JP6266953B2 - Deodorant fiber structure and textile product - Google Patents
Deodorant fiber structure and textile product Download PDFInfo
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- JP6266953B2 JP6266953B2 JP2013232075A JP2013232075A JP6266953B2 JP 6266953 B2 JP6266953 B2 JP 6266953B2 JP 2013232075 A JP2013232075 A JP 2013232075A JP 2013232075 A JP2013232075 A JP 2013232075A JP 6266953 B2 JP6266953 B2 JP 6266953B2
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- 239000000835 fiber Substances 0.000 title claims description 88
- 239000002781 deodorant agent Substances 0.000 title claims description 50
- 239000004753 textile Substances 0.000 title claims description 7
- 238000000034 method Methods 0.000 claims description 48
- 238000005406 washing Methods 0.000 claims description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 238000010521 absorption reaction Methods 0.000 claims description 28
- 229920000728 polyester Polymers 0.000 claims description 25
- 230000001877 deodorizing effect Effects 0.000 claims description 21
- 239000003599 detergent Substances 0.000 claims description 15
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 12
- 238000004043 dyeing Methods 0.000 claims description 11
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 9
- 239000002131 composite material Substances 0.000 claims description 7
- 229910021529 ammonia Inorganic materials 0.000 claims description 6
- 230000007423 decrease Effects 0.000 claims description 6
- 229920000642 polymer Polymers 0.000 claims description 6
- 229920006318 anionic polymer Polymers 0.000 claims description 4
- 230000002087 whitening effect Effects 0.000 claims description 4
- XYHKNCXZYYTLRG-UHFFFAOYSA-N 1h-imidazole-2-carbaldehyde Chemical compound O=CC1=NC=CN1 XYHKNCXZYYTLRG-UHFFFAOYSA-N 0.000 claims description 3
- GWYFCOCPABKNJV-UHFFFAOYSA-M 3-Methylbutanoic acid Natural products CC(C)CC([O-])=O GWYFCOCPABKNJV-UHFFFAOYSA-M 0.000 claims description 3
- GWYFCOCPABKNJV-UHFFFAOYSA-N beta-methyl-butyric acid Natural products CC(C)CC(O)=O GWYFCOCPABKNJV-UHFFFAOYSA-N 0.000 claims description 3
- 239000002649 leather substitute Substances 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 3
- BSAIUMLZVGUGKX-UHFFFAOYSA-N non-2-enal Chemical compound CCCCCCC=CC=O BSAIUMLZVGUGKX-UHFFFAOYSA-N 0.000 claims 2
- 230000001105 regulatory effect Effects 0.000 claims 2
- 238000009940 knitting Methods 0.000 description 23
- 239000004744 fabric Substances 0.000 description 22
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 9
- 238000012545 processing Methods 0.000 description 8
- 238000011156 evaluation Methods 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 6
- 239000000986 disperse dye Substances 0.000 description 5
- 239000010410 layer Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 4
- -1 polyethylene terephthalate Polymers 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 239000000344 soap Substances 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 3
- UFBMVJLKEKKMJG-UHFFFAOYSA-N acetic acid;3-methylbutanoic acid Chemical compound CC(O)=O.CC(C)CC(O)=O UFBMVJLKEKKMJG-UHFFFAOYSA-N 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000011342 resin composition Substances 0.000 description 3
- 241000872198 Serjania polyphylla Species 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 238000004332 deodorization Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 235000019645 odor Nutrition 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 150000008442 polyphenolic compounds Chemical class 0.000 description 2
- 235000013824 polyphenols Nutrition 0.000 description 2
- 229920005749 polyurethane resin Polymers 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- 229920002050 silicone resin Polymers 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 239000002028 Biomass Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 229920006221 acetate fiber Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000012620 biological material Substances 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229920000671 polyethylene glycol diacrylate Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Landscapes
- Knitting Of Fabric (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Description
本発明は、洗濯耐久性、吸水性、堅牢性に優れる消臭性繊維構造物、および該消臭性繊維構造物を用いてなる繊維製品に関する。 The present invention relates to a deodorant fiber structure excellent in washing durability, water absorption, and fastness, and a fiber product using the deodorant fiber structure.
近年、快適生活を目指した生活環境の多様化に伴い、匂いに対する関心が高まっている。そして、かかるニーズに応えるべく、ポリエステルなどの繊維形成能を有する熱可塑性高分子化合物と臭気を吸着する吸着剤を主成分とする繊維原料を溶融紡糸したものや、後加工においてポリウレタン系樹脂組成物やシリコーン系樹脂組成物を介して、ポリエステル繊維を含む布帛に消臭剤を付与したものなどが提案されている(例えば、特許文献1、2、3参照)。 In recent years, with the diversification of living environments aimed at comfortable living, interest in odors has increased. In order to meet such needs, a melt-spun fiber material mainly composed of a thermoplastic polymer compound having fiber-forming ability such as polyester and an adsorbent that adsorbs odor, and a polyurethane resin composition in post-processing In addition, a fabric including a polyester fiber and a deodorant added thereto via a silicone-based resin composition has been proposed (see, for example, Patent Documents 1, 2, and 3).
