JP5663680B1 - 溶射材 - Google Patents
溶射材 Download PDFInfo
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- JP5663680B1 JP5663680B1 JP2014014601A JP2014014601A JP5663680B1 JP 5663680 B1 JP5663680 B1 JP 5663680B1 JP 2014014601 A JP2014014601 A JP 2014014601A JP 2014014601 A JP2014014601 A JP 2014014601A JP 5663680 B1 JP5663680 B1 JP 5663680B1
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- Prior art keywords
- powder
- metal
- less
- mass
- thermal spray
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000463 material Substances 0.000 title claims abstract description 46
- 239000007921 spray Substances 0.000 title claims abstract description 29
- 239000002184 metal Substances 0.000 claims abstract description 72
- 239000011863 silicon-based powder Substances 0.000 claims abstract description 71
- 239000002245 particle Substances 0.000 claims abstract description 19
- 238000005507 spraying Methods 0.000 claims abstract description 12
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000001301 oxygen Substances 0.000 claims abstract description 11
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 11
- 239000012159 carrier gas Substances 0.000 claims abstract description 6
- 238000002485 combustion reaction Methods 0.000 claims abstract description 5
- 239000007789 gas Substances 0.000 claims abstract description 4
- 239000000843 powder Substances 0.000 claims description 41
- 239000011819 refractory material Substances 0.000 claims description 8
- 230000008018 melting Effects 0.000 claims 1
- 238000002844 melting Methods 0.000 claims 1
- 239000000428 dust Substances 0.000 abstract description 20
- 239000003832 thermite Substances 0.000 abstract description 5
- 230000020169 heat generation Effects 0.000 abstract description 3
- 238000011156 evaluation Methods 0.000 description 23
- 238000007751 thermal spraying Methods 0.000 description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 9
- 239000011449 brick Substances 0.000 description 8
- 238000010276 construction Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 229910045601 alloy Inorganic materials 0.000 description 5
- 239000000956 alloy Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 238000004880 explosion Methods 0.000 description 3
- 229910018134 Al-Mg Inorganic materials 0.000 description 2
- 229910018467 Al—Mg Inorganic materials 0.000 description 2
- 229910014458 Ca-Si Inorganic materials 0.000 description 2
- 229910001111 Fine metal Inorganic materials 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- 230000001186 cumulative effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 229910017082 Fe-Si Inorganic materials 0.000 description 1
- 229910017133 Fe—Si Inorganic materials 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- 235000012255 calcium oxide Nutrition 0.000 description 1
- UAMZXLIURMNTHD-UHFFFAOYSA-N dialuminum;magnesium;oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[Mg+2].[Al+3].[Al+3] UAMZXLIURMNTHD-UHFFFAOYSA-N 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000005350 fused silica glass Substances 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000011029 spinel Substances 0.000 description 1
- 229910052596 spinel Inorganic materials 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
- C23C4/067—Metallic material containing free particles of non-metal elements, e.g. carbon, silicon, boron, phosphorus or arsenic
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/14—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silica
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/02—Silicon
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/62222—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products obtaining ceramic coatings
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3418—Silicon oxide, silicic acids, or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/42—Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
- C04B2235/428—Silicon
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/54—Particle size related information
- C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
- C04B2235/5427—Particle size related information expressed by the size of the particles or aggregates thereof millimeter or submillimeter sized, i.e. larger than 0,1 mm
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/54—Particle size related information
