JP6000270B2 - Rotating electrical machine rotor - Google Patents

Rotating electrical machine rotor Download PDF

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JP6000270B2
JP6000270B2 JP2013538409A JP2013538409A JP6000270B2 JP 6000270 B2 JP6000270 B2 JP 6000270B2 JP 2013538409 A JP2013538409 A JP 2013538409A JP 2013538409 A JP2013538409 A JP 2013538409A JP 6000270 B2 JP6000270 B2 JP 6000270B2
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shaft
rotor
core
electrical machine
rotating electrical
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JPWO2013054438A1 (en
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博久 横田
博久 横田
宏一 尾島
宏一 尾島
井上 正哉
正哉 井上
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Mitsubishi Electric Corp
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/28Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)
  • Manufacture Of Motors, Generators (AREA)

Description

この発明は回転電機の回転子に関し、特に、電装用モーター等における回転電機の回転子の積層コアとシャフトとの嵌合構造に関するものである。   The present invention relates to a rotor of a rotating electrical machine, and more particularly to a fitting structure between a laminated core of a rotor of a rotating electrical machine and a shaft in an electrical motor or the like.

一般に電動機や発電機に使用される回転子の積層コアは、珪素鋼板や電機軟鋼板等の金属板をプレスで打ち抜いて積み重ね、かしめることにより形成される。その後、このようにして形成された積層コアにシャフトを圧入し、磁石を挿入もしくは巻線等を施すことにより回転子が完成する。   In general, a laminated core of a rotor used for an electric motor or a generator is formed by punching and stacking and caulking metal plates such as silicon steel plates and electric mild steel plates. Thereafter, the rotor is completed by press-fitting a shaft into the laminated core formed in this way and inserting a magnet or winding.

このような回転電機の回転子構造の一例として、特許文献1に示されるものがある。
特許文献1に示されるものは、シャフトの外周面の積層コアが固定される部位に、軸方向に延びる4つの突条部が周方向に等間隔で配置されている。突条部を含まないシャフトの外径は、積層コアの内径より若干小さく形成されており、突条部を含むシャフトの外径は積層コアの内径より若干大きく形成され、突条部は、2つの分割溝により分割されている。
An example of such a rotor structure of a rotating electrical machine is disclosed in Patent Document 1.
In Patent Document 1, four projecting ridges extending in the axial direction are arranged at equal intervals in the circumferential direction at a portion where the laminated core on the outer peripheral surface of the shaft is fixed. The outer diameter of the shaft that does not include the protruding portion is formed slightly smaller than the inner diameter of the laminated core, the outer diameter of the shaft that includes the protruding portion is formed slightly larger than the inner diameter of the laminated core, and the protruding portion is 2 It is divided by two dividing grooves.

また、他の従来例として、特許文献2に示されるものがある。この特許文献2に示されるものは、図3に示すように、回転軸2の回転子鉄心3との嵌合面に、軸方向にほぼ均等に突条部2aを設け、突条部2aの周方向の位置をそれぞれ異ならせるように構成している。この構成によって、回転軸2に回転子鉄心3を圧入したときに、圧入の反対側における回転子鉄心3の新しい部分に突条部がくい込み、くい込み溝の磨耗がないので回転子鉄心とのかみ合いが強固で確実な結合が得られ、しかも突条部の形成箇所が軸方向にほぼ均等に分布されているので、回転軸2と回転子鉄心3を強い嵌合力でバランスよく得ることができる。 Another conventional example is disclosed in Patent Document 2. As shown in FIG. 3, a protrusion 2a is provided on the fitting surface of the rotating shaft 2 with the rotor core 3 so as to be substantially even in the axial direction, as shown in FIG. The positions in the circumferential direction are different from each other. With this configuration, when the rotor core 3 is press-fitted into the rotating shaft 2, the protrusions bite into the new part of the rotor core 3 on the opposite side of the press-fitting, and there is no wear of the biting grooves, so that the rotor core engages with the rotor core. However, since the portions where the protrusions are formed are distributed almost uniformly in the axial direction, the rotating shaft 2 and the rotor core 3 can be obtained with a strong fitting force in a well-balanced manner.

