JP5295000B2 - Perfect binding machine - Google Patents

Perfect binding machine Download PDF

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JP5295000B2
JP5295000B2 JP2009137966A JP2009137966A JP5295000B2 JP 5295000 B2 JP5295000 B2 JP 5295000B2 JP 2009137966 A JP2009137966 A JP 2009137966A JP 2009137966 A JP2009137966 A JP 2009137966A JP 5295000 B2 JP5295000 B2 JP 5295000B2
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cover
unit
cold
cover sheet
transport
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JP2010284800A (en
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良行 堀井
諭春 本田
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Horizon International Inc
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Horizon International Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a non-line stitch bookbinding machine markedly reducible in device cost required for cheesecloth bookbinding in comparison with a conventional device while reducing an extra cost load and a space load of a user not performing bookbinding of sticking a cheesecloth. <P>SOLUTION: The cheesecloth 16 delivered by a fixed length from a reel 41 of a cheesecloth feeder 15 mountable to the upper part of a cover feeder 4 is carried into a position of rollers 22a, 22b of the cover feeder 4 and carried to a cover carrying and adjusting section 5 synchronously with the transfer of a book body 8 by a book body clamper 9. The rear end of the cheesecloth 16 carried-in held by a cover carry-in roller 30b and a pressure roller 31b is pushed by a carrier claw 24 of a carrier chain 23b. The cheesecloth 16 is thereby carried toward a cover sticking roller 32 along cheesecloth carrier guides 44a, 44b, and the cheesecloth 16 is stuck to the back of the book body 8 held by the book body clamper 9 by the cover sticking roller 32. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、無線綴じ製本機、特に、本身に寒冷紗を貼り付ける機能を備えた無線綴じ製本機に関する。   The present invention relates to a perfect binding bookbinding machine, and more particularly, to a perfect binding bookbinding machine having a function of attaching a cold candy to the body.

丁合機などによりページ順に一冊分集積した用紙束(以下、本身という)の背面に糊付けし、糊付けした背面に表紙などを貼り付けて本身の背面を綴じる、いわゆる、無線綴じ製本が良く知られている。このような製本を機械的に行う製本機は、一般的に、本身供給部、本身の背面をミーリング刃により揃えるミーリング部、本身の背面に糊ローラにより糊付けする糊付け部、表紙を供給する表紙供給装置、糊付けした本身の背面に表紙を貼り付ける表紙搬送及び整合部、表紙が貼着された本身を締め付けるニッピング部を順に配置し、各部を移動する本身クランパを設けて構成されている。   Glue binding on the back of a bundle of sheets (hereinafter referred to as the main body) that has been collected in a page order by a collating machine, etc., and so-called perfect binding is known. It has been. Bookbinding machines that perform bookbinding mechanically are generally a body supply unit, a milling unit that aligns the back of the body with a milling blade, a glue unit that glues the back of the body with a glue roller, and a cover supply that supplies the cover An apparatus, a cover conveyance and alignment unit for attaching a cover to the back of the glued body, a nipping unit for fastening the body with the cover attached thereto are arranged in this order, and a body clamper that moves each part is provided.

すなわち、無線綴じ製本機は、本身供給部に供給された本身を本身クランパで挟持して移動し、その本身の背面をミーリング部で揃え、揃えた背面に糊付け部で糊付けし、糊付けした背面に表紙搬送及び整合部で表紙供給装置から供給された表紙を貼り付け、ニッピング部のニッピング板で表紙が貼着された本身ののど部を締め付けて製本するように構成されている。   That is, the saddle stitching machine moves the body supplied to the body supply unit by holding it with a body clamper, aligns the back of the body with the milling unit, glues the aligned back to the back with the gluing unit, and pastes it on the glued back A cover supplied from a cover supply device is pasted at the cover transporting and aligning unit, and the body throat portion to which the cover is stuck is clamped by a nipping plate of the nipping unit to bind the book.

