JP6690991B2 - 耐摩耗部品およびその製造方法 - Google Patents
耐摩耗部品およびその製造方法 Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims description 26
- 238000005299 abrasion Methods 0.000 title description 6
- 239000010410 layer Substances 0.000 claims description 133
- 239000002245 particle Substances 0.000 claims description 117
- 239000000843 powder Substances 0.000 claims description 50
- 229910052751 metal Inorganic materials 0.000 claims description 46
- 239000002184 metal Substances 0.000 claims description 46
- 239000000463 material Substances 0.000 claims description 31
- 238000005242 forging Methods 0.000 claims description 23
- 239000002994 raw material Substances 0.000 claims description 21
- 239000011159 matrix material Substances 0.000 claims description 19
- 229910000831 Steel Inorganic materials 0.000 claims description 17
- 239000010959 steel Substances 0.000 claims description 17
- 239000002344 surface layer Substances 0.000 claims description 15
- 230000001154 acute effect Effects 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 238000011049 filling Methods 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims 1
- 238000003466 welding Methods 0.000 description 34
- 238000000034 method Methods 0.000 description 25
- 239000004576 sand Substances 0.000 description 10
- 230000003287 optical effect Effects 0.000 description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 229910000851 Alloy steel Inorganic materials 0.000 description 7
- 238000012545 processing Methods 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 4
- 239000011651 chromium Substances 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 238000004453 electron probe microanalysis Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000005245 sintering Methods 0.000 description 4
- 239000010936 titanium Substances 0.000 description 4
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 4
- 229910052721 tungsten Inorganic materials 0.000 description 4
- 239000010937 tungsten Substances 0.000 description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 3
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 239000001569 carbon dioxide Substances 0.000 description 3
- 229910052804 chromium Inorganic materials 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- -1 for example Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229910052750 molybdenum Inorganic materials 0.000 description 3
- 239000011733 molybdenum Substances 0.000 description 3
- 230000035515 penetration Effects 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 229910052719 titanium Inorganic materials 0.000 description 3
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 3
- 229910052720 vanadium Inorganic materials 0.000 description 3
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 3
- QIJNJJZPYXGIQM-UHFFFAOYSA-N 1lambda4,2lambda4-dimolybdacyclopropa-1,2,3-triene Chemical compound [Mo]=C=[Mo] QIJNJJZPYXGIQM-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 229910039444 MoC Inorganic materials 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 2
- 229910026551 ZrC Inorganic materials 0.000 description 2
- OTCHGXYCWNXDOA-UHFFFAOYSA-N [C].[Zr] Chemical compound [C].[Zr] OTCHGXYCWNXDOA-UHFFFAOYSA-N 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- UFGZSIPAQKLCGR-UHFFFAOYSA-N chromium carbide Chemical compound [Cr]#C[Cr]C#[Cr] UFGZSIPAQKLCGR-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- NFFIWVVINABMKP-UHFFFAOYSA-N methylidynetantalum Chemical compound [Ta]#C NFFIWVVINABMKP-UHFFFAOYSA-N 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 102200082816 rs34868397 Human genes 0.000 description 2
