JP6599612B2 - Punching device and method for punching thin plate - Google Patents

Punching device and method for punching thin plate Download PDF

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JP6599612B2
JP6599612B2 JP2014262379A JP2014262379A JP6599612B2 JP 6599612 B2 JP6599612 B2 JP 6599612B2 JP 2014262379 A JP2014262379 A JP 2014262379A JP 2014262379 A JP2014262379 A JP 2014262379A JP 6599612 B2 JP6599612 B2 JP 6599612B2
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thin plate
plate material
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mold
support member
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JP2016120511A (en
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幸雄 松永
裕介 蓮尾
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Mitsui High Tech Inc
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Description

本発明は、金型を用いて薄板材に対し予め設定した打抜き加工を行う薄板材の打抜き装置及びその打抜き方法に関する。   The present invention relates to a thin plate material punching apparatus that performs a preset punching process on a thin plate material using a mold and a punching method thereof.

複数の鉄心片を積層して構成される積層鉄心のモータ性能を向上させるため、鉄損の低減を目的とした鉄心片の薄板化が進んでいる。
また、コスト削減のため、材料(条材)から鉄心片を打抜く際の板取りのレイアウトについても、鉄心片(製品)の多列取りや、鉄心片の打抜き後のスクラップ幅の最小化を行うことで、歩留りの向上を図ることが求められている。
上記した材料からの鉄心片の打抜きは、金型を用いて行っている。なお、材料の搬送時における金型内での材料の持上げは、金型内に配置された材料の下方に設けられたリフターを用いて行っている(例えば、特許文献1参照)。
In order to improve the motor performance of a laminated core constituted by laminating a plurality of iron core pieces, the thickness of the iron core pieces has been reduced for the purpose of reducing iron loss.
In addition, to reduce costs, the layout of plate cutting when punching core pieces from materials (strips) is also reduced, with multiple rows of core pieces (products) and minimizing the scrap width after punching the core pieces. By doing so, it is required to improve the yield.
The punching of the iron core piece from the above material is performed using a mold. In addition, lifting of the material in the metal mold | die at the time of conveyance of material is performed using the lifter provided below the material arrange | positioned in a metal mold | die (for example, refer patent document 1).

特開2013−107116号公報JP 2013-107116 A

しかしながら、材料が薄板化することにより、材料の剛性が低下するため、鉄心片打抜き後のスクラップ部の剛性が更に低くなる。その上、隣り合う鉄心片の打抜き箇所の幅が狭くなることで、材料の剛性が大きく低下する。
このように、材料の剛性が低くなると、材料が下方へ撓むだけでなく、搬送時における金型内での材料のバタツキが大きくなり、材料が金型に引っかかり易くなるという問題がある。また、この問題を解消するため、リフターの設置数を増やすことも考えられるが、設置数を増やそうにも、レイアウト上、リフターの設置可能な場所が限られており、材料の撓みやバタツキが大きい箇所に、リフターを配置できないという問題もある。
従って、材料の撓みやバタツキを抑制するため、材料の送り速度を遅くして、鉄心片の打抜き加工を行う必要があり、生産性の低下を招いていた。
However, since the rigidity of the material is reduced as the material is thinned, the rigidity of the scrap portion after punching the iron core piece is further reduced. In addition, the rigidity of the material is greatly reduced by reducing the width of the punched portion of the adjacent iron core pieces.
Thus, when the rigidity of the material is lowered, there is a problem that the material not only bends downward, but also the material flutters in the mold during conveyance increases, and the material is easily caught on the mold. In order to solve this problem, it may be possible to increase the number of lifters installed. However, in order to increase the number of installations, the locations where lifters can be installed are limited due to the layout, and material deflection and fluttering are large. There is also a problem that the lifter cannot be placed at the location.
Therefore, in order to suppress bending and fluttering of the material, it is necessary to perform the punching process of the iron core piece by slowing the feed rate of the material, resulting in a decrease in productivity.

本発明はかかる事情に鑑みてなされたもので、生産性を低下させることなく、安定した打抜き加工を実施可能な薄板材の打抜き装置及びその打抜き方法を提供することを目的とする。   The present invention has been made in view of such circumstances, and an object of the present invention is to provide a thin plate material punching apparatus and a punching method thereof capable of performing stable punching without reducing productivity.

前記目的に沿う第1の発明に係る薄板材の打抜き装置は、下型と上型を備える金型を有し、該金型で薄板材に対し予め設定した打抜き加工を行う薄板材の打抜き装置において、
前記金型には、前記薄板材の幅方向の両側方で、かつ、平面視して前記薄板材と重ならない位置に設けられた昇降手段と、該昇降手段に固定され、前記薄板材を下方から支持する支持部材とを有するリフト機構が設けられている。
A thin plate material punching apparatus according to the first aspect of the present invention has a die having a lower die and an upper die, and performs a preset punching process on the thin plate material with the die. In
The said mold, the better both sides in the width direction of the sheet material, and a lifting means provided in a position that does not overlap with the thin plate in plan view, is fixed to the elevating means, the lower the sheet material lift Organization is provided having a support member for supporting from.

第1の発明に係る薄板材の打抜き装置において、前記各昇降手段は、前記金型の内部又は外部に設けることができる。   In the sheet metal punching device according to the first aspect of the present invention, each of the elevating means can be provided inside or outside the mold.

こで、前記金型には、前記薄板材の打抜き時に前記支持部材を退避させる凹部が設けられているのがよい。 In here, the said mold, it is preferable recess for retracting said support member during punching of the thin plate is provided.

