JP5858213B2 - Hot water packaging structure - Google Patents
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- JP5858213B2 JP5858213B2 JP2011090865A JP2011090865A JP5858213B2 JP 5858213 B2 JP5858213 B2 JP 5858213B2 JP 2011090865 A JP2011090865 A JP 2011090865A JP 2011090865 A JP2011090865 A JP 2011090865A JP 5858213 B2 JP5858213 B2 JP 5858213B2
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Description
本発明は温水装置の包装構造に関し、特に幅広のパレット部材に載置固定した温水装置の包装構造に関する。 The present invention relates to a packaging structure for a hot water apparatus, and more particularly to a packaging structure for a hot water apparatus mounted and fixed on a wide pallet member.
従来から、湯水を供給する為の温水装置として、ヒートポンプなどの熱源機ユニットと、この熱源機ユニットに配管接続され湯水を貯える貯湯タンクユニットとから構成された温水装置がある。このような温水装置には、熱源機ユニットと貯湯タンクユニットを個々の外装ケース内に夫々収納した別体型のものや、共通の外装ケース内に一体的に組み込まれた一体型のものがあり、通常、熱源機ユニットや貯湯タンクユニットは軒下などの屋外のスペースに設置される。 Conventionally, as a hot water device for supplying hot water, there is a hot water device composed of a heat source unit such as a heat pump and a hot water storage tank unit connected to the heat source unit by piping. Such a hot water device includes a separate type in which a heat source unit and a hot water storage tank unit are respectively stored in individual outer cases, and an integrated type integrally incorporated in a common outer case, Usually, the heat source unit and the hot water storage tank unit are installed in an outdoor space such as under the eaves.
ところで、昨今の温水装置は、屋外の狭小スペースに設置可能なように、例えば前後幅よりも左右幅を極力小さくした構成が求められている。そのため、左右幅を極力小さくする分、温水装置が高さ方向に延びてしまう。この温水装置を生産工場より納入先へ輸送する場合、温水装置をパレット部材の上面に縦向きに載置してボルトやビスにより固定し、表面が損傷しないように段ボール材などで包装した状態で輸送する。納入先において保管中にも、温水装置をパレット部材を介して自立状態に維持する。かなりの重量物である温水装置を安定的に自立させるために、前記パレット部材の前後幅は、温水装置と略同一の幅に設定することが多いが、パレット部材の左右幅もある程度大きく設定しておかないと、温水装置を安定的に自立状態に維持できない場合もある。 By the way, recent hot water apparatuses are required to have a configuration in which the left and right widths are made smaller than the front and rear widths as much as possible, for example, so that they can be installed in a small outdoor space. For this reason, the hot water device extends in the height direction as much as the left-right width is reduced as much as possible. When transporting this hot water device from the production factory to the customer, place the hot water device vertically on the top surface of the pallet member, fix it with bolts and screws, and wrap it in corrugated cardboard material so that the surface is not damaged. transport. The hot water device is maintained in a self-supporting state via a pallet member even during storage at the delivery destination. In order to make the hot water device, which is a heavy object, stand by itself stably, the width of the front and rear of the pallet member is often set to be substantially the same as that of the hot water device, but the left and right width of the pallet member is also set to be somewhat large. Otherwise, the hot water device may not be stably maintained in an independent state.
例えば、引用例１の包装装置は、上面に電気温水器などの被包装体が固定されるパレット部材（底部スキッド）と、パレット部材に固定された被包装体の上部から被せる角筒体と、底面が開放された箱体内部に被包装体の上部を保護する緩衝材が設けられ且つ被包装体の上部に被せる上部箱体と、角筒体及び上部箱体からなる包装箱の側面を接地させた場合に、緩衝材と当接する上部箱体の外面接地部位に、取り外し可能に設けられたカバー部材とを備え、カバー部材の一部を含めて外周をバンドで締結して一体化している。 For example, the packaging device of Citation 1 includes a pallet member (bottom skid) on which an object to be packaged such as an electric water heater is fixed on the upper surface, and a rectangular tube body that covers the upper part of the object to be packaged fixed to the pallet member, A cushioning material that protects the upper part of the packaged body is provided inside the box with the bottom open, and the upper box that covers the upper part of the packaged body and the side of the packaging box made up of the rectangular tube and the upper box are grounded. A cover member that is detachably provided on the outer surface grounding portion of the upper box that comes into contact with the cushioning material, and the outer periphery including a part of the cover member is fastened and integrated with a band. .
左右幅が小さな偏平な形状に形成された温水装置であって、かなりの高さを有する温水装置の場合、特許文献１に記載のように、温水装置の底面とほぼ同サイズのパレット部材（底部スキッド）を採用する場合には、温水装置を自立させた状態での安定性を確保できない。そこで、パレット部材の左右幅を温水装置の左右幅よりも大きく設定することになる。しかし、この温水装置の左右幅がパレット部材の幅よりも狭くなると、輸送時に複数の温水装置をトラックなどの荷台に並べて積み込んだ場合、隣接する温水装置との間に隙間が生じてしまう。そのため、輸送中のトラックの急停止や振動などで温水装置の上部が揺れ動き、隣接する温水装置に倒れかかって損傷したり、相手側の温水装置を損傷させる虞がある。 In the case of a hot water device formed in a flat shape with a small left and right width and having a considerable height, as described in Patent Document 1, a pallet member (bottom portion) having substantially the same size as the bottom surface of the hot water device. In the case of adopting a skid), it is not possible to ensure the stability in a state where the hot water device is made independent. Therefore, the lateral width of the pallet member is set larger than the lateral width of the hot water device. However, if the left and right width of the hot water device becomes narrower than the width of the pallet member, a gap will be formed between adjacent hot water devices when a plurality of hot water devices are stacked and loaded on a loading platform such as a truck during transportation. For this reason, there is a risk that the upper part of the hot water device may swing due to sudden stoppage or vibration of the truck being transported, and the adjacent hot water device may fall over and be damaged, or the partner hot water device may be damaged.
