JP5556825B2 - 生産システムおよび物品製造方法 - Google Patents
生産システムおよび物品製造方法 Download PDFInfo
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- JP5556825B2 JP5556825B2 JP2012011686A JP2012011686A JP5556825B2 JP 5556825 B2 JP5556825 B2 JP 5556825B2 JP 2012011686 A JP2012011686 A JP 2012011686A JP 2012011686 A JP2012011686 A JP 2012011686A JP 5556825 B2 JP5556825 B2 JP 5556825B2
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- 238000004519 manufacturing process Methods 0.000 title claims description 58
- 230000005856 abnormality Effects 0.000 claims description 117
- 238000003384 imaging method Methods 0.000 claims description 18
- 238000012856 packing Methods 0.000 description 30
- 238000000034 method Methods 0.000 description 8
- 239000004519 grease Substances 0.000 description 5
- 230000002159 abnormal effect Effects 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49764—Method of mechanical manufacture with testing or indicating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49764—Method of mechanical manufacture with testing or indicating
- Y10T29/49769—Using optical instrument [excludes mere human eyeballing]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/53039—Means to assemble or disassemble with control means energized in response to activator stimulated by condition sensor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/53039—Means to assemble or disassemble with control means energized in response to activator stimulated by condition sensor
- Y10T29/53061—Responsive to work or work-related machine element
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/53087—Means to assemble or disassemble with signal, scale, illuminator, or optical viewer
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/53539—Means to assemble or disassemble including work conveyor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Optics & Photonics (AREA)
- Automatic Assembly (AREA)
- General Factory Administration (AREA)
Description
4a、4b、4c、4d、4e、4f、4g、4h パーツフィーダ(部品供給部)
5a、5b 直進フィーダ(部品供給部)
8 箱部
35a、35b 撮像カメラ
44 蓋部
62 表示部(ロット情報入力受付部、出力部)
100 組立装置(生産システム)
200 配管部品(完成品、医療用部品)
211 蓋部(部品)
212 パーツ(部品)
213 パッキン(部品)
214 パーツ(部品)
216 パッキン(部品)
217 パーツ(部品)
220 パーツ(部品)
Claims (13)
- 同一種類または複数種類の部品から所定の完成品を生産する生産装置と、
前記生産装置による生産に用いる前記同一種類または複数種類の部品のうちの少なくとも1つの部品のロット情報の入力を受け付けるロット情報入力受付部と、
前記部品の異常が検出された場合に、異常が検出された前記部品のロットを特定する異常情報を出力する出力部とを備え、
前記生産装置は、前記部品の異常を検出した際に、前記同一種類または複数種類の部品の組み立てを中止するように制御されるように構成されている、生産システム。 - 前記同一種類または複数種類の部品を各々のロット毎に供給するための複数の部品供給部をさらに備え、
前記出力部は、異常が検出された前記部品のロット情報を、異常が検出された前記部品と同じロットの前記部品供給部に収納されている部品を特定可能な態様で前記異常情報を出力するように構成されている、請求項1に記載の生産システム。 - 前記同一種類または複数種類の部品のうちの異常が検出されなかった前記部品供給部に収納されている残りの部品は、完成品の生産に使用されるように構成されている、請求項2に記載の生産システム。
- 前記同一種類または複数種類の部品は、1ロットに含まれる部品数が互いに異なる少なくとも2種類の部品を含み、
前記ロット情報入力受付部は、前記同一種類または複数種類の部品の各々について、入力されるロットに含まれる部品数と、ロットを特定可能な情報と、部品を特定可能な情報とを前記ロット情報として入力受け付け可能に構成されている、請求項1〜3のいずれか1項に記載の生産システム。 - 前記生産装置は、前記同一種類または複数種類の部品を組み立てるためのロボットを含み、
前記部品の異常は、前記ロボットにより検出されるように構成されている、請求項1〜4のいずれか1項に記載の生産システム。 - 前記ロボットは、前記部品の異常を検出した際に、前記同一種類または複数種類の部品の組み立てを中止するとともに、異常を検出した前記部品と同じロット情報の部品を用いた組み立てを行わないように制御されるように構成されている、請求項5に記載の生産システム。
- 前記ロボットは、撮像部を含み、
前記ロボットにより前記同一種類または複数種類の部品を組み立てる前に、前記部品を前記ロボットの前記撮像部により撮像することにより、前記部品の異常を検出するように構成されている、請求項5または6に記載の生産システム。 - 前記同一種類または複数種類の部品を組み立てた後の完成品は、前記部品のロット情報を識別可能な箱部に収納されるように構成されている、請求項1〜7のいずれか1項に記載の生産システム。
- 前記部品を供給するための部品供給部をさらに備え、