第1の発明に係る薄板材の打抜き装置において、前記支持部材は、前記薄板材を幅方向全体に渡って支持することができる。
ここで、前記支持部材の長さ方向中央部の断面積を、長さ方向両側部の断面積よりも大きくするのがよい。
また、前記支持部材は、断面円形の棒で構成され、該棒の周囲に該棒に対して回転可能な円筒状のローラを設けることもできる。
In the punching device for a thin plate material according to the first invention, the support member can support the thin plate material over the entire width direction.
Here, it is preferable that the cross-sectional area of the central portion in the length direction of the support member is larger than the cross-sectional areas of both side portions in the length direction.
The support member may be formed of a rod having a circular cross section, and a cylindrical roller rotatable relative to the rod may be provided around the rod.

第1の発明に係る薄板材の打抜き装置において、前記各昇降手段に設けられた前記支持部材は、前記薄板材の幅方向両側のみを支持することができる。
ここで、対向する前記支持部材は、その間隔を前記薄板材の搬送方向に向けて徐々に狭くするのがよい。
In the punching device for a thin plate material according to the first invention, the support member provided in each of the elevating means can support only both sides in the width direction of the thin plate material.
Here, it is preferable that the supporting members facing each other be gradually narrowed in the direction toward the conveying direction of the thin plate material.

前記目的に沿う第2の発明に係る薄板材の打抜き方法は、下型と上型を備える金型で薄板材に対し予め設定した打抜き加工を行う薄板材の打抜き方法において、
前記薄板材の搬送に際し、前記薄板材の幅方向の両側方で、かつ、平面視して前記薄板材と重ならない位置に設けられた昇降手段と、該昇降手段に固定され、前記薄板材を下方から支持する支持部材とを有するリフト機構により、前記薄板材を持上げる。
The method for punching a thin plate material according to the second invention that meets the above-mentioned object is a method for punching a thin plate material that performs a preset punching process on a thin plate material with a mold having a lower mold and an upper mold.
When transporting the thin plate material, lifting means provided on both sides in the width direction of the thin plate material and at positions not overlapping the thin plate material in plan view, and fixed to the lifting means, the thin plate material The thin plate material is lifted by a lift mechanism having a support member that supports the plate from below.

本発明に係る薄板材の打抜き装置及びその打抜き方法は、薄板材の幅方向の両側方に設けられた昇降手段を有するリフト機構により、薄板材を持上げるので、例えば、従来、設置場所の制約等でリフターを薄板材の下方に設置できなかった場所でも、薄板材の持上げが可能となる。これにより、薄板材の下方への撓みを抑制、更には防止でき、また、金型内での材料のバタツキも小さくできるため、薄板材が金型に引っかかることを防止できる。
従って、生産性を低下させることなく、安定した打抜き加工を実施できる。
The thin plate material punching apparatus and the punching method according to the present invention lift the thin plate material by a lift mechanism having lifting means provided on both sides in the width direction of the thin plate material. Even if the lifter cannot be installed below the thin plate material, it is possible to lift the thin plate material. Thereby, the downward bending of the thin plate material can be suppressed and further prevented, and the flutter of the material in the mold can be reduced, so that the thin plate material can be prevented from being caught by the mold.
Accordingly, stable punching can be performed without reducing productivity.

(A)は本発明の第1の実施の形態に係る薄板材の打抜き装置のリフト機構が薄板材を持上げた状態を示す正面図、(B)は(A)の部分拡大正面図、(C)は(B)の側面図である。(A) is a front view showing a state in which the lift mechanism of the thin plate material punching apparatus according to the first embodiment of the present invention lifts the thin plate material, (B) is a partially enlarged front view of (A), (C ) Is a side view of (B). (A)は同薄板材の打抜き装置のリフト機構が薄板材を降ろした状態を示す正面図、(B)は(A)の部分拡大正面図、(C)は(B)の側面図である。(A) is the front view which shows the state which the lift mechanism of the punching apparatus of the thin plate material lowered | hung the thin plate material, (B) is the partial expanded front view of (A), (C) is a side view of (B). . 同薄板材の打抜き装置の下型の平面図である。It is a top view of the lower mold | type of the punching apparatus of the same sheet material. 同薄板材の打抜き装置に設けられた変形例に係るリフト機構の支持部材の斜視図である。It is a perspective view of the supporting member of the lift mechanism which concerns on the modification provided in the punching apparatus of the same thin-plate material. 本発明の第2の実施の形態に係る薄板材の打抜き装置の下型の平面図である。It is a top view of the lower mold | type of the punching apparatus of the thin plate material which concerns on the 2nd Embodiment of this invention. 本発明の第3の実施の形態に係る薄板材の打抜き装置の下型の平面図である。It is a top view of the lower mold | type of the punching apparatus of the thin plate material which concerns on the 3rd Embodiment of this invention. (A)〜(K)はそれぞれ同薄板材の打抜き装置に設けられた変形例に係るリフト機構の支持部材の側断面図である。(A)-(K) is a sectional side view of the supporting member of the lift mechanism which concerns on the modification provided in the punching apparatus of the said thin plate material, respectively. 本発明の第4の実施の形態に係る薄板材の打抜き装置の使用状態の正面図である。It is a front view of the use condition of the punching apparatus of the thin plate material which concerns on the 4th Embodiment of this invention. 本発明の第5の実施の形態に係る薄板材の打抜き装置の使用状態の正面図である。It is a front view of the use condition of the punching apparatus of the thin plate material which concerns on the 5th Embodiment of this invention.

続いて、添付した図面を参照しつつ、本発明を具体化した実施の形態につき説明し、本発明の理解に供する。
図1〜図3に示すように、本発明の第1の実施の形態に係る薄板材の打抜き装置(以下、単に打抜き装置ともいう)10は、下型11と上型12を備える金型13を有し、この金型13を用いて、薄板材(薄板条材)14に対し予め設定した打抜き加工を行う装置であり、金型13には、薄板材14を持上げ可能なリフト機構15が設けられている。
Next, embodiments of the present invention will be described with reference to the accompanying drawings for understanding of the present invention.
As shown in FIGS. 1 to 3, a sheet metal punching device (hereinafter also simply referred to as a punching device) 10 according to a first embodiment of the present invention is a mold 13 including a lower die 11 and an upper die 12. The die 13 is used to perform a preset punching process on a thin plate material (thin plate strip material) 14. The mold 13 has a lift mechanism 15 that can lift the thin plate material 14. Is provided.

