the air flow from below, there is a problem in that air resistance occurs when the fan blows air. there were. Therefore, the supporting member requires a large input current to drive the fan, which has been a factor of deteriorating the performance of the fan.

そこで、本発明は、上記問題に対して、支持部材の空気抵抗を少なくして、ファン性能を向上させた空気調和機の室外機を提供することを課題としている。   In view of the above problems, an object of the present invention is to provide an outdoor unit for an air conditioner in which the air resistance of a supporting member is reduced and the fan performance is improved.

上記課題を解決するために、本発明に係る空気調和機の室外機は、外気との熱交換を行う熱交換器と、前記熱交換器の熱交換を促進させる気流を生成するためのファンと、前記ファンを駆動させるモータと、前記ファン及び前記モータを内部に配置した筐体と、前記筐体内に架設された支持部材と、を備え、前記支持部材は、気流の方向に形成された基板部と、前記基板部の下流側から気流の方向に対向して延出された支持板部と、前記基板部の上流側から気流の方向に対向して延出されると共に、前記支持板部の延出量よりも小さい延出量の対向板部と、を有し、前記支持部材は、1枚の板金で前記基板部、前記支持板部及び前記対向板部が形成され、断面形状が略U字状に形成されると共に、前記対向板部の上流側端部を上流側方向に折り曲げて延出して形成された上流側整流板部を有していることを特徴とする。
また、本発明に係る空気調和機の室外機は、外気との熱交換を行う熱交換器と、前記熱交換器の熱交換を促進させる気流を生成するためのファンと、前記ファンを駆動させるモータと、前記ファン及び前記モータを内部に配置した筐体と、前記筐体内に架設された支持部材と、を備え、前記支持部材は、気流の方向に形成された基板部と、前記基板部の下流側から気流の方向に対向して延出された支持板部と、前記基板部の上流側から気流の方向に対向して延出されると共に、前記支持板部の延出量よりも小さい延出量の対向板部と、を有し、前記支持部材は、1枚の板金で前記基板部、前記支持板部及び前記対向板部が形成され、断面形状が略U字状に形成されると共に、前記支持板部から下流方向に折り曲げられた下流側整流板部を有していることを特徴とする。
In order to solve the above problems, the outdoor unit of the air conditioner according to the present invention is a heat exchanger that performs heat exchange with the outside air, and a fan that generates an airflow that promotes heat exchange of the heat exchanger. A motor for driving the fan, a housing in which the fan and the motor are arranged, and a support member installed in the housing, the support member being a substrate formed in the direction of the air flow. Part, a support plate portion extending from the downstream side of the substrate portion so as to face the air flow direction, and a support plate portion extending from the upstream side of the substrate portion so as to face the air flow direction, and And an opposing plate portion having an extension amount smaller than the extension amount, wherein the supporting member is formed of the sheet metal member, the substrate portion, the supporting plate portion, and the opposing plate portion, and has a cross-sectional shape that is substantially the same. Rutotomoni is formed in a U-shape, folding the upstream end of the facing plate portion in the upstream direction Characterized in that it comprises an upstream-side regulating plate part formed extending bend.
Further, the outdoor unit of the air conditioner according to the present invention drives a heat exchanger that exchanges heat with the outside air, a fan that generates an airflow that promotes heat exchange of the heat exchanger, and the fan. A motor, a housing in which the fan and the motor are arranged, and a supporting member installed in the housing, the supporting member including a substrate portion formed in a direction of air flow, and the substrate portion. Of the support plate portion extending from the downstream side of the substrate portion to face the air flow direction, and the support plate portion extending from the upstream side of the substrate portion to face the air flow direction of the support plate portion, and smaller than the extension amount of the support plate portion. The supporting member has an extending amount of the opposing plate portion, and the supporting member has the substrate portion, the supporting plate portion, and the opposing plate portion that are formed of a single sheet metal, and has a substantially U-shaped cross section. In addition, it has a downstream side straightening plate portion bent in the downstream direction from the support plate portion. And said that you are.

本発明に係る空気調和装置の室外機は、筐体内に配置される支持部材の形状を変更して空気抵抗を減らすことで、ファンの駆動のための入力電流を低減してファンの性能を向上させることができる。   The outdoor unit of the air conditioner according to the present invention reduces the air resistance by changing the shape of the support member arranged in the housing, thereby reducing the input current for driving the fan and improving the performance of the fan. Can be made

本発明の実施形態に係る空気調和機の室外機の構成を示す一部断面を有する概略正面図である。It is a schematic front view which has a partial cross section which shows the structure of the outdoor unit of the air conditioner which concerns on embodiment of this invention. 本発明の実施形態に係る空気調和機の室外機の構成を示す一部断面を有する概略側面図である。It is a schematic side view which has a partial cross section which shows the structure of the outdoor unit of the air conditioner which concerns on embodiment of this invention. 本発明の実施形態に係る空気調和機の室外機の構成を示す一部断面を有する概略平面図である。It is a schematic plan view which has a partial section which shows the composition of the outdoor unit of the air harmony machine concerning the embodiment of the present invention. モータを支持する支持部材を示す斜視図である。It is a perspective view showing a support member which supports a motor. 図4のI−I拡大断面図である。FIG. 5 is an enlarged sectional view taken along line I-I of FIG. 4. 支持部材の第1変形例を示す拡大縦断面図である。It is an expanded longitudinal cross-sectional view which shows the 1st modification of a support member. 支持部材の第2変形例を示す拡大縦断面図である。It is an expanded longitudinal cross-sectional view which shows the 2nd modification of a support member. 支持部材の第3変形例を示す拡大縦断面図である。It is an expanded longitudinal cross-sectional view which shows the 3rd modification of a support member. 支持部材の第4変形例を示す拡大縦断面図である。It is an expanded longitudinal cross-sectional view which shows the 4th modification of a support member. 支持部材の第5変形例を示す拡大縦断面図である。It is an expanded longitudinal cross-sectional view which shows the 5th modification of a support member. 支持部材の第6変形例を示す拡大縦断面図である。It is an expanded longitudinal cross-sectional view which shows the 6th modification of a support member. 支持部材の第7変形例を示す拡大縦断面図である。It is an expanded longitudinal cross-sectional view which shows the 7th modification of a support member.

次に、図1〜図5を参照して本発明の実施形態に係る空気調和機の室外機を説明する。
以下、各実施形態の図、及び、後記する第1〜第7変形例における符号は、同一のものを示す場合、同じ符号を付記してその説明を省略する。
空気調和機の室外機1は、ファン4と、ファン4を回転駆動させるモータ5と、ファン4によって生成された気流の風路に架設するように配置された支持部材6と、を備えたものであれば、構造等は特に限定されない。また、支持部材6は、筐体7内の風路に配置されたものであれば、支持部材6が支持する物は、ステー等の室外機1の構成部材でも、モータ5等の機器であってもよく、特に限定されない。
Next, an outdoor unit of an air conditioner according to an embodiment of the present invention will be described with reference to FIGS. 1 to 5.
Hereinafter, in the drawings of the respective embodiments and the reference numerals in the first to seventh modified examples described later, when the same reference numerals are given, the same reference numerals are given and the description thereof will be omitted.
An outdoor unit 1 of an air conditioner includes a fan 4, a motor 5 that rotationally drives the fan 4, and a support member 6 that is arranged so as to be installed in an air passage of an air flow generated by the fan 4. If so, the structure and the like are not particularly limited. Further, as long as the support member 6 is arranged in the air passage in the housing 7, the support member 6 supports a constituent member of the outdoor unit 1 such as a stay or a device such as the motor 5. However, it is not particularly limited.

以下、本発明の実施形態の一例として、上向きに配置したファン4を、支持部材6に支持されたモータ5で駆動させて上方向に向かって風を送り出す空気調和機の室外機1を例に挙げて説明する。なお、便宜上、図1に示す室外機1の上側を下流側、下側を上流側として説明する。   Hereinafter, as an example of an embodiment of the present invention, an outdoor unit 1 of an air conditioner in which an upwardly arranged fan 4 is driven by a motor 5 supported by a support member 6 and blows air upward is taken as an example. I will give you an explanation. For convenience sake, the upper side of the outdoor unit 1 shown in FIG. 1 will be described as the downstream side, and the lower side will be described as the upstream side.

