JP5492272B2 - Support for installation of solar cell module - Google Patents

Support for installation of solar cell module Download PDF

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JP5492272B2
JP5492272B2 JP2012224638A JP2012224638A JP5492272B2 JP 5492272 B2 JP5492272 B2 JP 5492272B2 JP 2012224638 A JP2012224638 A JP 2012224638A JP 2012224638 A JP2012224638 A JP 2012224638A JP 5492272 B2 JP5492272 B2 JP 5492272B2
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support
bolt
base member
tightening bolt
solar cell
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JP2014077258A (en
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晃史 山田
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Takigen Manufacturing Co Ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00—Integration of renewable energy sources in buildings
    • Y02B10/10—Photovoltaic [PV]

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Description

本発明は、折板屋根上に、太陽電池モジュールの支持架台を固定するための支持具に関する。   The present invention relates to a support for fixing a support base of a solar cell module on a folded plate roof.

従来、折板屋根上に、太陽電池モジュールの支持架台を固定するための支持具として、特許文献１に記載のソーラーパネル取着用架台の固定金具が知られている。これは、折板屋根板材の山部から突出したボルトが貫通する貫通孔付き載置部と、この載置部の左端部と右端部から上方に折曲する左立上部及び右立上部と、左右両立上部の端部から夫々外側方に延出する孔付き左側支承部及び孔付き右側支承部とを具備するもので、左右両側支承部上に、支持架台をボルトで固定するものである。   Conventionally, as a support for fixing a support base of a solar cell module on a folded plate roof, a fixing bracket for a solar panel mounting base described in Patent Document 1 is known. This is a mounting portion with a through-hole through which a bolt protruding from a mountain portion of a folded plate roof plate material passes, a left standing upper portion and a right standing upper portion that bend upward from the left end portion and the right end portion of the placing portion, A left bearing part with a hole and a right bearing part with a hole each extending outward from an end of the left and right upper part are provided, and a support frame is fixed with bolts on both the right and left bearing parts.

特開２０１１−１０６０９４JP2011-106094

上記従来のソーラーパネル取着用架台の固定金具は、支持架台を固定するためのボルトの位置が固定されるため、支持架台の固定位置を自由に変更することができない。例えば、支持架台を固定するためのボルトの位置は、折板屋根上に突出する既存のボルトの位置により規定されるため、このボルトが整列していない場合、支持架台に対するボルトの固定位置が不規則になり、施工に手間取る等の課題がある。
したがって、本発明は、支持架台を固定するためのボルトの位置を自由に調整でき、支持架台の固定作業も迅速に行うことができる太陽電池モジュール用支持架台の支持具を提供することを目的としている。 Since the fixing bracket of the conventional solar panel mounting base is fixed in the position of the bolt for fixing the support base, the fixing position of the support base cannot be freely changed. For example, since the position of the bolt for fixing the support frame is defined by the position of the existing bolt protruding on the folded plate roof, if the bolts are not aligned, the fixing position of the bolt with respect to the support frame is not correct. It becomes a rule, and there are problems such as troublesome construction.
Accordingly, an object of the present invention is to provide a support for a support base for a solar cell module that can freely adjust the position of a bolt for fixing the support base and can also quickly fix the support base. Yes.

以下、添付図面の符号を参照して説明するが、本発明はこれに限定されるものではない。
上記課題を解決するための、本発明の支持具１は、ベース部材２と、締め付けボルト３と、回り止め部材４と、付勢部材５とを具備する。ベース部材２は、折板屋根の隣り合う山部６１の頂部から突出する既設ボルト６２に両端部が固定され、隣り合う山部６１間に架設される。締め付けボルト３は、ベース部材２の長孔２３ａを貫通して軸部３１が上方へ突出する。回り止め部材４は、ベース部材２の下部に配置され、締め付けボルト３の締め付け作業時の共回りを防止する。付勢部材５は、締め付けボルト３の頭部３２をベース部材２の下面に当接させるように、締め付けボルト３を上方へ弾性的に付勢する。締め付けボルト３とナット７とにより、ベース部材２の上部に、太陽電池モジュールの支持架台８を固定する。 Hereinafter, the present invention will be described with reference to the accompanying drawings, but the present invention is not limited thereto.
In order to solve the above problems, the support 1 of the present invention includes a base member 2, a fastening bolt 3, a detent member 4, and a biasing member 5. Both ends of the base member 2 are fixed to existing bolts 62 protruding from the top of the adjacent peak portions 61 of the folded plate roof, and are laid between the adjacent peak portions 61. The fastening bolt 3 passes through the long hole 23a of the base member 2 and the shaft portion 31 protrudes upward. The anti-rotation member 4 is disposed below the base member 2 and prevents co-rotation during the tightening operation of the tightening bolt 3. The biasing member 5 elastically biases the fastening bolt 3 upward so that the head 32 of the fastening bolt 3 is brought into contact with the lower surface of the base member 2. The support base 8 of the solar cell module is fixed to the upper part of the base member 2 with the fastening bolt 3 and the nut 7.