以下、第1の実施の形態に係る薄板材の打抜き装置10を、固定子(ステータ)からなる積層鉄心の製造に適用した場合について説明する。なお、積層鉄心は、回転子(ロータ)でもよい。
ここで、打抜き対象となる薄板材14は、厚みが、例えば、0.10〜0.5mm程度の電磁鋼板やアモルファス等からなるものであるが、薄板材の厚みが薄いほど(0.2mm以下程度)、薄板材の剛性が低下し、薄板材が下方へ撓み易くなり、また、金型内での薄板材のバタツキが大きくなり、薄板材が金型に引っかかり易くなる傾向にある。
Hereinafter, the case where the sheet metal punching device 10 according to the first embodiment is applied to the manufacture of a laminated iron core made of a stator (stator) will be described. The laminated iron core may be a rotor (rotor).
Here, the thin plate material 14 to be punched is made of, for example, an electromagnetic steel plate or amorphous material having a thickness of about 0.10 to 0.5 mm. However, the thinner the thin plate material is (less than 0.2 mm). Degree), the rigidity of the thin plate material is lowered, the thin plate material is easily bent downward, and the flutter of the thin plate material in the mold is increased, so that the thin plate material tends to be easily caught on the mold.

図1(A)に示すように、上型12は下型11に対し、ガイドロッド16、17に沿って昇降可能となっている。なお、上型12と下型11の間には、ストリッパー18が配置されている。
図1〜図3に示すように、下型11の上面には、薄板材14の幅方向両側に配置され、薄板材14を搬送方向にガイドする、断面逆L字状となった対となるガイドレール19、20が設けられている。また、上型12の下部には、下型11上の薄板材14に対し、予め設定した形状(ここでは固定子を構成する鉄心片)の打抜き加工を行うパンチを支持するパンチプレート21が設けられている。
As shown in FIG. 1A, the upper mold 12 can be moved up and down along the guide rods 16 and 17 with respect to the lower mold 11. A stripper 18 is disposed between the upper mold 12 and the lower mold 11.
As shown in FIGS. 1 to 3, the upper surface of the lower mold 11 is disposed on both sides in the width direction of the thin plate material 14, and becomes a pair having a reverse L-shaped cross section that guides the thin plate material 14 in the transport direction. Guide rails 19 and 20 are provided. In addition, a punch plate 21 that supports a punch for punching a thin plate material 14 on the lower mold 11 with a preset shape (here, an iron core piece constituting a stator) is provided at the lower part of the upper mold 12. It has been.

上型12には、リフト機構15が設けられている。このリフト機構15は、対となる昇降ロッド(昇降手段の一例)22、23と、これに設けられた支持ロッド(支持部材の一例)24を有している。
対となる昇降ロッド22、23は、鉛直方向に配置され、その上部が、上型12の両側側部(金型13の外部)に取付け固定されている。なお、昇降ロッドは、ストリッパーに取付け固定することもできる。
このように、各昇降ロッド22、23は、薄板材14の幅方向の両側方の位置(平面視して薄板材14と重ならない位置)に設けられている。
The upper mold 12 is provided with a lift mechanism 15. The lift mechanism 15 includes a pair of elevating rods (an example of elevating means) 22 and 23, and a support rod (an example of a supporting member) 24 provided thereon.
The pair of lifting rods 22 and 23 are arranged in the vertical direction, and upper portions thereof are attached and fixed to both side portions of the upper mold 12 (outside of the mold 13). The lifting rod can be attached and fixed to the stripper.
As described above, the elevating rods 22 and 23 are provided at positions on both sides in the width direction of the thin plate material 14 (positions that do not overlap the thin plate material 14 in plan view).

支持ロッド24は、断面四角形(ここでは長方形)であり、薄板材14の下方に水平配置され、その両端部が、昇降ロッド22、23の下部に取付け固定されている。なお、支持ロッド24は、図3に示すように、平面視して薄板材14に形成されたパイロット孔25の位置を避けるように、部分的に折り曲げられているが、例えば、リフト機構の設置場所によって、直線状にすることもでき、また、平面視して波状やジグザグ状にすることもできる。
これにより、薄板材14を下方から幅方向全体に渡って支持できる。
The support rod 24 has a quadrangular cross section (here, a rectangle), is horizontally disposed below the thin plate material 14, and both ends thereof are fixedly attached to the lower portions of the elevating rods 22 and 23. As shown in FIG. 3, the support rod 24 is partially bent so as to avoid the position of the pilot hole 25 formed in the thin plate member 14 in plan view. Depending on the location, it can be straight, or it can be wavy or zigzag in plan view.
Thereby, the thin plate material 14 can be supported over the whole width direction from the downward direction.

