JP6339572B2 - 触媒製造方法 - Google Patents
触媒製造方法 Download PDFInfo
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- JP6339572B2 JP6339572B2 JP2015529846A JP2015529846A JP6339572B2 JP 6339572 B2 JP6339572 B2 JP 6339572B2 JP 2015529846 A JP2015529846 A JP 2015529846A JP 2015529846 A JP2015529846 A JP 2015529846A JP 6339572 B2 JP6339572 B2 JP 6339572B2
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- ligand
- organic
- catalyst
- radicals
- rhodium
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- 239000003054 catalyst Substances 0.000 title claims description 82
- 238000004519 manufacturing process Methods 0.000 title description 9
- 239000003446 ligand Substances 0.000 claims description 137
- 229910052751 metal Inorganic materials 0.000 claims description 75
- 239000002184 metal Substances 0.000 claims description 75
- 239000010948 rhodium Substances 0.000 claims description 59
- 238000000034 method Methods 0.000 claims description 51
- 229910052703 rhodium Inorganic materials 0.000 claims description 49
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical group [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 48
- 238000007037 hydroformylation reaction Methods 0.000 claims description 36
- 230000003197 catalytic effect Effects 0.000 claims description 35
- 238000006243 chemical reaction Methods 0.000 claims description 33
- 239000002243 precursor Substances 0.000 claims description 28
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 27
- 230000036961 partial effect Effects 0.000 claims description 27
- 229910052739 hydrogen Inorganic materials 0.000 claims description 26
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 24
- 239000001257 hydrogen Substances 0.000 claims description 23
- 150000001299 aldehydes Chemical class 0.000 claims description 21
- 239000002904 solvent Substances 0.000 claims description 20
- 150000001336 alkenes Chemical class 0.000 claims description 17
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 11
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims 1
- -1 dibenzylamino Chemical group 0.000 description 115
- 239000007789 gas Substances 0.000 description 20
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 19
- 125000004432 carbon atom Chemical group C* 0.000 description 17
- 229930195733 hydrocarbon Natural products 0.000 description 17
- 150000003254 radicals Chemical class 0.000 description 17
- 239000004215 Carbon black (E152) Substances 0.000 description 15
- 239000000047 product Substances 0.000 description 14
- 239000000203 mixture Substances 0.000 description 13
- ZUHZGEOKBKGPSW-UHFFFAOYSA-N tetraglyme Chemical compound COCCOCCOCCOCCOC ZUHZGEOKBKGPSW-UHFFFAOYSA-N 0.000 description 13
- 239000007788 liquid Substances 0.000 description 12
- 239000000243 solution Substances 0.000 description 12
- 230000015572 biosynthetic process Effects 0.000 description 11
- 239000012530 fluid Substances 0.000 description 11
- 239000012018 catalyst precursor Substances 0.000 description 10
- 150000001875 compounds Chemical class 0.000 description 10
- 238000003786 synthesis reaction Methods 0.000 description 10
- QQONPFPTGQHPMA-UHFFFAOYSA-N Propene Chemical compound CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 150000005840 aryl radicals Chemical class 0.000 description 9