従来では、上記の温水装置間の隙間を塞ぐために、運送業者が隙間に緩衝材を入れるなどの対策を講じていたが、緩衝材の材料費と着脱コストのため輸送コストが高価になるという問題があった。そこで、温水装置の外周を覆う包装材の左右幅をパレット部材の左右幅に一致させることも考えられるが、その場合、多量の包装材や緩衝材が必要となり、これら包装材や緩衝材による廃材が多量に発生するという問題もある。 Conventionally, in order to block the gap between the hot water devices, the carrier has taken measures such as putting a cushioning material in the gap, but the problem is that the transportation cost becomes expensive due to the material cost and the detachment cost of the cushioning material. was there. Therefore, it is conceivable to make the left and right widths of the packaging material covering the outer periphery of the hot water device coincide with the left and right widths of the pallet member. In that case, a large amount of packaging materials and cushioning materials are required, and waste materials due to these packaging materials and cushioning materials There is also a problem that a large amount is generated.
本発明の目的は、輸送中における温水装置の移動や揺動を防止可能な温水装置の包装構造を提供すること、輸送コストを低減可能な温水装置の包装構造を提供することなどである。 An object of the present invention is to provide a packaging structure for a hot water device that can prevent the movement and swinging of the hot water device during transportation, and to provide a packaging structure for a warm water device that can reduce transportation costs.
請求項１の温水装置の包装構造は、前後幅とこの前後幅よりも小さい左右幅とを有する外形が直方体形状の温水装置の包装構造であって、前記温水装置を載置固定する為のパレット部材と、温水装置の上部を覆う天部材とを有する温水装置の包装構造において、前記パレット部材は、前記温水装置の左右幅よりも左右方向に幅広に構成され、前記天部材は、前記温水装置の左右幅と略同一の幅を有する本体部と、前記パレット部材の左右幅と略同一の幅を有する緩衝部とを備え、前記緩衝部は、前記天部材の本体部の左右両端から外側へ突出する1対の緩衝機能部であって、段ボール材を巻いた角筒体からなる1対の緩衝機能部を有する、ことを特徴としている。 The packaging structure for a hot water apparatus according to claim 1 is a packaging structure for a warm water apparatus having a rectangular parallelepiped outer shape having a front and rear width and a lateral width smaller than the front and rear width, and a pallet for mounting and fixing the warm water apparatus In the packaging structure of a hot water device having a member and a top member that covers the upper part of the hot water device, the pallet member is configured to be wider in the left-right direction than the left-right width of the hot water device, and the top member is the hot water device A body portion having substantially the same width as the left and right width of the pallet member, and a buffer portion having substantially the same width as the left and right width of the pallet member , wherein the buffer portion extends outward from the left and right ends of the body portion of the top member. It is characterized by having a pair of buffering function parts which protrude, which is a pair of buffering function parts made of a rectangular tube wound with cardboard material .
請求項２の温水装置の包装構造は、請求項１の発明において、前記緩衝部が、前記天部材の本体部とは別部材であって、前記本体部の上端面を覆う天板部を備えた別部材として構成され、前記1対の緩衝機能部が前記天板部に一体的に設けられていることを特徴としている。 A packaging structure for a hot water device according to a second aspect is the invention according to the first aspect, wherein the buffer portion is a separate member from the main body portion of the top member , and includes a top plate portion that covers the upper end surface of the main body portion. The pair of buffer function portions are integrally provided on the top plate portion .
請求項３の温水装置の包装構造は、請求項２の発明において、前記1対の緩衝機能部は、前記天板部の左右両端部の前後方向中央部分に設けられ、前記天板部の前側部分と後側部分に、バンド部材で締め付けられるバンド対応部が形成されていることを特徴としている。 A packaging structure for a hot water device according to a third aspect is the invention according to the second aspect , wherein the pair of cushioning function portions are provided in a front-rear direction center portion of both left and right end portions of the top plate portion, and the front side of the top plate portion A band-corresponding portion that is fastened with a band member is formed on the portion and the rear portion .
請求項１の発明によれば、パレット部材は、温水装置の左右幅よりも幅広に構成され、天部材は、温水装置の左右幅と略同一の幅を有する本体部と、パレット部材の左右幅と略同一の幅を有する緩衝部とを備えているので、この緩衝部により、温水装置の転倒を防止することができる。すなわち、輸送時に包装状態の複数の温水装置を整列させた状態で、緩衝部の緩衝機能部(これは段ボールを巻いた角筒体からなる)が隣接する緩衝部とほぼ当接状態になるので、車両の急停止や走行中の振動による揺れが発生しても、温水装置の移動や揺動を防止でき、温水装置が隣接する温水装置に接触して損傷するのを防止することができる。 According to the invention of claim 1, the pallet member is configured to be wider than the left and right width of the hot water device, the top member is a main body portion having a width substantially the same as the left and right width of the hot water device, and the left and right width of the pallet member. And the buffer part having substantially the same width as the above, the buffer part can prevent the hot water device from falling down. That is, the buffer function part of the buffer part (which consists of a rectangular tube wound with cardboard) is almost in contact with the adjacent buffer part in a state where a plurality of hot water devices in a packaged state are aligned during transportation. Even if the vehicle suddenly stops or shakes due to vibration during traveling, the hot water device can be prevented from moving or swinging, and the hot water device can be prevented from coming into contact with the adjacent hot water device and being damaged.
請求項２の発明によれば、緩衝部が、天部材の本体部とは別部材であって、前記本体部の上端面を覆う天板部を備えた別部材として構成され、前記1対の緩衝機能部が前記天板部に一体的に設けられているので、緩衝部を既存の天部材に追加的に取付けることができる。依って、既存の包装仕様を大幅に変更することなく、軽量で簡単な構造の緩衝部を設けることができ、輸送コストを低減できる。 According to invention of Claim 2, a buffer part is a member different from the main-body part of a top member, Comprising: It comprises as a separate member provided with the top-plate part which covers the upper end surface of the said main-body part, Said one pair Since the buffer function part is provided integrally with the top plate part , the buffer part can be additionally attached to the existing top member. Therefore, it is possible to provide a buffer portion having a light weight and a simple structure without significantly changing the existing packaging specification, and the transportation cost can be reduced.
