JP6295480B2 - Honing device for cylinder - Google Patents

Honing device for cylinder

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JP6295480B2
JP6295480B2 JP2013116286A JP2013116286A JP6295480B2 JP 6295480 B2 JP6295480 B2 JP 6295480B2 JP 2013116286 A JP2013116286 A JP 2013116286A JP 2013116286 A JP2013116286 A JP 2013116286A JP 6295480 B2 JP6295480 B2 JP 6295480B2
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cylinder tube
honing
longitudinal direction
roller
gantry
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JP2014223604A (en
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藤原 充弘
充弘 藤原
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有限会社フジカ
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Description

本発明は、シリンダ用ホ−ニング装置に関する。  The present invention relates to a honing device for a cylinder.

沈澱池に配置されるシリンダ駆動方式の汚泥掻寄装置であって、汚泥中で使用されるシリンダ駆動方式で発生しがちなシ−ル性の問題を改善することができる汚泥掻寄装置を先に提案した。  This is a cylinder-driven sludge scraping device that is placed in a sedimentation basin, and is a sludge scraping device that can improve the sealing problem that tends to occur with the cylinder-driven method used in sludge. Proposed to.

特開2013−66882  JP2013-66882A

この特許文献1には、牽引芯材に取り付けられたピストンと、前後に密封接続部を備えた駆動シリンダにより構成される機体と、機体に取り付けられた汚泥スクレ−パと、機体の前進時に汚泥スクレ−パを掻寄姿勢に切り換え、後退時に非掻寄姿勢に切り換える姿勢切換手段と、駆動シリンダの前側に取り付けられる処理部であって、内部に処理室を有すると共に、牽引芯材の延びた部分が処理室を貫通するように配置される処理部と、を備え、流体制御手段による駆動シリンダ内への水の注入・排出によって、機体を牽引芯材に沿って前進・後退方向に移動可能に構成すると共に、機体の移動時に、処理室内への水の注入・排出を行うものとして構成されている。
ところで、前記駆動シリンダによる汚泥掻寄装置は、従来のワイヤやリンクチェ−ンなどの牽引伝達材と複数のシ−ブを使っての進退牽引方式を採用した汚泥掻寄装置に比べて構造的に非常に簡略化ししかもトラブルも少なくなるなど諸点において有利な装置となるが、只駆動シリンダとして長いものが必要となることは避けられない現実である。沈澱池は矩形をなす特許文献1を例にすれば、その長手方向である前後長が20m程度の沈澱池に対しては1本が9m前後のシリンダ(チュ−ブ)が必要となり、また、長さが40m程度であれば20m前後の長いものが必要となる関係で、10m前後のシリンダを2本を継ぎ足して対応する必要があった。いずれにしても1本当たり9〜10m前後の長いもの1本は少なからず必要なものとなる訳で、そうした長いものはホ−ニング仕上げをするにも非常に困難であった。
This Patent Document 1 discloses a machine body composed of a piston attached to a traction core, a drive cylinder having front and rear sealed connection parts, a sludge scraper attached to the machine body, and sludge when the machine body moves forward. Position switching means for switching the scraper to a scraping position and switching to a non-scratching position when retreating, and a processing unit attached to the front side of the drive cylinder, having a processing chamber inside, and extending the traction core And a processing part arranged so that the part penetrates the processing chamber, and the body can be moved forward and backward along the traction core by injecting and discharging water into the drive cylinder by the fluid control means In addition, it is configured to inject and discharge water into the processing chamber when the machine body is moved.
By the way, the sludge scraping device using the drive cylinder has a structural structure as compared with a sludge scraping device that uses a traction transmission material such as a wire or a link chain and a forward / backward traction method using a plurality of sheaves. However, it is an apparatus that is advantageous in various respects such as extremely simplified and less troubles, but it is an unavoidable reality that a long drive cylinder is required. For example, in Patent Document 1 in which the sedimentation basin has a rectangular shape, one cylinder (tube) of about 9 m is required for a sedimentation basin whose longitudinal direction is about 20 m. If the length is about 40 m, a long one of about 20 m is required, so it was necessary to add two cylinders of about 10 m to cope with it. In any case, a long one of about 9 to 10 m per piece is not a little necessary, and such a long one is very difficult to finish the honing.

