JP6109264B2 - Towel and towel manufacturing method - Google Patents

Towel and towel manufacturing method Download PDF

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JP6109264B2
JP6109264B2 JP2015167304A JP2015167304A JP6109264B2 JP 6109264 B2 JP6109264 B2 JP 6109264B2 JP 2015167304 A JP2015167304 A JP 2015167304A JP 2015167304 A JP2015167304 A JP 2015167304A JP 6109264 B2 JP6109264 B2 JP 6109264B2
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yarn
towel
spinning
cotton
twisted
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JP2017042370A (en
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逸宏 越智
逸宏 越智
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ICHIHIRO CO., LTD.
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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
    • A47K10/00—Body-drying implements; Toilet paper; Holders therefor
    • A47K10/02—Towels
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/41—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with specific twist
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
    • D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Botany (AREA)
  • Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Woven Fabrics (AREA)

Description

本発明は、タオルの製造技術に係り、感触、吸水性等の機能の向上を図ったタオルに関する。   The present invention relates to a towel manufacturing technique, and relates to a towel with improved functions such as touch and water absorption.

従来、タオルに使用する原糸には、紡績糸そのままの単糸、２本の単糸を撚り合わせた双糸、通常の糸に比べて撚数を多くした強撚糸、通常の糸に比べて撚数を少なくした甘撚糸があり、タオルの製造工程には、染色工程、糊着け工程、整経工程、製織工程、洗い工程、乾燥工程、切断工程、縫製工程がある。   Conventionally, the original yarn used for towels is a single yarn as it is spun yarn, two yarns obtained by twisting two single yarns, a strongly twisted yarn having a larger number of twists than a normal yarn, and a normal yarn. There are sweet twisted yarns with a reduced number of twists, and towel manufacturing processes include a dyeing process, a gluing process, a warping process, a weaving process, a washing process, a drying process, a cutting process, and a sewing process.

タオルの原糸に係る先行技術としては、特許文献１に記載するものがある。これは、無撚糸様撚糸及び無撚糸用撚糸の製造方法に関するものであり、１インチ当りの撚り数が１１回の１００％木綿繊維よりなる繊維束を心糸とし、心糸より著しく細く１インチ当りの撚り数が３４回の１００％の木綿繊維よりなる繊維束を絡み糸とし、心糸と絡み糸とを撚り方向か同一方向となるように引き揃えた後、心糸と絡み糸の撚り方向と反対方向に１０回加撚して撚り戻し、撚り数が１インチ当り１回の心糸の外周に、１インチ当りの撚り数が２４回の絡み糸をコイル状に巻着し、壁撚りを形成するものである。   There exists a thing described in patent document 1 as a prior art which concerns on the yarn of a towel. This relates to a method for producing a twistless yarn and a twisted yarn for twistless yarn, and a fiber bundle made of 100% cotton fibers with 11 twists per inch is used as a core yarn, which is significantly thinner than the core yarn. A fiber bundle made of 100% cotton fibers with 34 twists per twist is used as the entangled yarn, and the core yarn and the entangled yarn are aligned in the same direction or twisted, and then the core yarn and the entangled yarn are twisted. Twist 10 times in the opposite direction and untwist, wind around the outer circumference of the core yarn with 1 twist per inch, and wind the entangled yarn with 24 twists per inch into a coil It forms a twist.

一般的な紡績糸を製造する紡績工程には、混打綿工程、梳綿工程、精梳綿工程、練条工程、粗紡工程、精紡工程、巻糸工程、仕上工程があり、通常の精紡工程では、粗糸を引き伸ばし、所定の太さにし、撚りをかけて１本の糸にし、ボビンに巻き取っている。   Spinning processes for producing general spun yarns include the blended cotton process, the carding process, the spinning process, the drawing process, the roving process, the spinning process, the winding process, and the finishing process. In the spinning process, the coarse yarn is stretched to a predetermined thickness, twisted into one yarn, and wound around a bobbin.