しかしながら、後加工により無機系消臭剤を付与した布帛において、消臭剤の汎用性はあるものの、ポリウレタン系樹脂組成物と構成繊維との接着性が弱く耐久性に問題があった。一方、耐久性を上げるためにシリコーン系樹脂を使用すると、洗濯により吸水性が大きく低下するという問題があった。また、消臭剤に含まれる分散剤や活性剤の影響で、分散染料で染色した布帛の染色堅牢度が低下するという問題があった。 However, in a fabric provided with an inorganic deodorant by post-processing, although the deodorant has general versatility, there is a problem in durability because the adhesion between the polyurethane resin composition and the constituent fibers is weak. On the other hand, when a silicone resin is used to increase the durability, there is a problem that the water absorption is greatly reduced by washing. In addition, there is a problem in that the fastness to dyeing of a fabric dyed with a disperse dye decreases due to the influence of a dispersant or an activator contained in the deodorant.
さらには、無機系加工剤で消臭加工を施した布帛は、石鹸で洗濯した際に、消臭剤の主成分である酸化亜鉛と石鹸が反応し布帛が白化するという問題があった。そのため、ユニフォーム、スポーツウエアなど高い耐洗濯性、吸水性、堅牢性を要求される分野に応用することが困難であった。 Furthermore, the fabric that has been deodorized with an inorganic processing agent has a problem that when the soap is washed with soap, zinc oxide, which is the main component of the deodorant, reacts with the soap and the fabric is whitened. For this reason, it has been difficult to apply to fields requiring high washing resistance, water absorption, and fastness, such as uniforms and sportswear.
本発明は上記の背景に鑑みなされたものであり、その目的は、洗濯耐久性、吸水性、堅牢性に優れる消臭性繊維構造物、および該消臭性繊維構造物を用いてなる繊維製品を提供することにある。 The present invention has been made in view of the above background, and its object is to provide a deodorant fiber structure excellent in washing durability, water absorption, and fastness, and a textile product using the deodorant fiber structure. Is to provide.
本発明者らは上記の課題を達成するため鋭意検討した結果、ポリエステル繊維を含む繊維構造物においてポリエステル繊維の単繊維繊度を小さくし、かつ有機系消臭剤を使用することにより、染色堅牢度の低下が少ない、洗濯耐久性、吸水性に優れた消臭性繊維構造物が得られることを見出し、さらに鋭意検討を重ねることにより本発明を完成するに至った。 As a result of intensive studies to achieve the above-mentioned problems, the present inventors have made it possible to reduce the single fiber fineness of the polyester fiber in the fiber structure containing the polyester fiber, and to use an organic deodorant, thereby improving the color fastness. The present inventors have found that a deodorant fiber structure excellent in washing durability and water absorption can be obtained, and has further intensively studied to complete the present invention.
かくして、本発明によれば「ポリエステル繊維を含む繊維構造物であって、前記ポリエステル繊維が単繊維繊度0.0001〜1.5dtexの仮撚捲縮加工糸であり、かつ繊維構造物に有機系消臭剤が付与されており、かつ、前記有機系消臭剤が、両性ポリマー、アニオン性ポリマーのうち少なくとも1種を含み、かつ、アンモニア消臭性が、JIS L0217法に規定された洗濯(但し、JAFET標準配合洗剤を使用)を10回行った後において、消臭加工繊維製品認証基準で定める方法で測定した減少率で70%以上であり、かつ、酢酸消臭性が、JIS L0217法に規定された洗濯(但し、JAFET標準配合洗剤を使用)を10回行った後において、消臭加工繊維製品認証基準で定める方法で測定した減少率で70%以上であり、かつ、イソ吉草酸消臭性が、JIS L0217法に規定された洗濯(但し、JAFET標準配合洗剤を使用)を10回行った後において、消臭加工繊維製品認証基準で定める方法で測定した減少率で85%以上であり、かつ、ノネナール消臭性が、JIS L0217法に規定された洗濯(但し、JAFET標準配合洗剤を使用)を10回行った後において、消臭加工繊維製品認証基準で定める方法で測定した減少率で75%以上であり、かつ、吸水性が、JIS L0217法に規定された洗濯(但し、JAFET標準配合洗剤を使用)を5回行った後において、JIS L1907滴下法で定める方法で測定した吸水速度で10秒以下であり、かつ、染色堅牢度が3級以上であり、かつ、繊維構造物が洗濯白化試験において白化せず、かつ、前記ポリエステル繊維が、2種以上の仮撚捲縮加工糸で構成され、かつ30T/m以下のトルクを有する複合糸であることを特徴とする消臭性繊維構造物。」が提供される。 Thus, according to the present invention, “a fiber structure including a polyester fiber, wherein the polyester fiber is a false twist crimped yarn having a single fiber fineness of 0.0001 to 1.5 dtex, and the fiber structure has an organic system. A deodorizing agent is provided , and the organic deodorizing agent contains at least one of an amphoteric polymer and an anionic polymer, and ammonia deodorizing property is specified in JIS L0217 law ( However, after 10 times using JAFET standard combination detergent), the reduction rate measured by the method defined by the deodorant processed fiber product certification standard is 70% or more, and the acetic acid deodorization property is JIS L0217 method. After 10 times of washing specified in (but using JAFET standard detergent), the reduction rate measured by the method specified in the deodorant processed fiber product certification standard is 70% or more. In addition, the deodorizing property of isovaleric acid is measured by the method specified in the deodorant processed textile product certification standard after 10 times of washing specified in JIS L0217 method (however, using JAFET standard combination detergent). The deodorant fiber product certification after 10 times of washing (however, using JAFET standard combination detergent) specified by the JIS L0217 method. JIS L1907 after the washing rate (however, using a JAFET standard combination detergent) specified in JIS L0217 method 5 times after the reduction rate measured by the method defined by the standard is 75% or more and water absorption is specified in JIS L0217 method The water absorption rate measured by the method defined by the dropping method is 10 seconds or less, the dyeing fastness is 3 or more, and the fiber structure is not whitened in the washing whitening test, One, the polyester fiber is composed of two or more kinds of false-twist crimped yarn, and 30T /, characterized in that m is a composite yarn having the following torque deodorant fiber structure. "Is provided The
また、本発明によれば、前記の消臭性繊維構造物を用いてなる、スポーツウエア、アウトドアウエア、レインコート、傘地、紳士衣服、婦人衣服、作業衣、防護服、人工皮革、履物、鞄、カーテン、防水シート、テント、カーシートの群より選ばれるいずれかの繊維製品が提供される。 Further, according to the present invention, sportswear, outdoor wear, raincoat, umbrella, men's clothing, women's clothing, work clothing, protective clothing, artificial leather, footwear, comprising the deodorant fiber structure, Any textile product selected from the group of bags, curtains, tarpaulins, tents and car seats is provided.