請求項３の発明によれば、前記1対の緩衝機能部は、前記天板部の左右両端部の前後方向中央部分に設けられ、前記天板部の前側部分と後側部分に、バンド部材で締め付けられるバンド対応部が形成されているため、緩衝機能部の落下やズレを確実に防止することができる。 According to a third aspect of the present invention, the pair of buffer function portions are provided in the center part in the front-rear direction of both left and right end portions of the top plate portion, and band members are provided on the front side portion and the rear side portion of the top plate portion. Since the band-corresponding portion that is tightened with is formed, it is possible to reliably prevent the buffer function portion from being dropped or displaced.
以下、本発明を実施するための形態について実施例に基づいて説明する。 Hereinafter, modes for carrying out the present invention will be described based on examples.
先ず、本発明の包装構造１０が適用される温水装置について説明する。
図１〜図３に示すように、本実施例の温水装置１は、温水を発生させる補助熱源機と、給湯用温水を貯える貯湯タンクと、ホンプとセンサ類と配管・配管継手類を含む補機類と、制御ボックスなどを有する。温水装置１の後部に円筒状の貯湯タンクが配設されて外装ケース２，３で覆われ、温水装装置１の前部の上部と中段部に前記の補助熱源機と補機類と制御ボックスとが配設され、外装ケース２で覆われている。尚、図１に矢印で示す前後左右を前後左右として説明する。図１に示すように、温水装置１は、前後幅と、この前後幅よりも小さな左右幅を有する外形が直方体形状のものである。
First, a hot water apparatus to which the packaging structure 10 of the present invention is applied will be described.
As shown in FIGS. 1 to 3, the hot water device 1 of the present embodiment includes an auxiliary heat source device that generates hot water, a hot water storage tank that stores hot water for hot water supply, a pump, sensors, and pipes and pipe joints. It has equipment and a control box. A cylindrical hot water storage tank is disposed at the rear of the hot water apparatus 1 and is covered with outer casings 2 and 3. Are disposed and covered with the outer case 2. In addition, front and rear, right and left shown by the arrow in FIG. As shown in FIG. 1, the hot water device 1 has a rectangular parallelepiped shape with a front-rear width and a left-right width smaller than the front-rear width.
図１〜図３に示すように、外装ケース２を支持する脚部材４を備え、温水装置１の下端部には、温水装置１を後述するパレット部材１１に固定するための１対のベース部材６が設けられている。１対のベース部材６の上面には、ケーブルや説明書などの付属品を収容可能な矩形状の収納ケース１４が配置されている。 As shown in FIGS. 1 to 3, a leg member 4 that supports the outer case 2 is provided, and a pair of base members for fixing the hot water device 1 to a pallet member 11 described later is provided at the lower end of the hot water device 1. 6 is provided. A rectangular storage case 14 capable of storing accessories such as cables and instructions is disposed on the upper surface of the pair of base members 6.
次に、温水装置１の包装構造１０について説明する。
図１〜図３に示すように、この包装構造１０は、温水装置１を載置固定する為のパレット部材１１、温水装置１の前後両側部を覆う１対のカバー部材１２、温水装置１の上部を覆う天部材１３などを有し、これら構成部材は温水装置１の外周の大部分を覆うように取り付けられている。尚、図１，図２は、温水装置１の包装状態を示している。
Next, the packaging structure 10 of the hot water device 1 will be described.
As shown in FIGS. 1 to 3, the packaging structure 10 includes a pallet member 11 for mounting and fixing the hot water device 1, a pair of cover members 12 that cover both front and rear sides of the hot water device 1, and the hot water device 1. The top member 13 and the like covering the upper part are provided, and these constituent members are attached so as to cover most of the outer periphery of the hot water apparatus 1. 1 and 2 show the packaging state of the hot water device 1.
次に、パレット部材１１について説明する。
図１〜図３に示すように、パレット部材１１は、木製部材を井桁状に組み合わせたものである。パレット部材１１の前後幅は、温水装置１の前後幅よりも僅かに大きく設定され、パレット部材１１の左右幅は温水装置１の左右幅よりも大きく設定されている。
Next, the pallet member 11 will be described.
As shown in FIGS. 1 to 3, the pallet member 11 is a combination of wooden members in a cross-beam shape. The front-rear width of the pallet member 11 is set slightly larger than the front-rear width of the hot water device 1, and the left-right width of the pallet member 11 is set larger than the left-right width of the hot water device 1.
具体的に、パレット部材１１は、前後方向に延びる平板状の１対の下板部材１１ａと、これら１対の下板部材１１ａの上に配置されて左右方向に延びる３つの角部材１１ｂと、これら３つの角部材１１ｂの上に配置された前後方向に延びる１対の上板部材１１ｃとで構成されている。 Specifically, the pallet member 11 includes a pair of flat plate-like lower plate members 11a extending in the front-rear direction, three corner members 11b disposed on the pair of lower plate members 11a and extending in the left-right direction, A pair of upper plate members 11c extending in the front-rear direction and disposed on the three corner members 11b.
温水装置１をパレット部材１１に固定する場合、１対のベース部材６を対応する１対の上板部材１１ｃに載置して、４本のボルト６ａ（又はビス）をベース部材６の挿通孔と上板部材１１ｃの挿通孔に夫々挿通して、ボルト６ａの先端部を左右両側の角部材１１ｂの４つのボルト孔に螺合することで、温水装置１をパレット部材１１に固定する。尚、本実施例では、例えば、パレット部材１１の左右幅は約４７０ｍｍ、前後幅は約８１０ｍｍに設定され、温水装置１の左右幅は約３１０ｍｍに設定されている。 When fixing the hot water device 1 to the pallet member 11, the pair of base members 6 are placed on the corresponding pair of upper plate members 11 c, and four bolts 6 a (or screws) are inserted through the base member 6. Then, the hot water device 1 is fixed to the pallet member 11 by inserting the tip ends of the bolts 6a into the four bolt holes of the left and right corner members 11b. In this embodiment, for example, the pallet member 11 has a lateral width of about 470 mm, a longitudinal width of about 810 mm, and the hot water device 1 has a lateral width of about 310 mm.