また、特許文献２に記載するものは、紡績糸の一種である精紡交撚糸の製造に関するものであり、精紡交撚糸は単糸であるが双糸のような感触を有する糸である。ここでは、ドラフト域を並列に通過した２本の繊維束が、ドラフト域の下流に配設された繊維束収束装置へ間隔１０ｍｍ以上で供給され、繊維束収束装置の下流に配設された回転ローラに沿って回転される通気エプロンを介して吸引作用を受け、通気エプロンと通気エプロンに沿って回転するデリベリローラとによってニップ点間隔３〜５ｍｍでニップされて繊維束収束装置に穿設された吸引部から送り出され、その後に交撚される。   Further, what is described in Patent Document 2 relates to the production of a fine spinning twisted yarn which is a kind of spun yarn, and the fine spinning twisted yarn is a single yarn but has a feel like a twin yarn. Here, the two fiber bundles that have passed through the draft region in parallel are supplied to the fiber bundle converging device disposed downstream of the draft region at an interval of 10 mm or more, and the rotation disposed downstream of the fiber bundle converging device. Suction received through a ventilation apron rotated along a roller, and niped at a nip point interval of 3 to 5 mm by a ventilation apron and a delivery roller rotating along the ventilation apron and perforated in a fiber bundle converging device Sent out from the section, and then twisted.

この精紡交撚糸は、リング精紡糸であり、３ｍｍ以上の平均毛羽指数が４０（本／１０ｍ）以下であり、素材として半合成繊維、再生繊維又は天然繊維を含み、英式綿番手が１２０〜１８０番手である。   This fine spinning and twisting yarn is a ring spinning yarn, has an average fluff index of 3 mm or more and 40 (pieces / 10 m) or less, includes semi-synthetic fibers, regenerated fibers or natural fibers as materials, and has an English cotton count of 120. It is ~ 180th.

特開２００５−４２２８１JP-A-2005-42281 特許第４０８４７５４号Patent No. 4084754

ところで、タオルは使用する原糸が太くてその番手が小さいほどに、また撚り数が少ないほどに、肌触りの感触、吸水性が優れている。しかし、タオルに使用する原糸は、撚り数が少ないほどに毛羽数が多くなり、毛羽が製織の阻害要因となる。逆に、原糸は、撚り数が増えるほどに「はり」「こし」が大きくなり、毛羽も少なくなるが、タオルにとって重要な「ふくらみ」と「なめらかさ」が無くなる。   By the way, towels are superior in touch and water absorption as the raw yarn used is thicker and the yarn count is smaller and the number of twists is smaller. However, the yarn used for the towel has a larger number of fluffs as the number of twists is smaller, and the fluff becomes an obstacle to weaving. On the other hand, as the number of twists of the yarn increases, the “beam” and “koshi” increase and the fluff decreases, but the “bulge” and “smoothness” that are important for towels disappear.

このため、一般的なタオルでは２０番単糸付近を使用するが、強度的にやや弱いので製織の前に糊付けして毛羽を抑制し糸の強度を補っている。糊付けには、でんぷん、ＰＶＡ（ポリビニールアルコール）等を使用しており、製織後に糊抜き処理を施している。   For this reason, in the case of a general towel, the vicinity of No. 20 single yarn is used, but since it is slightly weak in strength, it is glued before weaving to suppress fluff and supplement the strength of the yarn. For pasting, starch, PVA (polyvinyl alcohol), or the like is used, and paste removal is performed after weaving.

特許文献２では、精紡交撚糸は毛羽数が少ないものの英式綿番手が１２０〜１８０番手であり、精紡交撚糸の傾向として、細繊度になれば布帛はしなやかな風合いを有するようになるため、精紡交撚糸の番手は１２０〜１８０番手であることが好ましいとし、精紡交撚糸の番手が１２０番手より太くなると、布帛のしなやかな風合いが低減する傾向にあるため好ましくなく、１８０番手より細いと実際上製造が困難であるとしている。   In Patent Document 2, the finely spun and twisted yarn has a small number of fluffs, but the English cotton count is 120 to 180, and as the tendency of the finely spun and twisted yarn, if the fineness becomes fine, the fabric has a supple texture. For this reason, it is preferable that the fine spinning twisted yarn has a count of 120 to 180. If the fine spinning twisted yarn has a count greater than 120, the supple texture of the fabric tends to decrease, which is not preferable. If it is thinner, it is actually difficult to manufacture.