本発明は、このような問題を解決しようとするものであり、極く長いものであっても容易にホ−ニングをして仕上げ程度の高いシリンダチュ−ブを得ることのできるシリンダ用ホ−ニング装置を提供することを目的とする。  The present invention is intended to solve such a problem. Honing for a cylinder which can be easily honed to obtain a cylinder tube having a high degree of finishing even if it is extremely long. An object is to provide an apparatus.

本発明は上記目的を達成するため、請求項1に記載の発明は、長寸円筒型で水平軸状に設置されてホーニングの対象とされるシリンダチューブの長手方向の下側に水平状に長く位置するように固定架台が固定して設けられ、この固定架台には、シリンダチューブの下回りに接して回転支持する複数個の外周下ローラーとシリンダチューブの上回りに接して回転自在に押さえる外周上ローラーとの各組でなる外周ローラーがシリンダチューブの長手方向複数個所に各組が対応する状態で配備されるとともに、外周下ローラーの一つは駆動源をもつ駆動手段を介して回転駆動自在とされ、固定架台上には、固定架台の長手方向に沿って複数配備された可動ローラーを介して前記長手方向に進退自在とされるように可動架台が設けられ、この可動架台の長手方向前後には、上向き突出状に軸受が配備され、固定架台上の端部には、前記可動架台を進退駆動させる進退駆動装置が設けられ、前後の軸受間には、シリンダチューブの内周下回り面に接して相対回転する周方向に複数個の内周ローラー並びにシリンダチューブの内周をその下回りに臨んでホーニングをするホーニング工具とが軸長手方向に従って交互をなすように複数個所に配備されたホーニング主軸がシリンダチューブ内を介して通されるようになっているとともに、該ホーニング主軸は、前記両軸受を介して通されて引張状態に保持されたまま前記各軸受に締付固定されるようになっているIn order to achieve the above-mentioned object, the present invention according to claim 1 is a long cylindrical type installed in a horizontal axis and is horizontally long below the longitudinal direction of a cylinder tube to be honed. The fixed base is fixed so as to be positioned, and the fixed base includes a plurality of lower outer rollers that rotate and support the lower part of the cylinder tube, and an outer peripheral upper roller that presses the upper part of the cylinder tube and rotates freely. The outer peripheral rollers are each arranged at a plurality of locations in the longitudinal direction of the cylinder tube so that the respective groups correspond to each other, and one of the lower outer rollers can be driven to rotate via a driving means having a driving source. The movable mount is provided on the fixed mount so as to be movable in the longitudinal direction through a plurality of movable rollers provided along the longitudinal direction of the fixed mount. Bearings are provided so as to protrude upwards and backwards in the longitudinal direction, and an advancing / retreating drive device for advancing / retreating the movable gantry is provided at an end on the fixed gantry. A plurality of inner peripheral rollers that rotate in contact with the lower circumferential surface and a honing tool that performs honing while facing the inner circumference of the cylinder tube in the circumferential direction are arranged in multiple locations so that they alternate in the longitudinal direction of the shaft. The honing main shaft is passed through the cylinder tube, and the honing main shaft is passed through the both bearings and is fastened and fixed to the bearings while being held in tension. It has come to be .