本発明の支持具１は、太陽電池モジュール用の支持架台８を固定するための締め付けボルト３をベース部材２の長孔２３ａに沿って位置調整できるので、例えば、支持架台８に予め形成されているボルト孔８ａに容易に位置合わせすることができる。締め付けボルト３が予め装着されているので、支持架台８を載せた後の見えづらい状態でのボルト装着作業を省略して、作業を迅速に進めることができる。締め付けボルト３が、付勢部材５によって、軸部３１をベース部材２の上方へ突出させた状態で弾性的に保持されるので、支持架台８をベース部材２上に配置する作業時に、締め付けボルト３が支持架台８に当たって押し下げられても、軸部３１が支持架台８のボルト孔８ａに合致すれば、自動的に復帰してボルト孔８ａに挿入される。回り止め部材４によって、締め付けボルト３が回り止めされるので、ナット７を締め付けるときに共回りせず、作業を迅速に行うことができる。   Since the support 1 of the present invention can adjust the position of the fastening bolt 3 for fixing the support base 8 for the solar cell module along the long hole 23a of the base member 2, for example, it is formed in advance on the support base 8. It can be easily aligned with the bolt hole 8a. Since the tightening bolt 3 is mounted in advance, the bolt mounting operation in a state in which it is difficult to see after the support base 8 is placed can be omitted, and the operation can be proceeded quickly. Since the tightening bolt 3 is elastically held by the biasing member 5 with the shaft portion 31 protruding above the base member 2, the tightening bolt 3 can be used when the support base 8 is disposed on the base member 2. Even if 3 hits the support frame 8 and is pushed down, if the shaft portion 31 matches the bolt hole 8a of the support frame 8, it automatically returns and is inserted into the bolt hole 8a. Since the tightening bolt 3 is prevented from rotating by the anti-rotation member 4, when the nut 7 is tightened, it can be rotated quickly without being rotated together.

本発明に係る支持具の分解斜視図である。It is a disassembled perspective view of the support tool which concerns on this invention. 図１の支持具の正面図である。It is a front view of the support tool of FIG. 図１の支持具の平面図である。It is a top view of the support tool of FIG. 図１の支持具の底面図である。It is a bottom view of the support tool of FIG. 図１の支持具の断面図であり、（Ａ）は支持架台の固定作業の過程を示し、（Ｂ）は支持架台の固定状態を示す。It is sectional drawing of the support tool of FIG. 1, (A) shows the process of the fixing work of a support stand, (B) shows the fixed state of a support stand. 図１の支持具の取付状態の斜視図である。It is a perspective view of the attachment state of the support tool of FIG.

図面を参照して本発明の実施の形態を説明する。
支持具１は、太陽電池モジュール用の支持架台８を折板屋根６上に固定するためのもので、ベース部材２と、締め付けボルト３と、回り止め部材４と、付勢部材５とを具備する。 Embodiments of the present invention will be described with reference to the drawings.
The support 1 is for fixing the support base 8 for the solar cell module on the folded plate roof 6, and includes a base member 2, a fastening bolt 3, an anti-rotation member 4, and an urging member 5. To do.

ベース部材２は、折板屋根６の隣り合う山部６１の頂部から突出する既設ボルト６２に両端部が固定され、隣り合う山部６１間に架設される。   Both ends of the base member 2 are fixed to existing bolts 62 protruding from the top of the adjacent peak portions 61 of the folded plate roof 6, and are laid between the adjacent peak portions 61.