この支持ロッド24と上記したガイドレール19、20は、平面視して直交して配置されているため、図1(C)、図2(C)、図3に示すように、各ガイドレール19、20を長さ方向で分断して、支持ロッド24と各ガイドレール19、20との接触を防止している。
また、下型11の幅方向(薄板材14の搬送方向とは直交する方向)には、図1(B)、(C)に示すように、薄板材14の打抜き時に支持ロッド24を退避させる凹部26が設けられている。なお、凹部26の断面形状(輪郭形状)は、断面四角形となっているが、支持ロッド24を収容できれば、例えば、断面U字状や断面V字状とすることもできる。
Since the support rod 24 and the above-described guide rails 19 and 20 are arranged orthogonally in a plan view, as shown in FIGS. 1C, 2C, and 3, each guide rail 19 is provided. , 20 are divided in the length direction to prevent contact between the support rod 24 and the guide rails 19 and 20.
Further, in the width direction of the lower mold 11 (direction perpendicular to the conveying direction of the thin plate material 14), as shown in FIGS. 1B and 1C, the support rod 24 is retracted when the thin plate material 14 is punched. A recess 26 is provided. In addition, although the cross-sectional shape (contour shape) of the recessed part 26 becomes a cross-sectional square shape, if the support rod 24 can be accommodated, it can also be set as a cross-sectional U shape or a cross-sectional V shape.

これにより、薄板材14の搬送時、即ち金型13による薄板材14の打抜き停止時は、図1(A)〜(C)に示すように、上型12が待機位置にあるため、支持ロッド24も昇降ロッド22、23によって上昇した位置を維持し、薄板材14が持上げられた状態を維持する。即ち、支持ロッド24は、常時は凹部26の上方に位置している。
また、薄板材14の搬送停止時、即ち金型13による薄板材14の打抜き時は、図2(A)〜(C)に示すように、上型12の下降に伴い、支持ロッド24が昇降ロッド22、23によって凹部26内まで下降して、薄板材14を下型11上に配置できる。なお、図3中の符号27は、金型13による薄板材14の打抜き部分である。
Accordingly, when the thin plate material 14 is conveyed, that is, when the punching of the thin plate material 14 by the mold 13 is stopped, the upper die 12 is in the standby position as shown in FIGS. 24 also maintains the raised position by the lifting rods 22 and 23, and maintains the state in which the thin plate material 14 is lifted. That is, the support rod 24 is always positioned above the recess 26.
When the conveyance of the thin plate material 14 is stopped, that is, when the thin plate material 14 is punched by the mold 13, the support rod 24 moves up and down as the upper die 12 is lowered, as shown in FIGS. The thin plate member 14 can be placed on the lower mold 11 by being lowered into the recess 26 by the rods 22 and 23. In addition, the code | symbol 27 in FIG. 3 is the punching part of the thin plate material 14 by the metal mold | die 13. As shown in FIG.

なお、リフト機構は、上記構成に限定されるものではなく、以下の構成にすることもできる。
リフト機構の昇降手段を、例えば、油圧シリンダーや弾性部材(バネ材)で構成することもできる。これにより、リフト機構の支持部材の高さの位置調整を容易にできる。
また、リフト機構の支持部材の長さ方向中央部の断面積を、長さ方向両側部の断面積よりも大きくすることもできる。これにより、支持部材の長さ方向中央部の剛性を高め、薄板材を支持する際の支持部材の撓みを抑制、更には防止することができる。
In addition, a lift mechanism is not limited to the said structure, It can also be set as the following structures.
The lifting means of the lift mechanism can be constituted by, for example, a hydraulic cylinder or an elastic member (spring material). Thereby, the position adjustment of the height of the support member of the lift mechanism can be facilitated.
Moreover, the cross-sectional area of the longitudinal direction center part of the support member of a lift mechanism can also be made larger than the cross-sectional area of the length direction both sides. Thereby, the rigidity of the center part of the length direction of a supporting member can be improved, and the bending of the supporting member at the time of supporting a thin plate material can be suppressed, and can also be prevented.

そして、支持部材については、図4に示すように、断面円形の棒30で構成することもでき、この場合、棒30の周囲に、棒30に対して回転可能な円筒状のローラ31を設けることができる。これにより、たとえ薄板材14がローラ31に接触した状態で搬送されたとしても、ローラ31が回転することで、ローラ31と薄板材14との接触による薄板材14への傷の発生を防止できる。
更に、図5に示す本発明の第2の実施の形態に係る薄板材の打抜き装置のように、支持部材を、薄板材14の進行方向の長さを長くした(幅広の)支持板35とした場合、支持板35が打抜き後の工程に進入してもよい。このように、幅広の支持板35を用いることで、支持板35の剛性が更に高められると共に、広範囲にわたって薄板材14を安定に支持することができる。
As shown in FIG. 4, the support member can also be constituted by a rod 30 having a circular cross section. In this case, a cylindrical roller 31 that is rotatable with respect to the rod 30 is provided around the rod 30. be able to. Thereby, even if the thin plate material 14 is conveyed in a state of being in contact with the roller 31, the roller 31 rotates to prevent the thin plate material 14 from being damaged due to the contact between the roller 31 and the thin plate material 14. .
Further, like the thin plate material punching device according to the second embodiment of the present invention shown in FIG. 5, the support member is formed by extending the length of the thin plate material 14 in the traveling direction (wide) In this case, the support plate 35 may enter the process after punching. As described above, by using the wide support plate 35, the rigidity of the support plate 35 can be further increased, and the thin plate member 14 can be stably supported over a wide range.

また、図6に示す本発明の第3の実施の形態に係る薄板材の打抜き装置のように、薄板材14の幅方向の両側方に設けられた昇降手段40、41にそれぞれ、支持部材42、43を設けることもできる。
この支持部材42、43はそれぞれ、平面視して三角形の支持板44と、その先端部に設けられた支持棒45で構成され、薄板材14の幅方向両側のみを支持する構成となっている。なお、対向する支持部材42、43(支持板44)の上流側は、その間隔を薄板材14の搬送方向に向けて徐々に狭くしている。
このように、支持部材42、43の輪郭形状を、平面視してY字状とすることで、打抜き部分27を避けながら、薄板材14をより安定に支持できる。
Further, like the thin plate material punching device according to the third embodiment of the present invention shown in FIG. 6, the support members 42 are respectively provided on the lifting means 40 and 41 provided on both sides in the width direction of the thin plate material 14. 43 can also be provided.
Each of the support members 42 and 43 is configured by a triangular support plate 44 in plan view and a support bar 45 provided at the tip thereof, and supports only both sides in the width direction of the thin plate material 14. . It should be noted that the upstream side of the opposing support members 42 and 43 (support plate 44) is gradually narrowed toward the conveying direction of the thin plate material 14.
Thus, the thin plate member 14 can be supported more stably while avoiding the punched portion 27 by making the contour shape of the support members 42 and 43 Y-shaped in plan view.

