JP6165203B2 - シームレス一体成型構造を有する靴及びその製造方法 - Google Patents
シームレス一体成型構造を有する靴及びその製造方法 Download PDFInfo
- Publication number
- JP6165203B2 JP6165203B2 JP2015160783A JP2015160783A JP6165203B2 JP 6165203 B2 JP6165203 B2 JP 6165203B2 JP 2015160783 A JP2015160783 A JP 2015160783A JP 2015160783 A JP2015160783 A JP 2015160783A JP 6165203 B2 JP6165203 B2 JP 6165203B2
- Authority
- JP
- Japan
- Prior art keywords
- sock
- shoe
- manufacturing
- seamless
- yarn
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 238000000465 moulding Methods 0.000 title claims description 10
- 239000004677 Nylon Substances 0.000 claims description 17
- 229920001778 nylon Polymers 0.000 claims description 17
- 238000002844 melting Methods 0.000 claims description 12
- 238000009940 knitting Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 10
- 239000010985 leather Substances 0.000 claims description 9
- 230000008018 melting Effects 0.000 claims description 7
- 229920000742 Cotton Polymers 0.000 claims description 6
- 229920002334 Spandex Polymers 0.000 claims description 6
- 239000004744 fabric Substances 0.000 claims description 6
- 239000004759 spandex Substances 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- 229920000297 Rayon Polymers 0.000 claims description 4
- 229920001971 elastomer Polymers 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 3
- -1 polypropylene Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 2
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 2
- 244000025254 Cannabis sativa Species 0.000 claims description 2
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 claims description 2
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- 229920000433 Lyocell Polymers 0.000 claims description 2
- 244000082204 Phyllostachys viridis Species 0.000 claims description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 2
- 239000004952 Polyamide Substances 0.000 claims description 2
- 239000004743 Polypropylene Substances 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- 239000011425 bamboo Substances 0.000 claims description 2
- 235000009120 camo Nutrition 0.000 claims description 2
- 235000005607 chanvre indien Nutrition 0.000 claims description 2
- 239000002131 composite material Substances 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 239000000835 fiber Substances 0.000 claims description 2
- 239000011487 hemp Substances 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 239000003973 paint Substances 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 229920001155 polypropylene Polymers 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000007645 offset printing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 210000004177 elastic tissue Anatomy 0.000 description 1
- 238000009956 embroidering Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 210000000987 immune system Anatomy 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 208000024891 symptom Diseases 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B1/00—Footwear characterised by the material
- A43B1/02—Footwear characterised by the material made of fibres or fabrics made therefrom
- A43B1/04—Footwear characterised by the material made of fibres or fabrics made therefrom braided, knotted, knitted or crocheted