上述したように本発明は、長寸円筒型で水平軸状に設置されてホーニングの対象とされるシリンダチューブの長手方向の下側に水平状に長く位置するように固定架台が固定して設けられ、この固定架台には、シリンダチューブの下回りに接して回転支持する複数個の外周下ローラーとシリンダチューブの上回りに接して回転自在に押さえる外周上ローラーとの各組でなる外周ローラーがシリンダチューブの長手方向複数個所に各組が対応する状態で配備されるとともに、外周下ローラーの一つは駆動源をもつ駆動手段を介して回転駆動自在とされ、固定架台上には、固定架台の長手方向に沿って複数配備された可動ローラーを介して前記長手方向に進退自在とされるように可動架台が設けられ、この可動架台の長手方向前後には、上向き突出状に軸受が配備され、固定架台上の端部には、前記可動架台を進退駆動させる進退駆動装置が設けられ、前後の軸受間には、シリンダチューブの内周下回り面に接して相対回転する周方向に複数個の内周ローラー並びにシリンダチューブの内周をその下回りに臨んでホーニングをするホーニング工具とが軸長手方向に従って交互をなすように複数個所に配備されたホーニング主軸がシリンダチューブ内を介して通されるようになっているとともに、該ホーニング主軸は、前記両軸受を介して通されて引張状態に保持されたまま前記各軸受に締付固定されるようになっているので、極く長いシリンダであっても容易にホーニング仕上げをして完成度の高いシリンダを得ることのできるシリンダ用ホーニング装置を提供することができる。As described above, the present invention is a long cylindrical type, installed in a horizontal axis and fixedly provided with a fixed base so as to be positioned horizontally long below the cylinder tube to be honed. The fixed frame includes an outer peripheral roller composed of a set of a plurality of lower outer rollers which are in contact with and rotate around the lower part of the cylinder tube and an upper outer roller which is in contact with the upper part of the cylinder tube and is rotatably supported. Each pair of rollers is arranged in a state corresponding to a plurality of positions in the longitudinal direction, and one of the lower outer rollers can be driven to rotate through a driving means having a driving source. A movable frame is provided so as to be movable forward and backward in the longitudinal direction via a plurality of movable rollers arranged along the direction. The movable frame protrudes upward and backward in the longitudinal direction of the movable frame. The end of the fixed base is provided with an advancing / retracting drive device for advancing / retreating the movable base, and the front and rear bearings are in contact with the inner peripheral lower surface of the cylinder tube and rotate relative to each other. A plurality of inner peripheral rollers and a honing tool arranged at a plurality of locations so as to alternate with the honing tool that hoses the inner periphery of the cylinder tube below the inner periphery of the cylinder tube pass through the cylinder tube. The honing spindle is passed through the both bearings and is fastened and fixed to the bearings while being held in tension. It is possible to provide a honing device for a cylinder that can easily perform a honing finish even with a long cylinder to obtain a highly complete cylinder.

本発明であるシリンダ用ホ−ニング装置の一実施形態示す正面図。  The front view which shows one Embodiment of the honing apparatus for cylinders which is this invention. 図1のA−A間部分拡大断面図。  The partial expanded sectional view between AA of FIG. 図2のIII−III線断面図。  III-III sectional view taken on the line of FIG. 他の実施形態を一部切欠状にして示す正面図。  The front view which shows other embodiment by making a part notch shape. 付加的な提案例を正面からみて示す断面図。  Sectional drawing which shows the example of an additional proposal seeing from the front. 他の実施形態を正面からみて示す断面図。  Sectional drawing which shows other embodiment seeing from the front. 図6のVII−VII線拡大断面図。  The VII-VII line expanded sectional view of FIG. 他の実施形態を正面からみて示す断面図。  Sectional drawing which shows other embodiment seeing from the front. 図8の作用を説明するための断面図。  Sectional drawing for demonstrating the effect | action of FIG. 付加的な提案例を示す一部切欠き正面図。  The partially notched front view which shows the example of an additional proposal.