<空気調和機>
空気調和機は、図1に示す室外に配置される室外機1と、この室外機1に配管によって接続されて、室内に配置される室内機(図示省略)と、から構成されている。室外機1は、空気調和機の冷凍サイクルにおいて、圧縮機3と、四方弁(図示省略)と、室外用の熱交換器2と、ファン4とモータ5とを備えてなる室外用の送風機40と、膨張弁(図示省略)と、を備えている。
<Air conditioner>
The air conditioner is composed of an outdoor unit 1 arranged outside the room shown in FIG. 1 and an indoor unit (not shown) connected to the outdoor unit 1 by a pipe and arranged inside the room. The outdoor unit 1 is an outdoor blower 40 including a compressor 3, a four-way valve (not shown), an outdoor heat exchanger 2, a fan 4 and a motor 5 in a refrigeration cycle of an air conditioner. And an expansion valve (not shown).

<室外機>
室外機1は、ビル用マルチ空気調和装置の室外ユニットである。室外機1は、外気との熱交換を行う熱交換器2と、熱交換器2の熱交換を促進させる気流を生成するためのファン4と、ファン4を駆動させるモータ5と、モータ5を支持する支持部材6と、支持部材6が架設された筐体7と、を備えている。室外機1は、ファン4がモータ5によって回転されることにより、室外機1の外の外気を吸引して熱交換器2で熱交換を行って、大気中に排出する。室外機1の内部の空気は、ファン4の回転によって流動して、熱交換器2の左右前側の三面から室外機1内に吸引されて、上側開口部から上方向(矢印a方向)へと流れる。
<Outdoor unit>
The outdoor unit 1 is an outdoor unit of a building multi-air conditioner. The outdoor unit 1 includes a heat exchanger 2 for exchanging heat with the outside air, a fan 4 for generating an airflow that promotes heat exchange of the heat exchanger 2, a motor 5 for driving the fan 4, and a motor 5. The support member 6 for supporting and the housing 7 on which the support member 6 is installed are provided. When the fan 4 is rotated by the motor 5, the outdoor unit 1 sucks the outside air outside the outdoor unit 1, exchanges heat with the heat exchanger 2, and discharges it into the atmosphere. The air inside the outdoor unit 1 flows by the rotation of the fan 4 and is sucked into the outdoor unit 1 from the three surfaces on the left and right front sides of the heat exchanger 2, and upward from the upper opening (direction of arrow a). Flowing.

<筐体>
図3に示すように、筐体7は、室外機1の本体ケースであり、例えば、内部が中空の略直方体の形状に形成されている。筐体7は、筐体7の下面に設けられた底板71と、底板71上の前端部に立設された前板72と、底板71の左右端部に立設された側板73,74と、底板71の後端部に立設された後板75と、を有して、平面視して矩形に形成されている。筐体7の上部には、送風機40で生成された気流が外部に排出される開口部(図示省略)を有するベルマウス兼シュラウド78が設けられている。
<Case>
As shown in FIG. 3, the housing 7 is a main body case of the outdoor unit 1, and is formed, for example, in a substantially rectangular parallelepiped shape with a hollow inside. The housing 7 includes a bottom plate 71 provided on the lower surface of the housing 7, a front plate 72 standing on the front end of the bottom plate 71, and side plates 73, 74 standing on the left and right ends of the bottom plate 71. , A rear plate 75 provided upright on the rear end portion of the bottom plate 71, and formed in a rectangular shape in a plan view. A bell mouth / shroud 78 having an opening (not shown) through which the airflow generated by the blower 40 is discharged is provided on the top of the housing 7.

底板71上には、圧縮機3と、電気箱と、が載設されている(図1参照)。
前板72の内壁には、前側ステー76が左右方向に向けて設けられている。
左右の側板73,74及び後板75には、外気を送風機40によって吸引して取り入れるための吸入口(図示省略)が多数形成されている。側板73,74及び後板75の内壁側には、熱交換器2が設けられている。
後板75の内壁の上部には、後側ステー77が左右方向に向けて設けられている。
前側ステー76と後側ステー77との間には、平面視して、一対の支持部材6が適宜な間隔を介して平行に架設されている。
The compressor 3 and the electric box are mounted on the bottom plate 71 (see FIG. 1).
A front stay 76 is provided on the inner wall of the front plate 72 in the left-right direction.
The left and right side plates 73, 74 and the rear plate 75 are provided with a large number of suction ports (not shown) for sucking and taking in outside air by the blower 40. The heat exchanger 2 is provided on the inner wall sides of the side plates 73, 74 and the rear plate 75.
A rear stay 77 is provided on the upper portion of the inner wall of the rear plate 75 in the left-right direction.
Between the front stay 76 and the rear stay 77, in plan view, a pair of support members 6 are installed in parallel at appropriate intervals.

<送風機>
図1に示すように、送風機40は、側板73,74及び後板75の吸引口(図示省略)から吸入した外気を、熱交換器2介して上方のベルマウス兼シュラウド78の開口部(図示省略)から外部に噴き戻すための装置である。送風機40は、上方向に突出したモータ軸51(図4参照)を有するモータ5と、モータ軸51の先端部に連結されたファン4と、を備えて構成されている。送風機40は、室外機1の上部のベルマウス兼シュラウド78内に配置されている。
<Blower>
As shown in FIG. 1, in the blower 40, the outside air sucked from the suction ports (not shown) of the side plates 73, 74 and the rear plate 75 is passed through the heat exchanger 2 and the opening portion of the bell mouth / shroud 78 above ( (Not shown) is a device for returning to the outside. The blower 40 is configured to include a motor 5 having a motor shaft 51 (see FIG. 4) protruding upward and a fan 4 connected to a tip portion of the motor shaft 51. The blower 40 is disposed inside the bell mouth / shroud 78 of the outdoor unit 1.

<モータ>
図3に示すように、モータ5は、ファン4を回転駆動させるための電動機である。モータ5は、前側ステー76と後側ステー77との間に架設された左右一対の支持部材6上の中央部に載設されることによって、筐体7内の上部に配置されている。図4に示すように、モータ5は、前記モータ軸51と、モータ軸51を上方向に突出した状態に配置したモータケース52と、モータケース52の外周部下端部から左右方向に向けてそれぞれ突出形成された一対のモータブラケット53と、を備えている。
<Motor>
As shown in FIG. 3, the motor 5 is an electric motor for rotationally driving the fan 4. The motor 5 is placed in the upper part of the housing 7 by being mounted in the center of the pair of left and right support members 6 that are provided between the front stay 76 and the rear stay 77. As shown in FIG. 4, the motor 5 includes the motor shaft 51, a motor case 52 in which the motor shaft 51 is arranged to project upward, and a motor case 52 extending in the left-right direction from the lower end of the outer peripheral portion thereof. And a pair of motor brackets 53 formed to project.

モータ軸51には、ファン4のボス部が挿入されると共に、先端にファン4をモータ軸51に固定するためのファン固定ナット54(図1参照)が螺合されている。
モータケース52は、略円筒形状のケース体からなる。モータケース52には、モータケース52を左右一対の支持部材6上間に架設するためのモータブラケット53が一体形成されている。
モータブラケット53は、モータケース52の外周部下端の左右の前後端部から左右方向に延出された4本の平板状(略帯状)の部材からなる。各モータブラケット53の前端部には、ブラケット固定ねじ55が挿入されるねじ挿入孔53aが形成されている。
A boss portion of the fan 4 is inserted into the motor shaft 51, and a fan fixing nut 54 (see FIG. 1) for fixing the fan 4 to the motor shaft 51 is screwed into the tip of the boss portion.
The motor case 52 is composed of a substantially cylindrical case body. The motor case 52 is integrally formed with a motor bracket 53 for mounting the motor case 52 between the pair of left and right support members 6.
The motor bracket 53 is composed of four flat plate-shaped (substantially strip-shaped) members extending in the left-right direction from the left and right front and rear end portions of the lower end of the outer peripheral portion of the motor case 52. A screw insertion hole 53 a into which the bracket fixing screw 55 is inserted is formed at the front end of each motor bracket 53.