なお、上記した支持ロッド24や支持部材42(支持部材43も同様)の代わりに、例えば、以下の作用効果を発揮可能な支持部材を使用することもできる。
1)支持部材に斜面や切欠き等を設けることで、撓んだ薄板材を支持した状態で搬送する際に、支持部材が薄板材に引っ掛かることなく、支持部材を滑らかに搬送できる。
2)支持部材の断面積を大きくすることで、支持部材の剛性を高めることができる。
3)支持部材の剛性が十分であれば、幅狭の方が支持部材を退避させる凹部(例えば、凹部26)の内幅を狭くでき、金型の幅が狭い部分にもリフト機構を設けることができる。
4)支持部材の高さが低い(断面積が小さい)方が、小さな力で薄板材を支える(持ち上げる)ことができるので、昇降手段のバネやシリンダー等も小さくできる。これにより、製造コストを低減できると共に、設置スペースを狭くでき、更に、支持部材を退避させる凹部(例えば、凹部26)の深さも浅くできるので、構造や加工が容易になる。
In addition, instead of the support rod 24 and the support member 42 described above (the same applies to the support member 43), for example, a support member capable of exhibiting the following effects can be used.
1) By providing the support member with an inclined surface, a notch or the like, the support member can be smoothly transported without being caught by the thin plate material when transported while supporting the bent thin plate material.
2) The rigidity of the support member can be increased by increasing the cross-sectional area of the support member.
3) If the rigidity of the support member is sufficient, the narrower one can narrow the inner width of the recess (for example, the recess 26) for retracting the support member, and a lift mechanism is also provided in the narrow part of the mold. Can do.
4) The lower the height of the support member (the smaller the cross-sectional area) can support (lift) the thin plate material with a smaller force, and therefore the springs and cylinders of the lifting means can be made smaller. As a result, the manufacturing cost can be reduced, the installation space can be narrowed, and the depth of the concave portion (for example, the concave portion 26) for retracting the support member can be reduced, so that the structure and processing are facilitated.

上記した作用効果を発揮可能な支持部材の選択は、リフト機構の設置場所(その部分での薄板材の剛性)や金型の仕様等によって、適宜行う。
この支持部材としては、その側断面形状が、例えば、図7(A)〜(K)に示す支持部材50〜60がある。
図7(A)は、正三角形の支持部材50であり、上記した1)の作用効果がある。
図7(B)は、頂角が鈍角となった二等辺三角形を、薄板材14の搬送方向に対して斜めに傾けた支持部材51であり、上記した1)の作用効果を、上記した支持部材50よりも高めることができる。
図7(C)は、頂角が鋭角となった二等辺三角形の支持部材52である。これにより、上記した3)の作用効果が得られると共に、幅狭になって剛性が低下した分、その高さを高くして断面積を大きくすることで剛性を維持している(上記した2)の作用効果)。
The selection of the support member capable of exhibiting the above-described effects is appropriately performed according to the installation location of the lift mechanism (the rigidity of the thin plate material at that portion), the specifications of the mold, and the like.
As this support member, the side cross-sectional shape includes, for example, support members 50 to 60 shown in FIGS.
FIG. 7A shows an equilateral triangular support member 50, which has the above-described effect 1).
FIG. 7B shows a support member 51 in which an isosceles triangle whose apex angle is an obtuse angle is inclined with respect to the conveying direction of the thin plate material 14. It can be higher than the member 50.
FIG. 7C shows an isosceles triangular support member 52 having an acute apex angle. As a result, the above-described effect 3) can be obtained, and the rigidity is maintained by increasing the height and the cross-sectional area by the amount corresponding to the decrease in rigidity due to the narrow width (described above 2). ) Effect).

図7(D)は、長方形の1つの角部を面取りした(切欠いた)支持部材53であり、図7(E)は、台形の支持部材54である。これにより、上記した1)の作用効果が得られる。
更に、図7(F)は、台形の支持部材55を、図7(G)は、平行四辺形の支持部材56を、それぞれ薄板材14の搬送方向に対して傾けているため、上記した1)の作用効果を更に高めることができる。
FIG. 7D shows a support member 53 in which one corner of a rectangle is chamfered (notched), and FIG. 7E shows a trapezoidal support member 54. Thereby, the effect 1) described above can be obtained.
Further, FIG. 7 (F) shows the trapezoidal support member 55 and FIG. 7 (G) shows the parallelogram support member 56 inclined with respect to the conveying direction of the thin plate material 14, respectively. ) Can be further enhanced.

図7(H)は、円形(輪郭が曲面)の支持部材57であるため、上記した1)の作用効果がある。
図7(I)は、半円形の支持部材58であるため、上記した4)の作用効果がある。
図7(J)は、楕円形の支持部材59を、薄板材14の搬送方向に対して斜めに傾けているため、上記した1)の作用効果を更に高めることができる。
図7(K)は、円を1/4に分断した形状の支持部材60であるため、上記した3)、4)の作用効果がある。
Since FIG. 7H shows the support member 57 having a circular shape (the contour is a curved surface), the effect 1) described above is obtained.
Since FIG. 7 (I) shows the semicircular support member 58, the above-described operational effect 4) can be obtained.
In FIG. 7 (J), since the elliptical support member 59 is inclined obliquely with respect to the conveying direction of the thin plate member 14, the effect of the above 1) can be further enhanced.
Since FIG. 7K shows the support member 60 having a shape obtained by dividing a circle into quarters, the above-described effects 3) and 4) are obtained.