本発明によれば、洗濯耐久性、吸水性、堅牢性に優れる消臭性繊維構造物、および該消臭性繊維構造物を用いてなる繊維製品が得られる。 According to the present invention, a deodorant fiber structure excellent in washing durability, water absorption and fastness, and a fiber product using the deodorant fiber structure are obtained.
以下、本発明の実施の形態について詳細に説明する。
まず、本発明の繊維構造物はポリエステル繊維を含む。ここで、かかるポリエステル繊維を形成するポリエステルは、テレフタル酸を主たるジカルボン酸成分とし、少なくとも1種のグリコール、好ましくは、エチレングリコール、トリメチレングリコール、テトラメチレングリコールなどから選ばれた少なくとも1種のアルキレングリコールを主たるグリコール成分とするポリエステルである。上記ポリエステルには、必要に応じて第3成分が共重合および/またはブレンドによって変性されていてもよい。かかるポリエステルとしては、マテリアルリサイクルまたはケミカルリサイクルされたポリエステルや、バイオマスすなわち生物由来の物質を原材料として得られたモノマー成分を使用してなるポリエチレンテレフタレートであってもよい。さらには、特開2004−270097号公報や特開2004−211268号公報に記載されているような、特定のリン化合物およびチタン化合物を含む触媒を用いて得られたポリエステルでもよい。
Hereinafter, embodiments of the present invention will be described in detail.
First, the fiber structure of the present invention includes polyester fibers. Here, the polyester forming the polyester fiber has terephthalic acid as a main dicarboxylic acid component and at least one glycol, preferably at least one alkylene selected from ethylene glycol, trimethylene glycol, tetramethylene glycol and the like. Polyester containing glycol as the main glycol component. In the polyester, the third component may be modified by copolymerization and / or blending as necessary. Such polyester may be material-recycled or chemical-recycled polyester or polyethylene terephthalate using a monomer component obtained using biomass, that is, a biological material as a raw material. Furthermore, the polyester obtained using the catalyst containing the specific phosphorus compound and titanium compound which are described in Unexamined-Japanese-Patent No. 2004-270097 and 2004-21268 may be sufficient.
なお、かかるポリエステルには、必要に応じて任意の添加剤、例えば触媒、着色防止剤、耐熱剤、難燃剤、酸化防止剤、無機微粒子などが含まれていてもさしつかえない。
前記ポリエステル繊維において、繊維の表面積を大きくして優れた消臭性、洗濯耐久性、吸水性を得る上で、単繊維繊度5.0dtex以下(好ましくは0.0001〜1.5dtex)であることが肝要である。単繊維繊度が5.0dtexよりも大きいと、消臭性、洗濯耐久性、吸水性などが低下するおそれがあり好ましくない。
Such a polyester may contain any additive as required, for example, a catalyst, an anti-coloring agent, a heat-resistant agent, a flame retardant, an antioxidant, inorganic fine particles and the like.
The polyester fiber has a single fiber fineness of 5.0 dtex or less (preferably 0.0001 to 1.5 dtex) in order to increase the surface area of the fiber to obtain excellent deodorant properties, washing durability and water absorption. Is essential. When the single fiber fineness is larger than 5.0 dtex, the deodorizing property, washing durability, water absorption and the like may be lowered, which is not preferable.
また、前記ポリエステル繊維は短繊維(紡績糸)でもよいが、優れた消臭性、洗濯耐久性、吸水性を得る上で総繊度10〜200dtex、フィラメント数30〜50000本(より好ましくは30〜200本)の長繊維(マルチフィラメント)であることが好ましい。
かかる長繊維(マルチフィラメント)には、仮撚捲縮加工や空気加工が施されていてもよい。例えば、2種以上の仮撚捲縮加工糸で構成され、かつ30T/m以下のトルクを有する複合糸も好ましい。
The polyester fiber may be a short fiber (spun yarn), but has a total fineness of 10 to 200 dtex and a filament number of 30 to 50,000 (more preferably 30 to 50,000) in order to obtain excellent deodorizing properties, washing durability and water absorption. 200) long fibers (multifilament) are preferable.