<ファン>
ファン4は、例えば、モータ5の回転軸が連結された軸流式プロペラファンからなる。
ファン4は、中央部に形成された筒状のファンボス部と、ファンボス部の外周面に突出形成された羽根部と、を樹脂で一体成形してなる。
<Fan>
The fan 4 is, for example, an axial flow type propeller fan to which a rotating shaft of a motor 5 is connected.
The fan 4 is formed by integrally molding a tubular fan boss portion formed in the central portion and a blade portion protrudingly formed on the outer peripheral surface of the fan boss portion with resin.

<熱交換器、圧縮機>
図2に示すように、熱交換器2は、筐体7内の側面を形成する側板73,74や、後面を形成する後板75に設けられている。
図1に示すように、圧縮機3は、筐体7の底板71上に載設されている。
<Heat exchanger, compressor>
As shown in FIG. 2, the heat exchanger 2 is provided on the side plates 73 and 74 that form the side surfaces in the housing 7 and the rear plate 75 that forms the rear surface.
As shown in FIG. 1, the compressor 3 is mounted on the bottom plate 71 of the housing 7.

<支持部材>
図5に示すように、支持部材6は、筐体7(図1及び図2参照)内の上部に前後方向に向けて延設されて、モータ5を下側から保持する左右一対のモータクランプである。支持部材6は、気流の方向に形成された基板部60と、基板部60の下流側端部の曲げ部6aを折り曲げて形成された支持板部62と、基板部60の上流側端部の曲げ部6bを折り曲げて形成された対向板部63と、基板部60の前後端部を折り曲げて形成された蓋板部61と、を有している。
<Supporting member>
As shown in FIG. 5, the support member 6 is provided in an upper portion of the housing 7 (see FIGS. 1 and 2) so as to extend in the front-rear direction, and holds the motor 5 from below. Is. The support member 6 includes a substrate portion 60 formed in the direction of the air flow, a support plate portion 62 formed by bending a bent portion 6a at the downstream end portion of the substrate portion 60, and an upstream end portion of the substrate portion 60. The counter plate portion 63 is formed by bending the bent portion 6b, and the lid plate portion 61 is formed by bending the front and rear ends of the substrate portion 60.

支持部材6の両端部は、筐体7内において、前板72の内壁から後壁の内壁まで延在して、筐体7の内壁にねじ止められている。支持部材6は、重量物であるモータ5を支持する支持強度を向上させるために、1枚の金属板の2つの曲げ部6a,6bを折曲形成して、断面形状が略コ字状に形成されている。一対の支持部材6は、ファン4に対してその下方に、基板部60が左右外側になるように対向配置されている。支持部材6は、例えば、厚さが2.3mm程度の溶融亜鉛めっき鋼板等の金属板からなる。   Both ends of the support member 6 extend from the inner wall of the front plate 72 to the inner wall of the rear wall in the housing 7 and are screwed to the inner wall of the housing 7. The support member 6 is formed by bending two bent portions 6a and 6b of a single metal plate so as to improve the support strength for supporting the motor 5 which is a heavy object, and has a substantially U-shaped cross section. Has been formed. The pair of support members 6 are arranged below the fan 4 so as to face each other so that the board portion 60 is on the left and right outside. The support member 6 is made of, for example, a metal plate such as a galvanized steel plate having a thickness of about 2.3 mm.

曲げ部6a,6bは、垂直な基板部60の上下端部を左方向に直角に曲げて、支持板部62及び対向板部63を水平に形成するための角の部位である。曲げ部6a,6bの角には、標準的な大きさのRが形成されている。   The bent portions 6a and 6b are corner portions for bending the upper and lower end portions of the vertical substrate portion 60 at right angles to the left to form the support plate portion 62 and the counter plate portion 63 horizontally. Rs having a standard size are formed at the corners of the bent portions 6a and 6b.

基板部60は、支持部材6の側面を形成する部位である。基板部60は、気流方向(上下方向)に沿って配置されて、前後方向に平板状に延設(延出)されている。基板部60の上下方向の長さは、例えば、約30mm程度であって、ブラケット固定ねじ55のネジ部の長さよりも長く形成されている。   The substrate portion 60 is a portion that forms the side surface of the support member 6. The substrate portion 60 is arranged along the air flow direction (vertical direction) and is extended (extended) in the front-back direction in a flat plate shape. The length of the board portion 60 in the vertical direction is, for example, about 30 mm, which is longer than the length of the screw portion of the bracket fixing screw 55.

支持板部62は、モータブラケット53が載設されて、モータ5を下側から支持する部位であって、支持部材6の上面を形成している。支持板部62は、基板部60の下流側から気流の方向(上下方向)に対して対向するように水平に延出して配置されている。支持板部62には、ねじ挿入孔53aに合致する位置に、ブラケット固定ねじ55(図示省略)が螺合する雌ねじが形成されている。
この支持板部62と対向板部63は、基板部60から延出するように折曲形成されているもので、支持部材6の縦断面が略U字状(略コ字状)に形成されている。なお、支持板部62、対向板部63等の延出部位は、溶接等によるものでもよいし、折曲加工との組み合わせでも、その他の手法で形成したものでもよい。
The support plate portion 62 is a portion on which the motor bracket 53 is mounted and supports the motor 5 from below, and forms the upper surface of the support member 6. The support plate portion 62 is arranged so as to extend horizontally from the downstream side of the substrate portion 60 so as to face the direction of the air flow (vertical direction). A female screw to which a bracket fixing screw 55 (not shown) is screwed is formed in the support plate portion 62 at a position matching the screw insertion hole 53a.
The support plate portion 62 and the counter plate portion 63 are bent so as to extend from the substrate portion 60, and the vertical cross section of the support member 6 is formed in a substantially U-shape (a substantially U-shape). ing. The extending portions of the support plate portion 62, the facing plate portion 63, and the like may be formed by welding or the like, may be combined with bending, or may be formed by another method.

対向板部63は、気流が衝突する部位であって、支持部材6の下面を形成している。対向板部63は、基板部60の上流側から気流の方向に対して対向するように水平に延出して配置されている。基板部60から対向板部63の先端までの長さ(延出量)L1(例えば、22〜32mm程度)は、基板部60から支持板部62の先端までの長さ(延出量)L2よりも小さく形成されている。換言すると、対向板部63の面積は、支持板部62の面積よりも、小さい。なお、面積とは、気流に対する正面投影面積といえる。   The facing plate portion 63 is a portion where the airflow collides, and forms the lower surface of the support member 6. The facing plate portion 63 is arranged horizontally extending from the upstream side of the substrate portion 60 so as to face the direction of the air flow. The length (extension amount) L1 from the substrate portion 60 to the tip of the counter plate portion 63 (for example, about 22 to 32 mm) is the length (extension amount) L2 from the substrate portion 60 to the tip of the support plate portion 62. It is formed smaller than. In other words, the area of the counter plate portion 63 is smaller than the area of the support plate portion 62. The area can be said to be the front projection area for the air flow.

蓋板部61は、正面視して、略コ字状(略U字状)に折り曲げられた支持部材6の支持板部62と、対向板部63との間に配置するように、平面視してL字状に折り曲げ形成された矩形の突出片からなる。各蓋板部61の中央部には、支持部材6を前側ステー76及び後側ステー77に固定するための支持部材固定ねじ68が挿入されるねじ挿入孔61aが形成されている。   The lid plate portion 61 is arranged in a plan view so as to be arranged between the support plate portion 62 of the support member 6 bent in a substantially U shape (substantially U shape) and the facing plate portion 63 when viewed from the front. Then, it is composed of a rectangular projecting piece bent and formed into an L shape. A screw insertion hole 61 a into which a support member fixing screw 68 for fixing the support member 6 to the front stay 76 and the rear stay 77 is inserted is formed in the central portion of each lid plate portion 61.