特開2004−343970号公報JP 2004-343970 A 実開昭57−47840号公報Japanese Utility Model Publication No. 57-47840

上記のような従来の構造では、積層コアに最初に圧入された突条部は積層コア全軸長に圧入されることで、突条部はつぶされていく。そのため圧入長が長い場合、積層コアとの結合力は大幅に低下するという問題点があった。   In the conventional structure as described above, the ridges that are initially pressed into the laminated core are pressed into the entire length of the laminated core so that the ridges are crushed. Therefore, when the press-fitting length is long, there is a problem in that the bonding force with the laminated core is greatly reduced.

この発明は、上記のような問題点を解消するためになされたもので、特別な設備や加工及び部品点数の増加を招くことなく、シャフトの軸振れを抑制し、積層コアとシャフトとの十分な嵌合力を有する回転電機の回転子を提供することを目的とする。   The present invention has been made to solve the above-described problems, and suppresses shaft runout without causing special equipment, processing, and an increase in the number of parts, and the sufficient relationship between the laminated core and the shaft. An object of the present invention is to provide a rotor for a rotating electrical machine having a proper fitting force.

この発明に係わる回転電機の回転子は、積層コアの中央部に設けられた貫通孔に、シャフトが圧入されて構成される回転電機の回転子において、前記シャフトの外周面に、前記貫通孔の内壁と嵌合する軸方向に延びる複数の突条部が形成されると共に、前記積層コアは、軸方向に所定の間隔の2つの積厚コア部に区分され、区分された各積厚コア部毎の前記貫通孔の周方向内壁に、前記突条部の一部と嵌合しない軸方向に延びる逃げ溝が形成され、前記各積厚コア部毎に形成される前記逃げ溝の位置が、互いに他の積厚コア部の逃げ溝とは周方向において異なる位置に形成されたものである。 A rotor of a rotating electrical machine according to the present invention is a rotor of a rotating electrical machine configured such that a shaft is press-fitted into a through hole provided in a central portion of a laminated core. A plurality of projecting ridges extending in the axial direction to be fitted to the inner wall are formed, and the laminated core is divided into two stacked core parts having a predetermined interval in the axial direction, and each stacked core part is divided. On the circumferential inner wall of each through hole, a relief groove extending in the axial direction that does not fit with a part of the protruding portion is formed, and the position of the relief groove formed for each stacked core portion is The clearance grooves of the other thick core portions are formed at different positions in the circumferential direction.

この発明の回転電機の回転子によれば、特別な設備や加工及び部品点数の増加を招くことなく、シャフトの軸振れを抑制し、積層コアとシャフトとの十分な嵌合力を有する回転電機の回転子を得ることができるものである。   According to the rotor of the rotating electrical machine of the present invention, the shaft vibration of the rotating electrical machine having a sufficient fitting force between the laminated core and the shaft is suppressed without causing special equipment, processing, and an increase in the number of parts. A rotor can be obtained.

上述した、またその他の、この発明の目的、特徴、効果は、以下の実施の形態における詳細な説明および図面の記載からより明らかとなるであろう。     The above-described and other objects, features, and effects of the present invention will become more apparent from the detailed description and the drawings in the following embodiments.

この発明の実施の形態1の回転電機の回転子の構成を示す側断面図である。FIG. 3 is a side sectional view showing the configuration of the rotor of the rotary electric machine according to Embodiment 1 of the present invention. 図1のB−B線およびC−C線に沿う断面図である。It is sectional drawing which follows the BB line and CC line of FIG. 従来の回転電機の回転子の一例を示す側断面図である。It is a sectional side view which shows an example of the rotor of the conventional rotary electric machine.

実施の形態1.
以下、この発明の実施の形態1について、図面を参照して詳述する。なお、各図中、同一符号は、同一または相当部分を示すものとする。
図1は実施の形態1の回転電機の回転子の概略構成を示す側断面図、図2は図1のB−B線およびC−C線に沿う断面図である。
図1、図2において、回転子は積層コア3へシャフト2を圧入して突条部2aにより嵌合されている。積層コア3には図示しない磁石が配置されている。
Embodiment 1 FIG.
Embodiment 1 of the present invention will be described in detail below with reference to the drawings. In addition, in each figure, the same code | symbol shall show the same or an equivalent part.
FIG. 1 is a side sectional view showing a schematic configuration of the rotor of the rotating electric machine according to the first embodiment, and FIG. 2 is a sectional view taken along lines BB and CC in FIG.
1 and 2, the rotor is press-fitted with a shaft 2 into a laminated core 3 and is fitted by a protrusion 2a. A magnet (not shown) is disposed on the laminated core 3.

