JP5693777B1 - Method and apparatus for producing shochu using a tunnel kiln - Google Patents
Method and apparatus for producing shochu using a tunnel kiln Download PDFInfo
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- JP5693777B1 JP5693777B1 JP2014184118A JP2014184118A JP5693777B1 JP 5693777 B1 JP5693777 B1 JP 5693777B1 JP 2014184118 A JP2014184118 A JP 2014184118A JP 2014184118 A JP2014184118 A JP 2014184118A JP 5693777 B1 JP5693777 B1 JP 5693777B1
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- 235000020083 shōchū Nutrition 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title abstract description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 36
- 239000000919 ceramic Substances 0.000 claims abstract description 21
- 229910052742 iron Inorganic materials 0.000 claims abstract description 18
- 244000017020 Ipomoea batatas Species 0.000 claims abstract description 16
- 235000002678 Ipomoea batatas Nutrition 0.000 claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 239000011449 brick Substances 0.000 claims abstract description 6
- 229910000831 Steel Inorganic materials 0.000 abstract 1
- 239000010959 steel Substances 0.000 abstract 1
- 239000003610 charcoal Substances 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 3
- 235000012019 baked potatoes Nutrition 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
- Y02A40/924—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation using renewable energies
- Y02A40/928—Cooking stoves using biomass
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Abstract
【課題】従来の焼き芋製造方法及び焼き芋製造装置では、サツマイモ外側を含めて全体がしっとりふっくらと仕上がるものの、やや香ばしさに欠け、昔懐かしい焼き芋愛好者にはやや物足りなさが残ると言う課題があった。【解決手段】本願発明は、トンネル窯を用いた焼き芋の製造方法及び製造装置であって、 煉瓦等で組上げた断面アーチ状のトンネル窯と、トンネル窯内に設置されたコンベアと、コンベアの下部に設置された熱源容器と、熱源容器の上部を覆う鉄板及びセラミックプレートからなり、トンネル窯の入り口又は出口から一定距離内にある熱源容器の上部は鉄板で覆うか、或いは何も覆うことなく熱源を露出させ、それ以外の熱源容器の上部はセラミックプレートで覆い、トンネル窯の入り口でコンベア上に生のサツマイモを載置し、当該サツマイモがトンネル窯内を通過する間に焼き上げる。【選択図】図３[PROBLEMS] In conventional shochu manufacturing method and shochu manufacturing apparatus, although the whole including the outer side of sweet potatoes is moist and fluffy, there is a problem that it is somewhat unsavory and somewhat unsatisfactory for old-fashioned shochu lovers. It was. The present invention relates to a method and an apparatus for producing shochu using a tunnel kiln, wherein the tunnel kiln has an arched cross section assembled with bricks, a conveyor installed in the tunnel kiln, and a lower part of the conveyor The heat source container installed in the steel plate and the iron plate and ceramic plate covering the top of the heat source container. The upper part of the heat source container within a certain distance from the entrance or exit of the tunnel kiln is covered with the iron plate or nothing is covered The other top of the heat source container is covered with a ceramic plate, and raw sweet potatoes are placed on the conveyor at the entrance of the tunnel kiln and baked while the sweet potatoes pass through the tunnel kiln. [Selection] Figure 3
Description
本発明は、トンネル窯を利用した焼き芋の製造方法及び製造装置に関する。 The present invention relates to a method and an apparatus for producing shochu using a tunnel kiln.
従来からある一般的な焼き芋製造装置は、外側に焦げ目が付かないようセラミックによる遠赤外線を利用して中までしっかりと火を通しながら、ふっくらと仕上げるように、筐体内部に設置されている加熱室中に、電気ヒータ或いは木炭等の熱源、輻射板、載置皿等を配置している。 Conventional conventional shochu making equipment uses a far infrared ray made of ceramic so that it does not get burnt outside, and it is heated inside the case so that it can be finished softly while passing through the fire. In the room, an electric heater or a heat source such as charcoal, a radiation plate, a mounting plate, and the like are arranged.