一方、本の背固めや本の中身と表紙のつなぎとして寒冷紗が使用されることがある。この寒冷紗は粗く織った布のことであり、本の中身と表紙のつなぎとして用いると、寒冷紗の網目状のところに糊がしみこんで本身と表紙とをしっかりとつなぐ役割を果たすことができる。
この補強用寒冷紗としては、綿かレーヨンの寒冷紗を使用することが多く、特に上製本と呼ばれるハード表紙の単行本や厚手幅広の辞書の背の補強用には綿の寒冷紗が使用され、電話帳の背には粗い目のレーヨン寒冷紗が使用されている。
On the other hand, there is a case where a cold koji is used as a backrest of a book or a connection between the book contents and the cover. This cold koji is a coarsely woven cloth, and when used as a link between the book's contents and the cover, it can play a role in firmly bonding the main body and the cover with glue infiltrated into the mesh shape of the cold koji.
For this refrigerating chill, a cotton or rayon refrigeration is often used, and a cotton refrigeration is used to reinforce the back of hard cover books and thick wide dictionaries, especially the upper bookbinding. The back is made of coarse-grained rayon.

このような寒冷紗を製本機に供給する方法として、ロール状に巻いた寒冷紗に粘着テープを貼り付け、一定長さに切断した後、本身クランパに挟持された本身に貼付ける専用装置を製本機に取り付けるようにしたものがある(例えば、特許文献1参照)。   As a method of supplying such cold chillers to the bookbinding machine, a special device is attached to the bookbinding machine after sticking adhesive tape to the roll chilled cold roll, cutting it to a certain length, and then sticking it to the main body clamped by the body clamper. There is what was made to attach (for example, refer to patent documents 1).

また、複数の本身クランパが水平面の長円軌道を旋回する方式の無線綴じ製本機では、糊付け部の後に寒冷紗を貼付ける専用装置を設けた無線綴じ製本機もある。この無線綴じ製本機は、図7に示すように、本身供給部1、ミーリング部2、糊付け部3、寒冷紗供給装置17、表紙供給装置4、表紙搬送及び整合部5、ニッピング部6、排出部7よりなり、本身8を挟持した本身クランパ9が本身供給部1〜排出部7間を順に移動するように構成されている。寒冷紗供給装置17は、冊子の背長より大きい幅でロール状に巻いた寒冷紗18を、本身クランパ9と直角方向に繰り出し、切断した後、本身8に貼り付けるようになっている。   In addition, in the case of a perfect binding bookbinding machine in which a plurality of body clampers swivel on an elliptical trajectory on a horizontal plane, there is a perfect binding bookbinding machine provided with a dedicated device for attaching a cold chill after the gluing part. As shown in FIG. 7, the saddle stitch binding machine includes a body supply unit 1, a milling unit 2, a gluing unit 3, a cold water supply device 17, a cover sheet supply device 4, a cover sheet conveyance and alignment unit 5, a nipping unit 6, and a discharge unit. 7, the body clamper 9 sandwiching the body 8 is configured to move between the body supply unit 1 to the discharge unit 7 in order. The cold chiller supply device 17 is adapted to feed a cold chiller 18 wound in a roll with a width larger than the back length of the booklet in a direction perpendicular to the main body clamper 9, cut it, and then attach it to the main body 8.

米国特許第6,250,868号明細書US Pat. No. 6,250,868

上記のように糊付け部の後に、寒冷紗を貼付ける専用装置を設けると、その装置が不要で外したときでもそのスペースが必要となり、機械全体が長くなる欠点がある。また、別の方法として、リールに巻いた幅の狭いテープ状の寒冷紗を送り出す装置を、背をプレス成型するニッピング部の前に装備し、本身クランパの進行方向に下方から繰り出しと切断と貼付けを行うものもあるが、この場合は寒冷紗専用の搬送及び貼付け機構が必要になり、ニッピング部の手前に巻きリールや送り機構を収納するスペースの確保が困難となる、という問題があった。   As described above, if a dedicated device for attaching a cold chill is provided after the gluing portion, the device is unnecessary and even when the device is removed, the space is required, and there is a disadvantage that the entire machine becomes long. In addition, as another method, a device that feeds a narrow tape-shaped cold roll wound around a reel is equipped in front of the nipping part where the back is press-molded, and the body clamper is fed out, cut and pasted from below in the direction of travel. However, in this case, there is a problem that it is difficult to secure a space for storing the winding reel and the feeding mechanism in front of the nipping portion.