次に、１対のカバー部材１２について説明する。
図１〜図３に示すように、１対のカバー部材１２は、厚紙状の段ボール材でもって側方開口状の平面視コ字状に夫々構成され、温水装置１の上下方向に沿うように縦方向に延びている。１対のカバー部材１２の上下方向の全長は温水装置１の全長と略同一に設定されている。１対のカバー部材１２は、温水装置１の前側部分と後側部分とを覆い保護するように装着される。１対のカバー部材１２の上端部分は、後述する天部材１３の内側に挿入される。
Next, the pair of cover members 12 will be described.
As shown in FIG. 1 to FIG. 3, the pair of cover members 12 are each configured by a cardboard material in a cardboard shape in a side-open shape in a plan view, and along the vertical direction of the hot water device 1. It extends in the vertical direction. The total length of the pair of cover members 12 in the vertical direction is set to be substantially the same as the total length of the hot water device 1. The pair of cover members 12 are mounted so as to cover and protect the front side portion and the rear side portion of the hot water apparatus 1. The upper end portions of the pair of cover members 12 are inserted inside a ceiling member 13 described later.
次に、天部材１３について説明する。
図１〜図３に示すように、天部材１３は、温水装置１の左右幅と略同一の幅を有する本体部１５と、この本体部１５とは別部材で構成され、パレット部材１１の左右幅と略同一の幅を有する緩衝部１６とを備えている。この天部材１３の本体部１５は、温水装置１の上部を包装し保護するものであり、 緩衝部１６は、温水装置１の輸送中における温水装置１の移動や揺動を防止する為のものである。
Next, the top member 13 will be described.
As shown in FIGS. 1 to 3, the top member 13 is composed of a main body portion 15 having a width substantially the same as the left-right width of the hot water apparatus 1 and a separate member from the main body portion 15. And a buffer portion 16 having a width substantially the same as the width. The main body portion 15 of the top member 13 is for wrapping and protecting the upper portion of the hot water device 1, and the buffer portion 16 is for preventing the hot water device 1 from moving and swinging during transportation of the hot water device 1. It is.
本体部１５は、段ボール材から下方開放状の箱体に構成されている。本体部１５の前後幅は温水装置１の前後幅と略同一の幅に設定され、本体部１５の左右幅は温水装置１の左右幅と略同一の幅に設定されている。本体部１５の内側には、温水装置１の上部と本体部１５との間に生じる隙間を緩衝する内側緩衝部材１７が設けられている。 The main body 15 is configured as a box that is open downward from the cardboard material. The front-rear width of the main body 15 is set to be substantially the same as the front-rear width of the hot water device 1, and the left-right width of the main body 15 is set to be substantially the same as the left-right width of the hot water device 1. Inside the main body part 15, an inner buffer member 17 is provided for buffering a gap generated between the upper part of the hot water device 1 and the main body part 15.
図３に示すように、内側緩衝部材１７は、下方に開口状の側面視コ字状に構成され、その４隅近傍部には段ボール材を積層した緩衝用の積層体１７ａが固着されている。内側緩衝部材１７は、各積層体１７ａの下端面を温水装置１の上端面の４隅近傍部に載置するように温水装置１の上部に外嵌することで、温水装置１の天上部分の空間を確保する。内側緩衝部材１７の上端面の左右両端部には、１対の天パット１８が前後方向の全長に亙って取り付けられ、この１対の天パット１８を介して内側緩衝部材１７は本体部１５の内側に組付けられる。このように、本体部１５は、内側緩衝部材１７を介在させた状態で、温水装置１の上部（上端部分）に外嵌可能なサイズに構成されている。つまり、本体部１５は温水装置１の上部（上端部分）に、内側緩衝部材１７の厚みに対応する所定隙間を空けて外嵌可能に構成されている。 As shown in FIG. 3, the inner cushioning member 17 is configured to have an opening-like side-view U-shape at the bottom, and a cushioning laminated body 17 a in which cardboard materials are laminated is fixed to the vicinity of the four corners. . The inner buffer member 17 is fitted on the upper part of the hot water device 1 so that the lower end surface of each laminated body 17a is placed in the vicinity of the four corners of the upper end surface of the hot water device 1, thereby Secure space. A pair of top pads 18 are attached to the left and right ends of the upper end surface of the inner buffer member 17 over the entire length in the front-rear direction, and the inner buffer member 17 is connected to the main body portion 15 via the pair of top pads 18. Assemble inside. Thus, the main-body part 15 is comprised in the size which can be externally fitted to the upper part (upper end part) of the hot water apparatus 1 in the state which interposed the inner side buffer member 17. FIG. In other words, the main body 15 is configured to be fitted on the upper portion (upper end portion) of the hot water apparatus 1 with a predetermined gap corresponding to the thickness of the inner buffer member 17.
次に、緩衝部１６について説明する。
図１〜図７に示すように、この緩衝部１６は、複数の温水装置１を納入先へ輸送する際に、複数の温水装置１をトラックの荷台上に列状に配列した状態で、温水装置１の移動や揺動を防止する為のものである。この緩衝部１６は段ボール材から構成され、緩衝部１６の左右幅は、パレット部材１１の左右幅とほぼ同一の幅に設定されている。
Next, the buffer unit 16 will be described.
As shown in FIG. 1 to FIG. 7, the buffer unit 16 is configured so that when a plurality of hot water apparatuses 1 are transported to a delivery destination, the plurality of hot water apparatuses 1 are arranged in a row on a truck bed. This is to prevent the device 1 from moving or swinging. The buffer portion 16 is made of corrugated cardboard, and the left and right width of the buffer portion 16 is set to be substantially the same as the left and right width of the pallet member 11.