また、筐体内で載置皿を観覧車のように回転させながらムラなく焼き上げるようにしたものや、更にはセラミック素材として溶岩プレートを利用することも知られている。 In addition, it is also known to use a lava plate that is baked without unevenness while rotating a mounting plate like a ferris wheel in a casing, and furthermore, as a ceramic material.
しかしながら、従来の方法や装置では、サツマイモ外側を含めて全体がしっとりふっくらと仕上がるものの、やや香ばしさに欠け、昔懐かしい焼き芋愛好者にはやや物足りなさが残ると言う課題があった。 However, the conventional methods and apparatuses have a problem that although the whole of the sweet potato, including the outside of the sweet potato, is finished with a soft and fluffy taste, it is somewhat unsavory and somewhat unsatisfactory for the nostalgic baked potato lovers.
本発明の目的は、セラミックによる遠赤外線を利用して中までしっかりと火を通しながら、外側は香ばしく仕上げる焼き芋の製造方法及び製造装置を提供することである。 The objective of this invention is providing the manufacturing method and manufacturing apparatus of a shochu which finishes fragrantly outside while using a far infrared ray by a ceramic firmly to the inside.
本発明は、トンネル窯を用いた焼き芋の製造方法であって、煉瓦等で組上げた断面アーチ状のトンネル窯と、前記トンネル窯内に設置されたコンベアと、 前記コンベアの下部に設置され、かつ前記トンネル窯の軸線方向と直交する方向に、前記トンネル窯内に対して出し入れ可能な熱源容器と、前記熱源容器の上部を覆う鉄板及びセラミックプレートからなり、前記トンネル窯の入り口又は出口から一定距離内にある前記熱源容器の上部は前記鉄板で覆うか、或いは何も覆うことなく熱源を露出させ、それ以外の前記熱源容器の上部は前記セラミックプレートで覆い、前記トンネル窯の入り口で前記コンベア上に生のサツマイモを載置し、当該サツマイモがトンネル窯内を通過する間に焼き上げる、ことを特徴とする。 The present invention is a method for producing shochu using a tunnel kiln, wherein the tunnel kiln has a cross-sectional arch shape assembled with bricks, etc., a conveyor installed in the tunnel kiln, and installed in a lower part of the conveyor , and A heat source container that can be taken into and out of the tunnel kiln in a direction orthogonal to the axial direction of the tunnel kiln, and an iron plate and a ceramic plate that covers the upper part of the heat source container, and is a fixed distance from the entrance or exit of the tunnel kiln The upper part of the heat source container inside is covered with the iron plate, or the heat source is exposed without covering anything, and the other upper part of the heat source container is covered with the ceramic plate, and on the conveyor at the entrance of the tunnel kiln. It is characterized in that raw sweet potatoes are placed on and baked while the sweet potatoes pass through the tunnel kiln.
また本発明は、トンネル窯を用いた焼き芋製造装置であって、煉瓦等で組上げた断面アーチ状のトンネル窯と、前記トンネル窯内に設置されたコンベアと、 前記コンベアの下部に設置され、かつ前記トンネル窯の軸線方向と直交する方向に、前記トンネル窯内に対して出し入れ可能な熱源容器と、前記熱源容器の上部を覆う鉄板及びセラミックプレートからなり、前記トンネル窯の入り口又は出口から一定距離内にある前記熱源容器の上部は前記鉄板で覆うか、或いは何も覆うことなく熱源を露出させ、それ以外の前記熱源容器の上部は前記セラミックプレートで覆われている、ことを特徴とする。 Further, the present invention is an apparatus for producing shochu using a tunnel kiln, wherein the tunnel kiln has an arched cross section assembled with bricks, etc., a conveyor installed in the tunnel kiln, and installed at the lower part of the conveyor , and A heat source container that can be taken into and out of the tunnel kiln in a direction orthogonal to the axial direction of the tunnel kiln, and an iron plate and a ceramic plate that covers the upper part of the heat source container, and is a fixed distance from the entrance or exit of the tunnel kiln The upper part of the heat source container inside is covered with the iron plate or the heat source is exposed without covering anything, and the other upper part of the heat source container is covered with the ceramic plate.