≪作用≫
次に、図1〜図5を参照して、本発明の実施形態に係る空気調和機の室外機の作用を説明する。
≪Action≫
Next, the operation of the outdoor unit of the air conditioner according to the embodiment of the present invention will be described with reference to FIGS.

図1に示すように、空気調和機の室外機1は、モータ5が回転駆動すると、モータ軸51を介してファン4が回転する。すると、ファン4は、室外機1の外周の外気を左右後側の三面から室外機1内に吸引して、熱交換器2で熱交換を行って、ベルマウス兼シュラウド78の上側開口部から上方向(矢印a方向)へと送って大気中に排出する。このため、図3に示すように、ファン4によって筐体7内に吸引された空気(矢印b)は、熱交換器2を流通して冷媒と空気の熱交換を促進させる。   As shown in FIG. 1, in the outdoor unit 1 of the air conditioner, when the motor 5 is rotationally driven, the fan 4 rotates via the motor shaft 51. Then, the fan 4 sucks the outside air of the outer periphery of the outdoor unit 1 into the outdoor unit 1 from the three surfaces on the left and right rear sides, exchanges heat with the heat exchanger 2, and then from the upper opening of the bell mouth / shroud 78. It is sent upward (in the direction of arrow a) and discharged into the atmosphere. Therefore, as shown in FIG. 3, the air (arrow b) sucked into the housing 7 by the fan 4 flows through the heat exchanger 2 and promotes heat exchange between the refrigerant and the air.

図1に示すように、筐体7内では、下方から上方へ向かって空気が流れるので、支持部材6が空気の流れ(気流)に対向する状態に配置されている。
図5に示すように、縦断面視してコ字状に形成された支持部材6は、室外機1内の気流に対向する対向板部63の面積(延出量)が、対向板部63よりも下流側に配置された支持板部62の面積(延出量)よりも、小さく形成されている。このように支持部材6は、室外機1の内部の気流に対向する面の面積(延出量)が小さく形成されていることによって、対向板部63に衝突する空気の衝突量を小さくすることができる。
As shown in FIG. 1, since air flows from the lower side to the upper side in the housing 7, the support member 6 is arranged so as to face the air flow (air flow).
As shown in FIG. 5, in the support member 6 formed in a U-shape in a vertical cross-section, the area (extension amount) of the facing plate portion 63 facing the airflow in the outdoor unit 1 is the facing plate portion 63. It is formed smaller than the area (extending amount) of the support plate portion 62 arranged on the downstream side. As described above, the support member 6 is formed to have a small area (extension amount) of the surface facing the airflow inside the outdoor unit 1, so that the collision amount of the air that collides with the facing plate portion 63 is reduced. You can

また、支持部材6に対して当たるように下方向から上方向に向かって流れて来る空気は、対向板部63に衝突し、左右方向に分かれるように変向されて、左右方向に広がるように下流方向に流れる。このため、支持部材6は、下流方向へ流れる空気の流入角度を緩やかにして、支持板部62を避けるように流すことができる。   Further, the air flowing from the lower side to the upper side so as to hit the support member 6 collides with the facing plate portion 63, is diverted into the left and right directions, and is spread in the left and right directions. It flows in the downstream direction. Therefore, the support member 6 can make the inflow angle of the air flowing in the downstream direction gentle so as to avoid the support plate portion 62.

また、支持部材6は、下流側の支持板部62の面積が対向板部63の面積よりも広く形成されているので、しっかりとモータ5を支持することができる。また、支持部材6は、空気(矢印c,d)を徐々に左右方向に広がるように下流方向に流すことができるので、空気をスムーズに流すことができるため、空気抵抗(抗力係数)を小さくすることができる。また、基板部60は、垂直方向に形成されていることによって、気流を整流させる機能を果す。   Further, since the area of the support plate portion 62 on the downstream side of the support member 6 is formed to be larger than the area of the facing plate portion 63, the motor 5 can be firmly supported. Further, since the support member 6 can flow the air (arrows c and d) in the downstream direction so as to gradually spread in the left-right direction, the air can smoothly flow, and thus the air resistance (coefficient of drag) is reduced. can do. Further, the substrate portion 60, which is formed in the vertical direction, has a function of rectifying the air flow.

このように支持部材6は、空気抵抗を小さくすることができるので、ファン4を駆動のためのモータ5の入力電流を減少させて、室外機1のファン4の性能を高くすることができる。また、支持部材6は、空気抵抗を低減させたことにより、気流が支持部材6に当たることによって発生する騒音(風の音)を低減させることができる。   Since the support member 6 can reduce the air resistance in this manner, the input current of the motor 5 for driving the fan 4 can be reduced and the performance of the fan 4 of the outdoor unit 1 can be improved. Further, since the support member 6 has reduced air resistance, it is possible to reduce noise (sound of wind) generated by the airflow hitting the support member 6.

また、支持部材6を製造する場合は、まず、1枚の板金を切断して、基板部60、支持板部62、対向板部63及び蓋板部61を形成する切断工程を行う。次に、支持板部62に雌ねじ部(図示省略)を形成するねじ形成工程と、蓋板部61にねじ挿入孔61aを形成する穴あけ工程と、を行う。続いて、基板部60に対して、支持板部62、対向板部63及び蓋板部61を直角に折り曲げる曲げ工程を行うことで、支持部材6を完成させることができる。   When manufacturing the support member 6, first, a cutting process is performed in which one sheet metal is cut to form the substrate portion 60, the support plate portion 62, the counter plate portion 63, and the lid plate portion 61. Next, a screw forming step of forming a female screw portion (not shown) on the support plate portion 62 and a drilling step of forming a screw insertion hole 61a on the lid plate portion 61 are performed. Subsequently, the supporting member 6 can be completed by performing a bending step of bending the support plate portion 62, the counter plate portion 63, and the lid plate portion 61 on the substrate portion 60 at a right angle.

このように支持部材6は、1枚の板金を切断して折り曲げることによって、容易にプレス加工して製造することができる。このため、支持部材6は、製造工程及び部品点数が少なく、短時間で製造することができるため、コストダウンを図ることができる。   As described above, the support member 6 can be easily manufactured by press working by cutting and bending one sheet metal. Therefore, the supporting member 6 has a small number of manufacturing steps and a small number of parts, and can be manufactured in a short time, so that the cost can be reduced.

このようにして形成された支持部材6は、基板部60の下流側端部及び上流側端部の曲げ部6a,6bが折り曲げて、縦断面視して略コ字状(略U字状)に形成されていることによって、基板部60の上下端部に2つの稜線が形成されている。このため、支持部材6は、上下方向の荷重に対する支持強度が向上されて、送風機40をしっかりと支持することが可能な強度を確保することができる。   The support member 6 formed in this manner is bent in the bending portions 6a and 6b at the downstream end portion and the upstream end portion of the substrate portion 60, and is substantially U-shaped (longitudinal U-shaped) in a vertical cross-sectional view. Due to this, the two ridge lines are formed at the upper and lower ends of the substrate unit 60. Therefore, the support member 6 has an improved support strength with respect to the vertical load, and can secure the strength capable of firmly supporting the blower 40.

[変形例]
以上、本発明について、実施形態に基づいて説明したが、本発明は、上記実施形態に記載した構成に限定されるものではなく、実施形態に記載した構成を適宜組み合わせ乃至選択することを含め、その趣旨を逸脱しない範囲において適宜その構成を変更することが可能である。
[Modification]
Although the present invention has been described above based on the embodiments, the present invention is not limited to the configurations described in the above embodiments, and includes appropriately combining or selecting the configurations described in the embodiments, The configuration can be changed as appropriate without departing from the spirit of the invention.