Such long fibers (multifilaments) may be subjected to false twist crimping or air processing. For example, a composite yarn composed of two or more types of false twist crimped yarns and having a torque of 30 T / m or less is also preferable.
かかる複合糸は例えば以下の方法により製造することができる。すなわち、糸条を第1ローラ、セット温度が90〜220℃(より好ましくは100〜190℃)の熱処理ヒータを経由して撚り掛け装置によって施撚することによりone heater仮撚捲縮加工糸を得てもよいし、必要に応じてさらに第2ヒーター域に導入して弛緩熱処理することによりsecond heater仮撚捲縮加工糸を得てもよい。仮撚加工時の延伸倍率は、0.8〜1.5の範囲が好ましく、仮撚数は、仮撚数(T/m)=(32500/(Dtex)1/2)×αの式においてα=0.5〜1.5が好ましく、通常は0.8〜1.2位とするのがよい。ただし、Dtexとは糸条の総繊度である。用いる撚り掛け装置としては、デイスク式あるいはベルト式の摩擦式撚り掛け装置が糸掛けしやすく、糸切れも少なくて好ましいが、ピン方式の撚り掛け装置であってもよい。また、施撚の方向により、仮撚捲縮加工糸が有するトルクをS方向かZ方向か選択することができる。次いで、2種以上の仮撚捲縮加工糸を合糸することにより前記複合糸が得られる。 Such a composite yarn can be produced, for example, by the following method. That is, a one-heater false twisted crimped yarn is obtained by twisting the yarn with a twisting device via a first roller and a heat treatment heater having a set temperature of 90 to 220 ° C. (more preferably 100 to 190 ° C.). It may be obtained, or a second heater false twisted crimped yarn may be obtained by introducing it into the second heater zone and subjecting it to a relaxation heat treatment if necessary. The draw ratio during false twisting is preferably in the range of 0.8 to 1.5, and the false twist number is the formula of false twist number (T / m) = (32500 / (Dtex) 1/2) × α. α = 0.5 to 1.5 is preferable, and usually 0.8 to 1.2. However, Dtex is the total fineness of the yarn. As the twisting device to be used, a disk-type or belt-type friction-type twisting device is preferable because it is easy to thread and there is little yarn breakage, but a pin-type twisting device may also be used. Further, depending on the direction of twisting, the torque of the false twist crimped yarn can be selected from the S direction or the Z direction. Next, the composite yarn is obtained by combining two or more types of false twist crimped yarn.
かかる複合糸には、インターレース加工により交絡が付与されていることが好ましい。交絡(インターレース)の個数は、ソフトな風合いを損なわないために30〜90個/mの範囲内であることが好ましい。該個数が90個/mよりも大きいとソフトな風合いが損なわれるおそれがある。逆に、該個数が30個/mよりも小さいと複合糸の集束性が不十分となり、製編織性が損なわれるおそれがある。なお、交絡処理(インターレース加工)は通常のインターレースノズルを用いて処理したものでよい。
なお、ノントルク(0T/m)とするには、S方向のトルクを有する仮撚捲縮加工糸とZ方向の仮撚捲縮加工糸とを合糸する際、トルクの方向が異なること以外は同じトルクを有する2種の仮撚捲縮加工糸を使用するとよい。
It is preferable that the composite yarn is entangled by interlace processing. The number of entanglements (interlaces) is preferably in the range of 30 to 90 / m in order not to impair the soft texture. If the number is greater than 90 / m, the soft texture may be impaired. On the other hand, when the number is less than 30 / m, the converging property of the composite yarn becomes insufficient, and the knitting property may be impaired. In addition, the entanglement process (interlace process) may be performed using a normal interlace nozzle.
For non-torque (0 T / m), when the false twisted crimped yarn having the torque in the S direction and the false twisted crimped yarn in the Z direction are combined, the torque direction is different. Two types of false twist crimped yarns having the same torque may be used.
本発明において、繊維構造物は特に限定されず、糸条、綿、ロープ、織物、編物、不織布などが例示される。該繊維構造物にはポリエステル繊維に加えて、木綿、羊毛などの天然繊維、レーヨン、アセテートなどの再生繊維、ポリエステル繊維以外の合成繊維が混紡、交織、交編などにより含まれていてもよい。
例えば、繊維構造物が布帛の場合、布帛組織としては特に限定されない。例えば、よこ編組織としては、平編、ゴム編、両面編、パール編、タック編、浮き編、片畔編、レース編、添え毛編、片側結接、ニットミス、リバーシブル天竺等が例示される。また、たて編組織としては、裏挿入、シングルデンビー編、シングルアトラス編、ダブルコード編、ハーフ編、ハーフベース編、サテン編、ハーフトリコット編、裏毛編、ジャガード編等などが例示される。また、織物組織としては、平織、綾織、朱子織等の三原組織、変化組織、たて二重織、よこ二重織等の片二重組織、たてビロードなどが例示される。さらには、不織布であってもよい。もちろんこれらに限定されない。層数も単層でもよいし、2層以上の多層でもよい。なかでも、布帛を2層以上の多層構造織編物として、各層を構成する繊維の単繊維繊度を異ならせたり、密度を異ならせることにより、毛細管現象による吸水性を高めることも好ましいことである。
In the present invention, the fiber structure is not particularly limited, and examples thereof include yarn, cotton, rope, woven fabric, knitted fabric, and nonwoven fabric. In addition to polyester fibers, the fiber structure may contain natural fibers such as cotton and wool, regenerated fibers such as rayon and acetate, and synthetic fibers other than polyester fibers by blending, weaving, knitting and the like.