このように、特許文献２に記載された１２０〜１８０番手の精紡交撚糸では、タオルにとって重要な「ふくらみ」や「なめらかさ」が実現できず、タオルの原糸としては不適である。   As described above, the fine spinning and twisting yarns of No. 120 to 180 described in Patent Document 2 cannot realize “swelling” and “smoothness” that are important for towels, and are not suitable as towel yarns.

上記課題を解決するために、本発明のタオルは、英式綿番手が１５−３０番手で、撚り数（回／２．５４ｃｍ）が１２−１５回で、毛羽本数（３ｍｍ以上、本／１０ｍ）が４１−６０本である綿糸からなる精紡交撚糸の製織品であることを特徴とする。 In order to solve the above-mentioned problems, the towel of the present invention has an English cotton count of 15-30, a twist number (times / 2.54 cm) of 12-15 times, and the number of fluff (3 mm or more, book / 10 m ) Is a woven product of finely spun and twisted yarns consisting of 41-60 cotton yarns .

本発明のタオルの製造方法は、紡績工程において、英式綿番手が１５−３０番手で、撚り数（回／２．５４ｃｍ）が１２−１５回で、毛羽本数（３ｍｍ以上、本／１０ｍ）が４１−６０本である綿糸からなる精紡交撚糸を紡ぎ、
製織工程において、糊付けしていない前記精紡交撚糸をタオル生地に織り上げることを特徴とする。 The method for producing a towel of the present invention is such that, in the spinning process, the English cotton count is 15-30, the number of twists (times / 2.54 cm) is 12-15 times, and the number of fluffs (3 mm or more, book / 10 m) Spinning fine spinning twisted yarn consisting of 41-60 cotton yarns,
In the weaving process, the spun untwisted yarn that has not been glued is woven into a towel fabric.

本発明のタオルの製造方法は、紡績工程において、英式綿番手が１５−３０番手で、撚り数（回／２．５４ｃｍ）が１２−１５回で、毛羽本数（３ｍｍ以上、本／１０ｍ）が４１−６０本である精紡交撚糸を紡ぎ、製織工程において、糊付けしていない前記精紡交撚糸をタオル生地に織り上げることを特徴とする。   The method for producing a towel of the present invention is such that, in the spinning process, the English cotton count is 15-30, the number of twists (times / 2.54 cm) is 12-15 times, and the number of fluffs (3 mm or more, book / 10 m) 41-60 spun yarns are spun, and in the weaving process, the spun yarns that have not been glued are woven into a towel fabric.

以上のように、本発明のタオルの原糸となる精紡交撚糸は、番手が小さくて太いので単位長さ当たりの繊維量が多くて吸水性に優れ、かつ十分なふくらみを有し、撚り数が少なくてやわらかさを備えているので、タオルとして優れた吸水性および肌触りの感触を実現できる。また、製織において阻害要因となる毛羽数が少ないので糊付け処理が不要であり、糊付け処理を施していない状態の精紡交撚糸を製織することで、糊抜き処理が不要となって、製造工程の簡略化と排水処理の容易化を実現できる。   As described above, the finely woven twisted yarn used as the base yarn of the towel of the present invention has a small yarn count and is thick, so the amount of fibers per unit length is large, the water absorption is excellent, and the swell is sufficient. Since it is small in number and soft, it can achieve excellent water absorption and feel as a towel. In addition, since the number of fluff that becomes a hindrance factor in weaving is small, no gluing process is necessary, and by weaving a fine spinning untwisted yarn that has not been glued, there is no need for a deglue process. Simplification and easy wastewater treatment can be realized.