[第1変形例]
図6は、室外機の支持部材の第1変形例を示す拡大縦断面図である。
前記実施形態は、支持部材6(図5参照)の一例として、縦断面視してコ字状のものを例に挙げて説明したが、これに限定されるものではない。図6に示すように、支持部材6Aは、対向板部63Aの上流側端部を上流側方向に折り曲げて形成されて、空気の流れを整流させる機能を果す上流側整流板部64Aを有するものであってもよい。
[First Modification]
FIG. 6 is an enlarged vertical sectional view showing a first modified example of the support member of the outdoor unit.
Although the above-described embodiment has been described by taking the U-shaped support member 6 (see FIG. 5) as an example, the support member 6 is not limited to this. As shown in FIG. 6, the support member 6A has an upstream side flow straightening plate portion 64A that is formed by bending the upstream end of the facing plate portion 63A in the upstream side direction, and has a function of straightening the flow of air. May be

この場合、支持部材6Aには、対向板部63Aの左端部に形成された曲げ部6Aaを、上流側方向に直角に折り曲げて下側方向に延びる上流側整流板部64Aが形成されている。対向板部63Aの右端から左端までの長さ(延出量)L3は、支持板部62Aの右端から左端までの長さ(延出量)L2の約半分程度の長さ(延出量)にする。上流側整流板部64Aは、下面視して支持部材6Aの中央部に配置されている。   In this case, the support member 6A is provided with an upstream flow straightening plate portion 64A that is formed by bending a bent portion 6Aa formed at the left end portion of the facing plate portion 63A at a right angle to the upstream side direction and extending in the downward direction. The length (extending amount) L3 from the right end to the left end of the facing plate portion 63A is about half the length (extending amount) from the length (extending amount) L2 from the right end to the left end of the support plate portion 62A. To The upstream side current plate portion 64A is arranged in the central portion of the support member 6A when viewed from below.

したがって、支持部材6Aの基板部60A、支持板部62A、対向板部63A、及び、上流側整流板部64Aは、側面視して全体が逆三角形にイメージした範囲の内側に配置されるように配置されて、下流に流れる気流を徐々に横方向に拡げて、空気抵抗が小さくなるように配置されている。   Therefore, the base plate portion 60A, the support plate portion 62A, the counter plate portion 63A, and the upstream side rectifying plate portion 64A of the support member 6A are arranged inside the range which is imaged as an inverted triangle when viewed from the side. It is arranged so that the airflow flowing downstream is gradually expanded in the lateral direction and the air resistance is reduced.

このように形成された支持部材6Aに対して流れて来る空気は、上流側整流板部64Aの先端面に衝突して変向されて、基板部60A側(矢印e側)と、支持板部62Aの先端側(矢印f側)と、に向かう流れに二分される。二分された空気は、上流方向に延びる上流側整流板部64Aにある程度沿った流れとなって、下流方向に流れる。   The air flowing toward the support member 6A formed in this way collides with the tip end surface of the upstream side straightening plate portion 64A and is deflected, and the board portion 60A side (arrow e side) and the support plate portion. The flow is divided into a flow toward the tip side of 62A (arrow f side). The divided air becomes a flow along the upstream flow straightening plate portion 64A extending in the upstream direction to some extent, and flows in the downstream direction.

上流側整流板部64Aの先端面で変向された空気は、支持板部62Aに対して流入角度が緩やか角度となって流れるので、支持板部62Aに衝突する衝突量が減少させるように流れる。   The air deflected at the tip end surface of the upstream side straightening vane portion 64A flows at a gentle inflow angle with respect to the support plate portion 62A, and thus flows so as to reduce the amount of collision that collides with the support plate portion 62A. ..

また、上流側整流板部64Aの先端面で変向された空気の流れ(矢印e,f)は、基板部60Aに沿って下流側に流れる流れとなる。そのため、支持部材6Aの各面(上流側整流板部64A、対向板部63A、基板部60A及び支持板部62A)に対し衝突する空気の衝突量は、実施形態の支持部材6よりも少なく、騒音及び空気抵抗(抗力係数)が小さいため、空気が流れ易くなっている。その結果、送風機40を駆動させるための入力電流を低減させることができる。   Further, the flow of the air (arrows e, f) deflected at the tip end surface of the upstream side straightening vane portion 64A becomes a flow that flows downstream along the substrate portion 60A. Therefore, the amount of air that collides with each surface of the support member 6A (upstream side rectifying plate portion 64A, facing plate portion 63A, substrate portion 60A, and support plate portion 62A) is smaller than that of the supporting member 6 of the embodiment. Since noise and air resistance (coefficient of drag) are small, it is easy for air to flow. As a result, the input current for driving the blower 40 can be reduced.

[第2変形例]
図7は、モータを支持する支持部材の第2変形例を示す拡大縦断面図である。
図7に示すように、支持部材6Bは、上流側整流板部64Bの上流側端部を下流側方向に折り曲げて形成されたR部r1と、R部r1から下流方向に折り畳むようにして形成された折返板部65Bと、を有するものであってもよい。
[Second Modification]
FIG. 7 is an enlarged vertical cross-sectional view showing a second modification of the support member that supports the motor.
As shown in FIG. 7, the support member 6B is formed so that the upstream end of the upstream flow straightening plate portion 64B is bent in the downstream direction to form an R portion r1 and the R portion r1 is folded in the downstream direction. It may have the folded back plate portion 65B.

この場合、R部r1は、前記第1変形例の上流側整流板部64Aと同一の上流側整流板部64Bの上流側を延ばして、下流側に180度折り返すようにして形成された折り曲げ部である。R部r1の外周面は、断面視して半円形状に形成されている。R部r1は、下面視して支持部材6Bの中央部に配置されている。R部r1は、空気の流れを滑らかにする機能と、強度を向上させる機能と、を果す。
折返板部65Bは、上流側整流板部64Bの左側に、上流側整流板部64Bに沿って下流側方向に平行に配置されている。
In this case, the R portion r1 is a bent portion that is formed by extending the upstream side of the same upstream rectifying plate portion 64B as the upstream rectifying plate portion 64A of the first modified example and folding back 180 degrees downstream. Is. The outer peripheral surface of the R portion r1 is formed in a semicircular shape in a sectional view. The R portion r1 is arranged at the center of the support member 6B when viewed from below. The R portion r1 has the function of smoothing the air flow and the function of improving the strength.
The folding-back plate portion 65B is arranged on the left side of the upstream-side straightening vane plate portion 64B along the upstream-side straightening vane plate portion 64B in parallel with the downstream side direction.

このように形成された支持部材6Bに対して流れて来る空気は、上流側端部のR部r1に衝突して流れる方向が変向され、上流側整流板部64B及び基板部60Bに沿って流れる流れ(矢印i)と、折返板部65Bに沿って流れる流れ(矢印h)と、に分散される。   The air flowing toward the supporting member 6B formed in this way collides with the R portion r1 at the upstream end portion, the flow direction is changed, and the air flows along the upstream flow straightening plate portion 64B and the substrate portion 60B. It is dispersed into a flowing flow (arrow i) and a flowing flow (arrow h) along the folding plate portion 65B.

R部r1で流れる方向が支持部材6Bの右側に変向された空気の流れ(矢印g)は、対向板部63Bに対して流入角度が緩やかとなる。このため、対向板部63Bへの空気の衝突量は、小さくなる。R部r1で流れる方向が支持部材6Bの左側に変向された空気の流れ(矢印h)は、支持板部62Bを避けるように、R部r1から斜め左上方向に向かって流れる流れとなる。   The air flow (arrow g) whose flow direction in the R portion r1 is changed to the right side of the support member 6B has a gentle inflow angle with respect to the facing plate portion 63B. Therefore, the amount of collision of air with the facing plate portion 63B is small. The air flow (arrow h) whose flow direction is changed to the left side of the support member 6B at the R portion r1 is a flow from the R portion r1 toward the upper left direction so as to avoid the support plate portion 62B.

このため、支持部材6Bの各面に対して衝突する空気の衝突量は、少なくなる。これにより、支持部材6Bは、空気抵抗及び騒音も小さくなり、ファン4を駆動させるためのモータ5の入力電流を削減することができる(図1参照)。   Therefore, the collision amount of the air that collides with each surface of the support member 6B is small. As a result, the support member 6B also reduces air resistance and noise, and can reduce the input current of the motor 5 for driving the fan 4 (see FIG. 1).

