JP6462944B1 - 抵抗器付きブラシスイッチ及びその製造方法 - Google Patents
抵抗器付きブラシスイッチ及びその製造方法 Download PDFInfo
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- JP6462944B1 JP6462944B1 JP2018170282A JP2018170282A JP6462944B1 JP 6462944 B1 JP6462944 B1 JP 6462944B1 JP 2018170282 A JP2018170282 A JP 2018170282A JP 2018170282 A JP2018170282 A JP 2018170282A JP 6462944 B1 JP6462944 B1 JP 6462944B1
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 claims description 16
- 239000002184 metal Substances 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 238000000465 moulding Methods 0.000 claims description 7
- 239000011347 resin Substances 0.000 claims description 6
- 229920005989 resin Polymers 0.000 claims description 6
- 238000007747 plating Methods 0.000 claims description 5
- 238000005476 soldering Methods 0.000 claims description 5
- 238000005452 bending Methods 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims 1
- 229910000679 solder Inorganic materials 0.000 description 7
- 239000006071 cream Substances 0.000 description 6
- 238000009415 formwork Methods 0.000 description 5
- 210000000078 claw Anatomy 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 229920006122 polyamide resin Polymers 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229910000906 Bronze Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229930182556 Polyacetal Natural products 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H23/00—Tumbler or rocker switches, i.e. switches characterised by being operated by rocking an operating member in the form of a rocker button
- H01H23/02—Details
- H01H23/08—Bases; Stationary contacts mounted thereon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H1/00—Contacts
- H01H1/12—Contacts characterised by the manner in which co-operating contacts engage
- H01H1/36—Contacts characterised by the manner in which co-operating contacts engage by sliding
- H01H1/40—Contact mounted so that its contact-making surface is flush with adjoining insulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H21/00—Switches operated by an operating part in the form of a pivotable member acted upon directly by a solid body, e.g. by a hand
- H01H21/02—Details
- H01H21/18—Movable parts; Contacts mounted thereon
- H01H21/22—Operating parts, e.g. handle
- H01H21/24—Operating parts, e.g. handle biased to return to normal position upon removal of operating force
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
- H01H11/04—Apparatus or processes specially adapted for the manufacture of electric switches of switch contacts
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H13/00—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
- H01H13/02—Details
- H01H13/12—Movable parts; Contacts mounted thereon
- H01H13/14—Operating parts, e.g. push-button
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H13/00—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
- H01H13/02—Details
- H01H13/12—Movable parts; Contacts mounted thereon
- H01H13/14—Operating parts, e.g. push-button
- H01H13/18—Operating parts, e.g. push-button adapted for actuation at a limit or other predetermined position in the path of a body, the relative movement of switch and body being primarily for a purpose other than the actuation of the switch, e.g. door switch, limit switch, floor-levelling switch of a lift
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H21/00—Switches operated by an operating part in the form of a pivotable member acted upon directly by a solid body, e.g. by a hand
- H01H21/02—Details
- H01H21/12—Bases; Stationary contacts mounted thereon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H21/00—Switches operated by an operating part in the form of a pivotable member acted upon directly by a solid body, e.g. by a hand
- H01H21/86—Switches with abutting contact carried by operating part, e.g. telegraph tapping key
