JP5678308B2 - 内壁を仕上げる方法及びコーティングされたパネル - Google Patents
内壁を仕上げる方法及びコーティングされたパネル Download PDFInfo
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- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
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- C09D131/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid, or of a haloformic acid; Coating compositions based on derivatives of such polymers
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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- C09D7/63—Additives non-macromolecular organic
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
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- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/043—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of plaster
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/02—Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
- E04F13/04—Bases for plaster
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- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/0068—Ingredients with a function or property not provided for elsewhere in C04B2103/00
- C04B2103/0082—Segregation-preventing agents; Sedimentation-preventing agents
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- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/0068—Ingredients with a function or property not provided for elsewhere in C04B2103/00
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- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
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Description
ジョイントコンパウンドが収縮性の場合には、再度ジョイントコンパウンドが塗布され一晩寝かして乾かされ、その後サンディングと表面の除塵が行われる。
品質を高めるためには、この作業の過程で継ぎ目材に3回目の塗りを施す。ボードの設置後、表面仕上げに少なくとも3日間必要とする。この作業プロセスは損傷した壁を修理するためにも用いられる。
さらに、自宅所有者によっては、以前に漆喰塗装された古い壁にペンキを塗ることや、ペンキが塗ってあった古い壁に漆喰を塗りたいという要望を持っている。これを実施可能とするためには、ペンキと漆喰の両方に接着可能なプライマーが必要となる。
先行技術には、漆喰だけでなく他の壁仕上げ材料に接着できるプライマーは開示されていない。特許文献1では、調合済み、凝固型のジョイントコンパウンドが、結合剤として硫酸カルシウム半水和物を使用して処方されている。
これには、半水和物の二水和物への水和防止のために、凝固遅延剤が加えられており、ジョイントコンパウンドの使用前に凝結促進剤を加えることで、水和が開始されるようになっている。しかしながら、凝固遅延剤は時間経過につれて性能低下し、製品の保存期限内に水和が発生するという問題があった。
コーティング剤が、0.05重量%から1重量%の改質粘土、ケイ酸塩、及びこれらの混合物から選択された一つの沈降防止剤がさらに加えられたことを特徴とする。
コーティング剤が、1重量%から10重量%のデンプン及びアクリルアミドから選択された有機性の保水剤がさらに加えられたことを特徴とする。
石膏パネルと、セメントパネルと、石膏とセメントの両方を備えるパネルと、これらの混合体からなるグループの中の一つの建材パネルと、ラテックスポリマーのマトリックス中に硫酸カルシウム半水和物を含み、マトリックスがマトリックス中に分散された二成分凝固防止剤をさらに含むコーティング剤と、を含み、二成分凝固防止剤は、低分子量化合物と低分子量ポリマーから構成され、低分子量化合物は、ピロリン酸ナトリウム、ピロリン酸カリウム、アミノトリ(メチレンホスホン酸)、ジエチレントリアミンペンタ(メチレンホスホン酸)トリナトリウム、ヘキサメチレンジアミンテトラ(メチレンホスホン酸)、及びこれらの混合物からなるグループから選択された化合物であり、低分子量ポリマーは、アクリル酸ビニル、酢酸ビニル、塩化ビニル、エチレン誘導体、スチレン、置換スチレンを含むモノマーから作られるポリマーおよびその混合物より選択された分子量が2,000ダルトンから6,000ダルトンのポリマーであることを特徴とするコーティングされたパネル。
コーティング剤に、改質粘土、ケイ酸塩、及びこれらの混合物から選択された一つの沈降防止剤がさらに加えられたことを特徴とする。
改質粘土は、改質スメクタイト粘土と、改質含水リチウムナトリウムケイ酸マグネシウムと、これらの混合物のうちの一つを含むことを特徴とする。
コーティングされたパネルはテクスチャード材料をさらに含むことを特徴とする。
二成分凝固防止剤の低分子量ポリマーは、ポリアクリレートであることを特徴とする。
【0013】
本発明で使用したコーティング剤は、多目的プライマーとしての機能を有する、建材パネル塗布用の調合済み組成物である。本コーティング剤は、新しい建築パネルの下地処理にも、修理の必要のある古い壁の表面処理にも使用できる。
本発明のコーティングに使用したプライマー組成物は、ペンキ、漆喰、その他の仕上げ用の組成物の種類にかかわらず、それらのための壁の下地処理に有用である。
