JP5824612B2 - Battery module - Google Patents

Battery module Download PDF

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JP5824612B2
JP5824612B2 JP2011166286A JP2011166286A JP5824612B2 JP 5824612 B2 JP5824612 B2 JP 5824612B2 JP 2011166286 A JP2011166286 A JP 2011166286A JP 2011166286 A JP2011166286 A JP 2011166286A JP 5824612 B2 JP5824612 B2 JP 5824612B2
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assembled battery
gap
battery
bus bar
unit cells
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JP2013030382A (en
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仰 奥谷
仰 奥谷
細谷 直人
直人 細谷
下司 真也
真也 下司
善樹 大澤
善樹 大澤
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Panasonic Intellectual Property Management Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Battery Mounting, Suspending (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Description

本発明は、複数の素電池を含む組電池同士を電気接続した電池モジュールに関するものである。   The present invention relates to a battery module in which assembled batteries including a plurality of unit cells are electrically connected to each other.

大容量の電池モジュールを得るために、複数の素電池を収容する電池ユニット(組電池)を複数電気接続して、大容量の電池モジュールとすることがある(特許文献1を参照)。特許文献1は、各電池ユニットにリード板を設けて、リード板を介して電池ユニット同士を電気接続している。   In order to obtain a large-capacity battery module, a plurality of battery units (assembled batteries) that accommodate a plurality of unit cells may be electrically connected to form a large-capacity battery module (see Patent Document 1). In Patent Document 1, each battery unit is provided with a lead plate, and the battery units are electrically connected to each other via the lead plate.

特開2000−133227号公報JP 2000-133227 A

近年、電池モジュールの大容量化とともに、その容積を低減すること、つまり、エネルギー密度の高い電池モジュールが求められている。しかし一方で、電池モジュールを構成する電池ユニット(組電池)の電気接続作業が簡便であることも求められている。   In recent years, there has been a demand for a battery module having a high energy density as the capacity of the battery module is increased and its volume is reduced. However, on the other hand, it is also required that the electrical connection work of the battery unit (assembled battery) constituting the battery module is simple.

そこで本発明は、電池ユニット(組電池)の電気接続部の容積を低減して電池モジュールのエネルギー密度を高めること、および組電池同士の電気接続を容易に行えるようにすることを目的とする。   Therefore, an object of the present invention is to increase the energy density of a battery module by reducing the volume of an electrical connection portion of a battery unit (assembled battery) and to easily perform electrical connection between assembled batteries.

前記従来の課題を解決するために、本発明の電池モジュールは、複数の素電池を配列した第1の組電池と、複数の素電池を配列した第2の組電池と、第1の組電池の集電板と第2の組電池の集電板とを電気接続するバスバーを備え、第1の組電池及び第2の組電池は、複数の素電池が配置されて、端部に素電池同士の隙間を有し、バスバーが、第1の組電池の隙間および第2の組電池の隙間の少なくとも一方に配置されている。   In order to solve the conventional problems, a battery module of the present invention includes a first assembled battery in which a plurality of unit cells are arranged, a second assembled battery in which a plurality of unit cells are arranged, and a first assembled battery. The current collector plate and the current collector plate of the second assembled battery are electrically connected to each other, and the first assembled battery and the second assembled battery are each provided with a plurality of unit cells, and the unit cell at the end. There is a gap between each other, and the bus bar is disposed in at least one of the gap between the first assembled battery and the gap between the second assembled battery.

本構成によって、組電池同士の電気接続部がコンパクトであるので、電池モジュールのエネルギー密度が高まる。   With this configuration, since the electrical connection portion between the assembled batteries is compact, the energy density of the battery module is increased.

本発明の電池モジュールは、複数の素電池を有する組電池の複数を電気接続することで、大容量化されている。しかも、組電池同士の電気接続部がコンパクトであるので、電池モジュールのエネルギー密度が高まる。よって、大容量化とともに、エネルギー密度の向上が望まれる用途の電池モジュールに用いられうる。   The battery module of the present invention has a large capacity by electrically connecting a plurality of assembled batteries having a plurality of unit cells. And since the electrical connection part of assembled batteries is compact, the energy density of a battery module increases. Therefore, it can be used for a battery module for applications where an increase in capacity and an improvement in energy density are desired.