積層コア3には、内周面に、シャフト2の外周面に形成された突条部2aの逃げ溝3aが形成されており、シャフト2を積層コア3の貫通孔に圧入した場合に、積層コア3の内周面がシャフト2の外周面全域とは嵌合されない構造となっている。
即ち、積層コア3は、軸方向に所定間隔(即ち所定長さ)の積厚コア部3b、3cに区分されており、各積厚コア部3b、3c毎に、それぞれの周方向内壁に、突条部2aとは嵌合しない逃げ溝3aが形成されている。
そして、図2から明らかなように、積厚コア部3bに形成される逃げ溝3aと、積厚コア部3cに形成される逃げ溝3aとは、周方向において互いに異なる位置となるように構成されている。
The laminated core 3 is formed with a relief groove 3a of a ridge portion 2a formed on the outer peripheral surface of the shaft 2 on the inner peripheral surface. When the shaft 2 is press-fitted into the through hole of the laminated core 3, the laminated core 3 is laminated. The inner peripheral surface of the core 3 is not fitted to the entire outer peripheral surface of the shaft 2.
That is, the laminated core 3 is divided into stacked core portions 3b and 3c having a predetermined interval (that is, a predetermined length) in the axial direction, and for each stacked core portion 3b and 3c, An escape groove 3a that does not fit with the protrusion 2a is formed.
As is apparent from FIG. 2, the escape groove 3a formed in the stacked core portion 3b and the escape groove 3a formed in the stacked core portion 3c are configured to be different from each other in the circumferential direction. Has been.

突条部2aを含むシャフト2の外径は、積層コア3の内径より若干大きくなるように形成されている。突条部2aを含まないシャフト2の外径は積層コア3の内径より同等もしくは若干小さくなるよう設定されているが、シャフト突条部2aの高さより小さければ、積層コア3の内径より若干大きくても機能上問題はない。   The outer diameter of the shaft 2 including the protruding portion 2 a is formed to be slightly larger than the inner diameter of the laminated core 3. The outer diameter of the shaft 2 that does not include the protrusions 2a is set to be equal to or slightly smaller than the inner diameter of the laminated core 3, but is slightly larger than the inner diameter of the laminated core 3 if it is smaller than the height of the shaft protrusion 2a. But there is no functional problem.

シャフト2と積層コア3との嵌合構造は次のように形成される。
図1において、シャフト2は図中のX方向から積層コア3に圧入される。
シャフト2が積層コア3の貫通孔に圧入されていくと、突条部2aを含むシャフト外径は積層コア3の内径よりも大きく形成されているため、突条部2aは積層コア3との嵌合により潰される。積層コア3の内周に突条部2aがすべて嵌合していると、圧入長が長い場合は突条部2aが潰され後半の積層コア3との嵌合が弱くなる。
The fitting structure between the shaft 2 and the laminated core 3 is formed as follows.
In FIG. 1, the shaft 2 is press-fitted into the laminated core 3 from the X direction in the drawing.
When the shaft 2 is press-fitted into the through hole of the laminated core 3, the outer diameter of the shaft including the protruding portion 2 a is formed larger than the inner diameter of the laminated core 3. It is crushed by fitting. When the protrusions 2a are all fitted to the inner periphery of the laminated core 3, the protrusions 2a are crushed and the fitting with the laminated core 3 in the latter half is weakened when the press-fitting length is long.

この発明の実施の形態1においては、積層コア3を軸方向に区分して形成された積厚コア部3b、3c毎に突条部の逃げ溝3aが形成されているため、圧入により全ての突条部2aが潰されることはない。
図1において、積厚コア部3bの圧入が完了すると、積厚コア部3cにシャフトが圧入される。積厚コア部3cに圧入されるシャフトの突条部2aは、積厚コア部3bで逃げ溝3aに位置していた突条部2aで嵌合されるため、嵌合力を低下させることなく、積厚コア部3cとシャフトを嵌合することができる。
In Embodiment 1 of the present invention, the relief groove 3a of the protruding portion is formed for each stacked core portion 3b, 3c formed by dividing the laminated core 3 in the axial direction. The ridge 2a is not crushed.
In FIG. 1, when the press-fitting of the thick core portion 3b is completed, the shaft is press-fitted into the thick core portion 3c. Since the protruding portion 2a of the shaft press-fitted into the stacked core portion 3c is fitted with the protruding portion 2a located in the escape groove 3a in the stacked core portion 3b, without reducing the fitting force, The stacked core portion 3c and the shaft can be fitted.