本発明の実施の形態における紡績工程を示すブロック図The block diagram which shows the spinning process in embodiment of this invention 同実施の形態におけるタオルの製造工程を示すブロック図The block diagram which shows the manufacturing process of the towel in the embodiment 同実施の形態における精紡交撚糸の成績表Results table of fine spinning twisted yarn in the same embodiment 同実施の形態における精紡交撚糸の成績表Results table of fine spinning twisted yarn in the same embodiment 同実施の形態における精紡交撚糸の成績表Results table of fine spinning twisted yarn in the same embodiment 同実施の形態における精紡交撚糸の成績表Results table of fine spinning twisted yarn in the same embodiment

以下、本発明の実施の形態を図面に基づいて説明する。図１は紡績糸を製造する工程を示すブロックである。混打綿工程（Ｂｌｏｗｉｎｇ Ｐｒｏｃｅｓｓ）１では、原綿に対して、混綿処理、開綿処理、除塵処理を施し、均一化を図るために多俵の綿から綿を採取し、綿の中に存在する葉カス、種皮（しゅひ）、枝屑（えだくず）を取り除く。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a block diagram showing a process for producing spun yarn. In the blending cotton process (Blowing Process) 1, the raw cotton is subjected to mixed cotton treatment, cotton-opening treatment and dust removal treatment. Remove leaf dregs, seed coat and shreds.

梳綿工程（Ｃａｒｄｉｎｇ Ｐｒｏｃｅｓｓ）２では、綿を繊維にまで細分化し、複雑に絡んでいる繊維を細かい櫛によって一定方向に揃え紐状に束ね、紐状のカード・スライバーを円筒状のケンスに収容する。   In the carding process 2, the cotton is subdivided into fibers, the fibers that are intricately entangled are aligned in a certain direction with a fine comb and bundled into a string, and the string-shaped card sliver is accommodated in a cylindrical can. To do.

練条工程（Ｄｒａｗｉｎｇ Ｐｒｏｃｅｓｓ）３では、カード・スライバーの紐状に束ねられた繊維束を幾重にも併合し、細く牽伸し、さらに繊維束内の繊維の方向を平行にする作業を複数回繰り返すことで、複数本のスライバーを引き延ばしながら１本のスライバーとする。   In the drawing process 3, the fiber bundles bundled in a card sliver string are merged several times, drawn into thin layers, and the work of making the fibers in the fiber bundle parallel is performed several times. By repeating the process, one sliver is formed while extending a plurality of slivers.

粗紡工程（Ｒｏｖｉｎｇ Ｐｒｏｃｅｓｓ）４では、練条スライバーからさらに繊維束を細く引っ張り、その平行度を上げて粗糸に形成し、僅かに撚りをかけてボビンに巻き取る。   In the roving process (Roving Process) 4, the fiber bundle is further thinly drawn from the kneading sliver, the parallelism is increased to form a coarse yarn, and the yarn is slightly twisted and wound around a bobbin.

精紡工程（Ｓｐｉｎｎｉｎｇ Ｐｒｏｃｅｓｓ）５では、粗糸を引き伸ばし、所定の太さとし、撚りをかけて１本の糸とし、ボビンに巻き取る。この撚りが強いと強度が増して締まった糸になり、反対に撚りが甘いと強度が弱くソフトに巻き取られる。   In the spinning process 5, the roving yarn is stretched to a predetermined thickness, twisted into a single yarn, and wound around a bobbin. If the twist is strong, the strength is increased and the yarn is tightened. Conversely, if the twist is sweet, the strength is weak and the yarn is softly wound.