- C04B2235/5463—Particle size distributions
- C04B2235/5472—Bimodal, multi-modal or multi-fraction
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Inorganic Chemistry (AREA)
- Structural Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Metallurgy (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Coating By Spraying Or Casting (AREA)
- Silicon Compounds (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Powder Metallurgy (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
- Ceramic Products (AREA)
Abstract
Description
Claims (2)
- 耐火材料粉及び金属Si粉を含み、酸素又は酸素を含有するガスを搬送ガスとして被施工面に吹付け、前記金属Si粉の燃焼発熱で被施工面に溶融付着させる溶射材であって、
溶射材全体中の金属Si粉の含有量は10質量%以上25質量%以下であり、
前記金属Si粉のメジアン径は10μm以下であり、
前記金属Si粉全体中の粒度2μm以下の金属Si粉の含有量は8質量%以下である溶射材。 - 前記金属Si粉のメジアン径は8μm以下である請求項1に記載の溶射材。
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2014014601A JP5663680B1 (ja) | 2014-01-29 | 2014-01-29 | 溶射材 |
KR1020167017327A KR101765867B1 (ko) | 2014-01-29 | 2014-11-07 | 용사재 |
CN201480074520.5A CN105940136B (zh) | 2014-01-29 | 2014-11-07 | 喷镀材 |
PCT/JP2014/079584 WO2015114904A1 (ja) | 2014-01-29 | 2014-11-07 | 溶射材 |
US15/110,141 US9718734B2 (en) | 2014-01-29 | 2014-11-07 | Thermal spray material |
TW103140637A TWI568706B (zh) | 2014-01-29 | 2014-11-24 | Thermal spraying materials |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2014014601A JP5663680B1 (ja) | 2014-01-29 | 2014-01-29 | 溶射材 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP5663680B1 true JP5663680B1 (ja) | 2015-02-04 |
JP2015140286A JP2015140286A (ja) | 2015-08-03 |
Family
ID=52569393
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2014014601A Active JP5663680B1 (ja) | 2014-01-29 | 2014-01-29 | 溶射材 |
Country Status (6)
Country | Link |
---|---|
US (1) | US9718734B2 (ja) |
JP (1) | JP5663680B1 (ja) |
KR (1) | KR101765867B1 (ja) |
CN (1) | CN105940136B (ja) |
TW (1) | TWI568706B (ja) |
WO (1) | WO2015114904A1 (ja) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5671648B1 (ja) * | 2014-08-08 | 2015-02-18 | 黒崎播磨株式会社 | 溶射材 |
JP6470866B1 (ja) * | 2018-10-22 | 2019-02-13 | 黒崎播磨株式会社 | 熱間充填材 |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04293763A (ja) * | 1991-03-19 | 1992-10-19 | Sanyo Electric Co Ltd | シリサイド膜の製造方法 |
JPH10226869A (ja) * | 1997-02-17 | 1998-08-25 | Mitsui Eng & Shipbuild Co Ltd | プラズマ溶射法 |
JP2007284707A (ja) * | 2006-04-12 | 2007-11-01 | Kurosaki Harima Corp | 溶射方法 |
JP2009120406A (ja) * | 2007-11-12 | 2009-06-04 | Jfe Refractories Corp | 溶射材料 |
JP4657172B2 (ja) * | 2006-08-22 | 2011-03-23 | 三和油化工業株式会社 | 金属シリコンの精製方法 |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04109663A (ja) | 1990-08-29 | 1992-04-10 | Seiko Instr Inc | 半導体装置 |
JP3174179B2 (ja) * | 1992-12-28 | 2001-06-11 | 川崎炉材株式会社 | 溶射材 |
JP4493404B2 (ja) | 2004-05-26 | 2010-06-30 | 品川リフラクトリーズ株式会社 | 溶射材料 |
JP4109663B2 (ja) * | 2004-09-30 | 2008-07-02 | 黒崎播磨株式会社 | 工業窯炉補修用溶射材 |
JP5781452B2 (ja) * | 2011-02-25 | 2015-09-24 | 品川リフラクトリーズ株式会社 | 溶射材料 |
JP5814699B2 (ja) | 2011-08-25 | 2015-11-17 | 黒崎播磨株式会社 | 溶射装置及び溶射方法 |
JP5671648B1 (ja) * | 2014-08-08 | 2015-02-18 | 黒崎播磨株式会社 | 溶射材 |
-
2014
- 2014-01-29 JP JP2014014601A patent/JP5663680B1/ja active Active
- 2014-11-07 KR KR1020167017327A patent/KR101765867B1/ko active IP Right Grant
- 2014-11-07 US US15/110,141 patent/US9718734B2/en active Active
- 2014-11-07 WO PCT/JP2014/079584 patent/WO2015114904A1/ja active Application Filing
- 2014-11-07 CN CN201480074520.5A patent/CN105940136B/zh active Active
- 2014-11-24 TW TW103140637A patent/TWI568706B/zh active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04293763A (ja) * | 1991-03-19 | 1992-10-19 | Sanyo Electric Co Ltd | シリサイド膜の製造方法 |
JPH10226869A (ja) * | 1997-02-17 | 1998-08-25 | Mitsui Eng & Shipbuild Co Ltd | プラズマ溶射法 |
JP2007284707A (ja) * | 2006-04-12 | 2007-11-01 | Kurosaki Harima Corp | 溶射方法 |
JP4657172B2 (ja) * | 2006-08-22 | 2011-03-23 | 三和油化工業株式会社 | 金属シリコンの精製方法 |
JP2009120406A (ja) * | 2007-11-12 | 2009-06-04 | Jfe Refractories Corp | 溶射材料 |
Also Published As
Publication number | Publication date |
---|---|
TWI568706B (zh) | 2017-02-01 |
US9718734B2 (en) | 2017-08-01 |
KR20160091414A (ko) | 2016-08-02 |
CN105940136B (zh) | 2018-10-12 |
US20160326057A1 (en) | 2016-11-10 |
CN105940136A (zh) | 2016-09-14 |
WO2015114904A1 (ja) | 2015-08-06 |
JP2015140286A (ja) | 2015-08-03 |
TW201533007A (zh) | 2015-09-01 |
KR101765867B1 (ko) | 2017-08-08 |
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