JP6336882B2 - Manufacturing method of panel for building - Google Patents

Manufacturing method of panel for building Download PDF

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JP6336882B2
JP6336882B2 JP2014214617A JP2014214617A JP6336882B2 JP 6336882 B2 JP6336882 B2 JP 6336882B2 JP 2014214617 A JP2014214617 A JP 2014214617A JP 2014214617 A JP2014214617 A JP 2014214617A JP 6336882 B2 JP6336882 B2 JP 6336882B2
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standard plate
groove
cutting tool
building
manufacturing
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JP2016078004A (en
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駒坂　昇一
昇一 駒坂
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Asahi Kasei Homes Corp
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本発明は、建物用パネルの製造方法に関する。   The present invention relates to a method for manufacturing a building panel.

建物の外壁、床、屋根などに用いられるＡＬＣパネルなどの建物用パネルは、工場において、建物用パネルよりも大きい規定の寸法を有する定尺版を切断して製造される。この種の建物用パネルの製造方法として、定尺版にシーリング部となる溝を形成し、その後塗装し、その後定尺版をシーリング部に沿って切断して、建物用パネルを形成する方法が提案されている（特許文献１参照）。この方法では、切断前に塗装が行われるので、塗装が１回で済むというメリットがある。   Building panels such as ALC panels used for building outer walls, floors, roofs, and the like are manufactured in a factory by cutting a standard plate having a prescribed size larger than that of building panels. As a method for manufacturing this type of building panel, there is a method in which a groove serving as a sealing portion is formed in a standard plate, and then painted, and then the standard plate is cut along the sealing portion to form a building panel. It has been proposed (see Patent Document 1). This method has an advantage that painting is performed before cutting, so that painting only takes one time.

特開２００９−２４１３８４号公報JP 2009-241384 A

しかしながら、上述の方法は、定尺版から同じ寸法（形）の建物用パネルを切り出すものであり、溝を、必ず定尺版の一の縁部から他の縁部まで形成している（溝の端部が定尺版の縁部にある）ため、定尺版から異なる寸法の建物用パネルを切り出すには適していない。よって、例えば特定の寸法の建物用パネルが１枚だけ必要な場合には、定尺版の他の部分が無駄になる。   However, the above-described method cuts out a building panel having the same dimensions (shape) from a standard plate, and grooves are always formed from one edge of the standard plate to the other (grooves). Is not suitable for cutting out building panels of different dimensions from a standard plate. Thus, for example, if only one building panel with a specific size is required, the other parts of the standard plate are wasted.

そこで、出願人らは、１枚の定尺版から大きさの異なる複数の建物用パネルを製造して、端材（無駄となる部分）を減らすことを考えている。   Therefore, the applicants are thinking of manufacturing a plurality of building panels having different sizes from a single standard plate to reduce the scrap (waste part).

しかし、１枚の定尺版から大きさの異なる複数の建物用パネルを製造する場合、定尺版の縁部でない位置で、後に建物用パネルの端辺となる位置に溝を形成する必要があり、その際、溝の周辺に塗料の液だまりができてしまい、建物用パネルがきれいに仕上げられない恐れがある。   However, when manufacturing a plurality of building panels of different sizes from a single standard plate, it is necessary to form a groove at a position that will later become the edge of the building panel at a position that is not the edge of the standard plate. In that case, there is a possibility that a liquid pool of paint is formed around the groove, and the building panel cannot be finished cleanly.

本出願は、かかる点に鑑みてなされたものであり、１枚の定尺版から寸法の異なる複数の建物用パネルを製造して無駄を減らしつつ、建物用パネルをきれいに製造することをその目的とする。   The present application has been made in view of such a point, and an object thereof is to manufacture a building panel neatly while manufacturing a plurality of building panels having different dimensions from a single standard plate to reduce waste. And