ここでは、精紡交撚を行う。すなわち、２本の粗糸を１つのドラフトゾーンに供給し、リングで単糸の紡績糸である精紡交撚糸を製造する。
前述の特許文献２に記載する技術では、精紡交撚糸の番手は１２０〜１８０番手であることが好ましいとし、精紡交撚糸が１２０番手より太くなると、布帛のしなやかな風合いが低減する傾向にあるため好ましくなく、１８０番手より細いと実際上製造が困難であるとしていた。 Here, spinning and twisting is performed. That is, two roving yarns are supplied to one draft zone, and a fine spun twisted yarn that is a single spun yarn is produced by a ring.
In the technique described in the above-mentioned Patent Document 2, it is preferable that the number of fine spinning and twisting yarns is preferably 120 to 180. For this reason, it is not preferable, and if it is thinner than 180, it is actually difficult to manufacture.

しかし、本発明者はこの精紡工程において試行錯誤を繰り返し、従来では困難であると思われていた糸が実現できる知見を得た。すなわち、英式綿番手が１５−３０番手の太い糸で、単位長さ当たりの繊維量が多くて吸水性に優れ、かつ毛羽本数（３ｍｍ以上、本／１０ｍ）が製織を阻害しない４１−６０本で十分なふくらみを有し、撚り数が少なくてやわらかさを備え、タオルに最適な精紡交撚糸が実現できる知見を得て本発明に至った。   However, the inventor has repeated trial and error in this spinning process, and has obtained knowledge that a thread that has been considered difficult in the past can be realized. That is, the British cotton count is 15-30 count thick yarn, has a large amount of fibers per unit length and excellent water absorption, and the number of fluff (3 mm or more, book / 10 m) does not inhibit weaving 41-60 The present invention has been obtained by obtaining knowledge that a book has a sufficient bulge, has a small number of twists and is soft, and is capable of realizing a fine spinning spun twist yarn suitable for a towel.

Figure 0006109264
表１は、精紡交撚糸のサンプルの各指標を例示するものであり、本発明のタオルに採用した精紡交撚糸のサンプルをＮＯ．１−ＮＯ．５に示し、比較対象として従来の糸のサンプルをＮＯ．６−ＮＯ．７に示し、各サンプルの公的機関における成績表を図３−図６に示す。
Figure 0006109264
 Table 1 exemplifies each index of the sample of the fine spinning and twisting yarn, and the sample of the fine spinning and twisting yarn employed in the towel of the present invention is NO. 1-NO. As shown in FIG. 6-NO. 7 and FIG. 3 to FIG. 6 show the results table of each sample in the public organization.

表１および図３−図６に示すように、英式綿番手が１５−３０番手の糸において、サンプルＮＯ．１−ＮＯ．５の精紡交撚糸では、撚り数（回／２．５４ｃｍ）が１２−１７回で、毛羽本数（本／１０ｍ）が４１−６０本の成績を実現している。   As shown in Table 1 and FIG. 3 to FIG. 1-NO. In the fine spinning untwisted yarn No. 5, the number of twists (times / 2.54 cm) was 12-17 times, and the number of fluffs (lines / 10 m) was 41-60.

一方、サンプルＮＯ．６−ＮＯ．７の従来の単糸では、毛羽数が多く、強度を確保するために撚り数を多くする必要があり、撚り数を少なくして毛羽数が多くなると毛羽が製織の阻害要因となる。   On the other hand, sample NO. 6-NO. In the conventional single yarn No. 7, the number of fluffs is large, and it is necessary to increase the number of twists in order to ensure strength. When the number of fluffs is increased by decreasing the number of twists, the fluff becomes an obstructing factor for weaving.

また、タオルの原糸として特許文献２の精紡交撚糸を使用する場合には、原糸が１２０〜１８０番手の細い糸となるために、タオルにとって重要な要素である「ふくらみ」、「やわらかさ」を実現できない。   In addition, when the fine spinning and twisting yarn of Patent Document 2 is used as a towel yarn, since the yarn becomes a 120-180th thin yarn, “bulge”, “soft” which are important elements for towels Can't be realized.