すなわち、ベース部材２は、鋼板材を成形してなり、固定部２１と、脚部２２と、支持板部２３とを具備する。両端の固定部２１は、既設ボルト６２を貫通させるボルト孔２１ａを有する。脚部２２は、両固定部２１から屈折して、内向き傾斜に立ち上がる。支持板部２３は、一対の脚部２２間を接続する。   That is, the base member 2 is formed by forming a steel plate material, and includes a fixed portion 21, leg portions 22, and a support plate portion 23. The fixing portions 21 at both ends have bolt holes 21a through which the existing bolts 62 are passed. The leg portion 22 is refracted from both the fixing portions 21 and rises inwardly. The support plate portion 23 connects the pair of leg portions 22.

支持板部２３は、折り板屋根６の桁行き方向に延びる長孔２３ａを有し、これに締め付けボルト３を挿通させる。締め付けボルト３と、これに螺合されるナット７とにより、ベース部材２の支持板部２３の上部に、太陽電池モジュールの支持架台８を固定可能である。   The support plate portion 23 has a long hole 23a extending in the direction of the folding plate roof 6 and allows the fastening bolt 3 to be inserted therethrough. The support base 8 of the solar cell module can be fixed to the upper portion of the support plate portion 23 of the base member 2 by the tightening bolt 3 and the nut 7 screwed into the bolt.

ベース部材２の支持板部２３は、長手方向に沿う両縁から屈曲して下方へ延出する一対の回り止め片２４を具備する。   The support plate portion 23 of the base member 2 includes a pair of detent pieces 24 that are bent from both edges along the longitudinal direction and extend downward.

締め付けボルト３は、折り板屋根６の隣り合う山部６間において、回り止め部材２４を介してベース部材２の長孔２３ａを上下方向に貫通し、軸部３１が上方へ突出する。   The fastening bolt 3 penetrates the long hole 23 a of the base member 2 in the vertical direction between the adjacent mountain parts 6 of the folded plate roof 6 via the rotation preventing member 24, and the shaft part 31 protrudes upward.

回り止め部材４は、締め付けボルト３を貫通させるように、ベース部材２の下部に配置され、締め付けボルト３の締め付け作業時の供回りを防止する。   The anti-rotation member 4 is disposed at the lower part of the base member 2 so as to allow the tightening bolt 3 to pass therethrough, and prevents the rotation of the tightening bolt 3 during the tightening operation.

すなわち、回り止め部材４は、締め付けボルト３の軸部３１を貫通させるボルト孔４１ａを有する天板部４１と、この天板部４１の対向縁部から屈折して下方へ延出する一対の係合片４２とを具備する。   That is, the rotation preventing member 4 includes a top plate portion 41 having a bolt hole 41a that allows the shaft portion 31 of the fastening bolt 3 to pass through, and a pair of members that refract from the opposing edge portion of the top plate portion 41 and extend downward. And a mating piece 42.

係合片４２は、締め付けボルト３の頭部３２の側面３２ａに沿う規制面４２ａと、ベース部材２の回り止め片２４の内側に当接する対向側面４２ｂと、一端が係合片４２の下縁に開口するばね挿通用のスリット４２ｃとを具備する。側面４２ｂの上部は、上すぼまりの傾斜を有する。スリット４２ｃは、Ｎ字状に屈折しており、回り止め部材４が上下に動いたとき、付勢部材５であるばね線材５が抜け出ないようになっている。   The engagement piece 42 includes a regulation surface 42 a along the side surface 32 a of the head 32 of the tightening bolt 3, an opposing side surface 42 b that contacts the inside of the rotation stopper 24 of the base member 2, and one end at the lower edge of the engagement piece 42. And a spring insertion slit 42c that is open to the bottom. The upper part of the side surface 42b has an inclination of an upper concavity. The slit 42c is refracted into an N shape so that the spring wire 5 as the urging member 5 does not come out when the anti-rotation member 4 moves up and down.