本発明によれば、一定の長さを有するトンネル窯を用い、当該トンネル窯内に設置されたコンベア上に載置したサツマイモを、焼き始め或いは焼き終わりの工程では強力な火力で表面部分を香ばしく焼き上げ、それ以外の工程では遠赤外線を用いて中までしっかり、しっとりと焼き上げることが可能となる。 According to the present invention, using a tunnel kiln having a certain length, the surface portion of the sweet potato placed on the conveyor installed in the tunnel kiln is scented with a powerful heating power at the beginning or end of baking. In other processes, it can be baked firmly and moist using far infrared rays.
また、焼き始め或いは焼き終わり工程において付ける香ばしさの強弱は、熱源容器の上部をフリーにするか、或いは鉄板で覆うかによって調節することが可能である。 Further, the intensity of the fragrance added in the baking start or baking end process can be adjusted by making the upper part of the heat source container free or covering it with an iron plate.
本発明に係るトンネル窯を用いた焼き芋製造方法及び製造装置を図面に基づいて詳細に説明する。 A method and apparatus for producing shochu using a tunnel kiln according to the present invention will be described in detail with reference to the drawings.
（実施例１）
図１、図２、図３に示すように、トンネル窯１は煉瓦等を断面アーチ状に積み上げて構成され、全長は約１４〜１５ｍ、全幅は２．５〜３ｍ程度としている。トンネル窯１の内部には、モータ７で駆動されるコンベア２が設置されており、当該コンベア２上に生のサツマイモを載置し、当該サツマイモがトンネル窯内を通過する間に焼き上げる構造となっている。図中６は、トンネル窯１内の温度を調整するための換気口である。
Example 1
As shown in FIGS. 1, 2, and 3, the tunnel kiln 1 is configured by stacking bricks or the like in a cross-sectional arch shape, and has a total length of about 14 to 15 m and a total width of about 2.5 to 3 m. Inside the tunnel kiln 1, a
コンベア２の下部には熱源容器３が適宜の間隔を置いて配置されている。本実施例では、全部で８個の熱源容器３がコンベア２の下部に設置されているが、その個数や間隔はトンネル窯１の大きさ、コンベアの搬送速度、焼き加減等を総合的に考慮して適宜に決定することができる。サツマイモを焼き上げる熱源は炭火が最適であり、本実施例１では熱源容器内に木炭を収納しているが、熱源としては木炭以外にも適宜に選択可能である。
A heat source container 3 is arranged at an appropriate interval below the
当該熱源容器３は、トンネル窯１の軸線方向（長手方向）と直交する方向に、トンネル窯１に対して、レール５上を移動して出し入れ可能としている。また、各熱源容器３内の木炭への着火はガスを用いるため、トンネル窯１に沿ってガス管８が配置されている。図２、３で示す９は、焼き上がり製品を室内で回収作業するため、トンネル窯１を途中で仕切るための壁である。
The heat source container 3 can move on and off the
本発明では、熱源容器３の上部開口を覆うことが可能な鉄板４−１とセラミックプレート４−２としての溶岩プレートが用意されている。熱源を鉄板４−１やセラミックプレート４−２で覆うことで、熱を均等にトンネル窯１内に充填させ、焼き上げにムラが無いようにするためである。 In this invention, the lava plate as the iron plate 4-1 and the ceramic plate 4-2 which can cover the upper opening of the heat source container 3 is prepared. This is because the heat source is covered with the iron plate 4-1 or the ceramic plate 4-2 so that the heat is evenly filled in the tunnel kiln 1 so that there is no unevenness in baking.