各実施形態で説明する各案は関係する他の実施形態においても適用することができる。
図1ないし図3は本発明の一実施形態を示す。1は固定の長い架台で、溝形鋼を対向配置した本体部分2その上面の受板3とを備え、その長手方向には前後に複数個の外周下ロ−ラ−4が長さ9mのシリンダチュ−ブ5の外周下周り2点を受け止めるため配備されている。これら外周下ロ−ラ−4のうちの1つは駆動ロ−ラ−とされ、駆動源6と2つのホイ−ル7,8およびチェ−ン9によりシリンダチュ−ブ5を回転駆動させるようになっている。10は外周上ロ−ラ−で、架台1の裏側から立設された固定台11と平行リンク12および支持ア−ム13とで取り付けられてシリンダチュ−ブ5の外周上面に乗りかかるとともにバネ14の力により安定に乗りかかるようにしてある。外周上ロ−ラ−10は、支持ア−ム13を図3の矢印方向に持ち上げてバネ14に抗して平行リンク12を後側方へ倒すことにより後方へ持ち上げられ、これにより、シリンダチュ−ブ5を簡単な操作で脱着できるようにされている。
Each plan described in each embodiment can be applied to other related embodiments.
1 to 3 show an embodiment of the present invention. Reference numeral 1 denotes a fixed long base, which includes a main body portion 2 on which grooved steels are arranged opposite to each other, and a receiving plate 3 on the upper surface thereof. The cylinder tube 5 is provided to receive two points around the outer periphery of the cylinder tube 5. One of these outer peripheral rollers-4 is a drive roller, and the cylinder tube 5 is driven to rotate by the drive source 6, the two wheels 7, 8 and the chain 9. It has become. Reference numeral 10 denotes a roller on the outer periphery, which is attached by a fixed base 11 erected from the back side of the gantry 1, a parallel link 12, and a support arm 13, and rides on the outer peripheral upper surface of the cylinder tube 5 and springs. It is designed to ride stably with the force of 14. The upper outer roller 10 is lifted rearward by lifting the support arm 13 in the direction of the arrow in FIG. 3 and tilting the parallel link 12 rearward against the spring 14. -The bu 5 can be attached and detached with a simple operation.

17はホ−ニング主軸で、図3のように四角(あるいは丸)パイプの長いものからなり、このホ−ニング主軸17は、シリンダチュ−ブ5内のやや下寄りの位置を通されるとともに、その両端は、架台1に突設された軸受18に引張軸19およびナット20を介して同主軸17を強力に引っ張るようにして固定されている。軸受18には上開放状のU字形の孔が形成され主軸17が平行に昇降して脱着可能とされている。尚、この軸受18は架台1の長手方向に進退調節可能に固定してもよい。  A honing spindle 17 is a long square (or round) pipe as shown in FIG. 3, and the honing spindle 17 is passed through a slightly lower position in the cylinder tube 5. Both ends of the main shaft 17 are fixed to a bearing 18 projecting from the gantry 1 through a tension shaft 19 and a nut 20 so as to be pulled strongly. A U-shaped hole having an open top is formed in the bearing 18 so that the main shaft 17 can be lifted and lowered in parallel. The bearing 18 may be fixed in the longitudinal direction of the gantry 1 so as to be able to advance and retract.

ホ−ニング主軸17のまわりには、シリンダチュ−ブ5の内周に相対的に接触して回転する複数の内周ロ−ラ−22とシリンダチュ−ブ5の内周をホ−ニングする複数のホ−ニング工具23が取り付けられている。24は止着具である。
尚、25はスラスト軸受で、シリンダチュ−ブ5の軸方向への勝手な移動を阻止するためのものである。また、シリンダチュ−ブ5は図3の右上欄に示すように上下方向の曲げに強い長い矩形断面をしたものにしてもよい。
A plurality of inner peripheral rollers 22 rotating relatively in contact with the inner periphery of the cylinder tube 5 and the inner periphery of the cylinder tube 5 are honed around the main shaft 17. A plurality of honing tools 23 are attached. Reference numeral 24 denotes a fastening tool.
Reference numeral 25 denotes a thrust bearing for preventing an arbitrary movement of the cylinder tube 5 in the axial direction. Further, the cylinder tube 5 may have a long rectangular cross section resistant to bending in the vertical direction as shown in the upper right column of FIG.