なお、積厚コア部3b、3cのブロック毎の積厚(即ち軸方向長さあるいは間隔)は一定でなくても、本発明を適応することができる。即ち、積厚コア部3b、3cの積厚を変更することで、嵌合力の調整も可能となる。
また、積厚コア部3b、3c毎に突条部の逃げ溝3aの数を調整することで、積厚コア部毎に嵌合力の設定ができる。
It should be noted that the present invention can be applied even if the stacked thickness (that is, the axial length or interval) of the stacked core portions 3b and 3c for each block is not constant. That is, the fitting force can be adjusted by changing the thickness of the stacked core portions 3b and 3c.
Moreover, the fitting force can be set for each thick core portion by adjusting the number of relief grooves 3a of the protruding portion for each thick core portion 3b, 3c.

以上のように、この発明の実施の形態1の回転電機の回転子によれば、以下のような優れた特徴、作用効果を奏するものである。   As described above, according to the rotor of the rotating electrical machine of Embodiment 1 of the present invention, the following excellent features and operational effects are exhibited.

積層コア3に設けられた突条部の逃げ溝3aにより、全ての突条部2aが圧入部に嵌合しない構造となっている。所定の間隔、即ち、一定長さの積厚コア部毎、もしくは一定でない積厚コア部毎に、突条部の逃げ溝3aが形成されているため、最初の積厚コア部3bの圧入部が終わると次の積厚コア部3cで、前の突条部とは異なる突条部が積厚コア3cとシャフトとの嵌合力を確保する。従って、どの積厚コア部でも常に十分なシャフトとの嵌合力を確保することが可能となる。   Due to the relief grooves 3a of the ridges provided in the laminated core 3, all the ridges 2a are not fitted into the press-fit portions. Since the relief groove 3a of the protruding portion is formed at a predetermined interval, that is, for each stacked core portion having a certain length or for each non-constant stacked core portion, the press-fitting portion of the first stacked core portion 3b is formed. When the process is finished, in the next stacked core portion 3c, a protruding portion different from the previous protruding portion secures the fitting force between the stacked core 3c and the shaft. Accordingly, it is possible to always ensure a sufficient fitting force with the shaft in any stacked core portion.

また、各積厚コア部3b、3cは常に一定の嵌合力が確保されていることから、突条部つぶれと、圧入により生じた金属の塊による残留応力の影響を軽減できることから、圧入によるシャフト曲がり等を軽減できる。   In addition, since each of the thick core portions 3b and 3c always has a constant fitting force, it is possible to reduce the influence of the crushing of the protrusions and the residual stress due to the metal lump caused by the press-fitting, so that the shaft by press-fitting Bending can be reduced.

シャフト2の外周面に複数形成されている突条部2aが、等間隔、もしくは不等間隔、どちらの構造であっても対応することができる。積厚コア部に設けられた突条部の逃げ溝3aの位置と突条部2aの位置を合わせることで、積厚コア部とシャフトとの嵌合力の調整および嵌合力の確保ができる。   A plurality of protrusions 2a formed on the outer peripheral surface of the shaft 2 can correspond to any structure of equal intervals or unequal intervals. By adjusting the position of the relief groove 3a of the protruding portion provided in the stacked core portion and the position of the protruding portion 2a, it is possible to adjust the fitting force between the stacked core portion and the shaft and to secure the fitting force.

一定間隔(即ち、一定長さ)の積厚コア部3b、3cに積層コア3を区分し、各積厚コア部3b、3c毎にシャフト突条部2aの逃げ溝3aを形成し、積厚コア部とシャフトとの必要嵌合力に応じて逃げ溝数を設定することで、各積厚コア部毎に嵌合力を設定することが可能となる。   The laminated core 3 is divided into stacked core portions 3b and 3c having a constant interval (that is, a fixed length), and a relief groove 3a of the shaft protrusion 2a is formed for each stacked core portion 3b and 3c. By setting the number of relief grooves according to the required fitting force between the core part and the shaft, the fitting force can be set for each stacked core part.

