JP5349321B2 - 自動鍵モデル識別システムを有する全自動鍵複製機 - Google Patents
自動鍵モデル識別システムを有する全自動鍵複製機 Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
- B23C3/28—Grooving workpieces
- B23C3/35—Milling grooves in keys
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q35/00—Control systems or devices for copying directly from a pattern or a master model; Devices for use in copying manually
- B23Q35/04—Control systems or devices for copying directly from a pattern or a master model; Devices for use in copying manually using a feeler or the like travelling along the outline of the pattern, model or drawing; Feelers, patterns, or models therefor
- B23Q35/08—Means for transforming movement of the feeler or the like into feed movement of tool or work
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- G—PHYSICS
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- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q20/00—Payment architectures, schemes or protocols
- G06Q20/08—Payment architectures
- G06Q20/18—Payment architectures involving self-service terminals [SST], vending machines, kiosks or multimedia terminals
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07F—COIN-FREED OR LIKE APPARATUS
- G07F17/00—Coin-freed apparatus for hiring articles; Coin-freed facilities or services
- G07F17/26—Coin-freed apparatus for hiring articles; Coin-freed facilities or services for printing, stamping, franking, typing or teleprinting apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2230/00—Details of chip evacuation
- B23C2230/08—Using suction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2235/00—Details of milling keys
- B23C2235/24—Electronic sensors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2235/00—Details of milling keys
- B23C2235/28—Key blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2235/00—Details of milling keys
- B23C2235/32—Measurement systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
- B23C3/28—Grooving workpieces
- B23C3/35—Milling grooves in keys
- B23C3/355—Holders for the template keys
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T409/00—Gear cutting, milling, or planing
- Y10T409/30—Milling
- Y10T409/30084—Milling with regulation of operation by templet, card, or other replaceable information supply
- Y10T409/300952—Milling with regulation of operation by templet, card, or other replaceable information supply to cut lock key
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T409/00—Gear cutting, milling, or planing