- 229910003468 tantalcarbide Inorganic materials 0.000 description 2
- 229910052715 tantalum Inorganic materials 0.000 description 2
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 2
- 229910003470 tongbaite Inorganic materials 0.000 description 2
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 description 2
- 229910052726 zirconium Inorganic materials 0.000 description 2
- INZDTEICWPZYJM-UHFFFAOYSA-N 1-(chloromethyl)-4-[4-(chloromethyl)phenyl]benzene Chemical compound C1=CC(CCl)=CC=C1C1=CC=C(CCl)C=C1 INZDTEICWPZYJM-UHFFFAOYSA-N 0.000 description 1
- 229910001315 Tool steel Inorganic materials 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000009412 basement excavation Methods 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 239000011195 cermet Substances 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000007542 hardness measurement Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910000601 superalloy Inorganic materials 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
- B22F7/08—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools with one or more parts not made from powder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25D—PERCUSSIVE TOOLS
- B25D17/00—Details of, or accessories for, portable power-driven percussive tools
- B25D17/02—Percussive tool bits
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/28—Small metalwork for digging elements, e.g. teeth scraper bits
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/28—Small metalwork for digging elements, e.g. teeth scraper bits
- E02F9/2808—Teeth
- E02F9/285—Teeth characterised by the material used
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/28—Small metalwork for digging elements, e.g. teeth scraper bits
- E02F9/2883—Wear elements for buckets or implements in general
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
- B22F2998/10—Processes characterised by the sequence of their steps
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/12—Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Component Parts Of Construction Machinery (AREA)
- Percussive Tools And Related Accessories (AREA)
- Powder Metallurgy (AREA)
- Dental Preparations (AREA)
Description
油圧ショベルのバケットのツースを例に、本実施の形態の耐摩耗部品について説明する。図1は、油圧ショベルのバケットの構造を示す概略斜視図である。図2は、ツースの構造を示す概略平面図である。図3は、図2の線分III−IIIに沿う断面を示す概略断面図である。
次に、本発明の実施の形態2における耐摩耗部品であるツースについて説明する。図8は、実施の形態2におけるツースの構造を示す概略断面図である。図8は、実施の形態1のツースの構造を示す図3に対応する断面図である。
Claims (15)
- 芯部と、
前記芯部を包むように配置され、第1金属からなる本体部と、を備え、
前記芯部は、
第2金属からなる母相と、
前記母相内に分散する第1硬質粒子と、
前記本体部の鍛流線に沿う方向に前記第1硬質粒子から延び、前記母相よりも硬い硬質組織と、を含む、耐摩耗部品。 - 前記硬質組織は、前記第1硬質粒子を構成する元素を含む、請求項1に記載の耐摩耗部品。
- 前記芯部は、前記本体部の鍛流線に沿って延びる、請求項1または2に記載の耐摩耗部品。
- 前記母相は焼結体からなる、請求項1〜3のいずれか1項に記載の耐摩耗部品。
- 前記第1金属は鋼である、請求項1〜4のいずれか1項に記載の耐摩耗部品。
- 前記第2金属は鋼である、請求項1〜5のいずれか1項に記載の耐摩耗部品。
- 前記本体部の表面の一部である被覆領域を覆うように前記本体部に接触して配置される肉盛層をさらに備え、
前記本体部の表面の、前記被覆領域と前記被覆領域以外の領域である露出領域との境界である肉盛端部において、前記露出領域と前記肉盛層の表面とは同一面を構成する鍛造面となっている、請求項1〜6のいずれか1項に記載の耐摩耗部品。 - 前記肉盛層は、
第3金属からなるベース相と、
前記ベース相中に分散する第2硬質粒子と、を含む、請求項7に記載の耐摩耗部品。 - 前記肉盛層の表面から前記第2硬質粒子の平均粒径以内の領域である肉盛層表層領域内に位置する前記第2硬質粒子は、前記肉盛層に埋め込まれた状態で並んで配置される、請求項8に記載の耐摩耗部品。
- 前記肉盛層表層領域内に位置する前記第2硬質粒子は、前記肉盛層の表面に接するように配置される、請求項9に記載の耐摩耗部品。