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H23/00—Tumbler or rocker switches, i.e. switches characterised by being operated by rocking an operating member in the form of a rocker button
- H01H23/02—Details
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H23/00—Tumbler or rocker switches, i.e. switches characterised by being operated by rocking an operating member in the form of a rocker button
- H01H23/02—Details
- H01H23/12—Movable parts; Contacts mounted thereon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H23/00—Tumbler or rocker switches, i.e. switches characterised by being operated by rocking an operating member in the form of a rocker button
- H01H23/02—Details
- H01H23/12—Movable parts; Contacts mounted thereon
- H01H23/16—Driving mechanisms
- H01H23/168—Driving mechanisms using cams
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H1/00—Contacts
- H01H1/12—Contacts characterised by the manner in which co-operating contacts engage
- H01H1/36—Contacts characterised by the manner in which co-operating contacts engage by sliding
- H01H1/44—Contacts characterised by the manner in which co-operating contacts engage by sliding with resilient mounting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H13/00—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
- H01H13/02—Details
- H01H13/10—Bases; Stationary contacts mounted thereon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H13/00—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
- H01H13/02—Details
- H01H13/12—Movable parts; Contacts mounted thereon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H19/00—Switches operated by an operating part which is rotatable about a longitudinal axis thereof and which is acted upon directly by a solid body external to the switch, e.g. by a hand
- H01H19/36—Switches operated by an operating part which is rotatable about a longitudinal axis thereof and which is acted upon directly by a solid body external to the switch, e.g. by a hand the operating part having only two operative positions, e.g. relatively displaced by 180 degrees
- H01H19/42—Switches operated by an operating part which is rotatable about a longitudinal axis thereof and which is acted upon directly by a solid body external to the switch, e.g. by a hand the operating part having only two operative positions, e.g. relatively displaced by 180 degrees providing more than two electrically different conditions, e.g. for closing either or both of two circuits
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2205/00—Movable contacts
- H01H2205/002—Movable contacts fixed to operating part
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H3/00—Mechanisms for operating contacts
- H01H3/02—Operating parts, i.e. for operating driving mechanism by a mechanical force external to the switch
- H01H3/16—Operating parts, i.e. for operating driving mechanism by a mechanical force external to the switch adapted for actuation at a limit or other predetermined position in the path of a body, the relative movement of switch and body being primarily for a purpose other than the actuation of the switch, e.g. for a door switch, a limit switch, a floor-levelling switch of a lift
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Switches (AREA)
- Rotary Switch, Piano Key Switch, And Lever Switch (AREA)
- Push-Button Switches (AREA)
Abstract
【解決手段】本発明の抵抗器付きブラシスイッチSWは、ケース10と、ケース10に固定された固定接点パターン40と、ケース10に傾倒可能に支持されたレバー50と、レバー50の動作により固定接点パターン40に接続される可動接点ブラシ60を備え、固定接点パターン40が、ケース10内に離間して配置された複数の固定接点41,42,…と、複数の固定接点41,42,…の各々に接続された複数の端子44,45,…を有し、可動接点ブラシ60が、複数の固定接点41,42,…の各々に離間又は接触する複数の接点ばね片62,63,64と、接点ばね片62,63間と接点ばね片62,64間に取り付けられた抵抗値の異なる複数の抵抗器71,72を有している。
【選択図】図2
Description
10:ケース
20:ベース
21:軸受
22:係止爪
30:トップケース
31:開口部
32:係止孔
40:固定接点パターン
41:固定接点(共通固定接点)
42:固定接点(第一固定接点)
43:固定接点(第二固定接点)
44:端子(電源端子)
45:端子(接地端子)
46:端子(第一出力端子)
47:端子(第二出力端子)
50:レバー
51:操作部
52:凹部
53:カム部
54:孔
55:軸部
60:可動接点ブラシ
61:可動接点パターン
62:接点ばね片(共通接点ばね片)
63:接点ばね片(第一接点ばね片)
64:接点ばね片(第二接点ばね片)
70:抵抗器
71:チップ抵抗器(第一チップ抵抗器)
72:チップ抵抗器(第二チップ抵抗器)
73:皮膜
