JP5914796B2 - Floor pan installation structure - Google Patents

Floor pan installation structure Download PDF

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JP5914796B2
JP5914796B2 JP2012133643A JP2012133643A JP5914796B2 JP 5914796 B2 JP5914796 B2 JP 5914796B2 JP 2012133643 A JP2012133643 A JP 2012133643A JP 2012133643 A JP2012133643 A JP 2012133643A JP 5914796 B2 JP5914796 B2 JP 5914796B2
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floor pan
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installation structure
plan
reinforcing frame
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JP2013256814A (en
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良彦 川畑
良彦 川畑
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Panasonic Intellectual Property Management Co Ltd
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Description

本発明は、柱欠きに対応して床パンを設置するための技術に関する。   The present invention relates to a technique for installing a floor pan corresponding to a pillar notch.

ユニットバスの床パンを設置するための構造として、アジャスターボルト等を用いて施行作業性を向上させたものが、特許文献1等に提案されている。   As a structure for installing a floor pan of a unit bath, one that improves the workability by using an adjuster bolt or the like is proposed in Patent Document 1 or the like.

特開2003−278207号公報JP 2003-278207 A

床パンを設置するに際して、住居の柱欠きに対応した構造で床パンを設置したいという要望が、従来から存在する。これに対して、その柱欠きに対応した専用形状の床パンを製造することが考えられるが、床パンを製造するための金型は高価であることから、金型をその都度製造することは、コスト面で問題がある。   When installing floor pans, there has been a desire to install floor pans with a structure corresponding to the pillars of a residence. On the other hand, it is conceivable to manufacture a floor pan with a dedicated shape corresponding to the pillar notches, but since the mold for manufacturing the floor pan is expensive, it is not necessary to manufacture the mold each time. There is a problem in terms of cost.

本発明は、前記問題点に鑑みて発明したものであって、床パン用の金型を専用形状で製造せずとも、住居の柱欠きに対応した構造で床パンを設置することのできる床パン設置構造を提案することを、課題とする。   The present invention has been invented in view of the above-mentioned problems, and it is possible to install a floor pan with a structure corresponding to a pillar notch of a house without manufacturing a mold for a floor pan in a dedicated shape. Proposing a bread installation structure is an issue.

前記課題を解決するために、本発明を、下記構成を具備する床パン設置構造とする。   In order to solve the above problems, the present invention is a floor pan installation structure having the following configuration.

つまり、本発明は、ユニットバスを設置する住居に対応した柱欠き部が切削加工された床パンを、前記住居に設置する床パン設置構造であり、前記柱欠き部の平面視L字状の切削小口に沿って前記床パンの下面に固定される平面視L字状の補強フレームと、前記補強フレームの下部に取り付けられるアジャスターボルトと、前記切削小口に沿って前記床パンの上面に固定される平面視L字状の幅木部材と、前記幅木部材を覆うように装着される平面視L字状の幅木カバーとを具備し、前記床パンの前記柱欠き部の周縁部分が、ともに平面視L字状である前記補強フレームと前記幅木部材とで、上下に挟み込まれるように設けたことを特徴とする。 That is, this invention is a floor pan installation structure which installs in the said house the floor pan by which the column notch part corresponding to the residence which installs a unit bath was cut, The planar view L-shape of the said pillar notch part A L-shaped reinforcing frame that is fixed to the lower surface of the floor pan along the cutting edge, an adjuster bolt that is attached to the lower portion of the reinforcing frame, and an upper surface of the floor pan that is fixed along the cutting edge. A plan view L-shaped baseboard member, and a plan view L-shaped baseboard cover that is mounted so as to cover the baseboard member, and a peripheral portion of the pillar notch portion of the floor pan, The reinforcing frame and the skirting board member, both of which are L-shaped in plan view, are provided so as to be sandwiched vertically .

本発明においては、前記幅木部材と前記床パンとの間に、防水パッキンが介在されることが好ましい。   In the present invention, it is preferable that a waterproof packing is interposed between the baseboard member and the floor pan.

本発明によれば、柱欠き部が切削加工された床パンを設置して、柱欠きに対応したユニットバスを構成することができるため、床パン用の金型を専用形状で製造する必要がなく、コスト低減が実現されるという効果を奏する。   According to the present invention, it is possible to install a floor pan in which a column notch is cut and configure a unit bath corresponding to the column notch, and therefore it is necessary to manufacture a mold for a floor pan in a dedicated shape. There is an effect that cost reduction is realized.

本発明の一実施形態の床パン設置構造の要部を示す斜視図である。It is a perspective view which shows the principal part of the floor pan installation structure of one Embodiment of this invention. 同上の床パン設置構造の要部を示す断面図である。It is sectional drawing which shows the principal part of a floor pan installation structure same as the above. 同上の床パン設置構造を概略的に示す平面図である。It is a top view which shows roughly the floor pan installation structure same as the above.