本発明の実施の形態1における電池モジュールを構成する組電池の斜視図The perspective view of the assembled battery which comprises the battery module in Embodiment 1 of this invention. 本発明の実施の形態1における電池モジュール平面図および正面図The battery module top view and front view in Embodiment 1 of this invention 本発明の実施の形態1における接続端子の詳細図Detailed view of connection terminal in Embodiment 1 of the present invention 本発明の実施の形態1における接続端子を接続した組電池の斜視図The perspective view of the assembled battery which connected the connecting terminal in Embodiment 1 of this invention. 本発明の実施の形態1における接続端子で組電池同士を並列接続した斜視図The perspective view which connected the assembled batteries in parallel with the connection terminal in Embodiment 1 of this invention. 本発明の実施の形態1における接続端子で組電池同士を直列接続した斜視図The perspective view which connected assembled batteries in series with the connection terminal in Embodiment 1 of this invention. 本発明の実施の形態1における素電池の配列と、バスバーの配置の関係図Relationship diagram between arrangement of unit cells and arrangement of bus bars in Embodiment 1 of the present invention 本発明の実施の形態1におけるバスバーの斜視図The perspective view of the bus bar in Embodiment 1 of this invention

本発明の電池モジュールは、2以上の組電池を含み、組電池同士が電気接続されている。組電池同士の電気接続は、直列接続であっても、並列接続であってもよい。組電池同士の電気接続を、バスバーを介して行うことを特徴とする。   The battery module of the present invention includes two or more assembled batteries, and the assembled batteries are electrically connected to each other. The electrical connection between the assembled batteries may be a series connection or a parallel connection. The battery pack is electrically connected through a bus bar.

組電池において、各素電池は最密充填配列されていることが好ましい。具体的には、複数の円柱状の素電池が配列され、各素電池の柱頂部に配置された集電板と、素電池の柱底部に配置された集電板と、を有する。   In the assembled battery, each unit cell is preferably arranged in a close-packed arrangement. Specifically, a plurality of cylindrical unit cells are arranged, and each has a current collector plate arranged at the top of each unit cell and a current collector plate arranged at the column bottom of the unit cell.

以下本発明を実施するための形態について、図面を参照しながら説明する。
(実施の形態1)
まず、本発明の電池モジュールを構成する組電池について説明する。
Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings.
(Embodiment 1)
First, the assembled battery which comprises the battery module of this invention is demonstrated.

図1は、本発明の実施の形態1における電池モジュールを構成する組電池の斜視図である。図1に示されるように、組電池100は、正極集電板10と、正極側ホルダー20と、複数の素電池31を収納するハウジング30、または、複数の素電池31の集合体と、負極側ホルダー40と、負極集電板50とを有し、正極集電板10または負極集電板50に他の組電池100の正極集電板10または負極集電板50を電気的に接続するバスバー60が接続されている。   FIG. 1 is a perspective view of an assembled battery constituting the battery module according to Embodiment 1 of the present invention. As shown in FIG. 1, the assembled battery 100 includes a positive electrode current collector plate 10, a positive electrode side holder 20, a housing 30 that houses a plurality of unit cells 31, or an assembly of a plurality of unit cells 31, and a negative electrode A side holder 40 and a negative electrode current collector plate 50 are provided, and the positive electrode current collector plate 10 or the negative electrode current collector plate 50 of another assembled battery 100 is electrically connected to the positive electrode current collector plate 10 or the negative electrode current collector plate 50. A bus bar 60 is connected.

素電池31は、円柱状のリチウムイオン電池などの二次電池で、柱頂部に正極、柱底部に負極を有するものである。   The unit cell 31 is a secondary battery such as a cylindrical lithium ion battery, and has a positive electrode at the column top and a negative electrode at the column bottom.

素電池31の各々は、ハウジング30などに収容されてもよいし、ハウジング30に収容されない素電池31の単なる集合体であってもよく、これらは正極側ホルダー20および負極側ホルダー40で支持される。また、素電池31は最密充填構造で配置されている。つまり、3つの素電池31が正三角形の頂点になるように、60°の角度で配置されている。図1においては、例えば組電池100の中に素電池31が7個(n個)、6個(n−1個)、7個(n個)と3列以上で配置され、最密充填構造で配置されている。このとき、6個の列(n−1個の列)において、組電池100の端部に素電池31の半分のサイズの隙間が形成されている。   Each of the unit cells 31 may be accommodated in the housing 30 or the like, or may be a simple assembly of the unit cells 31 not accommodated in the housing 30, and these are supported by the positive electrode side holder 20 and the negative electrode side holder 40. The The unit cells 31 are arranged in a close-packed structure. That is, the three unit cells 31 are arranged at an angle of 60 ° so as to be the vertices of an equilateral triangle. In FIG. 1, for example, seven (n), six (n-1), seven (n) unit cells 31 are arranged in three or more rows in the assembled battery 100, and the closest packed structure. Is arranged in. At this time, in six columns (n−1 columns), a gap having a size half that of the unit cell 31 is formed at the end of the assembled battery 100.