[第3変形例]
図8は、モータを支持する支持部材の第3変形例を示す拡大縦断面図である。
図8に示すように、支持部材6Cは、上流側整流板部64Cの上流側端部を対向板部63Cに沿うように折り曲げて形成された上流側対向板部66Cを有するものであってもよい。
[Third Modification]
FIG. 8 is an enlarged vertical cross-sectional view showing a third modification of the support member that supports the motor.
As shown in FIG. 8, the supporting member 6C may have an upstream facing plate portion 66C formed by bending the upstream end of the upstream flow straightening plate portion 64C along the facing plate portion 63C. Good.

この場合、支持部材6Cは、上流側整流板部64Cの上流側端部の曲げ部6Caを、気流方向に対して対向する向きに折り曲げて形成された上流側対向板部66Cを有している。上流側対向板部66Cは、気流方向に形成された上流側整流板部64Cに対して、直角に左右方向に向けて形成されている。上流側対向板部66Cは、下面視して支持部材6Cの略中央部に配置されている。上流側対向板部66Cの面積(延出量)は、対向板部63Cの面積(延出量)よりも小さく形成されている。対向板部63Cの面積(延出量)は、支持板部62Cの面積(延出量)よりも小さく形成されている。   In this case, the support member 6C has an upstream facing plate portion 66C formed by bending the bent portion 6Ca at the upstream end of the upstream flow straightening plate portion 64C in a direction facing the air flow direction. .. The upstream side counter plate portion 66C is formed at right angles in the left-right direction with respect to the upstream side straightening plate portion 64C formed in the air flow direction. The upstream facing plate portion 66C is arranged substantially in the center of the support member 6C when viewed from below. The area (extension amount) of the upstream facing plate portion 66C is formed smaller than the area (extension amount) of the facing plate portion 63C. The area (extension amount) of the facing plate portion 63C is formed smaller than the area (extension amount) of the support plate portion 62C.

このように、側面視して略逆S字状に形成された支持部材6Cに対して流れて来る空気は、上流側対向板部66Cに衝突して流れる方向が変向される。変向された空気は、対向板部63C及び基板部60Cに向かって流入角度が緩やかになった空気の流れ(矢印i)と、上流側整流板部64Cに沿うように支持板部62Cの左端部側に向かって流れる空気の流れ(矢印j)と、に分散される。また、側面視して略逆S字状の支持部材6Cは、曲げ部6Ca及び稜線が多く形成されているので、全体の強度を向上させることができる。   As described above, the air flowing toward the support member 6C formed in a substantially inverted S-shape when viewed from the side collides with the upstream facing plate portion 66C and the flow direction is changed. The deflected air flows toward the facing plate portion 63C and the base plate portion 60C with a gentle inflow angle (arrow i) and the left end of the support plate portion 62C along the upstream side flow straightening plate portion 64C. And the air flow (arrow j) flowing toward the section side. Further, since the supporting member 6C having a substantially inverted S-shape when viewed from the side is formed with many bent portions 6Ca and ridges, it is possible to improve the overall strength.

上流側対向板部66Cで流れる方向が支持部材6Cの右側に変向された空気の流れ(矢印i)は、支持板部62Cを避けるようにして下流方向に流れる。上流側対向板部66Cで流れる方向が支持部材6Cの左側に変向された空気の流れ(矢印j)は、対向板部63Cに対して流入角度が緩やかとなっており、対向板部63Cの下面のへの空気の衝突量が小さくなる。   The air flow (arrow i) whose flow direction in the upstream facing plate portion 66C is turned to the right side of the support member 6C flows in the downstream direction so as to avoid the support plate portion 62C. The air flow (arrow j) whose flow direction is changed to the left side of the support member 6C in the upstream side facing plate portion 66C has a gentle inflow angle with respect to the facing plate portion 63C, and the flow direction of the facing plate portion 63C is reduced. The amount of air impinging on the lower surface is reduced.

このため、支持部材6Cの各面に対して衝突する空気の衝突量は、少なくなる。これにより、支持部材6Cは、空気抵抗も小さくなり、ファン4を駆動のためのモータ5の入力電流を削減することができる(図1参照)。   Therefore, the collision amount of the air that collides with each surface of the support member 6C is small. As a result, the support member 6C also has low air resistance, and the input current of the motor 5 for driving the fan 4 can be reduced (see FIG. 1).

[第4変形例]
図9は、モータを支持する支持部材の第4変形例を示す拡大縦断面図である。
図9に示すように、支持部材6Dは、支持板部62Dから下流方向に折り曲げられた下流側整流板部67Dを有しているものであってもよい。
[Fourth Modification]
FIG. 9 is an enlarged vertical cross-sectional view showing a fourth modification of the support member that supports the motor.
As shown in FIG. 9, the support member 6D may have a downstream flow straightening plate portion 67D that is bent in the downstream direction from the support plate portion 62D.

この場合、支持部材6Dは、支持板部62Dの左端部の曲げ部6Daを、下流方向側に折り曲げて、下流方向に延びる下流側整流板部67Dを有している。下流側整流板部67Dは、気流方向に対して直交する方向(水平方向)に形成された支持板部62Dに対して、直角に上方向に向けて形成されている。下流側整流板部67Dは、平面視して支持部材6Dの左端に配置されている。   In this case, the support member 6D has a downstream flow straightening plate portion 67D that is formed by bending the bent portion 6Da at the left end of the support plate portion 62D to the downstream direction side and extending in the downstream direction. The downstream rectifying plate portion 67D is formed in an upward direction at a right angle to the support plate portion 62D formed in a direction (horizontal direction) orthogonal to the air flow direction. The downstream side current plate 67D is arranged at the left end of the support member 6D in plan view.

このように形成された支持部材6Dに対して流れて来る空気は、対向板部63Dに衝突して流れる方向が左右(矢印k,m)に変向される。対向板部63Dの右側に流れた空気(矢印k)は、基板部60Dに沿って下流側方向に流れる。対向板部63Dの左側に流れた空気(矢印m)は、支持板部62Dを避けるように下流側に流れ、下流側整流板部67Dの左側面に整流されて下流側整流板部67Dに沿って下流側に流れる。   The air flowing toward the supporting member 6D formed in this way collides with the facing plate portion 63D and the flowing direction is changed to the left and right (arrows k and m). The air (arrow k) flowing to the right of the facing plate portion 63D flows in the downstream direction along the substrate portion 60D. The air (arrow m) that has flowed to the left side of the facing plate portion 63D flows downstream so as to avoid the support plate portion 62D, is rectified on the left side surface of the downstream rectifying plate portion 67D, and along the downstream rectifying plate portion 67D. Flows to the downstream side.

このため、支持部材6Dの各面に対して衝突する空気の衝突量は、少なくなる。支持部材6Dは、下流側を整流することによって空気抵抗を小さくすることができるので、ファン4を駆動のためのモータ5の入力電流を削減することができる(図1参照)。   Therefore, the collision amount of the air that collides with each surface of the support member 6D is small. The support member 6D can reduce the air resistance by rectifying the downstream side, so that the input current of the motor 5 for driving the fan 4 can be reduced (see FIG. 1).

[第5変形例]
図10は、モータを支持する支持部材の第5変形例を示す拡大縦断面図である。
図10に示すように、上流側整流板部64Eを有する支持部材6Eは、前記第4変形例の支持部材6D(図9参照)と同様に、支持板部62Eから下流方向に折り曲げられた下流側整流板部67Eを有しているものであってもよい。
[Fifth Modification]
FIG. 10 is an enlarged vertical cross-sectional view showing a fifth modification of the support member that supports the motor.
As shown in FIG. 10, the support member 6E having the upstream side flow straightening plate portion 64E has a downstream end bent from the support plate portion 62E in the downstream direction, like the support member 6D of the fourth modification (see FIG. 9). It may have the side current plate 67E.