付勢部材５は、締め付けボルト３の頭部３２をベース部材２の下面に当接させるように、締め付けボルト３を上方へ弾性的に付勢する。図示の実施形態において、付勢部材５は、両端のコイル部５１と、コイル部５１間の直線部５２とを具備するばね線材であり、両端においてベース部材２の脚部２２に係止される。ばね線材５は、中間の直線部５２において、回り止め部材４のスリット４２ｃを延線方向相対移動自在に貫通し、係合片４２間において、締め付けボルト３の頭部３２の下面に当接する。ばね線材５は、締め付けボルト３を回り止め部材４と一体に上方へ付勢する。   The biasing member 5 elastically biases the fastening bolt 3 upward so that the head 32 of the fastening bolt 3 is brought into contact with the lower surface of the base member 2. In the illustrated embodiment, the biasing member 5 is a spring wire having a coil portion 51 at both ends and a straight portion 52 between the coil portions 51, and is latched to the leg portion 22 of the base member 2 at both ends. . The spring wire 5 passes through the slit 42 c of the rotation preventing member 4 in the intermediate linear portion 52 so as to be relatively movable in the extending direction, and comes into contact with the lower surface of the head 32 of the fastening bolt 3 between the engagement pieces 42. The spring wire 5 urges the fastening bolt 3 upward together with the anti-rotation member 4.

例えば、図５（Ａ）に示すように、太陽電池モジュールの支持架台８を支持具１上に固定する際、当初締め付けボルト３とボルト孔８ａとが合致しないと、締め付けボルト３が支持架台８の下面に当たって下方へ押圧されることがある。このとき、付勢部材５が撓んで、締め付けボルト３が回り止め部材４と共に押し下げられる。この状態で、支持架台８のボルト孔８ａにあわせるように、締め付けボルト３をベース部材２の長孔２３ａに沿って位置調整することができる。締め付けボルト３が、ボルト孔８ａに合致すれば、付勢力により、自動的に上方へ突出してボルト孔８ａに挿入される。図５（Ｂ）に示すように、締め付けボルト３にナット７を螺合させる際には、回り止め部材２によって、締め付けボルト３が回り止めされるので、共回りすることがなく、締め付け作業を迅速に行うことができる。押し下げられた締め付けボルト３が復帰する際には、回り止め部材２の側面４２ｂの上部の傾斜部が、ベース部材２の回り止め片２４の内側面にガイドされ、適正位置に保たれる。   For example, as shown in FIG. 5A, when fixing the support base 8 of the solar cell module on the support 1, if the initial tightening bolt 3 and the bolt hole 8 a do not match, the tightening bolt 3 is not supported by the support base 8. May be pressed downward by hitting the lower surface. At this time, the urging member 5 is bent, and the fastening bolt 3 is pushed down together with the rotation preventing member 4. In this state, the position of the fastening bolt 3 can be adjusted along the long hole 23a of the base member 2 so as to match the bolt hole 8a of the support base 8. If the fastening bolt 3 matches the bolt hole 8a, it automatically protrudes upward and is inserted into the bolt hole 8a by the biasing force. As shown in FIG. 5 (B), when the nut 7 is screwed onto the tightening bolt 3, the tightening bolt 3 is prevented from rotating by the anti-rotation member 2, so that the tightening operation can be performed without rotating together. Can be done quickly. When the clamp bolt 3 that has been pushed down returns, the upper inclined portion of the side surface 42b of the anti-rotation member 2 is guided by the inner side surface of the anti-rotation piece 24 of the base member 2 and is maintained at an appropriate position.

１ 支持具
２ ベース部材
２１ 固定部
２１ａ ボルト孔
２２ 脚部
２３ 支持板部
２３ａ 長孔
２４ 回り止め片
３ 締め付けボルト
３１ 軸部
３２ 頭部
３２ａ 側面
４ 回り止め部材
４１ 天板部
４１ａ ボルト孔
４２ 係合片
４２ａ 規制面
４２ｂ 側面
４２ｃ スリット
５ 付勢部材
５１ コイル部
５２ 直線部
６ 折板屋根
６１ 山部
６２ 既設ボルト
７ ナット
８ 支持架台
８ａ ボルト孔 DESCRIPTION OF SYMBOLS 1 Support tool 2 Base member 21 Fixing part 21a Bolt hole 22 Leg part 23 Support plate part 23a Long hole 24 Anti-rotation piece 3 Tightening bolt 31 Shaft part 32 Head part 32a Side face 4 Anti-rotation member 41 Top plate part 41a Bolt hole 42 Engagement Joint piece 42a Restricting surface 42b Side surface 42c Slit 5 Energizing member 51 Coil portion 52 Straight portion 6 Folded plate roof 61 Mountain portion 62 Existing bolt 7 Nut 8 Supporting stand 8a Bolt hole

Claims (4)