本発明を、添付図面に示す実施形態に基づいて説明する。図1、図2には、本発明の一実施形態の床パン設置構造の要部を示しており、図3は、この設置構造によって設置される床パン2全体を概略的に平面視したものである。   The present invention will be described based on embodiments shown in the accompanying drawings. 1 and 2 show the main part of a floor pan installation structure according to an embodiment of the present invention. FIG. 3 is a schematic plan view of the entire floor pan 2 installed by this installation structure. It is.

本実施形態において設置される床パン2は、その角部分に柱欠き部4を有するものである。図3に想像線で示すように、床パン2は、金型を用いて成型された時点では平面視矩形状の外形を有し、成形後の切削加工でその角部分を柱形状に切除することで、柱欠き部4を形成している。そのため、切削加工後の柱欠き部4には、平面視においてL字状の切削小口6(図1、図3参照)が形成される。   The floor pan 2 installed in the present embodiment has column notches 4 at the corners. As shown by an imaginary line in FIG. 3, the floor pan 2 has a rectangular outer shape in plan view when it is molded using a mold, and the corner portion is cut into a columnar shape by cutting after molding. As a result, the column notches 4 are formed. Therefore, an L-shaped cutting edge 6 (see FIGS. 1 and 3) is formed in the post-cut column notch 4 in plan view.

このような柱欠き部4が切削加工された床パン2を設置するために、本実施形態の床パン設置構造では、金属製の補強フレーム8、アジャスターボルト10、幅木部材12、幅木カバー14、防水パッキン16等を用いる。   In order to install the floor pan 2 in which such a column notch 4 is cut, in the floor pan installation structure of the present embodiment, a metal reinforcing frame 8, an adjuster bolt 10, a baseboard member 12, and a baseboard cover are provided. 14. Use waterproof packing 16 or the like.

補強フレーム8は、柱欠き部4の縁(つまり床パン2に加工した切削小口6に沿う)ようにL字状の寸法形状に設けた鉄製の中空フレームであり、床パン2の下面において柱欠き部4に隣接して固定される。補強フレーム8の床パン2への固定には、接着剤18と固定ネジ20が用いられる。   The reinforcing frame 8 is an iron hollow frame provided in an L-shaped dimension so that the edge of the pillar notch 4 (that is, along the cutting edge 6 machined into the floor pan 2). It is fixed adjacent to the notch 4. An adhesive 18 and a fixing screw 20 are used to fix the reinforcing frame 8 to the floor pan 2.

アジャスターボルト10は、補強フレーム8の下面に溶接したアジャスターナット22に対して、上下位置調整自在に装着される。アジャスターナット22は、平面視L字状である補強フレーム8の両端部分と、中央の角部分に溶接される。このアジャスターナット22に装着されるアジャスターボルト10は、図3に示すように、床パン2の柱欠き部4の縁に沿って固定される金属製の補強フレーム8を、三点で強固に支持する。   The adjuster bolt 10 is attached to an adjuster nut 22 welded to the lower surface of the reinforcing frame 8 so that the vertical position can be adjusted. The adjuster nut 22 is welded to both end portions of the reinforcing frame 8 that is L-shaped in a plan view and a central corner portion. As shown in FIG. 3, the adjuster bolt 10 attached to the adjuster nut 22 firmly supports the metal reinforcing frame 8 fixed along the edge of the column notch 4 of the floor pan 2 at three points. To do.

幅木部材12は、補強フレーム8と同様に、柱欠き部4の縁に沿うL字状の寸法形状を有する。幅木部材12は、床パン2の上面において柱欠き部4に隣接して固定される。幅木部材12の床パン2への固定には、固定ネジ20が用いられる。この固定ネジ20は、補強フレーム8を床パン2に固定するものと同一であり、換言すれば、この固定ネジ20によって、補強フレーム8と幅木部材12とが床パン2を介してネジ固定される。   Similarly to the reinforcing frame 8, the skirting member 12 has an L-shaped dimension along the edge of the columnar portion 4. The skirting member 12 is fixed adjacent to the pillar notch 4 on the upper surface of the floor pan 2. A fixing screw 20 is used to fix the skirting member 12 to the floor pan 2. The fixing screw 20 is the same as that used to fix the reinforcing frame 8 to the floor pan 2. In other words, the reinforcing frame 8 and the baseboard member 12 are fixed to the floor pan 2 by the fixing screw 20. Is done.