本発明は、定尺版から寸法の異なる複数枚の建物用パネルを製造する方法であって、切削具により、定尺版における後に建物用パネルの端辺となる部分の表面に所定形状の溝を形成する工程と、前記溝が形成された前記定尺版を塗装する工程と、切断具により前記定尺版を切断して複数枚の建物用パネルに分割する工程と、を有し、前記溝を形成する工程は、前記切削具により、前記定尺版の縁部でない位置において、少なくとも一つの前記後に建物用パネルの端辺となる部分の延長部分に溝の余長部を形成する工程を有し、前記定尺版を塗装する工程は、空気を吹き付けることにより、余分な塗料を除去するとともに、前記溝の余長部に余分な塗料を集める工程を有し、前記定尺版を切断する工程は、前記余長部を除去する工程を有する、建物用パネルの製造方法を含む。   The present invention is a method of manufacturing a plurality of building panels having different dimensions from a standard plate, and a groove having a predetermined shape is formed on the surface of a portion that will be the end side of the building panel later on the standard plate by a cutting tool. A step of coating the standard plate in which the groove is formed, and a step of cutting the standard plate with a cutting tool and dividing it into a plurality of building panels, The step of forming a groove is a step of forming an extra length portion of the groove at an extension portion of at least one of the ends of the building panel at a position other than the edge portion of the standard plate by the cutting tool. And the step of painting the standard plate has a step of removing excess paint by blowing air and collecting the extra paint in the extra length of the groove, The step of cutting includes a step of removing the extra length portion. It includes a method of making objects panel.

本発明によれば、切削具により、定尺版の縁部でない位置に溝を形成して、定尺版から様々な寸法の建物用パネルを切り出すことができるので、定尺版から寸法の異なる複数の建物用パネルを製造するのに適している。また、定尺版を塗装する工程において、余分な塗料を除去するとともに、溝の余長部に余分な塗料を集め、定尺版を切断する工程においてその余長部を除去するので、建物用パネルの表面がきれいに仕上げられる。よって、１枚の定尺版から寸法の異なる複数の建物用パネルを製造して無駄を減らしつつ、建物用パネルをきれいに製造できる。   According to the present invention, the cutting tool can form a groove at a position other than the edge of the standard plate and cut out the building panel having various dimensions from the standard plate. Suitable for manufacturing multiple building panels. Also, in the process of painting the standard plate, the extra paint is removed, and the extra paint is collected in the extra length part of the groove, and the extra part is removed in the process of cutting the standard plate. The surface of the panel is finished cleanly. Therefore, the building panel can be neatly manufactured while manufacturing a plurality of building panels having different dimensions from one standard plate to reduce waste.

前記建物用パネルの製造方法は、前記切削具より小さい半径を有する他の切削具により前記余長部を加工する工程をさらに有していてもよい。   The method for manufacturing a building panel may further include a step of processing the extra length portion with another cutting tool having a smaller radius than the cutting tool.

前記定尺版を切断する工程は、前記切断具が、前記余長部の溝の直角方向から前記余長部を通り、当該余長部を除去しながら前記定尺版を切断するものであってもよい。   The step of cutting the standard plate is such that the cutting tool cuts the standard plate while removing the surplus length portion through the surplus length portion from a direction perpendicular to the groove of the surplus length portion. May be.

前記切断具が、回転刃であり、前記余長部は、前記回転刃の厚みよりも短くなるように形成されるようにしてもよい。   The cutting tool may be a rotary blade, and the extra length may be formed to be shorter than the thickness of the rotary blade.

本発明によれば、１枚の定尺版から寸法の異なる複数の建物用パネルを製造し無駄を減らしつつ、建物用パネルをきれいに製造することができる。   According to the present invention, it is possible to manufacture a building panel neatly while manufacturing a plurality of building panels having different dimensions from a single standard plate and reducing waste.

定尺版の建物用パネルの配置を示す説明図である。It is explanatory drawing which shows arrangement | positioning of the panel for buildings of a fixed version. 建物用パネルのシーリング部を示す断面図である。It is sectional drawing which shows the sealing part of the panel for buildings. 定尺版に縦溝を形成した状態を示す説明図である。It is explanatory drawing which shows the state which formed the vertical groove in the standard plate. 切削具により縦溝を形成する状態を示す断面図である。It is sectional drawing which shows the state which forms a vertical groove with a cutting tool. 縦溝の余長部を示す説明図である。It is explanatory drawing which shows the extra length part of a vertical groove. 定尺版に横溝と縁溝をさらに形成した状態を示す説明図である。It is explanatory drawing which shows the state which further formed the lateral groove and the edge groove | channel in the fixed-size plate. 定尺版を塗装した状態を示す説明図である。It is explanatory drawing which shows the state which painted the fixed-size version. 回転刃で定尺版を切断する状態を示す説明図である。It is explanatory drawing which shows the state which cut | disconnects a fixed-size plate with a rotary blade. 回転刃で余長部を除去する様子を示す説明図である。It is explanatory drawing which shows a mode that a surplus length part is removed with a rotary blade. 分割された定尺版を示す説明図である。It is explanatory drawing which shows the divided standard plate. 他の切削具で余長部を加工する様子を示す説明図である。It is explanatory drawing which shows a mode that a surplus length part is processed with another cutting tool.