- GGRQQHADVSXBQN-FGSKAQBVSA-N carbon monoxide;(z)-4-hydroxypent-3-en-2-one;rhodium Chemical compound [Rh].[O+]#[C-].[O+]#[C-].C\C(O)=C\C(C)=O GGRQQHADVSXBQN-FGSKAQBVSA-N 0.000 description 9
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 239000012429 reaction media Substances 0.000 description 8
- 125000001424 substituent group Chemical group 0.000 description 8
- 125000003118 aryl group Chemical group 0.000 description 7
- 125000000732 arylene group Chemical group 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 7
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 7
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- 239000012062 aqueous buffer Substances 0.000 description 6
- 239000000872 buffer Substances 0.000 description 6
- 238000002474 experimental method Methods 0.000 description 6
- 230000002829 reductive effect Effects 0.000 description 6
- 239000006200 vaporizer Substances 0.000 description 6
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 5
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 5
- 238000011065 in-situ storage Methods 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 150000002894 organic compounds Chemical class 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 238000000926 separation method Methods 0.000 description 5
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 5
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N Butyraldehyde Chemical compound CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 125000002015 acyclic group Chemical group 0.000 description 4
- 125000003545 alkoxy group Chemical group 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 238000004128 high performance liquid chromatography Methods 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- 150000002825 nitriles Chemical class 0.000 description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 239000011148 porous material Substances 0.000 description 4
- 239000011541 reaction mixture Substances 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- MBVFRSJFKMJRHA-UHFFFAOYSA-N 4-fluoro-1-benzofuran-7-carbaldehyde Chemical compound FC1=CC=C(C=O)C2=C1C=CO2 MBVFRSJFKMJRHA-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 3
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 3
- 229910021536 Zeolite Inorganic materials 0.000 description 3
- 125000003668 acetyloxy group Chemical group [H]C([H])([H])C(=O)O[*] 0.000 description 3
- 125000004423 acyloxy group Chemical group 0.000 description 3
- JFDZBHWFFUWGJE-UHFFFAOYSA-N benzonitrile Chemical compound N#CC1=CC=CC=C1 JFDZBHWFFUWGJE-UHFFFAOYSA-N 0.000 description 3
- 125000000440 benzylamino group Chemical group [H]N(*)C([H])([H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 3
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 229910017052 cobalt Inorganic materials 0.000 description 3
- 239000010941 cobalt Substances 0.000 description 3
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 3
- 125000004663 dialkyl amino group Chemical group 0.000 description 3
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 3
- 238000004817 gas chromatography Methods 0.000 description 3
- 150000002431 hydrogen Chemical class 0.000 description 3
- 125000004437 phosphorous atom Chemical group 0.000 description 3
- 239000011574 phosphorus Substances 0.000 description 3