なお、支持部材は、角部を切欠いたり円弧にした方が薄板材を滑らかに搬送でき、また、細い方が昇降手段をコンパクトかつ安価にできるが、剛性が不足するのであれば、幅や高さを増す、等の設計コンセプトにより、どのような支持部材を用いるかを決定することが好ましい。
このため、支持部材は、その全長(薄板材の幅方向全体)にわたって、同一形状にする必要はない。例えば、支持部材の側断面形状を、端部を四角形にし、薄板材に接触する部分(例えば、長さ方向中央部)だけを円形にすることもできる。
また、支持部材の高さを、薄板材の幅方向中央部に向けて高くすることも可能である。
Note that the support member can be used to smoothly transport a thin plate if the corners are notched or arcuated, and the thin one can make the lifting and lowering means more compact and inexpensive. It is preferable to determine which support member is used according to a design concept such as increasing the thickness.
For this reason, it is not necessary for the support member to have the same shape throughout its entire length (the entire width direction of the thin plate material). For example, the side cross-sectional shape of the support member may be a square end, and only the portion that contacts the thin plate material (for example, the central portion in the length direction) may be circular.
In addition, the height of the support member can be increased toward the center in the width direction of the thin plate material.

更に、図8に示す本発明の第4の実施の形態に係る薄板材の打抜き装置70のように、下型71(下型11と略同様の構成)に、リフト機構72を設けることもできる。
このリフト機構72は、対となる昇降手段73、74と、これに設けられた支持ロッド(支持部材の一例)75を有している。なお、昇降手段73、74は油圧シリンダーや弾性部材(バネ材)で構成され、支持ロッド75は支持ロッド24と同様の構成である。
対となる昇降手段73、74は、鉛直方向に配置され、その下部が、下型71の両側側部(下型71と上型76を有する金型77の外部)に取付け固定されている。
このように、各昇降手段73、74は、薄板材14の両側方の位置(平面視して薄板材14と重ならない位置)に設けられている。
Furthermore, a lift mechanism 72 can be provided in the lower mold 71 (substantially the same configuration as the lower mold 11) as in the thin plate punching apparatus 70 according to the fourth embodiment of the present invention shown in FIG. .
The lift mechanism 72 includes lifting means 73 and 74 that form a pair, and a support rod (an example of a support member) 75 provided on the lift means 73 and 74. The elevating means 73 and 74 are constituted by a hydraulic cylinder or an elastic member (spring material), and the support rod 75 has the same configuration as the support rod 24.
The pair of lifting means 73 and 74 are arranged in the vertical direction, and lower portions thereof are fixedly attached to both side portions of the lower mold 71 (outside of the mold 77 having the lower mold 71 and the upper mold 76).
In this way, the elevating means 73 and 74 are provided at positions on both sides of the thin plate material 14 (positions that do not overlap the thin plate material 14 in plan view).

また、図9に示す本発明の第5の実施の形態に係る薄板材の打抜き装置80のように、下型81(下型11と略同様の構成)に、リフト機構82を設けることもできる。
このリフト機構82は、対となる昇降手段83、84と、これに設けられた支持ロッド(支持部材の一例)85を有している。なお、昇降手段83、84は、油圧シリンダーや弾性部材(バネ材)で構成され、支持ロッド85は支持ロッド24と略同様の構成である。
対となる昇降手段83、84は、鉛直方向に配置され、下型81の内部(下型81と上型86を有する金型87の内部)であって、薄板材14の両側方の位置(平面視して薄板材14と重ならない位置)に取付け固定されている。
Further, a lift mechanism 82 can be provided on the lower die 81 (substantially the same configuration as the lower die 11) as in a thin plate punching device 80 according to the fifth embodiment of the present invention shown in FIG. .
The lift mechanism 82 includes a pair of lifting means 83 and 84 and a support rod (an example of a support member) 85 provided on the lift means 83 and 84. The elevating means 83 and 84 are constituted by a hydraulic cylinder or an elastic member (spring material), and the support rod 85 has substantially the same configuration as the support rod 24.
The pair of elevating means 83 and 84 are arranged in the vertical direction, and are located inside the lower mold 81 (inside the mold 87 having the lower mold 81 and the upper mold 86) and on both sides of the thin plate material 14 ( It is attached and fixed at a position that does not overlap the thin plate material 14 in plan view.

続いて、本発明の一実施の形態に係る薄板材の打抜き方法について、図1〜図3を参照しながら説明する。
まず、薄板材14を金型13内まで搬送する。
このとき、図1(A)〜(C)に示すように、上型12が待機位置にあるため、支持ロッド24も昇降ロッド22、23によって上昇した位置を維持し、薄板材14は持上げられた状態を維持する。
Then, the punching method of the thin plate material which concerns on one embodiment of this invention is demonstrated, referring FIGS. 1-3.
First, the thin plate material 14 is transported into the mold 13.
At this time, as shown in FIGS. 1A to 1C, since the upper mold 12 is in the standby position, the support rod 24 also maintains the position raised by the elevating rods 22, 23, and the thin plate material 14 is lifted. Maintain the state.