また、ハウジング30は、例えば、図1のように各素電池を収容可能なパイプ状部材の集合体、各素電池を収容可能な孔を設けたブロックなどでありうる。ハウジング30は、銅、鉄、ニッケル、アルミニウなどの金属や樹脂で形成される。金属の場合は、鋳物や、切削加工物などであり任意の形状を作ることができる工法で形成されたものである。そして、金属で形成した場合は、素電池31が発生した熱をハウジング30が吸熱し、放熱することができる。   Further, the housing 30 can be, for example, an assembly of pipe-shaped members capable of accommodating each unit cell as shown in FIG. 1 or a block provided with a hole capable of accommodating each unit cell. The housing 30 is made of a metal such as copper, iron, nickel, or aluminum, or a resin. In the case of a metal, it is a casting, a cut product, or the like, which is formed by a method capable of making an arbitrary shape. And when it forms with a metal, the housing 30 can absorb the heat which the unit cell 31 generate | occur | produced, and can thermally radiate.

正極集電板10は、複数の素電池31の正極に接続されて組電池100の正極となる。また、負極集電板50は、複数の素電池31の負極に接続されて組電池100の負極となる。正極集電板10及び負極集電板50は、金属導体で、銅、鉄、ニッケル、アルミニウム、またはそれらの合金が含まれ、バスバー60は、それらの金属単体やそれらを含む複層の合板で構成される。また、正極集電板10及び負極集電板50は、金属導体にめっきなどの皮膜形成なされたものでもかまわない。   The positive electrode current collector plate 10 is connected to the positive electrodes of the plurality of unit cells 31 and becomes the positive electrode of the assembled battery 100. Further, the negative electrode current collector plate 50 is connected to the negative electrodes of the plurality of unit cells 31 to become the negative electrode of the assembled battery 100. The positive electrode current collector plate 10 and the negative electrode current collector plate 50 are metal conductors and include copper, iron, nickel, aluminum, or an alloy thereof, and the bus bar 60 is a single metal or a multilayer plywood including them. Composed. Further, the positive electrode current collector plate 10 and the negative electrode current collector plate 50 may be formed by forming a film such as plating on a metal conductor.

正極側ホルダー20は、正極集電板10と複数の素電池31の間に配置され、正極集電板10と複数の素電池31の側面を絶縁すると共に、正極集電板10と複数の素電池31とを固定している。また、負極側ホルダー40は、負極集電板50と複数の素電池31の間に配置され、負極集電板50と複数の素電池31の側面を絶縁すると共に、負極集電板50と複数の素電池31とを固定している。正極側ホルダー20及び負極側ホルダー40は、樹脂または表面を絶縁コーティングされた金属などで構成されている。   The positive electrode side holder 20 is disposed between the positive electrode current collector plate 10 and the plurality of unit cells 31 and insulates the side surfaces of the positive electrode current collector plate 10 and the plurality of unit cells 31, and the positive electrode current collector plate 10 and the plurality of unit cells 31. The battery 31 is fixed. The negative electrode side holder 40 is disposed between the negative electrode current collector plate 50 and the plurality of unit cells 31, and insulates the side surfaces of the negative electrode current collector plate 50 and the plurality of unit cells 31. The unit cell 31 is fixed. The positive electrode side holder 20 and the negative electrode side holder 40 are made of resin or metal whose surface is insulated.

バスバー60は、正極集電板10には接続させるが、一方で、同じ組電池の負極集電板50には接続させない。同様に、負極集電板50に接続させるとき、同じ組電池の正極集電板10には接続させない。バスバー60は、正極集電板10に一体不可分に接続させていてもよいし、着脱可能に接続させていてもよい。例えば、正極集電板10にバスバー60を冶金的に接合させれば、通常は一体不可分になり、正極集電板10にバスバー60をねじで固定させれば、脱着可能に接続される。また、バスバー60は組電池100の素電池31が1個少ない6個の列(n−1個の列)の隙間に配置される。   The bus bar 60 is connected to the positive electrode current collector plate 10 but is not connected to the negative electrode current collector plate 50 of the same assembled battery. Similarly, when connecting to the negative electrode current collector plate 50, it is not connected to the positive electrode current collector plate 10 of the same assembled battery. The bus bar 60 may be inseparably connected to the positive electrode current collector plate 10 or may be detachably connected. For example, if the bus bar 60 is metallurgically bonded to the positive electrode current collector plate 10, it is usually inseparable, and if the bus bar 60 is fixed to the positive electrode current collector plate 10 with screws, the connection is detachable. In addition, the bus bar 60 is disposed in a gap between six rows (n−1 rows) in which the unit cell 31 of the assembled battery 100 is one less.