外周上ロ−ラ−10を図3の矢印の方向に退避させた状態で前後の外周下ロ−ラ−4上にシリンダチュ−ブ5を載せ付けセットする。シリンダチュ−ブ5は、それ単独でもよいが、この実施形態の場合は、内部にホ−ニング主軸17を備えた状態のまま吊り込んでセットする。シリンダチュ−ブ5は両端をスラスト軸受25に当て付けた状態にするとともに外周上ロ−ラ−10を図3のように載せ付けて安定状態にする。内部のホ−ニング主軸17は、持ち上げた状態から降ろして軸受18に取り付け固定する。その状態で内周ロ−ラ−22はシリンダチュ−ブ5の内周に転動自在に接触した状態にされるとともにホ−ニング工具23はシリンダチュ−ブ5の内周に臨むようにされる。ホ−ニング工具23は図示しない内蔵バネによりシリンダチュ−ブ5の内周に−定以上の圧力で当て付けられるようにすればホ−ニング精度が上がる。  The cylinder tube 5 is mounted and set on the front and rear outer lower rollers 4 with the upper outer roller 10 retracted in the direction of the arrow in FIG. The cylinder tube 5 may be used alone, but in the case of this embodiment, the cylinder tube 5 is suspended and set with the honing main shaft 17 provided therein. The cylinder tube 5 is brought into a state where both ends are brought into contact with the thrust bearing 25 and the outer peripheral roller 10 is placed as shown in FIG. The internal honing spindle 17 is lowered from the lifted state and fixed to the bearing 18. In this state, the inner peripheral roller 22 is brought into contact with the inner periphery of the cylinder tube 5 so as to be capable of rolling, and the honing tool 23 faces the inner periphery of the cylinder tube 5. The If the honing tool 23 is applied to the inner periphery of the cylinder tube 5 with a pressure higher than a constant value by a built-in spring (not shown), the honing accuracy is improved.

ホ−ニングが終わると、外周上ロ−ラ−10を退避させ、ナット20を外して軸受18からホ−ニング主軸17を上向きに外すことでシリンダチュ−ブ5とともに上方へ離脱させる。その後、ホ−ニング主軸17からシリンダチュ−ブ5を抜き出す。  When the honing is completed, the outer peripheral upper roller 10 is retracted, the nut 20 is removed, and the honing main shaft 17 is removed upward from the bearing 18 to be separated upward together with the cylinder tube 5. Thereafter, the cylinder tube 5 is extracted from the honing spindle 17.

図4は他の実施形態を示す。図1ないし図3に示すシリンダチュ−ブ5は、ホ−ニング工具23が長手方向に間隔を置いて配置されているため、その間が空くことで段が形成されることになり、それでは精度アップが図れない。図4の実施形態では、その段付きをなくすようにしたものである。即ち、前記架台1を可動架台28とし、この可動架台28を更に下側の固定架台29に対し可動ロ−ラ−30により進退移動可能としたものである。固定架台29の前後には、受材31に電動や油圧シリンダなどの進退駆動装置32を備えて可動架台28を移動させるようにしてある。外周下ロ−ラ−4は固定架台29側に支持されている。
即ち、ホ−ニング工具23を備えたホ−ニング主軸17の側を長手方向に固定化されたシリンダチュ−ブ5に対し相対移動できるようにしてホ−ニング工具23をシリンダチュ−ブ5に対し相対回転させながらその長手方向にシフトさせて段付のない仕上げを得るようにしたものである。
FIG. 4 shows another embodiment. In the cylinder tube 5 shown in FIGS. 1 to 3, since the honing tools 23 are arranged at intervals in the longitudinal direction, a step is formed by the space between them. I can't plan. In the embodiment of FIG. 4, the step is eliminated. That is, the gantry 1 is a movable gantry 28, and the movable gantry 28 can be moved forward and backward by a movable roller 30 with respect to the lower stationary gantry 29. Before and after the fixed gantry 29, the receiving member 31 is provided with an advancing / retreating drive device 32 such as an electric or hydraulic cylinder so that the movable gantry 28 is moved. The outer peripheral lower roller-4 is supported on the fixed mount 29 side.
That is, the honing tool 23 is moved to the cylinder tube 5 such that the honing spindle 17 side provided with the honing tool 23 can be moved relative to the cylinder tube 5 fixed in the longitudinal direction. On the other hand, it is shifted in the longitudinal direction while rotating relative to each other to obtain a stepless finish.