以下、図面を参照して、本発明の好ましい実施の形態の一例について説明する。なお、図面の上下左右等の位置関係は、特に断らない限り、図面に示す位置関係に基づくものとする。図面の寸法比率は、図示の比率に限定されるものではない。さらに、以下の実施の形態は、本発明を説明するための例示であり、本発明をその実施の形態のみに限定する趣旨ではない。また、本発明は、その要旨を逸脱しない限り、さまざまな変形が可能である。   Hereinafter, an example of a preferred embodiment of the present invention will be described with reference to the drawings. Note that the positional relationship such as up, down, left, and right in the drawing is based on the positional relationship shown in the drawing unless otherwise specified. The dimensional ratios in the drawings are not limited to the illustrated ratios. Furthermore, the following embodiment is an illustration for explaining the present invention, and is not intended to limit the present invention only to the embodiment. The present invention can be variously modified without departing from the gist thereof.

図１は、建物用パネルを製造するための定尺版１を示す。定尺版１は、例えばＡＬＣからなる厚みのある長方形のパネルであり、例えば３００ｍｍ〜６１０ｍｍ×１５００ｍｍ〜３０００ｍｍ程度の寸法を有している。この定尺版１から、大きさの異なる複数枚の建物用パネルを形成できる。本実施の形態では、例えば定尺版１から６枚の建物用パネルＡ〜Ｆを形成する。   FIG. 1 shows a standard plate 1 for manufacturing a building panel. The standard plate 1 is a thick rectangular panel made of ALC, for example, and has a size of about 300 mm to 610 mm × 1500 mm to 3000 mm, for example. A plurality of building panels having different sizes can be formed from the standard plate 1. In the present embodiment, for example, six building panels A to F are formed from the standard plate 1.

定尺版１から製造される建物用パネルＡ〜Ｆは、建物の外壁、屋根、床等に使用され、使用部位により寸法が異なる。建物用パネルＡ〜Ｆは、建物に使用される際に、例えば図２に示すように建物用パネルＡ同士で隣接させて使用され、それらの間には、雨水等が建物内に侵入するのを防止するシーリング材１０が充填される。このため、建物用パネルＡ〜Ｆの端辺には、所定形状の溝２０、２１、２２が形成される。後述する縦溝２０には、例えばシーリング材１０より上で露出する傾斜部３０と、シーリング材１０で埋没する垂直部３１、湾曲部３２、底部３３等が形成される。   The building panels A to F manufactured from the standard plate 1 are used for the outer wall, roof, floor, and the like of the building, and the dimensions vary depending on the use site. When the building panels A to F are used in a building, for example, as shown in FIG. 2, the building panels A to F are used adjacent to each other, and rainwater or the like enters the building between them. The sealing material 10 is prevented. For this reason, the groove | channels 20, 21, and 22 of a predetermined shape are formed in the edge of building panel AF. In the vertical groove 20 described later, for example, an inclined portion 30 exposed above the sealing material 10, a vertical portion 31 buried in the sealing material 10, a curved portion 32, a bottom portion 33, and the like are formed.

以下、定尺版１から建物用パネルＡ〜Ｆを製造する方法について説明する。   Hereinafter, a method for manufacturing the building panels A to F from the standard plate 1 will be described.