バスバー60は、組電池100の端部に形成される隙間に収まるサイズで、一つの素電池31を包含するハウジング30のサイズ、または素電池31のサイズと同等または若干小さいサイズで、かつ、正六角形状であることが好ましい。正六角形状のコーナー角はR状になっていてもよいし、接合される組電池100側の方だけを六角にしてもよい。この場合は、組電池100の端面から隙間に対して60°の角度で挿入される形状、つまり、ハウジング30または素電池31に接しながら、組電池100の端面に対して60°の角度をもった線の組合せのみとなり、接合されない組電池側では六角でなく円形状であったり、多角形であったりしてもかまわない。但し、複数配列される素電池の隙間に入ることが前提の形状である。   The bus bar 60 is a size that fits in a gap formed at the end of the assembled battery 100, is the size of the housing 30 that includes one unit cell 31, or a size that is equal to or slightly smaller than the size of the unit cell 31, and is A hexagonal shape is preferred. The corner angle of the regular hexagon may be R-shaped, or only the side of the assembled battery 100 to be joined may be hexagonal. In this case, the shape is inserted from the end face of the assembled battery 100 at an angle of 60 ° with respect to the gap, that is, has an angle of 60 ° with respect to the end face of the assembled battery 100 while contacting the housing 30 or the unit cell 31. However, on the assembled battery side that is not joined, it may be a circle or a polygon instead of a hexagon. However, the shape is based on the premise of entering a gap between a plurality of unit cells arranged.

上記のように、バスバー60を組電池100の端面から隙間に対して60°の角度で挿入される形状、つまり、正六角形状、または、ハウジング30または素電池31に接しながら、組電池100の端面に対して60°の角度をもった線の組合せの形状にすることにより、素電池31の60°で形成されて最密充填構造に挿入する際に、一つの素電池31を包含するハウジング30または素電池31の円形と同等の断面積で電気的接続ができると共に、バスバー60の外周面に最も長い直線部を有することができるので、バスバー60と正極集電板10または負極集電板50との接合面積を増やすことができ、かつ、接合強度を強くすることができる。   As described above, the bus bar 60 is inserted from the end face of the assembled battery 100 at an angle of 60 ° with respect to the gap, that is, a regular hexagonal shape, or while contacting the housing 30 or the unit cell 31, A housing including one unit cell 31 when the unit cell 31 is formed at 60 ° and inserted into a close-packed structure by forming a combination of lines having an angle of 60 ° with respect to the end face. 30 or the cross-sectional area equivalent to the circular shape of the unit cell 31 can be electrically connected, and the outermost surface of the bus bar 60 can have the longest straight line portion. Therefore, the bus bar 60 and the positive current collector plate 10 or the negative current collector plate 50 and the bonding area can be increased.

また、バスバー60は、組電池100の集電板同士を電気接続させる導体部材であればよく、柔軟な配線部材であってもよいし、剛直な金属棒であってもよい。組電池100同士の接続作業を容易にするという視点から、剛直な金属棒とする場合もある。金属の例には、銅、鉄,ニッケル,アルミニウム、またはそれらの合金が含まれ、バスバー60は、それらの金属を含む複層の合板であってもよい。また、バスバー60は、金属導体にめっきなどの皮膜形成なされたものでもかまわない。   The bus bar 60 may be a conductor member that electrically connects the current collector plates of the assembled battery 100, and may be a flexible wiring member or a rigid metal rod. From the viewpoint of facilitating the connection work between the assembled batteries 100, a rigid metal rod may be used. Examples of the metal include copper, iron, nickel, aluminum, or an alloy thereof, and the bus bar 60 may be a multilayer plywood including these metals. The bus bar 60 may be formed by forming a film such as plating on a metal conductor.

正極集電板10、負極集電板50は、端部に素電池31が1個少ないn−1個の列の隙間の位置にバスバー60の正六角形状を対称の頂点で半分にした台形と同じサイズの凹部を有している。これにより、バスバー60と正極集電板10または負極集電板50を溶接する際、より長い直線で溶接することができる。正極集電板10、負極集電板50の台形状の凹部には、正極集電板10、負極集電板50に対して直角方向に飛出た溶接部を備えていてもよい。この飛び出しは折り曲げ加工や段付き切削加工、鍛造プレス加工などであってもよい。   The positive electrode current collector plate 10 and the negative electrode current collector plate 50 have trapezoidal shapes in which the regular hexagonal shape of the bus bar 60 is halved at the symmetric vertex at the position of the gap of n-1 rows where one unit cell 31 is less at the end. It has a recess of the same size. Thereby, when welding the bus bar 60 and the positive electrode current collector plate 10 or the negative electrode current collector plate 50, it is possible to perform welding with a longer straight line. The trapezoidal concave portions of the positive electrode current collector plate 10 and the negative electrode current collector plate 50 may be provided with welded portions protruding in a direction perpendicular to the positive electrode current collector plate 10 and the negative electrode current collector plate 50. This protrusion may be a bending process, a stepped cutting process, a forging press process, or the like.

次に、本発明の電池モジュールについて説明する。   Next, the battery module of the present invention will be described.

図2は、本発明の実施の形態1における電池モジュールの平面図および正面図である。   FIG. 2 is a plan view and a front view of the battery module according to Embodiment 1 of the present invention.