このようなパネルは、化粧材の紙がコンベア上に置かれる連続で高速のプロセスで製造される。硫酸カルシウム半水和物、または焼き石膏と水と添加剤のスラリーが、紙の上に注がれ、その上に第二の化粧材がサンドイッチするように被せられる。石膏のスラリーは、厚さを一定に、サンドイッチされた材料の全幅を覆うように広げられ、ついで凝結、硬化させられる。スラリーが約50%水和した時に、ボードは適切な長さにカットされ、窯に送られて乾燥仕上げされる。漆喰とともに使用する石膏建材パネルは、特に好ましくは、ユナイテッドステイツジプサムカンパニー(イリノイ州、シカゴ)製造のIMPERIAL(登録商標)石膏ボードである。
硫酸カルシウム半水和物でできたコーティング剤を施したパネルもしくは製品の特定の実施例が示され、記載されたが、本発明の最も広い態様から、また以下のクレームで請求される範囲から逸脱することなく改良を加えることができることは、当業者には明らかであろう。
Claims (9)
- 石膏またはセメントまたはそれらの組合せを有し、表面を備えるパネル塗装用の基材を用意するステップと、
1〜40重量%のラテックスエマルジョン結合剤と、30〜80重量%の硫酸カルシウム半水和物と、
8重量%未満の二成分凝固防止剤と、
10〜40重量%の水とを含むコーティング剤を前記基材に塗布するステップとを含んでなる内壁を仕上げる方法であって、
前記二成分凝固防止剤は、低分子量化合物と低分子量ポリマーから構成され、
前記低分子量化合物は、ピロリン酸ナトリウム、ピロリン酸カリウム、アミノトリ(メチレンホスホン酸)、ジエチレントリアミンペンタ(メチレンホスホン酸)トリナトリウム、ヘキサメチレンジアミンテトラ(メチレンホスホン酸)、及びこれらの混合物からなるグループから選択された化合物を0.1重量%以上含み、
前記低分子量ポリマーは、アクリル酸ビニル、酢酸ビニル、塩化ビニル、エチレン誘導体、スチレン、置換スチレンを含むモノマーから作られるポリマーおよびその混合物より選択された分子量が2,000ダルトンから6,000ダルトンのポリマーを0.05重量%以上含むことを特徴とする内壁を仕上げる方法。 - 前記コーティング剤が、0.05重量%から1重量%の改質粘土、ケイ酸塩、及びこれらの混合物から選択された一つの沈降防止剤がさらに加えられたことを特徴とする請求項1に記載の内壁を仕上げる方法。
- 前記コーティング剤が、1重量%から10重量%のデンプン及びアクリルアミドから選択された有機性の保水剤がさらに加えられたことを特徴とする請求項1に記載の内壁を仕上げる方法。
- 石膏パネルと、セメントパネルと、石膏とセメントの両方を備えるパネルと、これらの混合体からなるグループの中の一つの建材パネルと、
ラテックスポリマーのマトリックス中に硫酸カルシウム半水和物を含み、前記マトリックスが前記マトリックス中に分散された二成分凝固防止剤をさらに含むコーティング剤と、
を含み、
前記二成分凝固防止剤は、低分子量化合物と低分子量ポリマーから構成され、
前記低分子量化合物は、ピロリン酸ナトリウム、ピロリン酸カリウム、アミノトリ(メチレンホスホン酸)、ジエチレントリアミンペンタ(メチレンホスホン酸)トリナトリウム、ヘキサメチレンジアミンテトラ(メチレンホスホン酸)、及びこれらの混合物からなるグループから選択された化合物であり、
前記低分子量ポリマーは、アクリル酸ビニル、酢酸ビニル、塩化ビニル、エチレン誘導体、スチレン、置換スチレンを含むモノマーから作られるポリマーおよびその混合物より選択された分子量が2,000ダルトンから6,000ダルトンのポリマーであることを特徴とするコーティングされたパネル。 - 前記コーティング剤に、改質粘土、ケイ酸塩、及びこれらの混合物から選択された一つの沈降防止剤がさらに加えられたことを特徴とする請求項4に記載のコーティングされたパネル。
- 前記改質粘土は、改質スメクタイト粘土と、改質含水リチウムナトリウムケイ酸マグネシウムと、これらの混合物のうちの一つを含むことを特徴とする請求項5に記載のコーティングされたパネル。
- 前記コーティングされたパネルはテクスチャード材料をさらに含むことを特徴とする請求項4に記載のコーティングされたパネル。
- 前記二成分凝固防止剤の前記低分子量ポリマーは、ポリアクリレートであることを特徴とする請求項1に記載の内壁を仕上げる方法。
- 前記二成分凝固防止剤の前記低分子量ポリマーは、ポリアクリレートであることを特徴とする請求項4に記載のコーティングされたパネル。
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US12/107,396 US10427978B2 (en) | 2008-04-22 | 2008-04-22 | Coated building panels and articles containing calcium sulfate hemihydrate |
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PCT/US2009/038401 WO2009151724A2 (en) | 2008-04-22 | 2009-03-26 | Coated building panels and articles containing calcium sulfate hemihydrate |
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AU2009258071A1 (en) | 2009-12-17 |
DK2297257T3 (en) | 2016-09-05 |
RU2497855C2 (ru) | 2013-11-10 |
PT2297257T (pt) | 2016-09-01 |
ES2588246T3 (es) | 2016-10-31 |
WO2009151724A3 (en) | 2010-03-11 |
CA2721412A1 (en) | 2009-12-17 |
BRPI0907330B1 (pt) | 2018-10-30 |
EP2297257A4 (en) | 2014-08-06 |
WO2009151724A2 (en) | 2009-12-17 |
AU2009258071B2 (en) | 2014-02-27 |
US20090263673A1 (en) | 2009-10-22 |
JP2011518105A (ja) | 2011-06-23 |
CN102015928B (zh) | 2013-07-17 |
CN102015928A (zh) | 2011-04-13 |
MY158315A (en) | 2016-09-30 |
US20160355438A1 (en) | 2016-12-08 |
EP2297257B1 (en) | 2016-06-08 |
EP2297257A2 (en) | 2011-03-23 |
HRP20161005T1 (hr) | 2016-10-21 |
CO6331354A2 (es) | 2011-10-20 |
CA2721412C (en) | 2016-08-16 |
US10427978B2 (en) | 2019-10-01 |
MX2010011078A (es) | 2010-12-21 |
PL2297257T3 (pl) | 2017-01-31 |
BRPI0907330A2 (pt) | 2018-01-09 |
US9919969B2 (en) | 2018-03-20 |
RU2010142252A (ru) | 2012-05-27 |
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