次に、薄板材14の搬送を停止した状態で、金型13により薄板材14の打抜きを行う。
このとき、図2(A)〜(C)に示すように、上型12の下降に伴い、支持ロッド24が昇降ロッド22、23によって凹部26内まで下降して、薄板材14が下型11上に配置される。
なお、リフト機構の昇降手段にバネ材を用いた場合は、下型11に対する上型12の押圧により、バネ材が圧縮されて、支持ロッド24が凹部26内に収容される。
Next, the thin plate material 14 is punched by the mold 13 while the conveyance of the thin plate material 14 is stopped.
At this time, as shown in FIGS. 2A to 2C, as the upper mold 12 is lowered, the support rod 24 is lowered into the recess 26 by the lifting rods 22 and 23, and the thin plate material 14 is moved to the lower mold 11. Placed on top.
When a spring material is used for the lifting means of the lift mechanism, the spring material is compressed by pressing the upper mold 12 against the lower mold 11 and the support rod 24 is accommodated in the recess 26.

薄板材14の打抜き終了後、図1(A)〜(C)に示すように、上型12を元の待機位置まで上昇させる。
このとき、支持ロッド24も昇降ロッド22、23によって凹部26内から上昇し、薄板材14が持上げられる。
これにより、打抜きによって剛性が低下した材料の撓みやバタツキを抑制、更には防止した状態で、薄板材14を搬送できる。
After the punching of the thin plate material 14 is finished, the upper mold 12 is raised to the original standby position as shown in FIGS.
At this time, the support rod 24 is also raised from the inside of the recess 26 by the elevating rods 22 and 23, and the thin plate material 14 is lifted.
Thereby, the thin plate material 14 can be conveyed in a state in which the bending and fluttering of the material whose rigidity has been reduced by punching is suppressed and further prevented.

なお、図8に示す薄板材の打抜き装置70や図9に示す薄板材の打抜き装置80でも、上記の方法と同様の方法で、薄板材14の打抜きを行う。
ここで、リフト機構の昇降手段にバネ材を用いた場合、上型76、86を下型71、81に対して押圧することで、常時は薄板材14を支持する支持ロッド75、85を、下方へ押し下げることができる。
The thin plate material punching device 70 shown in FIG. 8 and the thin plate material punching device 80 shown in FIG. 9 also punch the thin plate material 14 in the same manner as described above.
Here, when a spring material is used for the lifting means of the lift mechanism, by pressing the upper dies 76 and 86 against the lower dies 71 and 81, the support rods 75 and 85 that normally support the thin plate material 14 are It can be pushed down.

以上のように、本発明の薄板材の打抜き装置及びその打抜き方法を適用することで、材料の撓みやバタツキを抑制、更には防止できるため、材料の送り速度を遅くして、鉄心片の打抜き加工を行う必要がなくなる。
従って、生産性を低下させることなく、安定した打抜き加工を実施できる。
As described above, by applying the punching device and method for punching a thin plate of the present invention, it is possible to suppress and further prevent bending and fluttering of the material. No need to process.
Accordingly, stable punching can be performed without reducing productivity.

以上、本発明を、実施の形態を参照して説明してきたが、本発明は何ら上記した実施の形態に記載の構成に限定されるものではなく、特許請求の範囲に記載されている事項の範囲内で考えられるその他の実施の形態や変形例も含むものである。例えば、前記したそれぞれの実施の形態や変形例の一部又は全部を組合せて本発明の薄板材の打抜き装置及びその打抜き方法を構成する場合も本発明の権利範囲に含まれる。
例えば、前記実施の形態においては、本発明の薄板材の打抜き装置及びその打抜き方法を用いて、積層鉄心を構成する鉄心片を打抜く場合について説明したが、本発明はこれに限定されることなく、薄板材に対し予め設定した打抜き加工を行う場合であれば、適用可能である。この場合、打抜き加工を行う薄板材は、1枚でもよく、また、2枚以上の複数枚積層したものでもよい。そして、薄板材の厚みや幅等は、適用用途に応じて種々変更できる。
As described above, the present invention has been described with reference to the embodiment. However, the present invention is not limited to the configuration described in the above embodiment, and the matters described in the scope of claims. Other embodiments and modifications conceivable within the scope are also included. For example, a case where the thin plate material punching apparatus and the punching method of the present invention are configured by combining a part or all of the above-described embodiments and modifications is also included in the scope of the present invention.
For example, in the above-described embodiment, the case where the core piece constituting the laminated core is punched using the thin plate punching apparatus and punching method of the present invention has been described, but the present invention is limited to this. However, the present invention is applicable to a case where a preset punching process is performed on a thin plate material. In this case, the number of thin plate materials to be punched may be one, or a laminate of two or more sheets. And the thickness, width, etc. of the thin plate material can be variously changed according to the application.

また、本発明の薄板材の打抜き装置(打抜き方法)のリフト機構は、従来の打抜き装置の金型に設けられたリフターの代わりに使用できるが、このリフターと併用して使用することもできる。
なお、リフト機構の設置場所は、特に限定されるものではなく、例えば、刃物(パンチやダイ)に干渉しない場所であればよく、また、リフト機構の規模や設置範囲も、必要に応じて適宜調整できる。特に、鉄心片の打抜きの最終工程であるブランク抜きの前後にリフト機構を設けた場合、本発明の効果がより顕著になる。これは、この工程での薄板材の剛性が、他の工程に比べて低いことによる。
Further, the lift mechanism of the thin plate material punching device (punching method) of the present invention can be used in place of the lifter provided in the mold of the conventional punching device, but can also be used in combination with this lifter.
The installation location of the lift mechanism is not particularly limited, and may be any location that does not interfere with the cutting tool (punch or die), and the scale and installation range of the lift mechanism may be appropriately determined as necessary. Can be adjusted. In particular, when a lift mechanism is provided before and after blank blanking, which is the final step of punching iron core pieces, the effect of the present invention becomes more remarkable. This is because the rigidity of the thin plate material in this process is lower than in other processes.