図5は付加的な提案例を示すもので、35は洗浄通しパイプで、軸受36により両端で支持された状態でシリンダチュ−ブ5の中を通されており、このパイプ35に注入口37を設けて洗浄用水や粉砥石などを注入可能とするとともに、パイプ35の長手方向に複数配備したノズル38を通じてこれら洗浄用水や粉砥石などを噴射可能にしてシリンダチュ−ブ5の内面の洗浄をしたり研磨仕上げしたりできるようになっている。図5の右側にしめすようにエア−ノズル39やオイルノズル40を設けてエア−やオイルなどをシリンダチュ−ブ5の内面に噴き付け仕上げ精度を上げるようにしてもよい。尚、シリンダチュ−ブ5は水平の他に傾斜姿勢にして水などが流れやすくすることもある。  FIG. 5 shows an additional proposed example. Reference numeral 35 denotes a cleaning through pipe which is passed through the cylinder tube 5 while being supported at both ends by a bearing 36. An inlet 37 is connected to the pipe 35. In order to inject cleaning water, powder grindstones, etc., and to inject the cleaning water, powder grindstones, etc. through a plurality of nozzles 38 arranged in the longitudinal direction of the pipe 35, the inner surface of the cylinder tube 5 can be cleaned. It can be finished or polished. An air nozzle 39 or an oil nozzle 40 may be provided as shown on the right side of FIG. 5, and air or oil may be sprayed onto the inner surface of the cylinder tube 5 to increase the finishing accuracy. In addition to the horizontal, the cylinder tube 5 may be inclined so that water or the like can flow easily.

図6および図7は他の実施形態を示す。同実施形態は、固定架台43の上にシリンダチュ−ブ44を安定にセットする一方、両端を軸受45で回転支持されてホ−ニング主軸46をシリンダチュ−ブ44内に通すようにして駆動源47により回転駆動可能としたもので、ホ−ニング主軸46回りには、周方向に複数の内周ロ−ラ−48を配備してシリンダチュ−ブ44の内周面に沿って転動可能とし、さらにホ−ニング主軸46の回りには、例えば、200kg前後の圧力でシリンダチュ−ブ44内周面に対し押し付けながら精度の良いホ−ニング加工が可能なよう押圧バネ49を内蔵した工具ホルダ−50にホ−ニング工具51を進退自在に取り付けてある。ホ−ニング工具51は周方向に複数でかつ長手方向にも複数列をなすように配備してある。  6 and 7 show another embodiment. In this embodiment, the cylinder tube 44 is stably set on the fixed base 43, while the both ends of the cylinder tube 44 are rotatably supported by the bearings 45 so that the honing main shaft 46 passes through the cylinder tube 44. A plurality of inner rollers 48 are provided around the honing main shaft 46 in the circumferential direction so as to roll along the inner peripheral surface of the cylinder tube 44. Further, around the honing main shaft 46, for example, a pressing spring 49 is incorporated so as to enable an accurate honing process while pressing against the inner peripheral surface of the cylinder tube 44 with a pressure of about 200 kg. A honing tool 51 is attached to the tool holder 50 so as to freely advance and retract. A plurality of honing tools 51 are arranged in the circumferential direction and in a plurality of rows in the longitudinal direction.