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 3
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 3
- 229910052707 ruthenium Inorganic materials 0.000 description 3
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 3
- 239000010457 zeolite Substances 0.000 description 3
- AESQDCMZHBUWPN-UHFFFAOYSA-N 4h-1,3,2-dioxaphosphinine Chemical compound C1OPOC=C1 AESQDCMZHBUWPN-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 2
- AMIMRNSIRUDHCM-UHFFFAOYSA-N Isopropylaldehyde Chemical compound CC(C)C=O AMIMRNSIRUDHCM-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical class CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 125000003282 alkyl amino group Chemical group 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 125000002837 carbocyclic group Chemical group 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 150000003857 carboxamides Chemical class 0.000 description 2
- 150000001733 carboxylic acid esters Chemical class 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
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- 238000006731 degradation reaction Methods 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical group C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- 150000002170 ethers Chemical class 0.000 description 2
- 125000005843 halogen group Chemical group 0.000 description 2
- 125000000623 heterocyclic group Chemical group 0.000 description 2
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- 230000000977 initiatory effect Effects 0.000 description 2
- 229910052741 iridium Inorganic materials 0.000 description 2
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 2
- 150000002576 ketones Chemical class 0.000 description 2
- 230000000670 limiting effect Effects 0.000 description 2
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 2
- WCYWZMWISLQXQU-UHFFFAOYSA-N methyl Chemical compound [CH3] WCYWZMWISLQXQU-UHFFFAOYSA-N 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 2
- LQNUZADURLCDLV-UHFFFAOYSA-N nitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC=C1 LQNUZADURLCDLV-UHFFFAOYSA-N 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 125000004430 oxygen atom Chemical group O* 0.000 description 2
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- 125000000446 sulfanediyl group Chemical group *S* 0.000 description 2
- 125000003944 tolyl group Chemical group 0.000 description 2
- HGBOYTHUEUWSSQ-UHFFFAOYSA-N valeric aldehyde Natural products CCCCC=O HGBOYTHUEUWSSQ-UHFFFAOYSA-N 0.000 description 2
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- FGHOOJSIEHYJFQ-UHFFFAOYSA-N (2,4-ditert-butylphenyl) dihydrogen phosphite Chemical compound CC(C)(C)C1=CC=C(OP(O)O)C(C(C)(C)C)=C1 FGHOOJSIEHYJFQ-UHFFFAOYSA-N 0.000 description 1
- PDVNOQOMGZLXSB-UHFFFAOYSA-N (4-sulfonylcyclohexa-1,5-dien-1-yl) bis(3,6,8-tritert-butylnaphthalen-2-yl) phosphite Chemical compound CC(C)(C)C1=CC2=CC(C(C)(C)C)=CC(C(C)(C)C)=C2C=C1OP(OC=1C(=CC2=CC(=CC(=C2C=1)C(C)(C)C)C(C)(C)C)C(C)(C)C)OC1=CCC(=S(=O)=O)C=C1 PDVNOQOMGZLXSB-UHFFFAOYSA-N 0.000 description 1
- MBVAQOHBPXKYMF-LNTINUHCSA-N (z)-4-hydroxypent-3-en-2-one;rhodium Chemical compound [Rh].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O MBVAQOHBPXKYMF-LNTINUHCSA-N 0.000 description 1