For example, when the fiber structure is a fabric, the fabric structure is not particularly limited. For example, as the weft knitting structure, flat knitting, rubber knitting, double-sided knitting, pearl knitting, tuck knitting, floating knitting, one-side knitting, lace knitting, splicing knitting, one-side connection, knitting mistake, reversible tentacle, etc. are exemplified. . Examples of the warp knitting structure include back insertion, single denby knitting, single atlas knitting, double cord knitting, half knitting, half base knitting, satin knitting, half tricot knitting, fleece knitting, jacquard knitting, etc. . Examples of the woven structure include a plain structure, a twill weave, a satin weave, and the like, a change structure, a warp double weave, a single double structure such as a weft double weave, and a vertical velvet. Furthermore, a nonwoven fabric may be sufficient. Of course, it is not limited to these. The number of layers may be a single layer or a multilayer of two or more layers. Among them, it is also preferable to increase the water absorption due to capillary action by making the fabric into a multi-layer structure woven or knitted fabric of two or more layers, changing the single fiber fineness of the fibers constituting each layer, or changing the density.
本発明において使用する有機系消臭剤としては、有機系消臭剤であればいずれの消臭剤も用いることができる。なかでも、優れた消臭性、洗濯耐久性、吸水性を得る上で、両性ポリマー、アニオン性ポリマー、ポリフェノール系ポリマーのうち少なくとも1種を含むことが好ましい。特に、両性ポリマー、アニオン性ポリマー、ポリフェノール系ポリマーの全てを含むことが好ましく、市販のものでは、タナテックスケミカルズジャパン(株)製のAM−DEO、HA−DEOなどが例示される。 As the organic deodorant used in the present invention, any deodorant can be used as long as it is an organic deodorant. Among these, it is preferable that at least one of an amphoteric polymer, an anionic polymer, and a polyphenol-based polymer is included in order to obtain excellent deodorizing properties, washing durability, and water absorption. In particular, it is preferable to include all of an amphoteric polymer, an anionic polymer, and a polyphenol-based polymer. Examples of commercially available products include AM-DEO and HA-DEO manufactured by Tanatex Chemicals Japan Co., Ltd.
本発明で使用する有機系消臭剤の量は、繊維構造物に対して、好ましくは、0.1〜10重量%、さらに好ましくは、0.25〜5重量%、特に好ましくは、0.5〜3重量%である。0.1重量%未満では、消臭効果が発現しないおそれがある。一方、10重量%を超えると、風合いが大きく硬化すると共に消臭作用の耐久性が低下するおそれがある。 The amount of the organic deodorant used in the present invention is preferably from 0.1 to 10% by weight, more preferably from 0.25 to 5% by weight, particularly preferably from 0. 5 to 3% by weight. If it is less than 0.1% by weight, the deodorizing effect may not be exhibited. On the other hand, if it exceeds 10% by weight, the texture may be greatly cured and the durability of the deodorizing action may be reduced.
本発明において消臭加工は、原綿、糸、織編物いずれの段階においても行うことができる。加工法については、浸漬法、パッドドライ法、スプレー法、コーティング法、ラミネート法などいずれの方法によっても行うことができ、繊維構造物の形態、樹脂、溶液の種類によって、適宜選択することができる。また、繊維構造物に対し、消臭剤を付与後、通常、常温〜180℃で、1〜120分程度熱処理することにより、繊維に対する消臭剤の付着状態が好適に固定される。 In the present invention, the deodorizing process can be performed at any stage of raw cotton, yarn, and woven or knitted fabric. The processing method can be carried out by any method such as dipping method, pad dry method, spray method, coating method, laminating method, and can be appropriately selected depending on the form of the fiber structure, the resin, and the type of the solution. . Moreover, after providing a deodorant to a fiber structure, the adhesion state of the deodorant to a fiber is suitably fixed by heat-processing normally at normal temperature-180 degreeC for about 1 to 120 minutes.