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D25/00—Devices for gluing shoe parts
- A43D25/20—Arrangements for activating or for accelerating setting of adhesives, e.g. by using heat
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B9/00—Footwear characterised by the assembling of the individual parts
- A43B9/02—Footwear stitched or nailed through
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D3/00—Lasts
- A43D3/02—Lasts for making or repairing shoes
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D3/00—Lasts
- A43D3/04—Pneumatic lasts; Elastic lasts
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D86/00—Machines for assembling soles or heels onto uppers, not provided for in groups A43D25/00 - A43D83/00, e.g. by welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
- Socks And Pantyhose (AREA)
- Knitting Of Fabric (AREA)
Description
10:内部靴下
11:履き口
20:表面靴下
21:履き口
30:靴底
40:中空金型
41:蒸気穴
42:位置決め針孔
50:外部固定金型
S:靴
Claims (8)
- (a)ナイロン弾性糸を含み、外層に低融点糸が混入された内部靴下を裏返して、ナイロン弾性糸を含み、内層に低融点糸と定型糸が混入された表面靴下に入れ、前記内部靴下の一端を前記表面靴下の一端に編み合わせて第1靴下を編成するステップと、
(b)加熱可能な中空金型を前記第1靴下の内部に入れるステップと、
(c)外部固定金型により前記第1靴下の外部を挟持するステップと、
(d)前記中空金型により加熱して前記第1靴下を昇温させ、前記第1靴下の内部靴下と表面靴下における低融点糸を互いに接着することにより、前記内部靴下と前記表面靴下とを結合して第2靴下にするステップと、
(e)前記中空金型の加熱を停止し、前記第2靴下のナイロン弾性糸を所定の靴の形態に収縮させるステップと、
(f)前記第2靴下を冷却して降温させることにより、前記第2靴下の定型糸が定型され、ナイロン弾性糸が伸縮性を有しなくなり、前記外部固定金型により、前記第2靴下を所定の靴の形態の第3靴下に成形するステップと、
(g)前記第3靴下の底部に靴底を接着することにより、シームレス一体成型構造を有する靴を完成するステップと、
を備え、前記中空金型には、さらに前記中空金型のエッジと底部に位置する複数の位置決め針孔が設けられている、シームレス一体成型構造を有する靴の製造方法。 - 中空金型の表面には、1つ又は複数の蒸気穴が設けられている、請求項1に記載のシームレス一体成型構造を有する靴の製造方法。
- 靴下の材質は、コットン、コーマ綿、光沢綿、スパンデックス、ライクラ、ポリアミド、ナイロン、アクリル、ポリプロピレン、ポリエステル、ビスコース、テンセル、竹繊維、モダール、又は麻からなる群から選択される、請求項1に記載のシームレス一体成型構造を有する靴の製造方法。
- 靴底の底部には、ビスコースで滑り止め粒、射出成形靴底、又は縫い靴底が接合されている、請求項1に記載のシームレス一体成型構造を有する靴の製造方法。
- 表面靴下には、革、又は、PVCレザークロスが貼り付けられ、模様が印刷、熱転写、又は刺繍される、請求項1に記載のシームレス一体成型構造を有する靴の製造方法。
- 靴底の材質は、ゴム底、プラスチック底、TPR底、ポリウレタン底、本革底、EVA底、又は複合底である、請求項1に記載のシームレス一体成型構造を有する靴の製造方法。
- 中空金型及び外部固定金型の材質は、鉄製、銅製、又はアルミ製である、請求項1に記載のシームレス一体成型構造を有する靴の製造方法。
- 表面靴下が所定の形態に形成された後に、防水防塵材質又は塗料を付加する、請求項1に記載のシームレス一体成型構造を有する靴の製造方法。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW103128219 | 2014-08-18 | ||
TW103128219A TWI558330B (zh) | 2014-08-18 | 2014-08-18 | A method of making shoes with one body without sewing |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2016041510A JP2016041510A (ja) | 2016-03-31 |
JP6165203B2 true JP6165203B2 (ja) | 2017-07-19 |
Family
ID=55235130
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2015160783A Expired - Fee Related JP6165203B2 (ja) | 2014-08-18 | 2015-08-18 | シームレス一体成型構造を有する靴及びその製造方法 |
Country Status (6)
Country | Link |
---|---|
US (1) | US9986780B2 (ja) |
JP (1) | JP6165203B2 (ja) |
KR (1) | KR101744860B1 (ja) |
CN (1) | CN105361329B (ja) |
DE (1) | DE102015113642B4 (ja) |
TW (1) | TWI558330B (ja) |
Families Citing this family (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017027826A2 (en) * | 2015-08-13 | 2017-02-16 | W. L. Gore & Associates, Inc. | Booties and footwear assemblies comprising seamless extensible film, and methods therefor |