図8は他の実施形態を示す。同実施形態は、シリンダチュ−ブ44に対して内周ロ−ラ−48とホ−ニング工具51を備えたホ−ニング主軸46を駆動源47により回転駆動させるようにしたものにおいて、ホ−ニング工具51の前後間が空くことによりシリンダチュ−ブ44の内周面に段が付くことをなくようにしたものである。そのため、ホ−ニング主軸46をロ−ラ−55により進退可能な可動架台56上に軸受57を介して支持するとともに、同可動架台56を進退駆動装置58により駆動させるようにすることで段のないホ−ニング仕上げを可能としたものである。
尚、図8のホ−ニング主軸46の左端周りに取り付けたものは挿脱ガイド60で、シリンダチュ−ブ44の内周面に傷付けせずに摺動可能な太鼓腹状のライニングで、図9に示すように、内周ロ−ラ−48とホ−ニング工具51を備えたホ−ニング主軸46をホ−ニングを終えたのちにシリンダチュ−ブ44から抜き去る際に同シリンダチュ−ブ44内に微少隙間をもって嵌まり合いながら摺動ガイドしてホ−ニング工具51などの側からシリンダチュ−ブ44の内面を傷つけることなく抜き出すように機能するものである。
FIG. 8 shows another embodiment. In the embodiment, a honing main shaft 46 provided with an inner roller 48 and a honing tool 51 is rotationally driven by a driving source 47 with respect to a cylinder tube 44. This is to prevent the inner peripheral surface of the cylinder tube 44 from being stepped due to the space between the front and rear of the ning tool 51. Therefore, the honing main shaft 46 is supported on a movable frame 56 that can be advanced and retracted by a roller 55 via a bearing 57, and the movable frame 56 is driven by an advance / retreat driving device 58. It allows no honing finish.
8 is an insertion / removal guide 60 which is attached around the left end of the honing main shaft 46, and is a drum lining that can slide without damaging the inner peripheral surface of the cylinder tube 44. As shown in FIG. 9, when the honing main shaft 46 provided with the inner peripheral roller 48 and the honing tool 51 is removed from the cylinder tube 44 after the honing is finished, It functions to slide out while fitting with a small gap in the tube 44 and to extract the inner surface of the cylinder tube 44 from the side of the honing tool 51 or the like without damaging it.

図10は大規模ホ−ニング装置についての付加的な提案例を示すもので、水平基盤63上に立直保持装置64を固定しておき、この立直保持装置64により垂直状に10mあるいは20m前後の長尺型シリンダチュ−ブ65を立直保持できるようにしてあるとともに、内周ロ−ラ−とホ−ニング工具とを組み合わせて表示してなるホ−ニングユニット66…をホ−ニング主軸67周りに配備したものを垂直状にして駆動源68により回転させながらホ−ニング加工をするようになっている。ホ−ニング主軸67は、基盤63上のホ−ニング用重機70の先端に垂直昇降可能に設けた昇降駆動ガイド71に保持されながら昇降されることでシリンダチュ−ブ65の内面を段付なしにホ−ニング仕上げできるようになっている。ホ−ニング仕上げ後は、ホ−ニング主軸67を抜き去ればシリンダチュ−ブ65は独立した状態となり他の挟持運搬処理機(図示省略)により抜き去り・搬出が可能とされている。同じくこの挟持運搬処理機により次のシリンダチュ−ブ65が搬入され立直保持装置64に垂直にセッティングされることになる。
尚、図10の右欄に示すものは、関連する他の大規模ホ−ニング装置で、74はビルなどの建造物で、同建造物74を利用してその上位側面に保持ア−ム75を突設してその上面に駆動源76を設置するとともにこの駆動源76により駆動される回転・昇降駆動部77を関連装備してある。この回転・昇降駆動部77を駆動することでホ−ニングユニット78…付きホ−ニング主軸79をシリンダチュ−ブ80に対して上下および回転操作可能でこれによりホ−ニング仕上げが可能になる。81は立直保持装置である。
FIG. 10 shows an additional proposal example for a large-scale honing device, in which a vertical holding device 64 is fixed on a horizontal base 63, and the vertical holding device 64 is 10 m or 20 m vertically. A long cylinder tube 65 can be held upright, and a honing unit 66 formed by combining an inner roller and a honing tool is provided around the honing spindle 67. The honing process is performed while the one arranged in the above is made vertical and rotated by a drive source 68. The honing spindle 67 is raised and lowered while being held by an elevating drive guide 71 provided at the tip of a honing heavy machine 70 on the base 63 so as to be vertically elevable, whereby the inner surface of the cylinder tube 65 is not stepped. Honing can be finished. After the honing finish, if the honing main shaft 67 is removed, the cylinder tube 65 becomes in an independent state and can be removed and carried out by another nipping and handling processor (not shown). Similarly, the next cylinder tube 65 is carried in by the sandwiching and handling processor and set vertically to the upright holding device 64.
The right column in FIG. 10 shows another related large-scale honing device, and 74 is a building such as a building. A holding arm 75 is provided on the upper side of the building 74 by using the building 74. A drive source 76 is installed on the upper surface thereof, and a rotation / lifting drive unit 77 driven by the drive source 76 is provided as an associated equipment. By driving the rotation / elevation drive unit 77, the honing main shaft 79 with the honing unit 78 can be moved up and down and rotated with respect to the cylinder tube 80, thereby making the honing finish possible. Reference numeral 81 denotes a vertical holding device.