- 前記肉盛層表層領域内に位置する前記第2硬質粒子の、前記肉盛層の表面から露出する領域に対応する中心角は鋭角である、請求項9に記載の耐摩耗部品。
- 前記肉盛層は、前記肉盛層と前記本体部との界面を含む領域において、前記本体部に向けて突出する突出部を含む、請求項8〜11のいずれか1項に記載の耐摩耗部品。
- 前記突出部には、前記第2硬質粒子の少なくとも一部が進入している、請求項12に記載の耐摩耗部品。
- 前記耐摩耗部品は先端を有し、
前記芯部は、前記先端に向けて延びる、請求項1〜13のいずれか1項に記載の耐摩耗部品。 - 第1金属からなり、凹部を有する本体素材を準備する工程と、
前記凹部内に、第2金属からなる粉末と第1硬質粒子とを含む原料粉末を充填する工程と、
前記凹部内に前記原料粉末が充填された前記本体素材を熱間鍛造により成形する工程と、を備え、
前記本体素材を成形する工程では、前記本体素材の鍛流線に沿う方向に前記第1硬質粒子から延び、前記第2金属からなる母相よりも硬い硬質組織が形成される、耐摩耗部品の製造方法。
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2016099091A JP6690991B2 (ja) | 2016-05-17 | 2016-05-17 | 耐摩耗部品およびその製造方法 |
CN201780025239.6A CN109072591B (zh) | 2016-05-17 | 2017-05-15 | 耐磨部件及其制造方法 |
AU2017267771A AU2017267771C1 (en) | 2016-05-17 | 2017-05-15 | Wear-resistant part and manufacturing method for same |
DE112017001563.4T DE112017001563T5 (de) | 2016-05-17 | 2017-05-15 | Verschleißfeste Komponente und Verfahren zur Herstellung derselben |
US16/089,332 US10835958B2 (en) | 2016-05-17 | 2017-05-15 | Wear-resistant component and method for producing the same |
PCT/JP2017/018244 WO2017199922A1 (ja) | 2016-05-17 | 2017-05-15 | 耐摩耗部品およびその製造方法 |
Applications Claiming Priority (1)
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JP2016099091A JP6690991B2 (ja) | 2016-05-17 | 2016-05-17 | 耐摩耗部品およびその製造方法 |
Publications (2)
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JP2017206852A JP2017206852A (ja) | 2017-11-24 |
JP6690991B2 true JP6690991B2 (ja) | 2020-04-28 |
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JP2016099091A Active JP6690991B2 (ja) | 2016-05-17 | 2016-05-17 | 耐摩耗部品およびその製造方法 |
Country Status (6)
Country | Link |
---|---|
US (1) | US10835958B2 (ja) |
JP (1) | JP6690991B2 (ja) |
CN (1) | CN109072591B (ja) |
AU (1) | AU2017267771C1 (ja) |
DE (1) | DE112017001563T5 (ja) |
WO (1) | WO2017199922A1 (ja) |
Families Citing this family (6)
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JP7139033B2 (ja) * | 2018-02-27 | 2022-09-20 | 株式会社小松製作所 | リッパシャンクおよびリッパ装置 |
US11980964B2 (en) | 2018-07-06 | 2024-05-14 | Proterial, Ltd. | Member and method of manufacturing the same |
JPWO2021205969A1 (ja) * | 2020-04-09 | 2021-10-14 | ||
CN112621131B (zh) * | 2020-12-17 | 2022-05-03 | 乐清大勇新工具有限公司 | 一种冲击工具以及其加工工艺 |
AT524756A1 (de) * | 2021-02-26 | 2022-09-15 | Gebrueder Busatis Ges M B H | Schneidleiste insbesondere Gegenschneide für Häckselmaschinen |
EP4275856A1 (de) * | 2022-05-10 | 2023-11-15 | Hilti Aktiengesellschaft | Meissel mit langer standzeit und verfahren zur herstellung eines solchen meissels |
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JPS5853684B2 (ja) * | 1980-12-01 | 1983-11-30 | 株式会社不二越 | 異種粉末材料からなる焼結製品の製造法 |
JPH0323025A (ja) * | 1989-06-20 | 1991-01-31 | Komatsu Ltd | 硬質微粒子の金属への埋め込み方法 |
JPH0488137A (ja) * | 1990-07-31 | 1992-03-23 | Chuetsu Gokin Chuko Kk | 耐摩耗性・耐焼付性銅合金系複合材料 |
JPH0577042A (ja) * | 1991-09-17 | 1993-03-30 | Isuzu Motors Ltd | 鋳鉄部品の表面改質方法 |
JP2852867B2 (ja) | 1994-05-13 | 1999-02-03 | 株式会社小松製作所 | 耐摩耗部品の製造方法及びその耐摩耗部品 |
JPH09287038A (ja) * | 1996-04-23 | 1997-11-04 | Ishikawajima Harima Heavy Ind Co Ltd | TiAl合金と金属ファイバの複合製品の製造方法 |
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KR20140097793A (ko) | 2013-01-30 | 2014-08-07 | 정경래 | 굴삭용 리퍼 |
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CN109072591A (zh) | 2018-12-21 |
US10835958B2 (en) | 2020-11-17 |
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