電池モジュール200は複数個の組電池100を組合せて構成される。図2では、電池モジュール200の組合せの例として、2個の組電池100a、100bの組合せを説明する。組電池100aの構成部品を、正極集電板10a、正極側ホルダー20a、ハウジング30a、素電池31a、負極側ホルダー40a、負極集電板50aと現し、組電池100bの構成部品を、正極集電板10b、正極側ホルダー20b、ハウジング30b、素電池31b、負極側ホルダー40b、負極集電板50bと表す。   The battery module 200 is configured by combining a plurality of assembled batteries 100. In FIG. 2, a combination of two assembled batteries 100a and 100b will be described as an example of a combination of battery modules 200. The component parts of the assembled battery 100a are represented as the positive electrode current collector plate 10a, the positive electrode side holder 20a, the housing 30a, the unit cell 31a, the negative electrode side holder 40a, and the negative electrode current collector plate 50a. The plate 10b, the positive electrode side holder 20b, the housing 30b, the unit cell 31b, the negative electrode side holder 40b, and the negative electrode current collector plate 50b are represented.

図2(a)の平面図に示されるように、組電池100aのハウジング30aと組電池100bのハウジング30bの間に、バスバー60が挟まれて配置されている。そして、図2(b)の正面図に示されるように、バスバー60の一部は、ハウジング30a、30bの隙間に入り込んでいる。このように、バスバー60の軸方向と、ハウジング30a、30bで示される素電池31の軸方向とは平行していることが好ましい。   As shown in the plan view of FIG. 2A, a bus bar 60 is disposed between the housing 30a of the assembled battery 100a and the housing 30b of the assembled battery 100b. As shown in the front view of FIG. 2B, a part of the bus bar 60 enters the gap between the housings 30a and 30b. Thus, it is preferable that the axial direction of the bus bar 60 and the axial direction of the unit cell 31 indicated by the housings 30a and 30b are parallel to each other.

図2(b)の正面図に示されるように、バスバー60の一端は組電池100aの正極集電板10aに接合している。一方、バスバー60の他端は、組電池100aの負極集電板50aに接合しておらず、他の部材に接合することができる。図2(b)の正面図においては組電池100bの負極集電板50bに接合されている。バスバー60の正極集電板10a、50bへの接合は、ネジ止めやかしめなどによる機械的接合、またはTIG溶接、レーザー溶接などによる冶金的接合がなされる。溶接を行う際、バスバー60と正極集電板10または負極集電板50が正六角形の長い直線で接合できるので、溶接面積を増やすことができ、かつ、溶接強度を強くすることができる。   As shown in the front view of FIG. 2B, one end of the bus bar 60 is joined to the positive electrode current collector plate 10a of the assembled battery 100a. On the other hand, the other end of the bus bar 60 is not joined to the negative electrode current collector plate 50a of the assembled battery 100a, but can be joined to another member. In the front view of FIG.2 (b), it joins to the negative electrode current collecting plate 50b of the assembled battery 100b. The bus bar 60 is joined to the positive electrode current collector plates 10a and 50b by mechanical joining by screwing or caulking, or metallurgical joining by TIG welding or laser welding. When welding is performed, the bus bar 60 and the positive electrode current collector plate 10 or the negative electrode current collector plate 50 can be joined by a long regular hexagonal straight line, so that the welding area can be increased and the welding strength can be increased.

また、図2に示されるように、組電池100aの負極集電板50aは、バスバー60が配置される位置の反対側に、接続部位51aを有している。接続部位51aは、更なる他の組電池100に接続されたバスバー60が接合したり、外部との接続が可能な接続端子を接合したりする。   As shown in FIG. 2, the negative electrode current collector plate 50a of the assembled battery 100a has a connection part 51a on the opposite side of the position where the bus bar 60 is disposed. The connection part 51a joins the bus bar 60 connected to the further other assembled battery 100, or joins a connection terminal that can be connected to the outside.

図3に本発明の実施の形態1における接続端子の斜視図を示す。外部との接続可能な接続端子とは、例えば、図3(a)のような板形状であってもよいし、図3(b)のような受け止め形状であってもよい。この外部との接続可能な部品は、組電池100の幅、長さより飛び出してもかまわないし、組電池100との接合代以外は多角形や円形など形状にこだわらない。ただし、バスバー60と同様に、正極集電板10または負極集電板50の台形状の凹部に溶接するために、正六角形状を対称の頂点で半分にした台形、または、ハウジング30または素電池31に接しながら、組電池100の端面に対して60°の角度をもった線の組合せの形状の溶接部71が必要である。また、平板部に接続部72を備えている。図3では、接続部72を孔としているが、ネジなどの突起物としてもよい。   FIG. 3 shows a perspective view of the connection terminal according to Embodiment 1 of the present invention. The connection terminal that can be connected to the outside may be, for example, a plate shape as shown in FIG. 3A or a receiving shape as shown in FIG. The parts that can be connected to the outside may protrude from the width and length of the assembled battery 100, and other than the joining allowance with the assembled battery 100, it does not stick to a shape such as a polygon or a circle. However, in the same manner as the bus bar 60, a trapezoid in which a regular hexagonal shape is halved at a symmetric apex, or a housing 30 or a unit cell, for welding to the trapezoidal concave portion of the positive electrode current collector plate 10 or the negative electrode current collector plate 50. A welded portion 71 in the shape of a combination of lines having an angle of 60 ° with respect to the end face of the assembled battery 100 is required while in contact with 31. Moreover, the connection part 72 is provided in the flat plate part. In FIG. 3, the connecting portion 72 is a hole, but may be a protrusion such as a screw.