- MPCADCULRRWDOX-UHFFFAOYSA-N 1,1'-biphenyl;phosphorous acid Chemical compound OP(O)O.C1=CC=CC=C1C1=CC=CC=C1 MPCADCULRRWDOX-UHFFFAOYSA-N 0.000 description 1
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 1
- JCTXKRPTIMZBJT-UHFFFAOYSA-N 2,2,4-trimethylpentane-1,3-diol Chemical compound CC(C)C(O)C(C)(C)CO JCTXKRPTIMZBJT-UHFFFAOYSA-N 0.000 description 1
- JRBDENXMNZQUIP-UHFFFAOYSA-N 2-(hydroxymethyl)-2-methylbutane-1,4-diol Chemical compound OCC(C)(CO)CCO JRBDENXMNZQUIP-UHFFFAOYSA-N 0.000 description 1
- UZPWKTCMUADILM-UHFFFAOYSA-N 3-methylcyclohexene Chemical compound CC1CCCC=C1 UZPWKTCMUADILM-UHFFFAOYSA-N 0.000 description 1
- RAMUVMFXEBADSF-UHFFFAOYSA-N 4,8-ditert-butyl-6-(2-tert-butyl-4-methoxyphenoxy)-2,10-dimethoxybenzo[d][1,3,2]benzodioxaphosphepine Chemical compound CC(C)(C)C1=CC(OC)=CC=C1OP1OC2=C(C(C)(C)C)C=C(OC)C=C2C(C=C(OC)C=C2C(C)(C)C)=C2O1 RAMUVMFXEBADSF-UHFFFAOYSA-N 0.000 description 1
- FERIUCNNQQJTOY-UHFFFAOYSA-M Butyrate Chemical compound CCCC([O-])=O FERIUCNNQQJTOY-UHFFFAOYSA-M 0.000 description 1
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- 241000257303 Hymenoptera Species 0.000 description 1
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- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical group CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 1
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- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
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- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
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- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- RPFDXPIIIULIBT-UHFFFAOYSA-N methyl bis(3,6,8-tritert-butylnaphthalen-2-yl) phosphite Chemical compound C1=C(C(C)(C)C)C=C2C=C(C(C)(C)C)C(OP(OC=3C(=CC4=CC(=CC(=C4C=3)C(C)(C)C)C(C)(C)C)C(C)(C)C)OC)=CC2=C1C(C)(C)C RPFDXPIIIULIBT-UHFFFAOYSA-N 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000006384 oligomerization reaction Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 150000002903 organophosphorus compounds Chemical class 0.000 description 1
- 229910052762 osmium Inorganic materials 0.000 description 1
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000005120 petroleum cracking Methods 0.000 description 1
- 125000000286 phenylethyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])C([H])([H])* 0.000 description 1
- 150000003018 phosphorus compounds Chemical class 0.000 description 1
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920012287 polyphenylene sulfone Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 125000000547 substituted alkyl group Chemical group 0.000 description 1
- 125000003107 substituted aryl group Chemical group 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 1
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- MMDHHAPJGFHCFN-UHFFFAOYSA-N tris(3,6-ditert-butylnaphthalen-2-yl) phosphite Chemical compound C1=C(C(C)(C)C)C=C2C=C(C(C)(C)C)C(OP(OC=3C(=CC4=CC(=CC=C4C=3)C(C)(C)C)C(C)(C)C)OC3=CC4=CC=C(C=C4C=C3C(C)(C)C)C(C)(C)C)=CC2=C1 MMDHHAPJGFHCFN-UHFFFAOYSA-N 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 125000002221 trityl group Chemical group [H]C1=C([H])C([H])=C([H])C([H])=C1C([*])(C1=C(C(=C(C(=C1[H])[H])[H])[H])[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/16—Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