折板屋根の隣り合う山部から突出する既設ボルトに両端部が固定され、当該隣り合う山部間に架設されるベース部材と、
前記隣り合う山部間において前記ベース部材を上下方向に貫通して軸部を上方へ突出させる締め付けボルトと、
前記締め付けボルトを貫通させるように前記ベース部材の下部に配置され、締め付けボルトの締め付け作業時の供回りを防止する回り止め部材と、
前記締め付けボルトの頭部を前記ベース部材の下面に当接させるように当該締め付けボルトを上方へ弾性的に付勢する付勢部材と、を具備し、
前記ベース部材は、前記既設ボルトを貫通させるボルト孔を有する一対の固定部と、この固定部から立ち上がる一対の脚部と、前記締め付けボルトを挿通させるための長孔を有し前記一対の脚部間を接続する支持板部とを具備し、
前記締め付けボルトにより、前記ベース部材の支持板部の上部に、太陽電池モジュールの支持架台を固定可能としたことを特徴とする太陽電池モジュールの設置用支持具。 Both ends are fixed to existing bolts protruding from adjacent mountain portions of the folded plate roof, and a base member constructed between the adjacent mountain portions,
A fastening bolt that penetrates the base member in the vertical direction between the adjacent mountain portions and projects the shaft portion upward,
An anti-rotation member which is arranged at the lower part of the base member so as to penetrate the tightening bolt, and prevents rotation during tightening operation of the tightening bolt;
A biasing member that elastically biases the tightening bolt upward so as to bring the head of the tightening bolt into contact with the lower surface of the base member;
The base member has a pair of fixing portions having a bolt hole through which the existing bolt penetrates, a pair of leg portions rising from the fixing portion, and a long hole through which the tightening bolt is inserted. A support plate part for connecting between,
A support for installing a solar cell module, wherein the support base of the solar cell module can be fixed to the upper part of the support plate portion of the base member by the tightening bolt. 前記付勢部材は、両端が前記ベース部材の脚部に係止され、中間部において前記締め付けボルトの頭部の下面に弾性的に当接するばね線材であることを特徴とする請求項1に記載の太陽電池モジュールの設置用支持具。   2. The spring member according to claim 1, wherein both ends of the biasing member are latched to leg portions of the base member and elastically abut against the lower surface of the head of the tightening bolt at an intermediate portion. Support for installation of solar cell modules. 前記ベース部材の支持板部は、長手方向に沿う両縁に下方へ延出する一対の回り止め片を具備し、
前記回り止め部材は、前記ベース部材の回り止め片の内側に当接する対向側面を具備することを特徴とする請求項1又は２に記載の太陽電池モジュールの設置用支持具。 The support plate portion of the base member includes a pair of detent pieces extending downward on both edges along the longitudinal direction,
3. The solar cell module installation support according to claim 1, wherein the anti-rotation member includes an opposing side surface that contacts an inner side of an anti-rotation piece of the base member. 前記回り止め部材は、前記締め付けボルトの軸部を貫通させるボルト孔を有する天板部と、この天板部の対向縁部から屈折して下方へ延出する一対の係合片とを具備し、
前記係合片は、前記締め付けボルトの頭部側面に沿う規制面と、前記ベース部材の回り止め片の内側に当接する対向側面と、一端が係合片の周縁に開口するばね挿通用のスリットとを具備し、
前記ばね線材は、中間部において前記回り止め部材のスリットを延線方向相対移動自在に貫通し、前記一対の係合片間において前記締め付けボルトの頭部の下面に当接することにより、当該締め付けボルトを回り止め部材と一体に上方へ付勢することを特徴とする請求項２又は３に記載の太陽電池モジュールの設置用支持具。 The anti-rotation member includes a top plate portion having a bolt hole that penetrates the shaft portion of the tightening bolt, and a pair of engagement pieces that refract from the opposing edge portion of the top plate portion and extend downward. ,
The engaging piece includes a regulating surface along the head side surface of the tightening bolt, an opposing side surface that contacts the inner side of the detent piece of the base member, and a spring insertion slit whose one end opens at the periphery of the engaging piece. And
The spring wire passes through the slit of the detent member at an intermediate portion so as to be relatively movable in the extending direction, and comes into contact with the lower surface of the head of the tightening bolt between the pair of engaging pieces, thereby 4. The solar cell module installation support according to claim 2, wherein the support member is urged upward together with the rotation preventing member. 5.
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