緩衝部１６は、天板部２１と、この天板部２１の左右方向の両端部に一体的に設けられた１対の緩衝機能部２２とを有する。天板部２１が本体部１５にバンド部材１９ａを介して取り付けられた状態では、１対の緩衝機能部２２の温水装置１側の側面が本体部１５の左右両側面に夫々当接する。 The buffer unit 16 includes a top plate portion 21 and a pair of buffer function portions 22 that are integrally provided at both ends of the top plate portion 21 in the left-right direction. In a state where the top plate portion 21 is attached to the main body portion 15 via the band member 19 a, the side surfaces of the pair of buffer function portions 22 on the hot water device 1 side are in contact with the left and right side surfaces of the main body portion 15.
天板部２１は前後方向に細長い矩形状に形成され、天板部２１の前後幅は温水装置１の前後幅とほぼ同一の幅に設定され、天板部２１の左右幅は本体部１５の左右幅よりも僅かに小さく設定され且つ天板部２１の左右幅は温水装置１の左右幅とほぼ同一の幅に設定されている。天板部２１は本体部１５の上端面に載置されている。 The top plate portion 21 is formed in a rectangular shape elongated in the front-rear direction, the front-rear width of the top plate portion 21 is set to be substantially the same as the front-rear width of the hot water apparatus 1, and the left-right width of the top plate portion 21 is The lateral width of the top plate 21 is set to be substantially the same as the lateral width of the hot water device 1. The top plate portion 21 is placed on the upper end surface of the main body portion 15.
天板部２１の左端部の長さ方向の中央部分には、天板部２１の前後幅の約１／２の長さの緩衝機能部２２が一体形成され、天板部２１の右端部の長さ方向の中央部分には、天板部２１の前後幅の約１／２の長さの緩衝機能部２２が一体形成されている。 A buffer function portion 22 having a length about half the front-rear width of the top plate portion 21 is integrally formed at the central portion in the length direction of the left end portion of the top plate portion 21. A buffer function portion 22 having a length about half the front-rear width of the top plate portion 21 is integrally formed at a central portion in the length direction.
１対の緩衝機能部２２が結合された部分を除いて、天板部２１の前側部分と後側部分には、複数のバンド部材１９ａで締め付けられるバンド対応部２１ａが形成されている。
天板部２１の前後幅を緩衝機能部２２の前後幅より長くして、天板部２１に緩衝機能部２２と干渉しないバンド対応部２１ａを設けることで、従来の仕様と同様のバンド部材１９ａによる締結構造を適用することができる。
Except for the portion where the pair of buffer function portions 22 are coupled, the front portion and the rear portion of the top plate portion 21 are formed with band corresponding portions 21a fastened by a plurality of band members 19a.
By making the front and rear width of the top plate portion 21 longer than the front and rear width of the buffer function portion 22 and providing the top plate portion 21 with a band corresponding portion 21a that does not interfere with the buffer function portion 22, a band member 19a similar to the conventional specification is provided. The fastening structure by can be applied.
１対の緩衝機能部２２は、段ボール材を巻いた角筒体に夫々構成されている。各緩衝機能部２２は、その上端面が天板部２１の上端面と同一平面上に位置するように天板部２１に一体形成されている。１対の緩衝機能部２２の左右幅の合計は、パレット部材１１の左右幅と本体部１５の左右幅との差と略同一に設定されている。本実施例では、例えば、前記の左右幅の合計は約１６０ｍｍに設定されている。各緩衝機能部２２は、斜辺状の斜辺板部２２ａを有し、各緩衝機能部２２の強度を高めている。 The pair of buffer function portions 22 are each configured as a rectangular tube around which a cardboard material is wound. Each buffer function portion 22 is integrally formed with the top plate portion 21 so that the upper end surface thereof is located on the same plane as the upper end surface of the top plate portion 21. The total of the left and right widths of the pair of buffer function portions 22 is set to be substantially the same as the difference between the left and right widths of the pallet member 11 and the left and right widths of the main body portion 15. In this embodiment, for example, the total of the left and right widths is set to about 160 mm. Each buffer function part 22 has a hypotenuse-like oblique side plate part 22a, and increases the strength of each buffer function part 22.
図２に示すように、パレット部材１１の左右幅と、緩衝部１６の左右幅とがほぼ等しく設定されているため、複数の温水装置１を左右方向に整列させた状態では、緩衝機能部２２は、隣接する温水装置１の包装構造１０の緩衝機能部２２に当接する。
従って、輸送中のトラックの停止時の慣性力や振動などが温水装置１に作用しても、緩衝機能部２２が隣接する緩衝機能部２２と当接しているので、温水装置１を鉛直姿勢に安定的に維持することができ、複数の温水装置１を安全に輸送することができる。
As shown in FIG. 2, since the left and right width of the pallet member 11 and the left and right width of the buffer portion 16 are set to be substantially equal, the buffer function portion 22 in a state where the plurality of hot water devices 1 are aligned in the left and right direction. Is in contact with the buffer function portion 22 of the packaging structure 10 of the adjacent hot water apparatus 1.
Therefore, even if the inertial force or vibration when the truck being transported is stopped acts on the hot water device 1, the buffer function portion 22 is in contact with the adjacent buffer function portion 22, so that the hot water device 1 is in a vertical posture. It can be stably maintained, and a plurality of hot water apparatuses 1 can be transported safely.
次に、複数のバンド部材１９ａ，１９ｂについて説明する。
図１に示すように、温水装置１に１対のカバー１２と天部材１３とを装着した状態において、温水装置１の前部に縦巻き状態に掛け回す２本のバンド部材１９ａと、温水装置１の後部に縦巻き状態に掛け回す２本のバンド部材１９ａと、温水装置１の中段部に水平に掛け回す１本のバンド部材１９ｂとが設けられている。
Next, the plurality of band members 19a and 19b will be described.