つまり、本実施形態では床パン2の柱欠き部4の周縁部分に、この周縁部分を上下に挟み込むように補強フレーム8と幅木部材12が固定され、下側に位置する補強フレーム8が、複数個所においてアジャスターボルト10で支持される。これにより、床パン2のうち切削加工により強度が低下する柱欠き部4付近の箇所が、簡単な施行作業で効果的に補強される。   That is, in the present embodiment, the reinforcing frame 8 and the baseboard member 12 are fixed to the peripheral portion of the columnar portion 4 of the floor pan 2 so as to sandwich the peripheral portion up and down, and the reinforcing frame 8 positioned on the lower side is It is supported by adjuster bolts 10 at a plurality of locations. Thereby, the location near the pillar notch part 4 where the strength is reduced by the cutting process in the floor pan 2 is effectively reinforced by a simple enforcement operation.

また、本実施形態では、床パン2と幅木部材12との間に、防水パッキン16とシリコン24を介在させ、防水性を高めている。防水パッキン16には、固定ネジ20が貫通される。即ちこの固定ネジ20によって、補強フレーム8、床パン2、防水パッキン16及び幅木部材12が一体に固定される。   Moreover, in this embodiment, the waterproof packing 16 and the silicon | silicone 24 are interposed between the floor pan 2 and the baseboard member 12, and the waterproofness is improved. A fixing screw 20 is passed through the waterproof packing 16. That is, the fixing frame 20, the floor pan 2, the waterproof packing 16, and the skirting board member 12 are integrally fixed by the fixing screw 20.

幅木カバー14は、幅木部材12の上面と内側面を覆うように成形された平面視L字型の部材である。幅木カバー14は、幅木部材12の上面を覆うように載置される上部カバー26と、上部カバー26の一方の側端縁から下方に延設されて幅木部材12の内側面を覆うように配置される側部カバー28と、側部カバー28の下端縁から側方に延設される下フランジ部30とを有する。更に、幅木カバー14は、上部カバー26の他方の側端縁から上方に延設される上フランジ部32を有する。幅木カバー14が有する各部26,28,30,32は、いずれも平面視L字状をなす。   The skirting board cover 14 is an L-shaped member in plan view that is formed so as to cover the upper surface and the inner side surface of the skirting board member 12. The skirting board cover 14 is placed so as to cover the upper surface of the skirting board member 12, and extends downward from one side edge of the upper cover 26 to cover the inner side face of the skirting board member 12. And a lower flange portion 30 extending laterally from the lower end edge of the side cover 28. Further, the skirting cover 14 has an upper flange portion 32 extending upward from the other side edge of the upper cover 26. Each of the portions 26, 28, 30, and 32 included in the skirting cover 14 has an L shape in plan view.

幅木カバー14が有する下フランジ部30と、床パン2の上面との間には、防水パッキン34とシリコン36を介在させる。これにより、防水性が更に高められる。防水パッキン34は、幅木部材12の下方に配される防水パッキン16と別体であるが、一体に設けてもよい。   A waterproof packing 34 and silicon 36 are interposed between the lower flange portion 30 of the skirting board cover 14 and the upper surface of the floor pan 2. Thereby, waterproofness is further improved. The waterproof packing 34 is separate from the waterproof packing 16 disposed below the skirting member 12, but may be provided integrally.

幅木カバー14を幅木部材12に被せてセットしたとき、幅木カバー14が有する上部カバー26の上面は、床パン2が周縁部に有するパネル載置面38と面一に配置される。パネル載置面38は、床パン2の周縁から立設される立ち上がり片40の上部に形成される水平面であり、浴室ユニットの壁パネル42(図2参照)が、このパネル載置面38と上部カバー26の上面とに載置される。また、幅木カバー14をセットしたとき、幅木カバー14が有する上フランジ部32は、床パン2が有する立ち上がり片40の上縁部44と水平方向に連続するように配置される。床パン2の立ち上がり片40のパネル載置面38に載置された壁パネル42は、この立ち上がり片40の上縁部44に側方から当接して係止され、且つ、幅木カバー14の上フランジ部32に側方から当接して係止される。   When the skirting board cover 14 is set on the skirting board member 12 and set, the upper surface of the upper cover 26 of the skirting board cover 14 is arranged flush with the panel placement surface 38 that the floor pan 2 has at the peripheral edge. The panel placement surface 38 is a horizontal surface formed on an upper portion of the rising piece 40 that is erected from the peripheral edge of the floor pan 2, and a wall panel 42 (see FIG. 2) of the bathroom unit is connected to the panel placement surface 38. It is placed on the upper surface of the upper cover 26. When the skirting board cover 14 is set, the upper flange part 32 of the skirting board cover 14 is disposed so as to be continuous in the horizontal direction with the upper edge part 44 of the rising piece 40 of the floor pan 2. The wall panel 42 mounted on the panel mounting surface 38 of the rising piece 40 of the floor pan 2 is abutted and locked to the upper edge 44 of the rising piece 40 from the side, and the skirting board cover 14 The upper flange portion 32 is abutted and locked from the side.