図4に本発明の実施の形態1における接続端子を接続した組電池の斜視図を示す。図1のバスバー60の代わりに接続端子70が、溶接部71で正極集電板10に接続されている。そして、接続部72にリード線などを接続して、電池モジュール200の外部に電池モジュール200の電流を放電する。   FIG. 4 shows a perspective view of the assembled battery to which the connection terminals in Embodiment 1 of the present invention are connected. Instead of the bus bar 60 of FIG. 1, a connection terminal 70 is connected to the positive electrode current collector plate 10 by a welding portion 71. And a lead wire etc. are connected to the connection part 72, and the electric current of the battery module 200 is discharged to the exterior of the battery module 200.

また、図5に本発明の実施の形態1における接続端子で組電池同士を並列接続した斜視図を示す。図5に示すように、組電池100aの正極集電板10aおよび組電池100bの正極集電板10bに接続端子70aおよび接続端子70bを接続し、接続端子70aの接続部72aと接続端子70bの接続部72bを接続板で接続することで、組電池100aと組電池100bを並列接続することができる。   Further, FIG. 5 shows a perspective view in which the assembled batteries are connected in parallel by the connection terminals in the first embodiment of the present invention. As shown in FIG. 5, the connection terminal 70a and the connection terminal 70b are connected to the positive electrode current collector plate 10a of the assembled battery 100a and the positive electrode current collector plate 10b of the assembled battery 100b, and the connection portions 72a and 70b of the connection terminal 70a are connected. The assembled battery 100a and the assembled battery 100b can be connected in parallel by connecting the connecting portion 72b with a connection plate.

また、図6に本発明の実施の形態1における接続端子で組電池同士を直列接続した斜視図を示す。図6に示すように、組電池100aの正極集電板10aおよび組電池100bの負極集電板50bに接続端子70aおよび接続端子70bを接続し、接続端子70aの接続部72aと接続端子70bの接続部72bを接続板で接続することで、組電池100aと組電池100bを直列接続することができる。   Further, FIG. 6 shows a perspective view in which the assembled batteries are connected in series at the connection terminal according to Embodiment 1 of the present invention. As shown in FIG. 6, the connection terminal 70a and the connection terminal 70b are connected to the positive electrode current collector plate 10a of the assembled battery 100a and the negative electrode current collector plate 50b of the assembled battery 100b, and the connection portions 72a and 70b of the connection terminal 70a are connected. The battery pack 100a and the battery pack 100b can be connected in series by connecting the connecting portion 72b with a connection plate.

最後に、本発明の素電池の配列とバスバーの配置について説明する。   Finally, the arrangement of the unit cells and the arrangement of the bus bars of the present invention will be described.

図7に、本発明の実施の形態1における素電池の配列と、バスバーの配置の関係図を示す。   FIG. 7 shows a relationship diagram between the arrangement of the unit cells and the arrangement of the bus bars in the first embodiment of the present invention.

組電池100における素電池31は、同一平面に配列されていることが好ましい。その配列は特に限定されないが、配列された素電池同士の隙間が設けられる必要がある。素電池は、例えば、図7に示されるように、最密充填配列されていることが好ましい。   The unit cells 31 in the assembled battery 100 are preferably arranged in the same plane. Although the arrangement is not particularly limited, it is necessary to provide a gap between the arranged unit cells. For example, the unit cells are preferably arranged in a close-packed arrangement as shown in FIG.

図7に示されるように、素電池31が60°の角度で正三角形に配置されるように最密充填配列されている場合には、素電池31同士の隙間の位置61に、点線62を中心としてバスバー60を配置すればよい。このようにバスバー60を配置することで、バスバー60の一部が、組電池100同士の隙間に配置される。このとき、バスバー60を組電池100の端面から隙間に対して60°の角度で挿入される形状、つまり、正六角形状、または、ハウジング30または素電池31に接しながら、組電池100の端面に対して60°の角度をもった線の組合せの形状にしている。   As shown in FIG. 7, when the unit cells 31 are arranged in a close-packed arrangement so as to be arranged in an equilateral triangle at an angle of 60 °, a dotted line 62 is placed at the position 61 of the gap between the unit cells 31. The bus bar 60 may be disposed as the center. By arranging the bus bar 60 in this way, a part of the bus bar 60 is arranged in the gap between the assembled batteries 100. At this time, a shape in which the bus bar 60 is inserted from the end surface of the assembled battery 100 at an angle of 60 ° with respect to the gap, that is, a regular hexagonal shape, or the end surface of the assembled battery 100 while contacting the housing 30 or the unit cell 31. The shape is a combination of lines with an angle of 60 °.