繊維構造物の消臭性としては、アンモニア消臭性がJIS L0217法に規定された洗濯(但し、JAFET標準配合洗剤を使用)を10回行った後において、消臭加工繊維製品認証基準で定める方法で測定した減少率で70%以上であることが好ましい。また、酢酸消臭性が、JIS L0217法に規定された洗濯(但し、JAFET標準配合洗剤を使用)を10回行った後において、消臭加工繊維製品認証基準で定める方法で測定した減少率で70%以上であることが好ましい。また、イソ吉草酸消臭性が、JIS L0217法に規定された洗濯(但し、JAFET標準配合洗剤を使用)を10回行った後において、消臭加工繊維製品認証基準で定める方法で測定した減少率で85%以上であることが好ましい。また、ノネナール消臭性が、JIS L0217法に規定された洗濯(但し、JAFET標準配合洗剤を使用)を10回行った後において、消臭加工繊維製品認証基準で定める方法で測定した減少率で75%以上であることが好ましい。 The deodorizing property of the fiber structure is defined by the deodorant processed fiber product certification standard after 10 times of washing (however, using JAFET standard combination detergent) whose ammonia deodorizing property is defined in JIS L0217 method. The reduction rate measured by the method is preferably 70% or more. In addition, acetic acid deodorant is the rate of decrease measured by the method specified in the deodorant processed fiber product certification standard after 10 times of washing specified in JIS L0217 method (however, using JAFET standard combination detergent). It is preferable that it is 70% or more. In addition, the deodorizing property of isovaleric acid was measured by the method specified in the deodorant processed fiber product certification standard after 10 times of washing specified in JIS L0217 method (however, using JAFET standard combination detergent) The rate is preferably 85% or more. In addition, the non-deodorant deodorization rate is the rate of decrease measured by the method specified in the deodorant processed fiber product certification standard after 10 times of washing specified in JIS L0217 method (however, using JAFET standard combination detergent). It is preferable that it is 75% or more.
また、繊維構造物に親水加工(吸汗加工)を施すと、さらに優れた吸水性が得られ好ましい。ここで、かかる親水加工としては、PEGジアクリレートおよびその誘導体やポリエチレンテレフタレート−ポリエチレングリコール共重合体などの親水化剤を染色時に同浴加工などにより、布帛重量に対して0.25〜0.50重量%付着させることが好ましい。 Further, it is preferable that the fiber structure is subjected to hydrophilic processing (sweat absorption processing) because further excellent water absorption is obtained. Here, as such hydrophilic processing, 0.25 to 0.50 based on the weight of the fabric by the same bath processing at the time of dyeing a hydrophilizing agent such as PEG diacrylate and derivatives thereof or polyethylene terephthalate-polyethylene glycol copolymer. It is preferable to deposit by weight.
本発明の繊維構造物は単繊維繊度が小さいポリエステル繊維を含み、かつ有機系消臭剤が付与されており、有機系消臭剤が単繊維表面に一様に付着するので、無機系消臭剤に比べて洗濯耐久性、吸水性、堅牢性に優れる。
ここで、繊維構造物の吸水性としては、JIS L0217法に規定された洗濯(但し、JAFET標準配合洗剤を使用)を5回行った後において、JIS L1907滴下法で定める方法で測定した吸水速度で10秒以下であることが好ましい。
また、繊維構造物において、湿摩擦や洗濯IIAなど各種染色堅牢度が3級以上であることが好ましい。
The fiber structure of the present invention includes polyester fibers having a small single fiber fineness and is provided with an organic deodorant, and the organic deodorant uniformly adheres to the surface of the single fiber. Excellent in washing durability, water absorption and fastness compared to the agent.
Here, as the water absorption of the fiber structure, the water absorption rate measured by the method defined by the JIS L1907 dropping method after the washing specified in the JIS L0217 method (however, using the JAFET standard combination detergent) was performed five times. And preferably 10 seconds or less.
Moreover, in a fiber structure, it is preferable that various dyeing fastnesses, such as wet friction and washing IIA, are 3rd grade or more.
次に、本発明の繊維製品は、前記の繊維構造物を用いてなる、スポーツウエア、アウトドアウエア、レインコート、傘地、紳士衣服、婦人衣服、作業衣、防護服、人工皮革、履物、鞄、カーテン、防水シート、テント、カーシートの群より選ばれるいずれかの繊維製品である。かかる繊維製品は、前記の繊維構造物を用いているので、消臭性、洗濯耐久性、吸水性、堅牢性に優れる。 Next, the textile product of the present invention is a sportswear, outdoor wear, raincoat, umbrella, men's clothing, women's clothing, work clothing, protective clothing, artificial leather, footwear, heels using the above-mentioned fiber structure. , Any textile product selected from the group of curtains, tarpaulins, tents and car seats. Since such a fiber product uses the above-mentioned fiber structure, it is excellent in deodorizing property, washing durability, water absorption, and fastness.
次に本発明の実施例及び比較例を詳述するが、本発明はこれらによって限定されるものではない。各測定値は以下の方法で測定される値である。 Next, although the Example and comparative example of this invention are explained in full detail, this invention is not limited by these. Each measured value is a value measured by the following method.