本実施例１では、図３、図４に示すように、トンネル窯１の入り口付近（２〜３ｍの範囲）、即ち、焼き始め位置にある熱源容器３の上部開口は鉄板４−１で覆い、それ以降のコンベア下流側の熱源容器３の上部開口はセラミックプレート（溶岩プレート）４−２で覆うようにしている。なお、焼き始め位置の鉄板４−１は、必要に応じて用いずに、炭火を直接的にサツマイモに当てて、より香ばしく焼いても良い。 In the first embodiment, as shown in FIGS. 3 and 4, the upper opening of the heat source container 3 in the vicinity of the entrance of the tunnel kiln 1 (range of 2 to 3 m), that is, at the start of baking is covered with an iron plate 4-1. The upper opening of the heat source container 3 on the downstream side of the conveyor thereafter is covered with a ceramic plate (lava plate) 4-2. The iron plate 4-1 at the start of baking may be baked more fragrantly by directly applying charcoal fire to sweet potato without using it as necessary.
（実施例２）
上記実施例１では、焼き始め位置で香ばしく焼き上げるために熱源容器３を鉄板４−１で覆っているが、実施例２としては、焼き始めからセラミックプレート４−２で覆い、焼きの最終工程、即ちトンネル窯１の出口付近で鉄板４−１を用いて（或いは用いずに）、サツマイモの表面部分を香ばしく焼き上げるようにしても良い。
(Example 2)
In Example 1 above, the heat source container 3 is covered with the iron plate 4-1 in order to bake fragrantly at the baking start position, but as Example 2, the ceramic plate 4-2 is covered from the beginning of baking, and the final step of baking, That is, the surface portion of the sweet potato may be baked fragrantly using (or not using) the iron plate 4-1 near the exit of the tunnel kiln 1.
以上のとおり本願発明によれば、焼き始め工程、或いは焼き終わりの工程において、強力な火力で表面に焦げ目が付く程度に香ばしく焼き、それ以外の工程ではセラミックプレート４−２を用いて遠赤外線効果によりじっくりと中まで火を通すようにすることができる。 As described above, according to the present invention, in the baking start process or the baking end process, it is baked fragrantly to the extent that the surface is burnt with a strong heating power, and in the other processes, the far-infrared effect is obtained using the ceramic plate 4-2. It is possible to let the fire through more slowly.
またセラミックプレート４−２として、溶岩プレートを用いた場合、自然資源を有効に利用しつつ遠赤外線効果を高めることができるとともに、特にサツマイモの一大産地である鹿児島県では、地元桜島の溶岩を利用することで、地域振興策の一環としての効果も奏する。 When lava plate is used as ceramic plate 4-2, it is possible to enhance the far-infrared effect while effectively using natural resources. Especially in Kagoshima Prefecture, which is a major production area of sweet potatoes, lava from local Sakurajima is used. By using it, there is an effect as a part of regional promotion measures.
１ トンネル窯
２ コンベア
３ 熱源容器
４−１ 鉄板
４−２ セラミックプレート（溶岩プレート）
５ レール
６ 換気口
７ モータ
８ ガス管
９ 壁
1
5
Claims (6)
煉瓦等で組上げた断面アーチ状のトンネル窯と、
前記トンネル窯内に設置されたコンベアと、
前記コンベアの下部に設置され、かつ前記トンネル窯の軸線方向と直交する方向に、前記トンネル窯内に対して出し入れ可能な熱源容器と、
前記熱源容器の上部を覆う鉄板及びセラミックプレートからなり、
前記トンネル窯の入り口又は出口から一定距離内にある前記熱源容器の上部は前記鉄板で覆うか、或いは何も覆うことなく熱源を露出させ、
それ以外の前記熱源容器の上部は前記セラミックプレートで覆い、
前記トンネル窯の入り口で前記コンベア上に生のサツマイモを載置し、当該サツマイモがトンネル窯内を通過する間に焼き上げる、
ことを特徴とするトンネル窯を用いた焼き芋の製造方法。 A method for producing shochu using a tunnel kiln,
A tunnel kiln with an arched cross-section assembled with bricks, etc.
A conveyor installed in the tunnel kiln;
A heat source container that is installed at the bottom of the conveyor and that can be taken in and out of the tunnel kiln in a direction perpendicular to the axial direction of the tunnel kiln ,
It consists of an iron plate and a ceramic plate covering the upper part of the heat source container,
Cover the upper part of the heat source container within a certain distance from the entrance or exit of the tunnel kiln with the iron plate, or expose the heat source without covering anything,
The other upper part of the heat source container is covered with the ceramic plate,
Raw sweet potatoes are placed on the conveyor at the entrance of the tunnel kiln, and baked while the sweet potatoes pass through the tunnel kiln.