バスバー60の一部が、組電池100同士の隙間に配置されていればよいが、隙間に配置されるとは、例えば図7に示されるように、素電池31の縁を結ぶ直線(共通の接線)63よりも内側にバスバー60の一部が配置されていればよい。   A part of the bus bar 60 may be arranged in the gap between the assembled batteries 100. However, the arrangement in the gap means, for example, as shown in FIG. A part of bus bar 60 should just be arrange | positioned inside 63).

かかる構成によれば、本発明の電池モジュールは、複数の素電池を有する組電池の複数を電気接続することで、大容量化されている。しかも、組電池同士の電気接続部がコンパクトであるので、電池モジュールのエネルギー密度が高まる。よって、大容量化とともに、エネルギー密度の向上が望まれる用途の電池モジュールに用いられうる。   According to such a configuration, the battery module of the present invention has a large capacity by electrically connecting a plurality of assembled batteries having a plurality of unit cells. And since the electrical connection part of assembled batteries is compact, the energy density of a battery module increases. Therefore, it can be used for a battery module for applications where an increase in capacity and an improvement in energy density are desired.

なお、前述の通り、バスバー60は正六角形状であるが、中実状態でも中空状態であってもよい。組電池100に接合される面のみにその接合代のみあればよいため、中実の場合は、例えば図8(a)〜(f)のような形状でもかまわないし、中空の場合は、例えば図8(g)〜(i)のような形状であってもかまわない。   As described above, the bus bar 60 has a regular hexagonal shape, but may be a solid state or a hollow state. Since only the joining allowance needs to be provided only on the surface joined to the assembled battery 100, in the case of a solid, for example, the shape as shown in FIGS. 8A to 8F may be used. A shape such as 8 (g) to (i) may be used.

図8(a)〜(b)のバスバー60a、バスバー60bは正六角形の柱で、バスバー60bは角をR加工したものである。また、図8(c)〜(f)のバスバー60c〜60fは、正極集電板10または負極集電板50との接続部が六角形状を対称の頂点で半分にした台形を有する形状である。図8(g)のバスバー60gは正六角形の中空柱である。また、図8(h)〜(i)のバスバー60h〜60iは、正極集電板10または負極集電板50との接続部が六角形状を対称の頂点で半分にした台形で中空にした形状である。   The bus bar 60a and the bus bar 60b in FIGS. 8A to 8B are regular hexagonal columns, and the bus bar 60b has a rounded corner. Moreover, the bus bars 60c to 60f in FIGS. 8C to 8F have a trapezoidal shape in which a connection portion with the positive electrode current collector plate 10 or the negative electrode current collector plate 50 is halved from a hexagonal shape at a symmetrical vertex. . The bus bar 60g in FIG. 8G is a regular hexagonal hollow column. Also, the bus bars 60h to 60i in FIGS. 8 (h) to 8 (i) have a trapezoidal shape in which the connection portion with the positive electrode current collector plate 10 or the negative electrode current collector plate 50 is halved at a symmetrical vertex. It is.

本発明の電池モジュールは、互いに電気接続された複数の組電池を有するので大容量の電池モジュールである。しかも、組電池を電気接続する接続部がコンパクトであるので、エネルギー密度の高い電池モジュールである。よって、大容量化とともに、エネルギー密度の向上が望まれる用途の電池モジュールに用いられうる。   Since the battery module of the present invention has a plurality of assembled batteries electrically connected to each other, it is a large capacity battery module. And since the connection part which electrically connects an assembled battery is compact, it is a battery module with a high energy density. Therefore, it can be used for a battery module for applications where an increase in capacity and an improvement in energy density are desired.

10、10a、10b 正極集電板
20、20a、20b 正極側ホルダー
30、30a、30b ハウジング
31、31a、31b 素電池
40、40a、40b 負極側ホルダー
50、50a、50b 負極集電板
60、60a〜60i バスバー
70、70a〜70c 接続端子
71、71a〜71c 溶接部
72、72a〜72c 接続部
100、100a、100b 組電池
200 電池モジュール
10, 10a, 10b Positive electrode current collector plate 20, 20a, 20b Positive electrode side holder 30, 30a, 30b Housing 31, 31a, 31b Unit cell 40, 40a, 40b Negative electrode side holder 50, 50a, 50b Negative electrode current collector plate 60, 60a -60i Bus bar 70, 70a-70c Connection terminal 71, 71a-71c Welding part 72, 72a-72c Connection part 100, 100a, 100b Battery pack 200 Battery module

Claims (7)