1…架台 4…外周下ロ−ラ− 5…シリンダチュ−ブ 6…駆動源 10…外周上ロ−ラ− 17…ホ−ニング主軸 22…内周ロ−ラ− 23…ホ−ニング工具。  DESCRIPTION OF SYMBOLS 1 ... Mount 4 ... Lower outer roller 5 ... Cylinder tube 6 ... Drive source 10 ... Upper outer roller 17 ... Honing spindle 22 ... Inner roller 23 ... Honing tool.

Claims (1)

長寸円筒型で水平軸状に設置されてホーニングの対象とされるシリンダチューブの長手方向の下側に水平状に長く位置するように固定架台が固定して設けられ、この固定架台には、シリンダチューブの下回りに接して回転支持する複数個の外周下ローラーとシリンダチューブの上回りに接して回転自在に押さえる外周上ローラーとの各組でなる外周ローラーがシリンダチューブの長手方向複数個所に各組が対応する状態で配備されるとともに、外周下ローラーの一つは駆動源をもつ駆動手段を介して回転駆動自在とされ、固定架台上には、固定架台の長手方向に沿って複数配備された可動ローラーを介して前記長手方向に進退自在とされるように可動架台が設けられ、この可動架台の長手方向前後には、上向き突出状に軸受が配備され、固定架台上の端部には、前記可動架台を進退駆動させる進退駆動装置が設けられ、前後の軸受間には、シリンダチューブの内周下回り面に接して相対回転する周方向に複数個の内周ローラー並びにシリンダチューブの内周をその下回りに臨んでホーニングをするホーニング工具とが軸長手方向に従って交互をなすように複数個所に配備されたホーニング主軸がシリンダチューブ内を介して通されるようになっているとともに、該ホーニング主軸は、前記両軸受を介して通されて引張状態に保持されたまま前記各軸受に締付固定されるようになっているシリンダ用ホーニング装置。 A fixed gantry is fixedly provided so as to be located horizontally long on the lower side in the longitudinal direction of the cylinder tube that is installed in a horizontal axis with a long cylindrical shape and is subject to honing. A set of outer peripheral rollers each consisting of a plurality of lower outer rollers that are in contact with the lower circumference of the cylinder tube and supported on the upper side of the cylinder tube, and an outer upper roller that is rotatably held in contact with the upper circumference of the cylinder tube. Are arranged in a corresponding state, and one of the outer peripheral lower rollers can be driven to rotate via a drive means having a drive source, and a plurality of rollers are arranged on the fixed gantry along the longitudinal direction of the stationary gantry. A movable gantry is provided so that it can be moved forward and backward in the longitudinal direction via a movable roller, and bearings are provided in an upward projecting manner around the longitudinal direction of the movable gantry and fixed. An advancing / retreating drive device for advancing / retreating the movable frame is provided at an end on the table, and a plurality of inner circumferences are provided between the front and rear bearings in a circumferential direction that rotates in contact with the inner circumference lower surface of the cylinder tube. The honing spindles arranged at multiple locations are passed through the inside of the cylinder tube so that the honing tool for honing with the inner circumference of the roller and the cylinder tube facing below the roller and the cylinder tube alternates along the longitudinal direction of the shaft. In addition, the honing main shaft is passed through the both bearings and is tightened and fixed to the bearings while being held in a tension state .
JP2013116286A 2013-05-15 2013-05-15 Honing device for cylinder Expired - Fee Related JP6295480B2 (en)

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