この場合、支持部材6Eは、第1変形例の支持部材6A(図6参照)と同様に、基板部60Eと、支持板部62Eと、対向板部63Eと、上流側整流板部64Eと、を有すると共に、さらに、支持板部62Eから下流方向に延びる下流側整流板部67Eを有している。また、上下方向に向けて形成されている基板部60E、上流側整流板部64E、及び、下流側整流板部67Eは、空気が下流方向に真っすぐに流れるようにする整流機能がある。   In this case, the support member 6E is similar to the support member 6A of the first modification (see FIG. 6), the substrate portion 60E, the support plate portion 62E, the counter plate portion 63E, the upstream side current plate portion 64E, And further has a downstream side current plate 67E extending in the downstream direction from the support plate 62E. Further, the board portion 60E, the upstream side flow straightening plate portion 64E, and the downstream side flow straightening plate portion 67E that are formed in the vertical direction have a flow regulating function that allows air to flow straight in the downstream direction.

このように支持部材6Eは、支持板部62Eの曲げ部6Eaを直角に曲げて下流方向に延びている下流側整流板部67Eを有していることによって、第4変形例と同様に、下流側の空気の流れを整流させて、空気抵抗を小さくすることができる。   As described above, the support member 6E has the downstream side rectifying plate portion 67E that bends the bent portion 6Ea of the support plate portion 62E at a right angle and extends in the downstream direction. The air resistance can be reduced by rectifying the side air flow.

[第6変形例]
図11は、モータを支持する支持部材の第6変形例を示す拡大縦断面図である。
また、図11に示すように、第2変形例(図7参照)のような折返板部65Fを有する支持部材6Fは、第4変形例の支持部材6D(図9参照)と同様に、支持板部62Fから下流方向に折り曲げられた下流側整流板部67Fを有するものであってもよい。
[Sixth Modification]
FIG. 11 is an enlarged vertical cross-sectional view showing a sixth modification of the support member that supports the motor.
Further, as shown in FIG. 11, the support member 6F having the folded plate portion 65F as in the second modification (see FIG. 7) is supported similarly to the support member 6D (see FIG. 9) in the fourth modification. It may have a downstream side current plate 67F that is bent in the downstream direction from the plate 62F.

このように形成すれば支持部材6Fは、下流側整流板部67Fを有していることによって、第4変形例と同様に、下流側の空気の流れを整流させて、空気抵抗を小さくすることができる。   If formed in this way, the support member 6F has the downstream side flow regulating plate portion 67F, so that the flow of air on the downstream side is regulated and the air resistance is reduced, as in the fourth modification. You can

[第7変形例]
図12は、モータを支持する支持部材の第7変形例を示す拡大縦断面図である。
また、図12に示すように、第3変形例(図8参照)のような上流側対向板部66Gを有する支持部材6Gも、第4変形例の支持部材6D(図9参照)と同様に、支持板部62Gから下流方向に折り曲げられた下流側整流板部67Gを有するものであってもよい。
[Seventh Modification]
FIG. 12 is an enlarged vertical cross-sectional view showing a seventh modification of the support member that supports the motor.
Further, as shown in FIG. 12, a support member 6G having an upstream facing plate portion 66G as in the third modification (see FIG. 8) is similar to the support member 6D of the fourth modification (see FIG. 9). It may have a downstream side current plate 67G that is bent in the downstream direction from the support plate 62G.

このように形成すれば支持部材6Gは、下流側整流板部67Gを有していることによって、第4変形例と同様に、下流側の空気の流れを整流させて、空気抵抗を小さくすることができる。   If formed in this way, the supporting member 6G has the downstream side flow regulating plate portion 67G, so that the downstream side air flow is regulated and the air resistance is reduced, as in the fourth modification. You can

[その他の変形例]
本発明の実施形態の一例として、図1に示すように、送風機40及び吹き出し口を筐体7の上側に配置した上吹きタイプ(ビル用)の室外機1を例に挙げて説明したが、これに限定されるものではない。室外機1は、送風機40及び吹き出し口を横方向に配置した前吹きタイプ(一般家庭用)であってもよい。つまり、室外機1の設置方向は、適宜変更しても構わない。
例えば、図3に示す室外機1は、支持部材6を上下方向に延在するように配置すると共に、前板72を下側、後板75を上側、側板73,74を横方向に配置して、全体を横向きにしてもよい。
[Other modifications]
As an example of the embodiment of the present invention, as shown in FIG. 1, the above-mentioned blower type (for building) outdoor unit 1 in which the blower 40 and the blowout port are arranged on the upper side of the housing 7 has been described as an example. It is not limited to this. The outdoor unit 1 may be a front blowing type (for general household use) in which the blower 40 and the blowout port are arranged in the lateral direction. That is, the installation direction of the outdoor unit 1 may be changed appropriately.
For example, in the outdoor unit 1 shown in FIG. 3, the support member 6 is arranged so as to extend in the vertical direction, the front plate 72 is arranged on the lower side, the rear plate 75 is arranged on the upper side, and the side plates 73, 74 are arranged in the lateral direction. Then, the whole may be turned sideways.

支持部材6の一例として、図4に示すように、前後方向に真っすぐに延びる水平なものを例に挙げて説明したが、支持部材6は、例えば、側面視して略J字状や、略く字状に曲がっている部材であっても構わない。   As an example of the support member 6, the horizontal member that extends straight in the front-rear direction has been described as an example as shown in FIG. It may be a member bent in a V shape.

また、支持部材6の一例として、図4及び図5に示すように、基板部60の高さが均一な帯状に形成されたものを例に挙げて説明したが、これに限定されない。支持部材6は、例えば、基板部60の前後の両端部側の高さを高くして、モータブラケット53が載設される中央部位の高さを低くしたものであってもよい。   In addition, as an example of the support member 6, as shown in FIGS. 4 and 5, the base member 60 having the uniform height formed in the shape of a strip has been described, but the support member 6 is not limited thereto. The support member 6 may be, for example, one in which the heights of the front and rear end portions of the substrate 60 are increased and the height of the central portion on which the motor bracket 53 is mounted is lowered.

また、前記実施形態では、縦断面視してコ字形状の支持部材6(図5参照)を例に挙げて説明したが、支持部材6は、縦断面視して略H形状の押出成形して形成された一部材であってもよい。
この場合、支持部材6は、水平方向に配置された支持板部62と、支持板部62よりも短く形成されて水平に配置された対向板部63と、支持板部62と対向板部63との間に架設された基板部60と、を一体に形成する。
このように支持部材6を縦断面視して略H形状に形成しても、対向板部63の面積が支持板部62の面積よりも小さいため、空気抵抗を小さくすることができる。
In addition, in the above-described embodiment, the support member 6 (see FIG. 5) having a U-shape in a vertical cross-section is described as an example, but the support member 6 is extrusion-molded in a substantially H-shape in a vertical cross-section. It may be one member formed by
In this case, the support member 6 includes a support plate portion 62 arranged in the horizontal direction, an opposed plate portion 63 formed shorter than the support plate portion 62 and arranged horizontally, the support plate portion 62 and the opposed plate portion 63. And a substrate portion 60 that is erected between and.
Even when the support member 6 is formed in a substantially H shape in a vertical cross-section as described above, the air resistance can be reduced because the area of the facing plate portion 63 is smaller than the area of the support plate portion 62.

また、支持部材6の基板部60は、前後方向に延びる縦断面視して凹形状の溝部、または、凸部を形成して補強してもよい。   Further, the substrate portion 60 of the supporting member 6 may be reinforced by forming a groove portion or a convex portion having a concave shape when viewed in a longitudinal section extending in the front-rear direction.

また、図7及び図11に示す折返板部65B,65Fの上下方向の長さは、上流側整流板部64B,64Fの上下方向の長さと同一にした場合を例に挙げて説明したが、適宜変更しても構わない。例えば、折返板部65B,65Fの上下方向の長さは、上流側整流板部64B,64Fの上下方向の長さよりも長くしても、短く形成してもよい。   The vertical lengths of the folding plate portions 65B and 65F shown in FIGS. 7 and 11 are the same as the vertical lengths of the upstream flow straightening plate portions 64B and 64F, but the vertical lengths have been described as an example. You may change it suitably. For example, the vertical lengths of the folding plate portions 65B and 65F may be longer or shorter than the vertical lengths of the upstream flow straightening plate portions 64B and 64F.