先ず、切削加工機の切削具により、定尺版１における後に建物用パネルＡ〜Ｆの端辺となる部分の表面に所定形状の溝を形成する。先ず、図３に示すように定尺版１の縁部でない位置において、定尺版１の長手方向Ｘの、後に建物用パネルＡ〜Ｆの端辺となる部分４０、４１、４２に縦溝２０を形成する。このとき、図４及び図５に示すようにエンドミルなどの切削具５０を縦軸回転させながら、定尺版１の長手方向Ｘに動かして縦溝２０を形成する。そして、切削具５０を、定尺版１の長手方向Ｘにおいて、建物用パネルＡ〜Ｆの端辺となる部分４０〜４２を超えた位置まで移動させて、当該端辺となる部分の延長部分に縦溝２０の余長部２０ａを形成する。なお、余長部２０ａの長さＬは、３ｍｍ〜１５ｍｍ程度、さらに５ｍｍ程度が好ましい。   First, a groove having a predetermined shape is formed on the surface of a portion of the standard plate 1 to be the end sides of the building panels A to F later by a cutting tool of a cutting machine. First, as shown in FIG. 3, in a position that is not an edge portion of the standard plate 1, longitudinal grooves are formed in the portions 40, 41, and 42 that will be the end sides of the building panels AF in the longitudinal direction X of the standard plate 1. 20 is formed. At this time, as shown in FIGS. 4 and 5, the longitudinal groove 20 is formed by moving the cutting tool 50 such as an end mill in the longitudinal direction X of the standard plate 1 while rotating the vertical axis. And the cutting tool 50 is moved to the position beyond the parts 40-42 used as the edge side of the building panels A-F in the longitudinal direction X of the standard plate 1, and the extension part of the part used as the said edge side The extra length 20a of the longitudinal groove 20 is formed in In addition, the length L of the extra length portion 20a is preferably about 3 mm to 15 mm, and more preferably about 5 mm.

次に、切削具５０により、図６に示すように定尺版１の短辺方向Ｙの建物用パネルＡ〜Ｆの端辺となる部分６０、６１、６２、６３に縦溝２０より浅い横溝２１を形成し、定尺版１の縁部にある建物用パネルＡ〜Ｆの端辺となる部分７０に縁溝２２を形成する。   Next, with the cutting tool 50, as shown in FIG. 6, the horizontal grooves shallower than the vertical grooves 20 are formed in the portions 60, 61, 62, and 63 which are the end sides of the building panels A to F in the short side direction Y of the standard plate 1. 21 is formed, and the edge groove 22 is formed in a portion 70 which is an end side of the building panels A to F at the edge of the standard plate 1.

次に、塗装機により、図７に示すように定尺版１の全体を塗装する。これにより、傾斜部３０等のある縦溝２０内も塗装される。この定尺版１を塗装する工程では、空気を噴出する空気ノズルにより、定尺版１に空気を吹き付けることにより、余分な塗料を除去するとともに、溝２０の余長部２０ａに余分な塗料を集める。   Next, as shown in FIG. 7, the entire standard plate 1 is painted by a coating machine. Thereby, the inside of the vertical groove 20 with the inclined portion 30 or the like is also painted. In the process of coating the standard plate 1, air is blown onto the standard plate 1 by an air nozzle that blows out air, thereby removing excess paint and applying extra paint to the extra length portion 20 a of the groove 20. Gather.