10:薄板材の打抜き装置、11:下型、12:上型、13:金型、14:薄板材、15:リフト機構、16、17:ガイドロッド、18:ストリッパー、19、20:ガイドレール、21:パンチプレート、22、23:昇降ロッド(昇降手段)、24:支持ロッド(支持部材)、25:パイロット孔、26:凹部、27:打抜き部分、30:棒、31:ローラ、35:支持板、40、41:昇降手段、42、43:支持部材、44:支持板、45:支持棒、50〜60:支持部材、70:薄板材の打抜き装置、71:下型、72:リフト機構、73、74:昇降手段、75:支持ロッド(支持部材)、76:上型、77:金型、80:薄板材の打抜き装置、81:下型、82:リフト機構、83、84:昇降手段、85:支持ロッド(支持部材)、86:上型、87:金型 10: Punching device for thin plate material, 11: Lower die, 12: Upper die, 13: Mold, 14: Thin plate material, 15: Lift mechanism, 16, 17: Guide rod, 18: Stripper, 19, 20: Guide rail , 21: punch plate, 22, 23: lifting rod (lifting means), 24: support rod (supporting member), 25: pilot hole, 26: recess, 27: punched portion, 30: rod, 31: roller, 35: Support plate, 40, 41: Lifting means, 42, 43: Support member, 44: Support plate, 45: Support rod, 50-60: Support member, 70: Punching device for thin plate material, 71: Lower die, 72: Lift Mechanism, 73, 74: Lifting means, 75: Support rod (support member), 76: Upper mold, 77: Mold, 80: Punching device for thin plate material, 81: Lower mold, 82: Lift mechanism, 83, 84: Lifting means, 85: support rod (support Member), 86: upper die, 87: mold

Claims (9)

下型と上型を備える金型を有し、該金型で薄板材に対し予め設定した打抜き加工を行う薄板材の打抜き装置において、
前記金型には、前記薄板材の幅方向の両側方で、かつ、平面視して前記薄板材と重ならない位置に設けられた昇降手段と、該昇降手段に固定され、前記薄板材を下方から支持し且つ前記薄板材の幅方向において延びる支持部材とを有するリフト機構が設けられていることを特徴とする薄板材の打抜き装置。
In a punching device for a thin plate material having a mold having a lower mold and an upper mold and performing a preset punching process on the thin plate material with the mold,
The mold is provided on both sides in the width direction of the thin plate material and at a position where it does not overlap the thin plate material in plan view, and is fixed to the lift means, and the thin plate material is A thin plate material punching apparatus, comprising: a lift mechanism that includes a support member that is supported by the support member and extends in a width direction of the thin plate material.
請求項1記載の薄板材の打抜き装置において、前記各昇降手段は、前記金型の内部又は外部に設けられていることを特徴とする薄板材の打抜き装置。   2. The sheet metal punching device according to claim 1, wherein each of the elevating means is provided inside or outside the mold. 請求項1又は2記載の薄板材の打抜き装置において、前記金型には、前記薄板材の打抜き時に前記支持部材を退避させる凹部が設けられていることを特徴とする薄板材の打抜き装置。   3. The sheet metal punching device according to claim 1, wherein the mold is provided with a recess for retracting the support member when the sheet material is punched. 請求項1〜3のいずれか1項に記載の薄板材の打抜き装置において、前記支持部材は、前記薄板材を幅方向全体に渡って支持することを特徴とする薄板材の打抜き装置。   The punching device for a thin plate material according to any one of claims 1 to 3, wherein the support member supports the thin plate material over the entire width direction. 請求項4記載の薄板材の打抜き装置において、前記支持部材の長さ方向中央部の断面積を、長さ方向両側部の断面積よりも大きくしたことを特徴とする薄板材の打抜き装置。   5. The punching device for a thin plate material according to claim 4, wherein a cross-sectional area of a central portion in the length direction of the support member is larger than a cross-sectional area of both side portions in the length direction. 請求項4記載の薄板材の打抜き装置において、前記支持部材は、断面円形の棒で構成され、該棒の周囲に該棒に対して回転可能な円筒状のローラが設けられていることを特徴とする薄板材の打抜き装置。   5. The punching device for a thin plate material according to claim 4, wherein the support member is composed of a rod having a circular cross section, and a cylindrical roller rotatable relative to the rod is provided around the rod. A sheet metal punching device. 請求項1〜3のいずれか1項に記載の薄板材の打抜き装置において、前記各昇降手段に設けられた前記支持部材は、前記薄板材の幅方向両側のみを支持することを特徴とする薄板材の打抜き装置。   The thin plate material punching device according to any one of claims 1 to 3, wherein the support member provided in each of the elevating means supports only both sides in the width direction of the thin plate material. Sheet metal punching device. 請求項7記載の薄板材の打抜き装置において、対向する前記支持部材は、その間隔を前記薄板材の搬送方向に向けて徐々に狭くしたことを特徴とする薄板材の打抜き装置。   8. The apparatus for punching a thin plate material according to claim 7, wherein the interval between the supporting members facing each other is gradually narrowed in the conveying direction of the thin plate material. 下型と上型を備える金型で薄板材に対し予め設定した打抜き加工を行う薄板材の打抜き方法において、
前記薄板材の搬送に際し、前記薄板材の幅方向の両側方で、かつ、平面視して前記薄板材と重ならない位置に設けられた昇降手段と、該昇降手段に固定され、前記薄板材を下方から支持し且つ前記薄板材の幅方向において延びる支持部材とを有するリフト機構により、前記薄板材を持上げることを特徴とする薄板材の打抜き方法。
In a method for punching a thin plate material in which a preset punching process is performed on a thin plate material with a mold having a lower die and an upper die,
When transporting the thin plate material, elevating means provided on both sides in the width direction of the thin plate material and at positions not overlapping the thin plate material in plan view, and fixed to the elevating means, the thin plate material A method of punching a thin plate material, comprising: lifting the thin plate material by a lift mechanism having a support member supported from below and extending in the width direction of the thin plate material.
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