- B01J31/18—Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes containing nitrogen, phosphorus, arsenic or antimony as complexing atoms, e.g. in pyridine ligands, or in resonance therewith, e.g. in isocyanide ligands C=N-R or as complexed central atoms
- B01J31/1845—Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes containing nitrogen, phosphorus, arsenic or antimony as complexing atoms, e.g. in pyridine ligands, or in resonance therewith, e.g. in isocyanide ligands C=N-R or as complexed central atoms the ligands containing phosphorus
- B01J31/185—Phosphites ((RO)3P), their isomeric phosphonates (R(RO)2P=O) and RO-substitution derivatives thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/16—Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
- B01J31/18—Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes containing nitrogen, phosphorus, arsenic or antimony as complexing atoms, e.g. in pyridine ligands, or in resonance therewith, e.g. in isocyanide ligands C=N-R or as complexed central atoms
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C45/00—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C45/00—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
- C07C45/49—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reaction with carbon monoxide
- C07C45/50—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reaction with carbon monoxide by oxo-reactions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2231/00—Catalytic reactions performed with catalysts classified in B01J31/00
- B01J2231/30—Addition reactions at carbon centres, i.e. to either C-C or C-X multiple bonds
- B01J2231/32—Addition reactions to C=C or C-C triple bonds
- B01J2231/321—Hydroformylation, metalformylation, carbonylation or hydroaminomethylation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2531/00—Additional information regarding catalytic systems classified in B01J31/00
- B01J2531/80—Complexes comprising metals of Group VIII as the central metal
- B01J2531/82—Metals of the platinum group
- B01J2531/822—Rhodium
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Inorganic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Catalysts (AREA)
Description
本出願は、2012年8月29日に出願された米国特許仮出願第61/694,329号の優先権を主張し、その全文は、参照により本明細書に組み入れられたものとする。
本発明は、有機ポリホスフィット配位子および有機モノホスフィット配位子を使用するヒドロホルミル化方法に関する。
基本手順
直列に連結した3個の1リットルステンレス撹拌槽から成る液体リサイクル反応器システムを使用する。各反応器に、垂直に装着した撹拌機および該反応器の底部付近に位置する循環式管状スパージャーを装備する。各スパージャーは、該反応器中の該液体中に所望のガスフローを供給するために十分な大きさの複数の空孔を有する。該スパージャーを、該オレフィンおよび/または合成ガスを該反応器に供給するために使用し、各反応器に未反応ガスを導入するためにも使用され得る。各反応器は、反応器温度制御手段としてシリコーン油シェルを有する。反応器1から2および反応器2から3は、いずれもの未反応ガスを移送するためのライン、およびアルデヒド生成物および触媒を含む該液体溶液の一部を、反応器1から反応器2および反応器2から反応器3にポンプで送られることを可能にするラインを介して、さらに連結している。それ故、反応器1の該未反応オレフィンを、反応器2および引き続き反応器3で、さらにヒドロホルミル化する。各反応器は、該所望の液体レベルを維持するために含気性液体レベルコントローラーも有する。反応器3は、未反応ガスを除去するためにブローオフベントを有する。
(態様)
(態様1)
(A)溶媒、触媒金属前駆体、少なくとも1つの有機ポリホスフィット配位子、CO、水素、嵩高い有機モノホスフィット配位子および、存在してもよいオレフィンの存在下、反応条件下に接触させることにより、ヒドロホルミル化触媒を生成し(該有機ポリホスフィットの触媒金属に対するモル比が、少なくとも1であるが、2未満であり;前記一酸化炭素分圧が少なくとも25psigであり;そして前記嵩高い有機モノホスフィットの触媒金属に対するモル比が5:1〜50:1である);およびそれから(B)有機ポリホスフィット配位子濃度を、有機ポリホスフィット配位子の触媒金属に対する比率が1未満に下がるように低下可能にすることを含む方法。
(態様2)
前記接触が、前記有機ポリホスフィット配位子および前記触媒金属前駆体が、最初に導入され、次いで、前記嵩高い有機モノホスフィットが添加されるように実行される、態様1記載の方法。
(態様3)