しかし、本発明者らは１５−３０番手の太い糸である精紡交撚糸においても、毛羽数を４１−６０本に抑制できることの知見を得て、タオルとして優れた吸水性および肌触りの感触を実現した。   However, the present inventors have obtained the knowledge that the number of fluffs can be suppressed to 41-60 even in the fine spun twisted yarn, which is the 15-30th thick yarn, and have excellent water absorption and touch feeling as a towel. It was realized.

巻糸工程（Ｗｉｎｄｉｎｇ Ｐｒｏｃｅｓｓ）６では、全自動ワインダーによって精紡交撚糸を一定の長さに巻き取ってチーズとし、仕上工程（Ｆｉｎｉｓｈｉｎｇ Ｐｒｏｃｅｓｓ）７において欠陥の有無を確認し、必要に応じて欠点を除去する。   In the winding process (Winding Process) 6, a fully-automatic winder winds the fine spinning and twisting yarn to a certain length to make cheese, and in the finishing process (7), the presence or absence of defects is confirmed. Remove.

図２はタオルの製造工程を示すブロック図である。
染色工程２１では、精紡交撚糸の原糸をソフトボビン（中空、多孔）にソフト巻にし、精錬処理により原糸の綿繊維の油脂分、蝋質、ペクチン質を除いて吸水性を引き出すとともに不純物を取り除き、漂白処理により色素不純物を取り除く。そして、チーズ染色機において釜の中でチーズの内側と外側から圧力をかけて染料を流して染色する。 FIG. 2 is a block diagram showing a towel manufacturing process.
In the dyeing step 21, the yarn of the fine spinning and twisting yarn is softly wound on a soft bobbin (hollow, porous), and the refining process removes the fat, wax and pectin from the cotton yarn of the raw yarn and draws out the water absorption Remove impurities and remove pigment impurities by bleaching. And in a cheese dyeing machine, it dye | stains by flowing a dye, applying pressure from the inner side and the outer side of cheese in a pot.

従来は、糸の強度を補い、毛羽を抑えるために、糊着け処理を行うが、本実施の形態の精紡交撚糸は毛羽数が少なく、平行度が良く、製織に適した強度を有し、かつ強度のばらつきが少ないので、糊付け処理が不要である。   Conventionally, a gluing process is performed to supplement the strength of the yarn and suppress fluff. However, the finely spun and twisted yarn of this embodiment has a small number of fluff, good parallelism, and strength suitable for weaving. In addition, since there is little variation in strength, no gluing process is required.

整経工程２２では、クリールにチーズを装着してドラムに巻き取り、ドラムから経糸およびパイル糸をそれぞれビームに巻き取る。
製織工程２３では、精紡交撚糸を上糸のパイル糸および下糸の経糸としてタオル織機でタオル生地に製織する。この際に精紡交撚糸は糊付け処理されていないが毛羽数が少ないので、円滑に製織することができる。 In the warping step 22, cheese is attached to the creel and wound around the drum, and the warp and pile yarn are wound around the beam from the drum.
In the weaving step 23, the finely spun and twisted yarns are woven into towel cloth with a towel loom as upper pile yarn and lower warp yarn. At this time, the spun and twisted yarn is not glued but has a small number of fluffs, so that it can be woven smoothly.

洗い工程２４では、織上がったロール状のタオル生地を広げて洗浄するとともに、九十九折れ状にたたむ。このとき、原糸は糊付けされていないので、従来の糊向き処理は不要である。   In the washing step 24, the rolled towel fabric that has been woven is spread and washed, and folded into a ninety-nine fold. At this time, since the raw yarn is not glued, conventional glue orientation processing is unnecessary.

乾燥工程２５では、タオル生地を脱水し、スカッチャーでタオル生地のねじれを直し、アングライダー（乾燥機）で乾燥し、テンダーで洗いによって縮んだタオル生地の幅を調整する。   In the drying step 25, the towel fabric is dehydrated, the twist of the towel fabric is corrected with a scatcher, dried with an angler (dryer), and the width of the towel fabric shrunk by washing with a tender is adjusted.