また、一定間隔ではない積厚コア部に積層コア3を区分し、各積厚コア部毎にシャフト突条部の逃げ溝3aを形成するようにして、積厚コア部の積厚を調整することで、各積厚コア部とシャフトとの嵌合力の調整が可能となる。   Further, the laminated core 3 is divided into stacked core portions that are not at regular intervals, and the clearance groove 3a of the shaft protrusion is formed for each stacked core portion, so that the stacked core portion is adjusted in thickness. Thus, it is possible to adjust the fitting force between each thick core portion and the shaft.

また、積層コア3側に形成されたシャフトの突条部2aの逃げ溝3aは積層コア3の軽量化効果も有している。逃げ溝3aを大きくすることで、積層コアの軽量化を図ることが可能である。   Further, the relief groove 3 a of the protruding portion 2 a of the shaft formed on the laminated core 3 side has an effect of reducing the weight of the laminated core 3. It is possible to reduce the weight of the laminated core by enlarging the escape groove 3a.

さらに、一般に電動機の回転子に使用される回転子の積層コアは、珪素鋼板や電機軟鋼板等の金属板をプレスで打ち抜いて積み重ね、かしめることにより形成されるが、積層コアに形成されている逃げ溝3aがコアを積層する際の位置決め機能としても使用することができる効果がある。   Furthermore, a laminated core of a rotor generally used for a rotor of an electric motor is formed by punching and stacking a metal plate such as a silicon steel plate or an electric mild steel plate with a press and caulking. There is an effect that the escape groove 3a can also be used as a positioning function when the cores are stacked.

この発明は、電装用モータ等における電動機の、回転子の積層コアとシャフトとの嵌合構造に用いて好適なものである。   The present invention is suitable for use in a fitting structure between a laminated core of a rotor and a shaft of an electric motor in an electric motor or the like.

2:シャフト、2a:突条部、3:積層コア、3a:逃げ溝
3b、3c:積厚コア部。
2: shaft, 2a: protrusion, 3: laminated core, 3a: clearance groove 3b, 3c: stacked core.

Claims (3)

積層コアの中央部に設けられた貫通孔に、シャフトが圧入されて構成される回転電機の回転子において、
前記シャフトの外周面に、前記貫通孔の内壁と嵌合する軸方向に延びる複数の突条部が形成されると共に、
前記積層コアは、軸方向に所定の間隔の2つの積厚コア部に区分され、区分された各積厚コア部毎の前記貫通孔の周方向内壁に、前記突条部の一部と嵌合しない軸方向に延びる逃げ溝が形成され、前記各積厚コア部毎に形成される前記逃げ溝の位置が、互いに他の積厚コア部の逃げ溝とは周方向において異なる位置に形成されたことを特徴とする回転電機の回転子。
In a rotor of a rotating electrical machine configured by press-fitting a shaft into a through hole provided in the center of a laminated core,
On the outer peripheral surface of the shaft, a plurality of protrusions extending in the axial direction to be fitted to the inner wall of the through hole are formed, and
The laminated core is divided into two stacked core portions with a predetermined interval in the axial direction, and a part of the protruding portion is fitted to the circumferential inner wall of the through hole for each of the stacked core portions. A clearance groove extending in the axial direction that does not match is formed, and the position of the clearance groove formed for each stacked core portion is formed at a position different from the clearance grooves of the other stacked core portions in the circumferential direction. A rotor of a rotating electrical machine characterized by that.
前記所定の間隔は一定の間隔であることを特徴とする請求項1に記載の回転電機の回転子。   The rotor of a rotating electrical machine according to claim 1, wherein the predetermined interval is a constant interval. 前記所定の間隔は不等間隔であることを特徴とする請求項1に記載の回転電機の回転子。   The rotor of a rotating electrical machine according to claim 1, wherein the predetermined intervals are unequal intervals.
JP2013538409A 2011-10-14 2011-10-14 Rotating electrical machine rotor Expired - Fee Related JP6000270B2 (en)

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