前記ロット情報入力受付部により受け付けられる前記ロット情報は、入力されるロットに含まれる前記同一種類または複数種類の部品毎の部品数を含み、
前記部品供給部により供給された部品数が、前記ロット情報入力受付部に受け付けられた部品数に達した場合、供給された部品数が、受け付けられた部品数に達したことを報知するように構成されている、請求項1〜8のいずれか1項に記載の生産システム。 - 前記部品供給部は、蓋部を含み、
前記部品供給部により供給された前記部品の部品数が、前記ロット情報入力受付部において受け付けられた前記部品数に達した場合に、前記部品供給部の前記蓋部が開いて次のロットの部品が供給可能な状態になるように構成されている、請求項9に記載の生産システム。 - 前記ロット情報入力受付部と前記出力部とを構成するタッチパネル式の表示部をさらに備える、請求項1〜10のいずれか1項に記載の生産システム。
- 前記完成品が医療用部品である、請求項1〜11のいずれか1項に記載の生産システム。
- 同一種類または複数種類の部品から所定の完成品を生産する生産装置による生産に用いる前記同一種類または複数種類の部品のうちの少なくとも1つの部品のロット情報をロット情報入力受付部において受け付けるステップと、
前記部品の異常が検出された場合に、異常が検出された前記部品のロットを特定する異常情報を出力部に出力するステップと、
前記部品の異常が検出された場合に、前記同一種類または複数種類の部品の組み立てを中止するステップとを備える、物品製造方法。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2012011686A JP5556825B2 (ja) | 2012-01-24 | 2012-01-24 | 生産システムおよび物品製造方法 |
EP12197457.0A EP2623254A2 (en) | 2012-01-24 | 2012-12-17 | Production system and article producing method |
BRBR102012032584-5A BR102012032584A2 (pt) | 2012-01-24 | 2012-12-19 | Sistema de produção e método de produção do item |
US13/719,230 US9272377B2 (en) | 2012-01-24 | 2012-12-19 | Production system and article producing method |
CN201310023606.2A CN103213135B (zh) | 2012-01-24 | 2013-01-22 | 生产***以及物品制造方法 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2012011686A JP5556825B2 (ja) | 2012-01-24 | 2012-01-24 | 生産システムおよび物品製造方法 |
Publications (2)
Publication Number | Publication Date |
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JP2013152504A JP2013152504A (ja) | 2013-08-08 |
JP5556825B2 true JP5556825B2 (ja) | 2014-07-23 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP2012011686A Expired - Fee Related JP5556825B2 (ja) | 2012-01-24 | 2012-01-24 | 生産システムおよび物品製造方法 |
Country Status (5)
Country | Link |
---|---|
US (1) | US9272377B2 (ja) |
EP (1) | EP2623254A2 (ja) |
JP (1) | JP5556825B2 (ja) |
CN (1) | CN103213135B (ja) |
BR (1) | BR102012032584A2 (ja) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JP5556825B2 (ja) * | 2012-01-24 | 2014-07-23 | 株式会社安川電機 | 生産システムおよび物品製造方法 |
CN104907827B (zh) * | 2015-06-29 | 2018-04-06 | 杭州中达电机有限公司 | 电机轴多配件一体装配装置 |
CN107992032B (zh) * | 2017-12-27 | 2020-05-29 | 郑州精益达汽车零部件有限公司 | 一种汽车车身控制器在线式全自动装配检测设备 |
CN108422371A (zh) * | 2018-03-20 | 2018-08-21 | 上海递佳机械设备有限公司 | 一种雨刮器两件套自动化组装设备 |
CN109848998A (zh) * | 2019-03-29 | 2019-06-07 | 砚山永盛杰科技有限公司 | 一种用于3c行业视觉柔性的四轴机器人 |
CN112388611B (zh) * | 2020-10-15 | 2022-06-21 | 南京晨光集团有限责任公司 | 一种机械臂旋转运动的全液压驱动*** |
IT202200002906A1 (it) * | 2022-02-16 | 2023-08-16 | Bucci Automations S P A | Apparato di alimentazione per prodotti farmaceutici e contenitore di vibro-alimentazione per detto apparato |
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2012
- 2012-01-24 JP JP2012011686A patent/JP5556825B2/ja not_active Expired - Fee Related
- 2012-12-17 EP EP12197457.0A patent/EP2623254A2/en not_active Withdrawn
- 2012-12-19 US US13/719,230 patent/US9272377B2/en not_active Expired - Fee Related
- 2012-12-19 BR BRBR102012032584-5A patent/BR102012032584A2/pt not_active IP Right Cessation
-
2013
- 2013-01-22 CN CN201310023606.2A patent/CN103213135B/zh not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
EP2623254A2 (en) | 2013-08-07 |
JP2013152504A (ja) | 2013-08-08 |
US9272377B2 (en) | 2016-03-01 |
US20130185913A1 (en) | 2013-07-25 |
CN103213135A (zh) | 2013-07-24 |
CN103213135B (zh) | 2015-09-23 |
BR102012032584A2 (pt) | 2015-04-22 |
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