前記有機ポリホスフィットおよび前記触媒金属前駆体が、前記嵩高い有機モノホスフィットと接触する前に、一緒になって接触する、態様1〜2のいずれかに記載の方法。
(態様4)
前記接触が、前記有機ポリホスフィット配位子が、最初に導入され、次いで、前記触媒金属前駆体が添加され、次いで、前記嵩高い有機モノホスフィットが添加されるように実行される、態様1記載の方法。
(態様5)
前記一酸化炭素分圧が、30psig〜250psigである、態様1〜4のいずれかに記載の方法。
(態様6)
工程(A)のいくつかの点で、前記有機ポリホスフィットの触媒金属に対するモル比が1より大きい、態様1〜5のいずれかに記載の方法。
(態様7)
前記工程(A)のいくつかの点で、有機ポリホスフィットの触媒金属に対するモル比が、1.05〜1.8である、態様1〜6のいずれかに記載の方法。
(態様8)
前記工程(A)のいくつかの点で、有機ポリホスフィットの触媒金属に対するモル比が、1.08〜1.2である、態様1〜7のいずれかに記載の方法。
(態様9)
工程(A)のいくつかの点で、前記触媒金属前駆体の量が、前記溶媒、前駆体、有機ポリホスフィット配位子、および有機モノホスフィット配位子の重量に基づいて、遊離金属として算出して、10ppmw〜1,000ppmwである、態様1〜8のいずれかに記載の方法。
(態様10)
工程(A)のいくつかの点で、前記触媒金属前駆体の量が、遊離金属として算出して、25ppmw〜500ppmwである、態様1〜9のいずれかに記載の方法。
(態様11)
工程(A)のいくつかの点で、前記触媒金属前駆体の量が、遊離金属として算出して、50ppmw〜350ppmwである、態様1〜10のいずれかに記載の方法。
(態様12)
前記触媒金属前駆体の前記触媒金属がロジウムである、態様1〜11のいずれかに記載の方法。
(態様13)
アルデヒド類を製造するため、オレフィン類のヒドロホルミル化用途で、態様1〜12のいずれかに記載の前記触媒を使用する方法。
(態様14)
前記一酸化炭素分圧が、30psig〜250psigである、態様13記載の方法。
(態様15)
工程(B)の前記嵩高い有機モノホスフィットの触媒金属に対するモル比が、15:1〜50:1に維持される、態様13記載の方法。
Claims (13)
- (A)溶媒の存在下、触媒金属前駆体、少なくとも1つの有機ポリホスフィット配位子、CO、水素、立体障害を有する有機モノホスフィット配位子および、オレフィンを、反応条件下で接触させることにより、ヒドロホルミル化触媒を生成させることであって、該有機ポリホスフィットの触媒金属に対するモル比が1超であるが2未満であり、前記一酸化炭素の分圧が少なくとも172kPaG(25psig)であり、前記立体障害を有する有機モノホスフィットの触媒金属に対するモル比が5:1〜50:1であること、および次に(B)前記有機ポリホスフィット配位子の濃度を、有機ポリホスフィット配位子の触媒金属に対する比率が1未満に下がるように低下させることを含み、
前記立体障害を有する有機モノホスフィットが前記有機ポリホスフィット配位子と同時または前記有機ポリホスフィット配位子の後に導入されるように前記接触させることが行われ、
前記触媒金属前駆体の前記触媒金属がロジウムである、方法。 - 前記接触させることが、前記有機ポリホスフィット配位子および前記触媒金属前駆体が、最初に導入され、次いで、前記立体障害を有する有機モノホスフィットが添加されるように実行される、請求項1記載の方法。
- 前記有機ポリホスフィットおよび前記触媒金属前駆体が、前記立体障害を有する有機モノホスフィットと接触する前に、一緒になって接触する、請求項1〜2のいずれかに記載の方法。
- 前記接触させることが、前記有機ポリホスフィット配位子が、最初に導入され、次いで、前記触媒金属前駆体が添加され、次いで、前記立体障害を有する有機モノホスフィットが添加されるように実行される、請求項1記載の方法。
- 前記一酸化炭素の分圧が、207kPaG(30psig)〜1720kPaG(250psig)である、請求項1〜4のいずれかに記載の方法。
- 前記工程(A)のいくつかの点で、有機ポリホスフィットの触媒金属に対するモル比が、1.05〜1.8である、請求項1〜5のいずれかに記載の方法。
- 前記工程(A)のいくつかの点で、有機ポリホスフィットの触媒金属に対するモル比が、1.08〜1.2である、請求項1〜6のいずれかに記載の方法。
- 工程(A)のいくつかの点で、前記触媒金属前駆体の量が、前記溶媒、前駆体、有機ポリホスフィット配位子、および有機モノホスフィット配位子の重量に基づいて、遊離金属として算出して、10ppmw〜1,000ppmwである、請求項1〜7のいずれかに記載の方法。
- 工程(A)のいくつかの点で、前記触媒金属前駆体の量が、遊離金属として算出して、25ppmw〜500ppmwである、請求項1〜8のいずれかに記載の方法。
- 工程(A)のいくつかの点で、前記触媒金属前駆体の量が、遊離金属として算出して、50ppmw〜350ppmwである、請求項1〜9のいずれかに記載の方法。
- アルデヒド類を製造するため、オレフィン類のヒドロホルミル化用途で、請求項1〜10のいずれかに記載の方法で得られた触媒を使用する方法。
- 前記一酸化炭素の分圧が、207kPaG(30psig)〜1720kPaG(250psig)である、請求項11記載の方法。
- 工程(B)の前記立体障害を有する有機モノホスフィットの触媒金属に対するモル比が、15:1〜50:1に維持される、請求項11記載の方法。
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US61/694,329 | 2012-08-29 | ||
PCT/US2013/055048 WO2014035673A1 (en) | 2012-08-29 | 2013-08-15 | Catalyst preparation process |
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CN104602815A (zh) | 2015-05-06 |
CN104602815B (zh) | 2017-03-01 |
RU2639874C2 (ru) | 2017-12-25 |
RU2015111174A (ru) | 2016-10-20 |
ZA201501030B (en) | 2016-07-27 |
US20150209773A1 (en) | 2015-07-30 |
JP2015532616A (ja) | 2015-11-12 |
TWI605872B (zh) | 2017-11-21 |
KR102131204B1 (ko) | 2020-07-07 |
KR20150048753A (ko) | 2015-05-07 |
WO2014035673A1 (en) | 2014-03-06 |
EP2890493A1 (en) | 2015-07-08 |
MX360063B (es) | 2018-10-22 |
BR112015003762B1 (pt) | 2021-04-13 |
BR112015003762A2 (pt) | 2017-07-04 |
MX2015002641A (es) | 2015-05-20 |
TW201422307A (zh) | 2014-06-16 |
MY181661A (en) | 2020-12-31 |
US9539566B2 (en) | 2017-01-10 |
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