A method for producing shochu using a tunnel kiln.
ことを特徴とする請求項１に記載のトンネル窯を用いた焼き芋の製造方法。 The constant distance from the entrance or exit of the tunnel kiln is in the range of 2 to 3 m.
A method for producing shochu using a tunnel kiln according to claim 1.
ことを特徴とする請求項１に記載のトンネル窯を用いた焼き芋の製造方法。 The ceramic plate is a lava plate;
A method for producing shochu using a tunnel kiln according to claim 1.
煉瓦等で組上げた断面アーチ状のトンネル窯と、
前記トンネル窯内に設置されたコンベアと、
前記コンベアの下部に設置され、かつ前記トンネル窯の軸線方向と直交する方向に、前記トンネル窯内に対して出し入れ可能な熱源容器と、
前記熱源容器の上部を覆う鉄板及びセラミックプレートからなり、
前記トンネル窯の入り口又は出口から一定距離内にある前記熱源容器の上部は前記鉄板で覆うか、或いは何も覆うことなく熱源を露出させ、
それ以外の前記熱源容器の上部は前記セラミックプレートで覆われている、
ことを特徴とするトンネル窯を用いた焼き芋製造装置。 A shochu making device using a tunnel kiln,
A tunnel kiln with an arched cross-section assembled with bricks, etc.
A conveyor installed in the tunnel kiln;
A heat source container that is installed at the bottom of the conveyor and that can be taken in and out of the tunnel kiln in a direction perpendicular to the axial direction of the tunnel kiln ,
It consists of an iron plate and a ceramic plate covering the upper part of the heat source container,
Cover the upper part of the heat source container within a certain distance from the entrance or exit of the tunnel kiln with the iron plate, or expose the heat source without covering anything,
The other upper part of the heat source container is covered with the ceramic plate,
A device for producing shochu using a tunnel kiln.
ことを特徴とする請求項４に記載のトンネル窯を用いた焼き芋製造装置。 The constant distance from the entrance or exit of the tunnel kiln is in the range of 2-3 m,
An apparatus for producing shochu using a tunnel kiln according to claim 4 .
ことを特徴とする請求項４に記載のトンネル窯を用いた焼き芋製造装置。 The ceramic plate is a lava plate;
An apparatus for producing shochu using a tunnel kiln according to claim 4 .
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| JPH0248034U (en) * | 1988-09-29 | 1990-04-03 | ||
| JPH07203870A (en) * | 1994-01-18 | 1995-08-08 | Sorijion Kk | Method for cooking food and device for cooking food |
| JP3031598U (en) * | 1996-05-23 | 1996-11-29 | 進一 箕輪 | Baking device for food such as sweet potato |
| JP3047984U (en) * | 1997-10-13 | 1998-04-28 | 弘治 飯塚 | Roasted potato |
| JPH11299446A (en) * | 1998-04-27 | 1999-11-02 | Susumu Kiyokawa | Production of baked sweet potato and production unit therefor |
| JP2000083834A (en) * | 1998-09-16 | 2000-03-28 | Susumu Kiyokawa | Thermal cooker |
| JP2005295930A (en) * | 2004-04-14 | 2005-10-27 | Shikishima Baking Co Ltd | Baking apparatus and method for baking article |
| JP3160993U (en) * | 2010-04-30 | 2010-07-15 | 株式会社磐城シャモット | Stone kiln assembly kit and prefabricated stone kiln |
| JP2012090550A (en) * | 2010-10-26 | 2012-05-17 | Fuji Shokai:Kk | Electric heating-type baumkuchen baking machine |
| JP3173975U (en) * | 2011-12-19 | 2012-03-01 | 株式会社尾上製作所 | BBQ stove |
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| JP2016054954A (en) | 2016-04-21 |
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