(1)ポリエステル布帛の目付け
JIS L 1096により繊維構造物の目付け(g/m2)を測定した。
(2)消臭性
消臭加工繊維製品認証基準で定める方法((一社)繊維評価技術協議会)により消臭性(%)を測定した。
(3)吸水性
JIS L1907滴下法で定める方法により吸水速度(秒)を測定した。
(4)染色堅牢度
JIS L0849摩擦試験機II刑で定める方法により摩擦堅牢度(級)を測定した。
AATCC−61 IIAで定める方法により洗濯堅牢度(級)を測定した。
(5)洗濯白化試験
繊維構造物を分散染料またはカチオン染料5%owf以上で染色後、JIS 0844 A2(マルセル石鹸)で定める方法により洗濯堅牢度を測定するのと同様の処理を行い、試験後の繊維構造物の白化の有無を目視にて判定した。
(6)捲縮率
糸サンプルに0.044cN/dtexの張力を掛けてカセ枠に巻き取り、約3300dtexのカセを作成した。該カセの一端に0.0177cN/dtexおよび0.177cN/dtexの2個の荷重を負荷し、1分間経過後の長さS0(cm)を測定した。次いで、0.177cN/dtexの荷重を除去した状態で100℃の沸水中にて20分間処理した。沸水処理後0.0177cN/dtexの荷重を除去し、24時間自由な状態で自然乾燥し、再び0.0177cN/dtexおよび0.177cN/dtexの荷重を負荷し、1分間経過後の長さをS1(cm)測定した。次いで、0.177cN/dtexの荷重を除去し、1分間経過後の長さを測定してS2(cm)を求めし、次の数式で捲縮率を算出した。なお、本実施例および比較例では10回の測定値の平均値で表した。
捲縮率(%)=((S1−S2)/S0)×100
(1) Fabric weight of polyester fabric The fabric weight (g / m 2 ) of the fiber structure was measured according to JIS L 1096.
(2) Deodorizing property The deodorizing property (%) was measured by a method ((one company) Fiber Evaluation Technology Council) defined by the deodorant processed fiber product certification standard.
(3) Water absorption The water absorption speed (second) was measured by the method defined by the JIS L1907 dropping method.
(4) Dye fastness Friction fastness (grade) was measured by a method defined by JIS L0849 friction tester II.
The fastness to washing (grade) was measured by the method defined in AATCC-61 IIA.
(5) Whitening test for washing After dyeing the fiber structure with disperse dye or cationic dye 5% owf or more, the same treatment as that for measuring the fastness to washing is performed by the method defined in JIS 0844 A2 (Marcel soap). The presence or absence of whitening of the fiber structure was visually determined.
(6) Crimp rate A tension of 0.044 cN / dtex was applied to the yarn sample and wound on a cassette frame to prepare a cassette of about 3300 dtex. Two loads of 0.0177 cN / dtex and 0.177 cN / dtex were applied to one end of the cassette, and the length S0 (cm) after 1 minute was measured. Subsequently, it was treated in boiling water at 100 ° C. for 20 minutes with the load of 0.177 cN / dtex removed. Remove the load of 0.0177 cN / dtex after boiling water treatment, let it dry naturally for 24 hours, load 0.0177 cN / dtex and 0.177 cN / dtex again, and adjust the length after 1 minute. S1 (cm) was measured. Next, the load of 0.177 cN / dtex was removed, the length after 1 minute was measured to determine S2 (cm), and the crimp rate was calculated by the following formula. In addition, in the present Example and the comparative example, it represented with the average value of 10 times of measured values.
Crimp rate (%) = ((S1-S2) / S0) × 100
[実施例1]
ポリエチレンテレフタレートマルチフィラメント仮撚捲縮加工糸84dtex/72fil(単繊維繊度1.17dtex、捲縮率14%)だけを使用し100%のニットシャツ地(目付け150g/m2 )を用い、分散染料(12%owf)で黒色に染色後、有機系消臭剤(タナテックスケミカルズジャパン(株)製消臭剤AM−DEO)5.0重量%を含む水分散液でパッディング処理し、130℃で3分間乾燥し、150℃で1分間処理した。この布帛を用いて、アンモニア、酢酸イソ吉草酸の消臭性、吸水性、染色堅牢度の評価を行った。評価結果を表1に示す。
[Example 1]
Polyethylene terephthalate multifilament false twist crimped yarn 84 dtex / 72 fil (single fiber fineness 1.17 dtex, crimp rate 14%) and 100% knit shirt fabric (weighing 150 g / m 2 ), disperse dye ( 12% owf) and black, and then padded with an aqueous dispersion containing 5.0% by weight of an organic deodorant (deodorant AM-DEO manufactured by Tanatex Chemicals Japan Co., Ltd.) at 130 ° C. Dry for 3 minutes and treat at 150 ° C. for 1 minute. Using this fabric, evaluation of deodorizing property, water absorption, and dyeing fastness of ammonia and isovaleric acid acetate was performed. The evaluation results are shown in Table 1.
[比較例1]
実施例1と同じニットシャツ地(目付150g/m2 )を用い、分散染料(12%owf)で黒色に染色後、ウレタン樹脂(DIC(株)製、ボンディック2200)4.0%、無機系消臭剤〔大和化学(株)製、ザオバタックPSB〕8.0%を含む水分散液でパッディング処理し、130℃で3分間乾燥し、150℃で1分間処理した。この布帛を用いて、アンモニア、酢酸イソ吉草酸の消臭性、吸水性、染色堅牢度の評価を行った。該シャツ地は染色堅牢度に劣るものであった。評価結果を表1に示す。
[Comparative Example 1]
Using the same knit shirt fabric as in Example 1 (weight per unit area: 150 g / m 2 ) and dyed black with disperse dye (12% owf), urethane resin (DIC Corporation, Bondic 2200) 4.0%, inorganic It was padded with an aqueous dispersion containing 8.0% of a system deodorant [Daiwa Chemical Co., Ltd., Zobatac PSB], dried at 130 ° C. for 3 minutes, and treated at 150 ° C. for 1 minute. Using this fabric, evaluation of deodorizing property, water absorption, and dyeing fastness of ammonia and isovaleric acid acetate was performed. The shirting was inferior in dyeing fastness. The evaluation results are shown in Table 1.