次に図８及び図９に示すように切断機の所定厚みの切断具としての回転刃８０により、定尺版１を横溝２１に沿って切断する。このとき、回転刃８０を横軸回転させながら、定尺版１の短辺方向Ｙの溝２１に沿って、縦溝２０の余長部２０ａを通るように移動させ、当該余長部２０ａを除去しながら定尺版１を切断する。このとき、余長部２０ａと共に余分は塗料も除去される。なお、回転刃８０には、余長部２０ａの長さＬよりも厚いものを用いるのが好ましい。その後、定尺版１の長手方向Ｘの縦溝２０に沿って定尺版１を切断する。この結果、図１０に示すように定尺版１が寸法の異なる複数枚の建物用パネルＡ〜Ｆに分割される。横溝２１や、定尺版１の短辺方向の縁溝２２は、パネルＡ〜Ｆの面取り部として形成してもよく、またこれら定尺版の短辺方向の溝の形成を省略してもよい。溝の形成を省略する場合、建物用パネルＡ〜Ｆの端辺となる部分に沿って切断すればよい。   Next, as shown in FIGS. 8 and 9, the standard plate 1 is cut along the lateral grooves 21 by a rotary blade 80 as a cutting tool having a predetermined thickness of the cutting machine. At this time, while rotating the rotary blade 80 along the horizontal axis, the rotary blade 80 is moved along the groove 21 in the short side direction Y of the standard plate 1 so as to pass through the excess length portion 20a of the longitudinal groove 20, and the excess length portion 20a is moved. Cut the standard plate 1 while removing. At this time, the extra paint is removed together with the extra length portion 20a. In addition, it is preferable to use what is thicker than the length L of the surplus length part 20a for the rotary blade 80. FIG. Thereafter, the standard plate 1 is cut along the longitudinal grooves 20 in the longitudinal direction X of the standard plate 1. As a result, as shown in FIG. 10, the standard plate 1 is divided into a plurality of building panels A to F having different dimensions. The lateral grooves 21 and the edge grooves 22 in the short side direction of the standard plate 1 may be formed as chamfered portions of the panels A to F, or the grooves in the short side direction of these standard plates may be omitted. Good. What is necessary is just to cut | disconnect along the part used as the edge of building panel AF when omitting formation of a groove | channel.

本実施の形態によれば、切削具５０により、定尺版１の縁部でない位置に溝２０を形成して、定尺版１から様々な寸法の建物用パネルＡ〜Ｆを切り出すことができるので、定尺版１から寸法の異なる複数の建物用パネルを製造するのに適している。また、溝２０〜２２を形成する工程において縦溝２０の余長部２０ａを形成し、定尺版１を塗装する工程において、余分な塗料を除去するとともに、溝の余長部２０ａに余分な塗料を集め、定尺版１を切断する工程においてその余長部２０ａを除去するので、建物用パネルＡ〜Ｆの表面がきれいに仕上げられる。よって、１枚の定尺版１から寸法の異なる複数の建物用パネルＡ〜Ｆを製造して無駄を減らしつつ、建物用パネルＡ〜Ｆをきれいに製造できる。   According to the present embodiment, the cutting tool 50 can form the groove 20 at a position that is not the edge of the standard plate 1 to cut out the building panels A to F having various dimensions from the standard plate 1. Therefore, it is suitable for manufacturing a plurality of building panels having different dimensions from the standard plate 1. Further, in the step of forming the grooves 20 to 22, the extra length portion 20 a of the longitudinal groove 20 is formed, and in the step of painting the standard plate 1, the extra paint is removed and the extra length portion 20 a of the groove is extraneous. Since the paint is collected and the extra length portion 20a is removed in the process of cutting the standard plate 1, the surfaces of the building panels A to F are finished finely. Therefore, the building panels A to F can be neatly manufactured while manufacturing a plurality of building panels A to F having different dimensions from one standard plate 1 to reduce waste.

上記実施の形態において、例えば図１１に示すように、切削具５０より小さい半径を有する切削具９０により、余長部２０ａを加工するようにしてもよい。かかる場合、縦溝２０の余長部２０ａの端にできる円弧の径を小さくすることができ、これによって余長部２０ａの長さＬを短くできる。この結果、定尺版１の無駄を低減できる。また、回転刃８０の厚みより切削具９０の半径を小さくすることにより、回転刃８０により余長部２０ａを一回で除去することができ、余長部２０ａの除去を簡単に行うことができる。   In the above embodiment, for example, as shown in FIG. 11, the excess length portion 20 a may be processed by a cutting tool 90 having a radius smaller than that of the cutting tool 50. In such a case, the diameter of the arc formed at the end of the extra length portion 20a of the vertical groove 20 can be reduced, and thereby the length L of the extra length portion 20a can be shortened. As a result, the waste of the standard plate 1 can be reduced. Further, by making the radius of the cutting tool 90 smaller than the thickness of the rotary blade 80, the extra length portion 20a can be removed at once by the rotary blade 80, and the extra length portion 20a can be easily removed. .

以上、添付図面を参照しながら本発明の好適な実施の形態について説明したが、本発明はかかる例に限定されない。当業者であれば、特許請求の範囲に記載された思想の範疇内において、各種の変更例または修正例に想到し得ることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。   The preferred embodiments of the present invention have been described above with reference to the accompanying drawings, but the present invention is not limited to such examples. It is obvious for those skilled in the art that various modifications or modifications can be conceived within the scope of the idea described in the claims, and these naturally belong to the technical scope of the present invention. It is understood.