また、図5〜図12に示す支持部材6,6A〜6Gの基板部60,60A〜60G、上流側整流板部64A〜64G、折返板部65B,65F、及び、下流側整流板部67D〜67Gは、気流方向(上下方向)に向けて形成した場合を説明したが、気流方向に対して傾斜させて配置してもよい。   In addition, the substrate parts 60, 60A to 60G of the support members 6, 6A to 6G shown in FIGS. 5 to 12, the upstream side straightening plate parts 64A to 64G, the folding plate parts 65B and 65F, and the downstream side straightening plate parts 67D to. Although 67G has been described as being formed in the airflow direction (vertical direction), it may be arranged to be inclined with respect to the airflow direction.

また、図5及び図9に示す対向板部63,63D、図8及び図12に示す上流側対向板部66C,66Gは、気流方向に対して斜めに傾けて配置してもよい。また、その対向板部63,63D、及び、上流側対向板部66C,66Gは、先端部を下流方向に対して斜めに折り曲げて形成してもよい。   Further, the facing plate portions 63 and 63D shown in FIGS. 5 and 9 and the upstream side facing plate portions 66C and 66G shown in FIGS. 8 and 12 may be arranged obliquely with respect to the air flow direction. Further, the facing plate portions 63, 63D and the upstream side facing plate portions 66C, 66G may be formed by bending the tip end portion obliquely with respect to the downstream direction.

1 室外機
2 熱交換器
3 圧縮機
4 ファン
5 モータ
6,6A,6B,6C,6D,6E,6F,6G 支持部材
7 筐体
60,60A,60B,60C,60D,60E,60F,60G 基板部
62,62A,62B,62C,62D,62E,62F,62G 支持板部
63,63A,63B,63C,63D,63E,63F,63G 対向板部
64A,64B,64C,64E,64F,64G 上流側整流板部
65B,65F 折返板部
66C,66G 上流側対向板部
67D,67E,67F,67G 下流側整流板部
L1,L3 対向板部の長さ(対向板部の延出量)
L2 支持板部の長さ(支持板部の延出量)
r1 R部
1 Outdoor unit 2 Heat exchanger 3 Compressor 4 Fan 5 Motor 6,6A, 6B, 6C, 6D, 6E, 6F, 6G Support member 7 Housing 60, 60A, 60B, 60C, 60D, 60E, 60F, 60G Substrate Parts 62, 62A, 62B, 62C, 62D, 62E, 62F, 62G Support plate parts 63, 63A, 63B, 63C, 63D, 63E, 63F, 63G Opposing plate parts 64A, 64B, 64C, 64E, 64F, 64G Upstream side Straightening plate portion 65B, 65F Folding plate portion 66C, 66G Upstream side facing plate portion 67D, 67E, 67F, 67G Downstream side straightening plate portion L1, L3 Length of facing plate portion (extending amount of facing plate portion)
L2 Length of support plate (extension of support plate)
r1 R part

Claims (6)

外気との熱交換を行う熱交換器と、前記熱交換器の熱交換を促進させる気流を生成するためのファンと、前記ファンを駆動させるモータと、前記ファン及び前記モータを内部に配置した筐体と、前記筐体内に架設された支持部材と、を備え、
前記支持部材は、気流の方向に形成された基板部と、
前記基板部の下流側から気流の方向に対向して延出された支持板部と、
前記基板部の上流側から気流の方向に対向して延出されると共に、前記支持板部の延出量よりも小さい延出量の対向板部と、を有し、
前記支持部材は、1枚の板金で前記基板部、前記支持板部及び前記対向板部が形成され、断面形状が略U字状に形成されると共に、前記対向板部の上流側端部を上流側方向に折り曲げて延出して形成された上流側整流板部を有していることを特徴とする空気調和機の室外機。
A heat exchanger for exchanging heat with the outside air, a fan for generating an air flow for promoting heat exchange in the heat exchanger, a motor for driving the fan, and a casing in which the fan and the motor are arranged inside. A body and a support member installed in the housing,
The support member, a substrate portion formed in the direction of the air flow,
A support plate portion extended from the downstream side of the substrate portion so as to face the direction of the air flow,
While extending opposite to the direction of the air flow from the upstream side of the substrate portion, and having a facing plate portion having an extension amount smaller than the extension amount of the support plate portion,
The support member, the substrate portion in a single sheet metal, the supporting plate portion and the facing plate portion is formed, the cross-sectional shape is formed in a substantially U-shaped Rutotomoni, the upstream end of the facing plate portion An outdoor unit for an air conditioner , comprising an upstream side straightening plate portion formed by bending and extending in the upstream side direction .
外気との熱交換を行う熱交換器と、前記熱交換器の熱交換を促進させる気流を生成するためのファンと、前記ファンを駆動させるモータと、前記ファン及び前記モータを内部に配置した筐体と、前記筐体内に架設された支持部材と、を備え、
前記支持部材は、気流の方向に形成された基板部と、
前記基板部の下流側から気流の方向に対向して延出された支持板部と、
前記基板部の上流側から気流の方向に対向して延出されると共に、前記支持板部の延出量よりも小さい延出量の対向板部と、を有し、
前記支持部材は、1枚の板金で前記基板部、前記支持板部及び前記対向板部が形成され、断面形状が略U字状に形成されると共に、前記支持板部から下流方向に折り曲げられた下流側整流板部を有していることを特徴とする空気調和機の室外機。
A heat exchanger for exchanging heat with the outside air, a fan for generating an air flow for promoting heat exchange in the heat exchanger, a motor for driving the fan, and a casing in which the fan and the motor are arranged inside. A body and a support member installed in the housing,
The support member, a substrate portion formed in the direction of the air flow,
A support plate portion extended from the downstream side of the substrate portion so as to face the direction of the air flow,
While extending opposite to the direction of the air flow from the upstream side of the substrate portion, and having a facing plate portion having an extension amount smaller than the extension amount of the support plate portion,
The support member, the substrate portion in a single sheet metal, the supporting plate portion and the facing plate portion is formed, the cross-sectional shape is formed in a substantially U-shaped Rutotomoni, bent in a downstream direction from the support plate portion An outdoor unit for an air conditioner, which has a downstream rectifying plate section .
前記支持部材は、前記上流側整流板部の上流側端部を下流側方向に折り曲げて形成されたR部と、
前記R部から下流方向に折り返して形成された折返板部と、を有していることを特徴とする請求項に記載の空気調和機の室外機。
The support member is an R portion formed by bending an upstream end of the upstream flow straightening plate portion in a downstream direction,
The folding unit formed by folding back from the R portion in the downstream direction, and the outdoor unit of the air conditioner according to claim 1 .
前記支持部材は、前記上流側整流板部の上流側端部を前記対向板部に沿うように折り曲げて延出して形成された上流側対向板部を有し、
前記上流側対向板部の延出量は、前記支持板部の延出量、及び、前記対向板部の延出量よりも小さいことを特徴とする請求項に記載の空気調和機の室外機。
The support member has an upstream counter plate portion formed by bending and extending the upstream end of the upstream flow regulating plate portion along the counter plate portion,
The extension amount of the upstream side facing plate portion is smaller than the extension amount of the supporting plate portion and the extension amount of the facing plate portion, and the outdoor of the air conditioner according to claim 1. Machine.
前記支持部材は、1枚の金属板を折曲形成して、前記支持板部及び前記対向板部が前記基板部から延出するように形成されていることを特徴とする請求項1ないし請求項4のいずれか1項に記載の空気調和機の室外機。 The support member, a single metal plate to bending formation, claims 1, wherein the supporting plate portion and the facing plate portion is formed so as to extend from the substrate portion claims Item 4. The outdoor unit for an air conditioner according to any one of Items 4 . 前記支持部材は、前記支持板部上に前記モータを載設して下側から支持する複数の部材からなることを特徴とする請求項1ないし請求項4のいずれか1項に記載の空気調和機の室外機。 Wherein the support member, air conditioner according to any one of claims 1 to claim 4, characterized in that it consists of a plurality of members for supporting from below by No設the motor on the supporting plate portion Outdoor unit of the machine.
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