As shown in FIG. 1, in a state where a pair of cover 12 and top member 13 are attached to hot water device 1, two band members 19 a that hang around the front of hot water device 1 in a vertically wound state, and hot water device Two band members 19a hung around the rear part of 1 in a vertically wound state and one band member 19b hung horizontally around the middle stage of the hot water apparatus 1 are provided.
温水装置１の前部を縛る２本のバンド部材１９ａは、天板部２１の前側のバンド対応部２１ａを締め付け、また、後部を縛る２本のバンド部材１９ａは、天板部２１の後側のバンド対応部２１ａを締め付ける。これら４本のバンド部材１９ａにより、天部材１３は温水装置１に対して固定される。１本のバンド部材１９ｂは４本のバンド部材１９ａの内周側に配置され、このバンド部材１９ｂにより、１対のカバー部材１２が温水装置１に対して固定される。 The two band members 19 a that bind the front part of the hot water device 1 fasten the band corresponding part 21 a on the front side of the top plate part 21, and the two band members 19 a that bind the rear part are on the rear side of the top plate part 21 The band corresponding portion 21a is tightened. The top member 13 is fixed to the hot water device 1 by these four band members 19a. One band member 19b is disposed on the inner peripheral side of the four band members 19a, and the pair of cover members 12 are fixed to the hot water apparatus 1 by the band members 19b.
次に、緩衝部１６の１対の緩衝機能部２２の構造と組立て方法について説明する。
図７に示すように、緩衝部１６は、１枚のほぼ十文字形の段ボール材を折り曲げて１対の緩衝機能部２２を形成するようになっている。図７は、展開状態の緩衝部１６の裏面図である。緩衝機能部２２を形成する展開部分２５には、複数の折り線２６ａ〜２６ｅ、複数の切り取り線２７が設けられている。１対の緩衝機能部２２は、同じ構成のものであるので、以下の説明では、左側の緩衝機能部２２の組立て方法について説明する。
Next, the structure and assembly method of the pair of buffer function units 22 of the buffer unit 16 will be described.
As shown in FIG. 7, the buffer portion 16 is formed by bending a sheet of substantially cross-shaped corrugated cardboard to form a pair of buffer function portions 22. FIG. 7 is a rear view of the buffer 16 in the unfolded state. A plurality of folding lines 26 a to 26 e and a plurality of cut lines 27 are provided on the development portion 25 that forms the buffer function portion 22. Since the pair of buffer function units 22 have the same configuration, in the following description, an assembling method of the left buffer function unit 22 will be described.
展開部分２５は、左側から右側に順に並んだ複数の折り線２６ａ〜２６ｅにより、斜辺板部２２ａと、組立て時に上板部２２ｆの下側に位置する内側板部２２ｂと、温水装置１側の側面を形成する当接板部２２ｃと、下端面を形成する下板部２２ｄと、温水装置１と反対側の外側板部２２ｅと、上端面を形成する上板部２２ｆとに区画されている。 The unfolded portion 25 is composed of a plurality of folding lines 26a to 26e arranged in order from the left side to the right side, the oblique side plate portion 22a, the inner side plate portion 22b positioned below the upper plate portion 22f at the time of assembly, and the hot water device 1 side. It is divided into a contact plate portion 22c that forms a side surface, a lower plate portion 22d that forms a lower end surface, an outer plate portion 22e opposite to the hot water device 1, and an upper plate portion 22f that forms an upper end surface. .
図７に示すように、展開部分２５の斜辺板部２２ａの端部には、突出する１対の嵌合爪部２８ａが形成され、折れ線２６ｃの近傍部には、１対の嵌合爪２８ａを嵌合させる１対の嵌合溝部２８ｂが形成されている。展開部分２５の上板部２２ｆには、切り取り線２７で分断されて屈曲状に切り起こされる１対の係合爪部２９ａが形成され、折れ線２６ｂの近傍部には、１対の係合爪部２９ａを係合させる為の細長い１対の係合孔２９ｂが形成されている。 As shown in FIG. 7, a pair of protruding fitting claws 28a are formed at the end of the oblique side plate portion 22a of the developed portion 25, and a pair of fitting claws 28a are formed in the vicinity of the broken line 26c. A pair of fitting grooves 28b for fitting the two are formed. A pair of engaging claws 29a which are divided by a cut line 27 and cut and raised in a bent shape are formed on the upper plate portion 22f of the developed portion 25, and a pair of engaging claws are formed in the vicinity of the broken line 26b. A pair of elongated engagement holes 29b for engaging the portion 29a is formed.
緩衝機能部２２を組み立てる場合、先ず、折り線２６ａを図７の紙面手前側に１３５度折り曲げ、次に、折り線２６ｂを紙面手前側に９０度折り曲げると、１対の嵌合爪部２８ａが折り線２６ｃの近傍部に到達する。この１対の嵌合爪部２８ａを１対の嵌合溝部２８ｂに上方から挿入して嵌合爪部２８ａの先端部を下方へ突出させて、緩衝機能部２２の内側の傾斜板部２２ａを組み立てる。 When assembling the buffer function section 22, first, the folding line 26a is folded 135 degrees toward the front side of the sheet of FIG. 7, and then the folding line 26b is folded 90 degrees toward the front side of the sheet. It reaches the vicinity of the fold line 26c. The pair of fitting claw portions 28a are inserted into the pair of fitting groove portions 28b from above, and the tip end portion of the fitting claw portion 28a protrudes downward, so that the inclined plate portion 22a inside the buffer function portion 22 is assemble.