- Y10T409/30—Milling
- Y10T409/30084—Milling with regulation of operation by templet, card, or other replaceable information supply
- Y10T409/300952—Milling with regulation of operation by templet, card, or other replaceable information supply to cut lock key
- Y10T409/301008—Using templet other than a key
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T409/00—Gear cutting, milling, or planing
- Y10T409/30—Milling
- Y10T409/30084—Milling with regulation of operation by templet, card, or other replaceable information supply
- Y10T409/300952—Milling with regulation of operation by templet, card, or other replaceable information supply to cut lock key
- Y10T409/301064—Complete cycle
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T409/00—Gear cutting, milling, or planing
- Y10T409/30—Milling
- Y10T409/306048—Milling with means to advance work or product
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T409/00—Gear cutting, milling, or planing
- Y10T409/30—Milling
- Y10T409/30616—Milling with means to precisely reposition work
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Description
「鍵モデルの識別システム及び識別方法」と題する2006年11月28日に出願された米国仮特許出願60/867,403号、及び、「鍵切削機及び鍵複製方法」と題する2006年11月30日に出願された米国仮特許出願60/867,796号に基づいて、国内優先権を主張する。これら2つの仮出願の開示は、引用によって援用される。
―発明の分野―
本発明は、鍵複製の分野を対象としている。より具体的には、本発明は、ほとんど訓練を受けていない操作者であっても扱うことができる自動鍵複製装置及び自動鍵複製方法の分野を対象としている。
一般的に、合鍵は、2つのクランプと、切削ホイールと、従動器(follower)と、クリーニングホイールとを備える手動の卓上ツールを用いて、すでにあるマスタ鍵に基づいて切削される。このような従来の鍵切削ツールの概略図を図1に示す。操作の際には、錠前屋、又は少なくともある程度は機械の取り扱いの訓練を受けた人が、マスタ鍵Aを調べて、目視で又は道具を用いてどのタイプの鍵かの決定を試みる。その後、目視でどのモデルの鍵かの決定を試みて、数多くのいろいろな異なるモデルから対応するキーブランクBを選択する。そして、マスタ鍵Aは従動ステーションCにクランプされ、キーブランクBは切削ステーションDにクランプされる。2つのステーションC,Dは、共通ベースEに取り付けられている。共通ベースEは、従動器F及びカッタG(両方ともベースHに装着されている)と向かい合っている。
本発明は、上記のニーズ、及び、長い間感じられていた他のニーズを満たすものである。本発明の一の実施形態においては、マスタ鍵クランプモジュールは、複製される歯パターンを有するマスタ鍵を受けて固定しており、マスタ鍵配置調整モジュールは、マスタ鍵クランプモジュールの近傍へ向かうよう及び近傍から離れるよう移動可能に配置されている。マスタ鍵は、マスタ鍵クランプモジュールの内部で、マスタ鍵配置調整モジュールによって配置調整される。マスタ鍵識別モジュールは、マスタ鍵クランプモジュールに対して固定された関係で配置されるとともに、マスタ鍵クランプモジュールに固定された鍵のタイプを識別する。鍵切削モジュールは、キーブランクカッタを有して配置される。中央位置決めベースは、マスタ鍵配置調整モジュールと係合するよう及び係合から外れるよう自動的に移動可能であり、鍵切削モジュールと係合するよう及び係合から外れるよう交互に自動的に移動可能である。中央位置決めベースは、マスタ鍵配置調整モジュールをマスタ鍵クランプモジュールの近傍へ向かうよう移動させるように適合されているとともに、クランプされたマスタ鍵の歯パターンに応じて鍵切削モジュールで切削されるキーブランクを固定するように適合されている。
次に、図2乃至図18を参照して本発明を説明する。念頭に入れておきたいことは、これらの図は、実際は例示的なものであり、添付した特許請求の範囲によって定義される発明の範囲を限定するものではないことである。
Claims (15)
- 複製される歯パターンを有するマスタ鍵を受けて固定するように適合されているマスタ鍵クランプモジュールと、