例えば、定尺版１から建物用パネルＡ〜Ｆを製造していたが、その枚数や寸法は任意に選択できる。また、溝２０〜２２の形状も任意に選択できる。余長部を縦溝２０に形成する例を説明したが、横溝２１に余長部を形成してもよい。   For example, the building panels A to F are manufactured from the standard plate 1, but the number and dimensions thereof can be arbitrarily selected. Moreover, the shape of the grooves 20 to 22 can be arbitrarily selected. Although the example which forms the surplus length part in the vertical groove 20 was demonstrated, you may form a surplus length part in the horizontal groove 21. FIG.

本発明は、定尺版から寸法の異なる複数の建物用パネルを製造して無駄を減らしつつ、建物用パネルをきれいに製造する際に有用である。   INDUSTRIAL APPLICABILITY The present invention is useful for neatly manufacturing a building panel while reducing waste by manufacturing a plurality of building panels having different dimensions from a standard plate.

１ 定尺版
２０ 縦溝
２０ａ 余長部
５０ 切削具
８０ 回転刃
Ａ〜Ｆ 建物用パネル DESCRIPTION OF SYMBOLS 1 Standard version 20 Longitudinal groove 20a Extra length part 50 Cutting tool 80 Rotary blade AF Building panel

Claims (4)

定尺版から寸法の異なる複数枚の建物用パネルを製造する方法であって、
切削具により、定尺版における後に建物用パネルの端辺となる部分の表面に所定形状の溝を形成する工程と、
前記溝が形成された前記定尺版を塗装する工程と、
切断具により前記定尺版を切断して複数枚の建物用パネルに分割する工程と、を有し、
前記溝を形成する工程は、前記切削具により、前記定尺版の縁部でない位置において、少なくとも一つの前記後に建物用パネルの端辺となる部分の延長部分に溝の余長部を形成する工程を有し、
前記定尺版を塗装する工程は、空気を吹き付けることにより、余分な塗料を除去するとともに、前記溝の余長部に余分な塗料を集める工程を有し、
前記定尺版を切断する工程は、前記余長部を除去する工程を有する、建物用パネルの製造方法。 A method of manufacturing a plurality of building panels having different dimensions from a standard version,
A step of forming a groove having a predetermined shape on the surface of the portion that becomes the end side of the building panel later in the standard version by a cutting tool;
Painting the standard plate in which the groove is formed;
Cutting the standard plate with a cutting tool and dividing it into a plurality of building panels,
In the step of forming the groove, an extra length portion of the groove is formed in an extended portion of at least one of the subsequent portions of the building panel at a position that is not an edge portion of the standard plate by the cutting tool. Having a process,
The step of painting the standard plate has a step of removing excess paint by blowing air and collecting excess paint on the extra length of the groove,
The step of cutting the standard plate includes the step of removing the extra length portion, and the method for manufacturing a building panel. 前記切削具より小さい半径を有する他の切削具により前記余長部を加工する工程をさらに有する、請求項１に記載の建物用パネルの製造方法。   The manufacturing method of the panel for buildings of Claim 1 which further has the process of processing the surplus length part with the other cutting tool which has a smaller radius than the said cutting tool. 前記定尺版を切断する工程は、前記切断具が、前記余長部の溝の直角方向から前記余長部を通り、当該余長部を除去しながら前記定尺版を切断する、請求項１又は２に記載の建物用パネルの製造方法。   The step of cutting the standard plate includes a step in which the cutting tool cuts the standard plate while removing the surplus length portion through the surplus length portion from a direction perpendicular to the groove of the surplus length portion. A method for producing a building panel according to 1 or 2. 前記切断具が、回転刃であり、
前記余長部は、前記回転刃の厚みよりも短くなるように形成される、請求項３に記載の建物用パネルの製造方法。 The cutting tool is a rotary blade;
The said surplus length part is a manufacturing method of the panel for buildings of Claim 3 formed so that it may become shorter than the thickness of the said rotary blade.
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