以上のように、本実施形態の床パネル設置構造は、柱欠き部4が切削加工された床パン2を設置するための床パン設置構造であり、柱欠き部4の切削小口6に沿って床パン2の下面に固定される補強フレーム8と、補強フレーム8の下部に取り付けられるアジャスターボルト10と、切削小口6に沿って床パン2の上面に固定される幅木部材12と、幅木部材12を覆うように装着される幅木カバー14とを具備する。   As described above, the floor panel installation structure of the present embodiment is a floor pan installation structure for installing the floor pan 2 in which the column notch portion 4 is cut, and along the cutting edge 6 of the column notch portion 4. A reinforcing frame 8 fixed to the lower surface of the floor pan 2, an adjuster bolt 10 attached to the lower portion of the reinforcing frame 8, a baseboard member 12 fixed to the upper surface of the floor pan 2 along the cutting edge 6, and a baseboard And a baseboard cover 14 that is mounted so as to cover the member 12.

この構造によれば、床パン2については共通の金型で成型し、成形後の床パン2に対して切削加工を施すことで、ユニットバスを設置する住居に対応した柱欠き部4を形成し、この柱欠き部4を有する床パン2を、十分な強度及び防水性で設置することができる。つまり、床パン2を成形するための金型をその都度製造せずとも、ユニットバスを設置したい住居の柱欠きに対応した構造で、床パン2を設置することが可能となる。   According to this structure, the floor pan 2 is molded using a common mold, and the post-molded floor pan 2 is cut to form the column notch 4 corresponding to the residence where the unit bath is installed. In addition, the floor pan 2 having the pillar notches 4 can be installed with sufficient strength and waterproofness. That is, it is possible to install the floor pan 2 with a structure corresponding to a pillar notch of a house where a unit bath is to be installed without manufacturing a mold for molding the floor pan 2 each time.

また、本実施形態の床パン設置構造では、幅木部材12と床パン2との間に、防水パッキン34が介在されている。この構造により、柱欠き部4付近の防水性をより向上させることが可能となる。   Moreover, in the floor pan installation structure of this embodiment, the waterproof packing 34 is interposed between the skirting member 12 and the floor pan 2. With this structure, it is possible to further improve the waterproofness in the vicinity of the column notch 4.

以上、本発明を添付図面に示す実施形態に基づいて説明したが、本発明は前記実施形態に限定されるものではなく、本発明の意図する範囲内であれば、適宜の設計変更を行うことが可能である。   Although the present invention has been described based on the embodiments shown in the accompanying drawings, the present invention is not limited to the above-described embodiments, and appropriate design changes may be made within the intended scope of the present invention. Is possible.

2 床パン
4 柱欠き部
6 切削小口
8 補強フレーム
10 アジャスターボルト
12 幅木部材
14 幅木カバー
16 防水パッキン
2 Floor pan 4 Pillar notch 6 Cutting edge 8 Reinforcement frame 10 Adjuster bolt 12 Skirting member 14 Skirting cover 16 Waterproof packing

Claims (2)

ユニットバスを設置する住居に対応した柱欠き部が切削加工された床パンを、前記住居に設置する床パン設置構造であり、
前記柱欠き部の平面視L字状の切削小口に沿って前記床パンの下面に固定される平面視L字状の補強フレームと、
前記補強フレームの下部に取り付けられるアジャスターボルトと、
前記切削小口に沿って前記床パンの上面に固定される平面視L字状の幅木部材と、
前記幅木部材を覆うように装着される平面視L字状の幅木カバーとを、具備し、
前記床パンの前記柱欠き部の周縁部分が、ともに平面視L字状である前記補強フレームと前記幅木部材とで、上下に挟み込まれるように設けたことを特徴とする床パン設置構造。
A floor pan installation structure in which a floor pan in which a pillar notch corresponding to a residence in which a unit bath is installed is cut is installed in the residence ,
A L-shaped reinforcing frame in plan view fixed to the lower surface of the floor pan along a L-shaped cutting edge in plan view of the column notch,
An adjuster bolt attached to the lower part of the reinforcing frame;
A plan view L-shaped baseboard member fixed to the upper surface of the floor pan along the cutting edge,
A plan view L-shaped baseboard cover mounted so as to cover the baseboard member ,
A floor pan installation structure characterized in that a peripheral portion of the column notch portion of the floor pan is provided so as to be sandwiched between the reinforcing frame and the baseboard member, both of which are L-shaped in plan view .
前記幅木部材と前記床パンとの間に、防水パッキンが介在されることを特徴とする請求項1に記載の床パン設置構造。 The floor bread installation structure according to claim 1, wherein waterproof packing is interposed between the baseboard member and the floor pan.
JP2012133643A 2012-06-13 2012-06-13 Floor pan installation structure Active JP5914796B2 (en)

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