切断工程２６では、タオル生地をスリッターで１枚幅に分離する。
縫製工程２７では、1枚幅のタオル生地の縁を耳ミシンで耳巻し、１枚ずつに分離し、幅方向に沿ったの両端を縫製してタオルに完成させる。 In the cutting step 26, the towel cloth is separated into one sheet with a slitter.
In the sewing step 27, the edge of the towel cloth having a width of one sheet is ear-wrapped with an ear sewing machine, separated one by one, and both ends along the width direction are sewn to complete the towel.

以上のように、本実施の形態のタオルの原糸となる精紡交撚糸は、番手が小さくて太いので単位長さ当たりの繊維量が多くて吸水性に優れ、かつ十分なふくらみを有し、撚り数が少なくてやわらかさを備えているので、タオルとして優れた吸水性および肌触りの感触を実現できる。また、製織において阻害要因となる毛羽数が少ないので糊付け処理が不要であり、糊付け処理を施していない状態の精紡交撚糸を製織することで、糊抜き処理が不要となって、製造工程の簡略化と排水処理の容易化を実現できる。   As described above, the fine spinning and twisting yarn used as the yarn of the towel according to the present embodiment has a small count and a large thickness, so that the amount of fibers per unit length is large, the water absorption is excellent, and the swell is sufficient. Since it has a small number of twists and is soft, it can realize excellent water absorption and feel as a towel. In addition, since the number of fluff that becomes a hindrance factor in weaving is small, no gluing process is necessary, and by weaving a fine spinning untwisted yarn that has not been glued, there is no need for a deglue process. Simplification and easy wastewater treatment can be realized.

なお、本実施の形態では、綿を原料として説明したが、原糸に毛羽が生じるものであれば、原料に限定はなく、半合成繊維、再生繊維、天然繊維の何れであっても、あるいはそれらを組み合わせたものであっても良い。   In the present embodiment, cotton has been described as a raw material. However, the raw material is not limited as long as fluff is generated in the raw yarn, and any of semi-synthetic fiber, regenerated fiber, and natural fiber may be used. A combination of these may also be used.

混打綿工程１
梳綿工程２
練条工程３
粗紡工程４
精紡工程５
巻糸工程６
仕上工程７
染色工程２１
整経工程２２
製織工程２３
洗い工程２４
乾燥工程２５
切断工程２６
縫製工程２７ Mixed cotton process 1
Sowing process 2
Drawing process 3
Roving process 4
Spinning process 5
Winding process 6
Finishing process 7
Dyeing process 21
Warping process 22
Weaving process 23
Washing process 24
Drying process 25
Cutting step 26
Sewing process 27

Claims (2)

英式綿番手が１５−３０番手で、撚り数（回／２．５４ｃｍ）が１２−１５回で、毛羽本数（３ｍｍ以上、本／１０ｍ）が４１−６０本である綿糸からなる精紡交撚糸の製織品であることを特徴とするタオル。 Fine spinning with cotton yarn with 15-30 cotton counts, 12-15 twists (twice / 2.54cm) and 41-60 fluffs (3mm or more, 10 / 10m) A towel characterized by being a woven product of twisted yarn. 紡績工程において、英式綿番手が１５−３０番手で、撚り数（回／２．５４ｃｍ）が１２−１５回で、毛羽本数（３ｍｍ以上、本／１０ｍ）が４１−６０本である綿糸からなる精紡交撚糸を紡ぎ、
製織工程において、糊付けしていない前記精紡交撚糸をタオル生地に織り上げることを特徴とするタオルの製造方法。 In the spinning step, with an alpha-type cotton yarn count 15-30 fastest, the number of twists (times per 2.54 cm) is 12-15 times, fluff number (3mm or more, the / 10 m) from a can present 41-60 cotton spinning the seminal紡交twisted yarn made,
In the weaving process, a method for producing a towel, characterized in that the finely spun and twisted yarn that has not been glued is woven into a towel fabric.
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