前記マスタ鍵クランプモジュールの近傍へ向かうよう及び近傍から離れるよう移動可能に配置され、前記マスタ鍵クランプモジュールの内部の前記マスタ鍵を配置調整するマスタ鍵配置調整モジュールと、
キーブランクカッタを有する鍵切削モジュールと、
前記鍵切削モジュールと係合するよう及び係合から外れるよう自動的に移動可能であり、クランプされたマスタ鍵の歯パターンに応じて前記鍵切削モジュールで切削されるキーブランクを固定するように適合されている中央位置決めベースと、
を備え、
前記中央位置決めベースは、クランプされた前記マスタ鍵に対して移動可能である、
全自動鍵複製機。 - 前記マスタ鍵クランプモジュールに対して固定された関係で配置され、前記マスタ鍵クランプモジュールに固定された鍵のタイプを識別するように適合されているマスタ鍵識別モジュールを備える、
請求項1に記載の全自動鍵複製機。 - 適切に配置された前記マスタ鍵が鍵受け案内路に完全に挿入されたことを検出するマスタ鍵検出器をさらに備え、
前記マスタ鍵クランプモジュールは、前記マスタ鍵を受ける前記鍵受け案内路を有する、
請求項1または2に記載の全自動鍵複製機。 - 前記鍵切削モジュールに対して前記キーブランクが適切に配置されることを確実にするために、前記中央位置決めベースに挿入されたキーブランクを係合するガイドを備える、
請求項1から3のいずれか1項に記載の全自動鍵複製機。 - マスタ鍵が挿入され固定されるとともに、鍵受け案内路を有する鍵クランプと、
前記鍵受け案内路に対して略垂直方向に、前記鍵クランプの内部で移動可能に配置されるとともに、挿入された前記マスタ鍵のブレードの側面と係合可能であり、所定のタイプの鍵の断面形状に対応する輪郭を有する、少なくとも1つのブレード断面検出器と、
を備え、
前記ブレード断面検出器が前記輪郭に対応するタイプの鍵と係合する場合に、前記輪郭は前記ブレードと略係合して、前記マスタ鍵は所定の鍵タイプであると決定される、
請求項1から3のいずれか1項に記載の全自動鍵複製機。 - 前記マスタ鍵クランプモジュールは鍵受け案内路を有する、請求項1から3のいずれか1項に記載の全自動鍵複製機であって、
マスタ鍵が挿入され固定されるとともに、前記鍵受け案内路を有する鍵クランプと、
前記鍵受け案内路の近傍へ向かうよう及び近傍から離れるよう移動可能である配置調整ベースと、
前記鍵受け案内路に対して略垂直方向に往復運動シャフトに装着されるとともに、前記配置調整ベースから離れた位置にばね付勢され、前記マスタ鍵配置調整モジュールが前記マスタ鍵クランプモジュールの近傍にある場合に、前記マスタ鍵が前記マスタ鍵クランプモジュールに挿入されていると前記マスタ鍵と係合可能である配置調整ヘッドと、
前記配置調整ベースに配置されるマスタ鍵肩部検出スイッチと、
を備え、
前記マスタ鍵が前記鍵クランプに完全に挿入された場合に、前記マスタ鍵の肩部は、前記マスタ鍵肩部検出スイッチに当接することにより、前記マスタ鍵が完全に挿入されたことを示す、
全自動鍵複製機。 - 複数のキーブランクを収容する少なくとも1つのマガジンと、
前記マガジンの近傍へ向かうよう及び近傍から離れるよう移動可能であり、キーブランク固定溝と、前記キーブランク固定溝の少なくとも一方の側にあって前記マガジンから前記キーブランク固定溝に挿入されたキーブランクを固定するように適合されているキーブランククランプと、を有するベースと、
前記キーブランク固定溝と略隣接している移動可能な前記ベースと係合可能であり、前記マガジンの1つに収容された最も下にあるキーブランクの後方に配置可能であり、前記最も下にあるキーブランクを前記マガジンから押し出すように適合されている往復可動プッシュロッドを有する鍵取り出しモジュールと、
を備える、
請求項1から3のいずれか1項に記載の全自動鍵複製機。 - マスタ鍵肩部検出スイッチを備え、
前記マスタ鍵が前記マスタ鍵クランプモジュールに完全に挿入された場合に、挿入された前記マスタ鍵の肩部は、前記マスタ鍵肩部検出スイッチと当接する、
請求項1から3のいずれか1項に記載の全自動鍵複製機。 - 前記鍵切削モジュールは、
切削鍵クリーナと、
前記キーブランクカッタを完全ではないが略包囲しているとともに、前記キーブランクカッタの一部を切削のために露出させる第1ウィンドウを有する第1筐体と、
前記切削鍵クリーナを完全ではないが略包囲しているとともに、前記切削鍵クリーナの一部をクリーニングのために露出させる第2ウィンドウを有する第2筐体と、
前記第1筐体及び前記第2筐体と連通するとともに、前記キーブランクカッタ及び前記切削鍵クリーナの略周囲に負圧を生成することによりキーブランクの切削及びキーブランクのクリーニングの際に生成される残骸を略除去する真空源と、
をさらに備える、
請求項1から3のいずれか1項に記載の全自動鍵複製機。 - 前記キーブランクカッタは、第1方向に回転可能な切削ホイールを有し、
前記第1方向と反対方向の第2方向に回転可能なクリーニングホイールを有する切削鍵クリーナを備える、
請求項1から3のいずれか1項に記載の全自動鍵複製機。 - 複数のキーブランクを収容する少なくとも1つのマガジンを備え、
前記中央位置決めベースは、前記マガジンの近傍へ向かうよう及び近傍から離れるよう移動可能であるとともに、前記キーブランクの1つを前記少なくとも1つのマガジンから取り出して、取り出された前記キーブランクを前記鍵切削モジュールへ移動させるように適合されている、
請求項1から3のいずれか1項に記載の全自動鍵複製機。 - クランプベースの案内路に挿入されたマスタ鍵を、挿入された前記マスタ鍵の外側に面している歯側を押し下げることによって、配置調整するステップと、