次に、折り線２６ｃ、折り線２６ｄ、折り線２６ｅを順次図７の紙面手前側に９０度ずつ折り曲げていくと、展開部分２５は角筒体に組み立てられ、１対の係合孔２９ｂが１対の係合爪部２９ａの上方に位置する。１対の係合爪部２９ａを切り起こして上方に９０度折り曲げて１対の係合孔２９ｂに挿入することで、角筒体からなる緩衝機能部２２が組み立てられる。尚、係合爪部２９ａの先端部分の幅が、係合孔２９ｂの長手方向の幅よりも長いため、係合爪部２９ａを係合孔２９ｂに一度挿入すると、係合爪部２９ａが係合孔２９ｂに強固に係合されて、緩衝機能部２２の角筒形状を維持することができる。 Next, when the fold line 26c, the fold line 26d, and the fold line 26e are sequentially bent 90 degrees toward the front side of the sheet of FIG. It is located above the pair of engaging claws 29a. The buffering function part 22 made of a rectangular tube is assembled by cutting and raising the pair of engaging claws 29a, bending them upward 90 degrees and inserting them into the pair of engaging holes 29b. Since the width of the front end portion of the engaging claw portion 29a is longer than the longitudinal width of the engaging hole 29b, the engaging claw portion 29a is engaged once the engaging claw portion 29a is inserted into the engaging hole 29b. The square tube shape of the buffer function portion 22 can be maintained by being firmly engaged with the joint hole 29b.
本発明の温水装置の包装構造１０の作用、効果について説明する。
この包装構造１０によれば、パレット部材１１は、温水装置１の左右幅よりも左右方向に幅広に構成され、天部材１３は、温水装置１の左右幅と略同一の左右幅を有する本体部１５と、パレット部材１１の左右幅と略同一の幅を有する緩衝部１６とを備えているので、この緩衝部１６により、輸送中における温水装置１の移動や揺動を防止することができる。すなわち、輸送時に複数の包装状態の温水装置１を左右方向に列状に整列させた状態では、緩衝部１６が隣接する温水装置１の緩衝部１６と当接するので、輸送用のトラックの急停止による慣性力や走行中の振動が作用しても、緩衝部１６が隣接する緩衝部１６と当接しているため、温水装置１の移動や揺動が確実に防止され、温水装置１が隣接する温水装置１に接触して損傷したり、相手側の温水装置１を損傷したりするのを確実に防止することができる。尚、温水装置１とパレット部材１１の前後方向の幅は大きいので、前後方向揺動に対する安定性は確保されている。
The effect | action and effect of the packaging structure 10 of the hot water apparatus of this invention are demonstrated.
According to this packaging structure 10, the pallet member 11 is configured to be wider in the left-right direction than the left-right width of the hot water device 1, and the top member 13 has a main body portion having substantially the same left-right width as the left-right width of the hot water device 1. 15 and a buffer part 16 having substantially the same width as the left-right width of the pallet member 11, the buffer part 16 can prevent movement and swinging of the hot water device 1 during transportation. That is, in a state where a plurality of packaged hot water apparatuses 1 are aligned in the left-right direction during transportation, the buffer section 16 comes into contact with the buffer section 16 of the adjacent hot water apparatus 1, so that the transportation truck suddenly stops. Even if the inertial force or the vibration during traveling is applied, the buffering portion 16 is in contact with the adjacent buffering portion 16, so that the hot water device 1 is reliably prevented from moving and swinging, and the hot water device 1 is adjacent. It is possible to reliably prevent the hot water device 1 from being damaged by being in contact with the hot water device 1 or damaging the counterpart hot water device 1. In addition, since the width | variety of the front-back direction of the hot water apparatus 1 and the pallet member 11 is large, the stability with respect to the front-back direction rocking | swiveling is ensured.
また、この包装構造１０によれば、緩衝部１６が、天部材１３の本体部１５とは別部材として構成されているので、緩衝部１６を既存の天部材１３の上面に載置するだけの簡単な手順で取付けることができるため、既存の包装仕様を大幅に変更することなく、緩衝部１６を適用可能であり、緩衝部１６は軽量で簡単な構成のものであるため、安価に製作可能で輸送コストを低減することができる。使用済みの本体部１５や緩衝部１６から発生する廃棄物の量も比較的少量である。 Moreover, according to this packaging structure 10, since the buffer part 16 is comprised as a member different from the main-body part 15 of the top member 13, only the buffer part 16 is mounted in the upper surface of the existing top member 13. Because it can be installed in a simple procedure, the buffer part 16 can be applied without significantly changing the existing packaging specifications. Since the buffer part 16 is lightweight and has a simple structure, it can be manufactured at low cost. The transportation cost can be reduced. The amount of waste generated from the used main body 15 and buffer 16 is also relatively small.
さらに、この包装構造１０によれば、本体部１５の上端面に載置された天板部２１と、この天板部２１の両端部に一体的に設けられた１対の緩衝機能部２２とを備え、１対の緩衝機能部２２で本体部１５の上端部を左右両側から挟持する構成であるので、緩衝機能部２２の落下やズレを確実に防止することができる。 Furthermore, according to the packaging structure 10, the top plate portion 21 placed on the upper end surface of the main body portion 15, and a pair of buffer function portions 22 provided integrally at both ends of the top plate portion 21, Since the upper end portion of the main body portion 15 is sandwiched from the left and right sides by the pair of buffer function portions 22, it is possible to reliably prevent the buffer function portion 22 from dropping or shifting.
次に、前記実施例の温水装置の包装構造を部分的に変更する例について説明する。
［１］図８に示すように、包装構造１０Ａの天部材１３Ａにおいて、緩衝部１６Ａは、天板部２１が省略されて、１対の緩衝機能部２２Ａで構成されている。１対の緩衝機能部２２Ａは、夫々、本体部１５の左右両側面の上端部に直接固着されている。但し、緩衝機能部２２Ａの取付箇所は本体部１５の上端部に限らず、本体部１５の中段部や下段部に取り付けても良い。この構成によれば、１対の緩衝機能部２２Ａを既存の天部材１３の左右両側面に直接取付けることができるため、実施例と同様に既存の包装仕様を大幅に変更することなく、適用可能である。尚、本体部１５の左右の両面に夫々複数の緩衝機能部２２Ａを設けることもできる。
Next, an example in which the packaging structure of the hot water device of the above embodiment is partially changed will be described.