74:クリーム半田
80:型枠
81:第一収容部
82:第二収容部
83:仕切り壁
84:爪
Claims (4)
- ケースと、
前記ケースに固定された固定接点パターンと、
前記ケースに傾倒可能に支持されたレバーと、
前記レバーの動作により前記固定接点パターンに接続される可動接点ブラシを備え、
前記固定接点パターンが、
前記ケース内に離間して配置された複数の固定接点と、
前記複数の固定接点の各々に接続された複数の端子を有し、
前記可動接点ブラシが、
前記複数の固定接点の各々に離間又は接触する複数の接点ばね片と、
前記複数の接点ばね片間に取り付けられた抵抗値の異なる複数の抵抗器を有することを特徴とする抵抗器付きブラシスイッチ。 - 前記複数の抵抗器が、前記複数の接点ばね片間を隔離する型枠内にチップ抵抗器を搭載して半田付けしたものである、請求項1に記載の抵抗器付きブラシスイッチ。
- 前記可動接点ブラシが、前記型枠を前記レバーの凹部に嵌め込み固定して一体化されている、請求項2に記載の抵抗器付きブラシスイッチ。
- 一枚の金属板に複数の接点ばね片を含む可動接点パターンをプレス成形する工程と、
前記プレス成形された可動接点パターンにめっき処理を施す工程と、
前記めっき処理された可動接点パターンに樹脂製の型枠をフープ成形する工程と、
前記フープ成形された型枠内にチップ抵抗器を搭載して半田付けする工程と、
前記チップ抵抗器が半田付けされた可動接点パターンを複数の接点ばね片に切断し折り曲げ加工して可動接点ブラシをプレス成形する工程と、
前記プレス成形された可動接点ブラシの型枠をレバーの凹部に嵌め込み固定して一体化する工程と、
前記一体化された可動接点ブラシ付きのレバーを固定接点パターンがインサート成形されたケースに組み付ける工程を経て製造されることを特徴とする抵抗器付きブラシスイッチの製造方法。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2018170282A JP6462944B1 (ja) | 2018-09-12 | 2018-09-12 | 抵抗器付きブラシスイッチ及びその製造方法 |
KR1020190069899A KR102611387B1 (ko) | 2018-09-12 | 2019-06-13 | 저항기붙이 브러시 스위치 및 그 제조 방법 |
CN201910560265.XA CN110896009B (zh) | 2018-09-12 | 2019-06-26 | 带电阻器的电刷式开关及其制造方法 |
US16/517,557 US11164710B2 (en) | 2018-09-12 | 2019-07-20 | Brush switch with resistors and manufacturing method thereof |
EP19190512.4A EP3624152B1 (en) | 2018-09-12 | 2019-08-07 | A brush switch with resistors and manufacturing method thereof |
Applications Claiming Priority (1)
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JP2018170282A JP6462944B1 (ja) | 2018-09-12 | 2018-09-12 | 抵抗器付きブラシスイッチ及びその製造方法 |
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JP6462944B1 true JP6462944B1 (ja) | 2019-01-30 |
JP2020042996A JP2020042996A (ja) | 2020-03-19 |
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Country | Link |
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US (1) | US11164710B2 (ja) |
EP (1) | EP3624152B1 (ja) |
JP (1) | JP6462944B1 (ja) |
KR (1) | KR102611387B1 (ja) |
CN (1) | CN110896009B (ja) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2016126834A (ja) * | 2014-12-26 | 2016-07-11 | ミック電子工業株式会社 | レバースイッチ |
JP2017157552A (ja) * | 2016-01-29 | 2017-09-07 | ジョンソン エレクトリック ソシエテ アノニム | スイッチ |
JP2018014276A (ja) * | 2016-07-22 | 2018-01-25 | アルプス電気株式会社 | スイッチ装置及び該スイッチ装置の製造方法 |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4222794C2 (de) * | 1991-07-13 | 1994-10-13 | Mitsuku Denshi Kogyo | Druckschalter |
JP3893824B2 (ja) * | 1999-12-27 | 2007-03-14 | 松下電器産業株式会社 | レバースイッチ及びこれを用いた検出装置 |
JP5497461B2 (ja) | 2010-01-14 | 2014-05-21 | アルプス電気株式会社 | スイッチ装置 |
JP5596633B2 (ja) * | 2010-08-30 | 2014-09-24 | ミック電子工業株式会社 | スイッチ装置 |
JP2013012371A (ja) * | 2011-06-29 | 2013-01-17 | Smk Corp | スイッチ |
JP6188155B2 (ja) | 2013-09-09 | 2017-08-30 | アルプス電気株式会社 | スイッチ装置 |
JP7168483B2 (ja) * | 2019-02-12 | 2022-11-09 | アルプスアルパイン株式会社 | スイッチ装置及びスイッチ装置の製造方法 |
-
2018
- 2018-09-12 JP JP2018170282A patent/JP6462944B1/ja active Active
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2019
- 2019-06-13 KR KR1020190069899A patent/KR102611387B1/ko active IP Right Grant
- 2019-06-26 CN CN201910560265.XA patent/CN110896009B/zh active Active
- 2019-07-20 US US16/517,557 patent/US11164710B2/en active Active
- 2019-08-07 EP EP19190512.4A patent/EP3624152B1/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2016126834A (ja) * | 2014-12-26 | 2016-07-11 | ミック電子工業株式会社 | レバースイッチ |
JP2017157552A (ja) * | 2016-01-29 | 2017-09-07 | ジョンソン エレクトリック ソシエテ アノニム | スイッチ |
JP2018014276A (ja) * | 2016-07-22 | 2018-01-25 | アルプス電気株式会社 | スイッチ装置及び該スイッチ装置の製造方法 |
Also Published As
Publication number | Publication date |
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KR102611387B1 (ko) | 2023-12-07 |
US20200083006A1 (en) | 2020-03-12 |
EP3624152B1 (en) | 2021-04-07 |
US11164710B2 (en) | 2021-11-02 |
JP2020042996A (ja) | 2020-03-19 |
CN110896009A (zh) | 2020-03-20 |
CN110896009B (zh) | 2021-07-30 |
EP3624152A1 (en) | 2020-03-18 |
KR20200030439A (ko) | 2020-03-20 |
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