前記案内路に前記マスタ鍵が完全に挿入されたことを検出するステップと、
前記マスタ鍵のブレードの軸に対して略垂直方向に、前記クランプベースに向かって前記ブレードにロッキング力を加えるステップと、
前記マスタ鍵が前記ロッキング力を加えるステップを受けると同時に、前記マスタ鍵をクランプするステップと、
従動器を有する移動可能なベースに切削されるキーブランクを固定するステップと、
固定された前記キーブランクを鍵カッタに対して押し付けると同時に、前記マスタ鍵の歯パターンに対して前記移動可能なベースの前記従動器を押し付けるステップと、
を備える、
マスタ鍵を複製する完全自動化方法。 - 鍵の複数の物理的なパラメータを決定することによって、どのモデルのマスタ鍵がクランプされているかを識別するステップを備える、
請求項12に記載のマスタ鍵を複製する完全自動化方法。 - 少なくとも1つのマガジンに収容される複数のキーブランクからキーブランクを取り出すステップを備える、
請求項12に記載のマスタ鍵を複製する完全自動化方法。 - 前記キーブランクと前記従動器とが互いに相対的に固定されているステップを備える、
請求項12に記載のマスタ鍵を複製する完全自動化方法。
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
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US86740306P | 2006-11-28 | 2006-11-28 | |
US60/867,403 | 2006-11-28 | ||
US86779606P | 2006-11-30 | 2006-11-30 | |
US60/867,796 | 2006-11-30 | ||
PCT/US2007/024522 WO2008066857A2 (en) | 2006-11-28 | 2007-11-28 | Fully automatic key duplicating machine with automatic key model identification system |
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JP2010511113A JP2010511113A (ja) | 2010-04-08 |
JP2010511113A5 JP2010511113A5 (ja) | 2011-01-20 |
JP5349321B2 true JP5349321B2 (ja) | 2013-11-20 |
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JP2009539310A Active JP5349321B2 (ja) | 2006-11-28 | 2007-11-28 | 自動鍵モデル識別システムを有する全自動鍵複製機 |
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US (6) | US8287215B2 (ja) |
EP (1) | EP2089177A4 (ja) |
JP (1) | JP5349321B2 (ja) |
AU (1) | AU2007325754B2 (ja) |
CA (2) | CA2707184C (ja) |
WO (1) | WO2008066857A2 (ja) |
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Publication number | Priority date | Publication date | Assignee | Title |
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US9101990B2 (en) | 2006-01-23 | 2015-08-11 | Hy-Ko Products | Key duplication machine |
US9308590B2 (en) * | 2006-01-23 | 2016-04-12 | Hy-Ko Products Company | Key duplication machine |
US8128322B2 (en) * | 2006-01-23 | 2012-03-06 | Hy-Ko Products Company | Key duplication machine |
MX2008009440A (es) | 2006-01-23 | 2008-11-19 | Hy Ko Products Co | Máquina duplicadora de llaves. |
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AU2007325754A2 (en) | 2010-01-07 |
CA2707184A1 (en) | 2008-06-05 |
US20080145163A1 (en) | 2008-06-19 |
US20160059324A1 (en) | 2016-03-03 |
EP2089177A2 (en) | 2009-08-19 |
WO2008066857A3 (en) | 2008-10-16 |
US9914179B2 (en) | 2018-03-13 |
CA2797774A1 (en) | 2008-06-05 |
US20190329332A1 (en) | 2019-10-31 |
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