[1] As shown in FIG. 8, in the top member 13A of the packaging structure 10A, the buffer portion 16A is configured by a pair of buffer function portions 22A, with the top plate portion 21 omitted. The pair of buffer function portions 22 </ b> A are directly fixed to the upper end portions of the left and right side surfaces of the main body portion 15. However, the attachment location of the buffer function portion 22A is not limited to the upper end portion of the main body portion 15, and may be attached to the middle step portion or the lower step portion of the main body portion 15. According to this configuration, since the pair of buffer function portions 22A can be directly attached to the left and right side surfaces of the existing top member 13, it can be applied without significantly changing the existing packaging specifications as in the embodiment. It is. A plurality of buffer function units 22A can be provided on both the left and right sides of the main body unit 15, respectively.
［２］緩衝機能部２２，２２Ａは、角筒体に夫々構成されているが、特にこの形状に限定する必要はなく、段ボール材を複数枚積層して角柱状に構成してもよいし、厚紙製のパイプ材を採用してもよく、その他の形状に構成してもよい。また、１対の緩衝機能部２２を段ボール部材から構成することに限定する必要はなく、隣接する温水装置１との間で本発明と同様の緩衝機能を奏するものであれば、発泡スチロールなどの合成樹脂材料から構成したものでもよいし、木製のものでもよい。 [2] The buffer function portions 22 and 22A are each configured in a rectangular tube body, but are not particularly limited to this shape, and may be configured in a prismatic shape by stacking a plurality of cardboard materials, A cardboard pipe material may be employed, or other shapes may be employed. Moreover, it is not necessary to limit the pair of buffer function portions 22 to be composed of corrugated cardboard members. As long as the buffer function similar to that of the present invention is exhibited with the adjacent hot water device 1, a composition such as polystyrene foam is used. It may be composed of a resin material or wooden.
［３］本実施例の温水装置１は、補助熱源機を有するものを例として説明したが、温水装置１は、貯湯タンクユニットとヒートポンプユニットを外装ケース内に一体的に組み込んだものであってもよい。 [3] Although the hot water apparatus 1 of the present embodiment has been described as an example having an auxiliary heat source machine, the hot water apparatus 1 is an apparatus in which a hot water storage tank unit and a heat pump unit are integrally incorporated in an exterior case. Also good.
［４］本実施例の緩衝機能部２２の構造において、１対の係合爪部２９ａと１対の係合孔２９ｂを逆の構造にしても良い。つまり、折り線２６ｂの近傍部に切り取り線により１対の係合爪部を形成し、上板部２２ｆに１対の係合孔を形成し、緩衝機能部２２を組み立てる際に１対の係合爪部を上板部２２ｆの上方から１対の係合孔に挿入して角筒体を形成するようにしても良い。 [4] In the structure of the buffer function portion 22 of the present embodiment, the pair of engagement claw portions 29a and the pair of engagement holes 29b may be reversed. That is, a pair of engaging claws are formed by a cut line in the vicinity of the folding line 26b, a pair of engaging holes are formed in the upper plate portion 22f, and a pair of engaging claws are assembled when the buffer function portion 22 is assembled. You may make it form a square cylinder body by inserting a nail | claw part into a pair of engagement hole from the upper part of 22 f of upper plates.
［５］その他、当業者であれば、本発明の趣旨を逸脱することなく、前記実施例の種々の変更を付加した形態で実施可能で、本発明はそのような変更形態を包含するものである。 [5] In addition, those skilled in the art can implement the present invention by adding various modifications without departing from the spirit of the present invention, and the present invention includes such modifications. is there.
１ 温水装置
１０，１０Ａ 包装構造
１１ パレット部材
１３，１３Ａ 天部材
１５ 本体部
１６，１６Ａ 緩衝部
２１ 天板部
２１ａ バンド対応部
２２，２２Ａ 緩衝機能部
DESCRIPTION OF SYMBOLS 1 Hot water apparatus 10, 10A Packaging structure 11 Pallet member 13, 13A Top member 15 Main-body part 16, 16A Buffer part 21 Top plate part
21a Band corresponding part 22, 22A Buffer function part
Claims (3)
前記パレット部材は、前記温水装置の左右幅よりも左右方向に幅広に構成され、
前記天部材は、前記温水装置の左右幅と略同一の幅を有する本体部と、前記パレット部材の左右幅と略同一の幅を有する緩衝部とを備え、
前記緩衝部は、前記天部材の本体部の左右両端から外側へ突出する1対の緩衝機能部であって、段ボール材を巻いた角筒体からなる1対の緩衝機能部を有する、
ことを特徴とする温水装置の包装構造。 A hot water device packaging structure having a rectangular parallelepiped outer shape having a front-rear width and a left-right width smaller than the front-rear width, and a pallet member for mounting and fixing the hot water device, and a top member covering the upper part of the hot water device In the packaging structure of the hot water device having
The pallet member is configured wider in the left-right direction than the left-right width of the hot water device,
The top member includes a main body portion having a width substantially the same as the left-right width of the hot water device, and a buffer portion having a width substantially the same as the left-right width of the pallet member ,
The buffer portion is a pair of buffer function portions projecting outward from the left and right ends of the main body portion of the top member, and has a pair of buffer function portions made of a rectangular tube wound with cardboard material,
A packaging structure for a hot water device.
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| JP2016060533A (en) * | 2014-09-22 | 2016-04-25 | 株式会社ノーリツ | Packaging structure of storage type hot water supply device |
| CN104891049B (en) * | 2015-05-29 | 2017-08-15 | 合肥华凌股份有限公司 | Package component and refrigerator |
| WO2022227835A1 (en) * | 2021-04-26 | 2022-11-03 | 青岛经济技术开发区海尔热水器有限公司 | Electric water heater packaging structure |
| CN113548301B (en) * | 2021-08-06 | 2022-10-11 | 德邦物流股份有限公司 | Electric oven combination suit packaging structure |
| DE102022209288A1 (en) | 2022-09-07 | 2024-03-07 | Robert Bosch Gesellschaft mit beschränkter Haftung | Combination of heat pump component and transport packaging, as well as transport packaging |
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