[比較例2]
実施例1と同じニットシャツ地(目付150g/m2 )を用い、分散染料(12%owf)で黒色に染色後、シリコーン系樹脂〔日華化学(株)製、ネオステッカーSI30〕4.0%、無機系消臭剤〔大和化学(株)製、ザオバタックPSB〕8.0%を含む水分散液でパッディング処理し、130℃で3分間乾燥し、150℃で1分間処理した。この布帛を用いて、アンモニア、酢酸イソ吉草酸の消臭性、吸水性、染色堅牢度の評価を行った。該シャツ地は吸水性、染色堅牢度に劣るものであった。評価結果を表1に示す。
[Comparative Example 2]
Using the same knit shirt fabric (weight per unit area: 150 g / m 2 ) as in Example 1 and dyed black with a disperse dye (12% owf), a silicone resin [Neo Sticker SI30, manufactured by Nikka Chemical Co., Ltd.] 4.0 %, An inorganic deodorant [manufactured by Daiwa Chemical Co., Ltd., Zobatac PSB] 8.0%, and then padded with water, dried at 130 ° C. for 3 minutes, and treated at 150 ° C. for 1 minute. Using this fabric, evaluation of deodorizing property, water absorption, and dyeing fastness of ammonia and isovaleric acid acetate was performed. The shirt fabric was inferior in water absorption and dyeing fastness. The evaluation results are shown in Table 1.
本発明によれば、洗濯耐久性、吸水性、堅牢性に優れる消臭性繊維構造物、および該消臭性繊維構造物を用いてなる繊維製品が提供され、その工業的価値は極めて大である。 ADVANTAGE OF THE INVENTION According to this invention, the deodorant fiber structure excellent in washing durability, water absorption, and fastness and the fiber product using this deodorant fiber structure are provided, The industrial value is very large. is there.
Claims (2)
かつ、前記有機系消臭剤が、両性ポリマー、アニオン性ポリマーのうち少なくとも1種を含み、
かつ、アンモニア消臭性が、JIS L0217法に規定された洗濯(但し、JAFET標準配合洗剤を使用)を10回行った後において、消臭加工繊維製品認証基準で定める方法で測定した減少率で70%以上であり、
かつ、酢酸消臭性が、JIS L0217法に規定された洗濯(但し、JAFET標準配合洗剤を使用)を10回行った後において、消臭加工繊維製品認証基準で定める方法で測定した減少率で70%以上であり、
かつ、イソ吉草酸消臭性が、JIS L0217法に規定された洗濯(但し、JAFET標準配合洗剤を使用)を10回行った後において、消臭加工繊維製品認証基準で定める方法で測定した減少率で85%以上であり、
かつ、ノネナール消臭性が、JIS L0217法に規定された洗濯(但し、JAFET標準配合洗剤を使用)を10回行った後において、消臭加工繊維製品認証基準で定める方法で測定した減少率で75%以上であり、
かつ、吸水性が、JIS L0217法に規定された洗濯(但し、JAFET標準配合洗剤を使用)を5回行った後において、JIS L1907滴下法で定める方法で測定した吸水速度で10秒以下であり、
かつ、染色堅牢度が3級以上であり、
かつ、繊維構造物が洗濯白化試験において白化せず、
かつ、前記ポリエステル繊維が、2種以上の仮撚捲縮加工糸で構成され、かつ30T/m以下のトルクを有する複合糸であることを特徴とする消臭性繊維構造物。 A fiber structure comprising polyester fiber, the polyester fiber is false twisted crimped yarn of a single fiber fineness 0.0001~1.5Dtex, and organic deodorant are imparted to the fiber structure ,
And the said organic type deodorizer contains at least 1 sort (s) among an amphoteric polymer and an anionic polymer,
And after the ammonia deodorizing property was washed 10 times (however, using JAFET standard combination detergent) specified in the JIS L0217 method, it was the decrease rate measured by the method defined in the deodorant processed fiber product certification standard. 70% or more,
And the acetic acid deodorant is the rate of decrease measured by the method specified in the deodorant processed fiber product certification standard after 10 times of washing specified in JIS L0217 method (however, using JAFET standard combination detergent). 70% or more,
And the deodorizing property of isovaleric acid was measured by the method defined in the deodorant processed fiber product certification standard after 10 times of washing specified by JIS L0217 method (however, using JAFET standard combination detergent) The rate is 85% or more,
In addition, the denalization property of Nonenal is the rate of decrease measured by the method specified in the deodorant processed fiber product certification standard after 10 times of washing specified in JIS L0217 method (however, using JAFET standard combination detergent). 75% or more,
And water absorption is 10 seconds or less by the water absorption rate measured by the method prescribed | regulated by JIS L1907 dripping method, after washing 5 times (however, using a JAFET standard combination detergent) prescribed | regulated by JIS L0217 method was performed 5 times. ,
And the dyeing fastness is grade 3 or higher,
And the fiber structure is not whitened in the washing whitening test,
The deodorant fiber structure is characterized in that the polyester fiber is a composite yarn composed of two or more types of false twisted crimped yarns and having a torque of 30 T / m or less .
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