複数の素電池を配列した第1の組電池と、
複数の素電池を配列した第2の組電池と、
前記第1の組電池の集電板と前記第2の組電池の集電板とを電気接続するバスバーを備え、
前記第1の組電池及び前記第2の組電池は、前記複数の素電池が配置されて、端部に素電池同士の隙間を有し、
前記バスバー、前記第1の組電池の隙間および第2の組電池の隙間の少なくとも一方に配置され、前記集電板との接続部が前記組電池の端面から前記隙間に対して60°の角度で挿入される形状であることを特徴とする電池モジュール。
A first assembled battery in which a plurality of unit cells are arranged;
A second assembled battery in which a plurality of unit cells are arranged;
A bus bar for electrically connecting the current collecting plate of the first assembled battery and the current collecting plate of the second assembled battery;
In the first assembled battery and the second assembled battery, the plurality of unit cells are arranged, and a gap between the unit cells is provided at an end portion.
The bus bar is disposed in at least one of the gap of the first assembled battery and the gap of the second assembled battery, and the connection portion with the current collector plate is 60 ° from the end face of the assembled battery with respect to the gap. A battery module having a shape inserted at an angle .
複数の素電池を配列した第1の組電池と、  A first assembled battery in which a plurality of unit cells are arranged;
複数の素電池を配列した第2の組電池と、  A second assembled battery in which a plurality of unit cells are arranged;
前記第1の組電池の集電板と前記第2の組電池の集電板とを電気接続するバスバーを備え、  A bus bar for electrically connecting the current collecting plate of the first assembled battery and the current collecting plate of the second assembled battery;
前記第1の組電池及び前記第2の組電池は、前記複数の素電池が配置されて、端部に素電池同士の隙間を有し、  In the first assembled battery and the second assembled battery, the plurality of unit cells are arranged, and a gap between the unit cells is provided at an end portion.
前記バスバーは、前記第1の組電池の隙間および第2の組電池の隙間に配置されると共に、前記隙間を囲む素電池の中心を結ぶ線の相似形であることを特徴とする電池モジュール。  The bus bar is disposed in the gap between the first assembled battery and the gap between the second assembled batteries, and has a similar shape to a line connecting the centers of the cells surrounding the gap.
前記バスバーは、前記集電板との接続部が六角形状、もしくは、六角形状を対称の頂点で半分にした台形であることを特徴とする、請求項1あるいは2に記載の電池モジュール。 The bus bar, the current collector plate and the connecting portion is hexagonal, or, characterized in that it is a trapezoid which is half the hexagonal at the apex of the symmetrical cell module according to claim 1 or 2. 前記素電池は、n個(nは2以上の整数)、n−1個、n個の列で配列され、かつ、近接する隣の列の2個の電池とで三角形を形成する最密充填配列されており、
前記隙間はn−1個の列の列方向の端部に有することを特徴とする、請求項1あるいは2に記載の電池モジュール。
The unit cells are arranged in n (n is an integer greater than or equal to 2), n−1, and n rows, and are closest packed to form a triangle with two cells in adjacent rows. Are arranged,
The gap is characterized by having the ends of the column direction of the n-1 rows, the battery module according to claim 1 or 2.
前記バスバーは、前記第1の組電池の隙間と前記第2の組電池の隙間を組合せて形成される最密充填の位置に配置されることを特徴とする、請求項1あるいは2に記載の電池モジュール。 The said bus-bar is arrange | positioned in the position of the closest packing formed combining the clearance gap of the said 1st assembled battery, and the clearance gap of the said 2nd assembled battery, The Claim 1 or 2 characterized by the above-mentioned. Battery module. 前記バスバーは、銅、鉄,ニッケル,アルミニウム、または、それらの合金、もしくはそれらを含む複層の合板からなる、請求項1あるいは2に記載の電池モジュール。 The bus bar is copper, iron, nickel, aluminum, or consist of plywood multilayer including their alloys, or their, battery module according to claim 1 or 2. 前記バスバーのある隙間と異なる隙間に、接続端子を備え、
前記接続端子は、前記集電板との接続部が前記組電池の端面から前記隙間に対して60°の角度で挿入される形状であることを特徴とする、請求項1あるいは2に記載の電池モジュール。
A connection terminal is provided in a gap different from the gap with the bus bar,
The connection terminal is characterized in that the connection portion between the collector plate has a shape that is inserted at an angle of 60 ° with respect to the gap from the end surface of the battery pack, according to claim 1 or 2 Battery module.
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JP4374809B2 (en) * 2001-08-07 2009-12-02 新神戸電機株式会社 Assembled battery
JP3915669B2 (en) * 2002-11-13 2007-05-16 新神戸電機株式会社 Assembled battery
CN102013509B (en) * 2008-10-01 2014-05-21 江森自控帅福得先进能源动力***有限责任公司 Battery module having electrochemical cells with integrally formed terminals

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