JP2018532461A (ja) * | 2015-09-08 | 2018-11-08 | エイヴェリー デニソン リテール インフォメーション サービシズ リミテッド ライアビリティ カンパニー | 収縮靴または靴下デバイス |
CN106037119A (zh) * | 2016-07-25 | 2016-10-26 | 信泰(福建)科技有限公司 | 一体鞋面制造方法及一体编织鞋面 |
US10753019B2 (en) * | 2016-11-14 | 2020-08-25 | Nike, Inc. | Upper including a knitted component and a tab element |
TWI606794B (zh) * | 2016-11-18 | 2017-12-01 | Waterproof socks manufacturing method | |
WO2018109760A1 (en) * | 2016-12-18 | 2018-06-21 | Delta Galil Industries Ltd. | Clothing article formed of melting yarn and non-melting yarn, and system and method of producing such clothing article |
CN106723658A (zh) * | 2017-01-10 | 2017-05-31 | 松谷机械(惠州)有限公司 | 一种双层针织成型连底鞋面及其制作方法 |
CN107041597A (zh) * | 2017-01-10 | 2017-08-15 | 松谷机械(惠州)有限公司 | 一种含双层针织成型连底鞋面的鞋子制作方法 |
CN107048571A (zh) * | 2017-05-05 | 2017-08-18 | 陈雪源 | 一种立体无缝袜子鞋面、袜鞋的生产工艺 |
WO2019036357A1 (en) * | 2017-08-12 | 2019-02-21 | Parasole Advanced Recovery, Llc | ANATOMIC SUPPORT SOCK WITH BREATHABLE PROTECTIVE SOLE |
CN108433199A (zh) * | 2018-02-09 | 2018-08-24 | 青岛即发集团股份有限公司 | 三层无缝复合防水袜的制作方法 |
CN108391890A (zh) * | 2018-02-09 | 2018-08-14 | 青岛即发集团股份有限公司 | 三层无缝复合防水鞋的制作方法 |
CN108703434A (zh) * | 2018-05-25 | 2018-10-26 | 银川瑞纳服饰有限公司 | 一种鞋面及鞋袜的制造方法 |
CN108720161B (zh) * | 2018-06-30 | 2023-10-03 | 鹤山精丰织造有限公司 | 一种新型袜鞋及该袜鞋的生产方法 |
CN108903128A (zh) * | 2018-07-05 | 2018-11-30 | 清远市广硕鞋业有限公司 | 鞋体结构及其制法 |
EP3843579B1 (en) | 2018-08-28 | 2022-12-14 | NIKE Innovate C.V. | Method for forming a footwear midsole |
CN110074472A (zh) * | 2019-04-17 | 2019-08-02 | 远东爱尔国际针织(蚌埠)有限公司 | 一种鞋袜的制造工艺以及点胶装置 |
USD929722S1 (en) | 2019-05-15 | 2021-09-07 | Fly Kytin Corp. | Sole for footwear |
DE102019209275B4 (de) * | 2019-06-26 | 2023-02-02 | Adidas Ag | Schuh und Schuhoberteil mit optimierten formbeständigen Eigenschaften |
FR3098690B1 (fr) * | 2019-07-17 | 2021-07-30 | Decathlon Sa | Procédé de fabrication d’un article chaussant |
EP3747295A1 (en) * | 2020-01-21 | 2020-12-09 | Lenzing Aktiengesellschaft | Footwear that contains a lyocell continuous filament yarn |
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US2440393A (en) * | 1944-08-18 | 1948-04-27 | Frank W Clark | Process of making last-fitting fabric uppers |
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TWM456108U (zh) * | 2013-03-13 | 2013-07-01 | Ke-Zhong Lian | 具有無車縫一體成型之鞋 |
-
2014
- 2014-08-18 TW TW103128219A patent/TWI558330B/zh active
-
2015
- 2015-08-17 US US14/827,816 patent/US9986780B2/en not_active Expired - Fee Related
- 2015-08-18 KR KR1020150115821A patent/KR101744860B1/ko active IP Right Grant
- 2015-08-18 JP JP2015160783A patent/JP6165203B2/ja not_active Expired - Fee Related
- 2015-08-18 CN CN201510507844.XA patent/CN105361329B/zh active Active
- 2015-08-18 DE DE102015113642.2A patent/DE102015113642B4/de not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
TW201607447A (zh) | 2016-03-01 |
TWI558330B (zh) | 2016-11-21 |
KR20160021728A (ko) | 2016-02-26 |
CN105361329B (zh) | 2017-07-18 |
DE102015113642A1 (de) | 2016-02-18 |
CN105361329A (zh) | 2016-03-02 |
DE102015113642B4 (de) | 2019-08-01 |
US9986780B2 (en) | 2018-06-05 |
KR101744860B1 (ko) | 2017-06-08 |
JP2016041510A (ja) | 2016-03-31 |
US20160044985A1 (en) | 2016-02-18 |
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