本発明は、上記の課題を解決するために創案されたものであり、寒冷紗を貼り付ける製本を行わないユーザの余分なコスト負担やスペース負担が少なく、かつ、寒冷紗製本のために必要な装置のコストを従来装置に比べ格段に少なくすることができる無線綴じ製本機を提供することを目的とする。   The present invention has been devised to solve the above-described problems, and it is possible to reduce the extra cost burden and space burden of a user who does not perform bookbinding to which a cold candy is attached, and is an apparatus necessary for cold candy bookbinding. It is an object of the present invention to provide a perfect binding machine that can significantly reduce the cost as compared with a conventional apparatus.

本発明の請求項1に係る無線綴じ製本機は、本身供給部と、ミーリング部と、糊付け部と、表紙供給装置と、表紙搬送及び整合部と、ニッピング部とを備え、上記本身供給部に供給された本身を本身クランパで挟持して移動し、その本身の背面を上記ミーリング部で揃え、揃えた背面に上記糊付け部で糊付けし、糊付けした背面に上記表紙搬送及び整合部で上記表紙供給装置から供給された表紙を貼り付けた後、上記ニッピング部で締め付けて製本する無線綴じ製本機であって、上記表紙供給装置の上部に取付け、取外し可能な寒冷紗供給装置を備えているとともに、上記表紙搬送及び整合部の表紙搬送と同面上にテープ状の寒冷紗を搬送する搬送機構を設けたことを特徴とする。   A saddle stitch binding machine according to claim 1 of the present invention includes a body supply unit, a milling unit, a gluing unit, a cover sheet supply device, a cover sheet conveyance and alignment unit, and a nipping unit. The supplied body is clamped and moved by a body clamper, the back of the body is aligned by the milling unit, the pasted back is glued by the gluing unit, and the cover is fed to the back by the above-mentioned cover transport and alignment unit. After binding the cover supplied from the device, the binding device binding and binding by the nipping unit, and is equipped with a refrigeration supply device that can be attached to and removed from the upper part of the cover supply device, and The present invention is characterized in that a transport mechanism for transporting a tape-shaped cold cake is provided on the same surface as the cover transport of the cover transport and alignment section.

また、本発明の請求項2に係る無線綴じ製本機は、上記の請求項1に係る無線綴じ製本機において、上記テープ状の寒冷紗を搬送する搬送機構が、上記本身クランパと同期して移動する表紙搬送用爪と同期して駆動される寒冷紗搬送用爪よりなることを特徴とする。
さらに、本発明の請求項3に係る無線綴じ製本機は、上記の請求項1または2に係る無線綴じ製本機において、上記表紙搬送及び整合部の表紙搬送ガイドに取付け、取外し可能な寒冷紗搬送ガイドを備えていることを特徴とする。
According to a second aspect of the present invention, the saddle stitching machine according to the first aspect of the present invention is the saddle stitching machine according to the first aspect, wherein a transport mechanism for transporting the tape-shaped cold cake moves in synchronization with the main body clamper. It is characterized in that it consists of a cold-cold transporting claw driven in synchronism with the cover transporting claw.
Further, a saddle stitching bookbinding machine according to claim 3 of the present invention is the cold binding bookbinding machine according to claim 1 or 2, wherein the cold stitch bookbinding machine is attachable to and detachable from the coversheet conveyance guide of the coversheet conveyance and alignment section. It is characterized by having.

本発明に係る無線綴じ製本機によれば、寒冷紗を貼り付ける製本が必要になった場合、通常の製本時に貼り付ける表紙を供給する表紙供給装置の上方に、リールに巻いたテープ状の寒冷紗を供給する寒冷紗供給装置をセットし、表紙搬送及び整合部の表紙搬送ガイドに寒冷紗搬送ガイドを取り付けることにより、表紙搬送用爪と同期して駆動される寒冷紗搬送用爪によって表紙搬送と同面上を幅の狭い表紙を搬送するがごとくに寒冷紗を送り出して本身の背に貼り付けることができる。したがって、寒冷紗専用の搬送及び貼付け機構が不要となるので、寒冷紗製本のために必要なスペース及び装置のコストを大幅に削減することができる。   According to the saddle stitch binding machine according to the present invention, when a book binding to attach a cold candy is required, a tape-shaped cold candy wound around a reel is provided above a cover supply device that supplies a cover to be attached during normal bookbinding. Set the cold chiller supply device to be supplied, and attach the cold chiller transport guide to the cover transport guide of the cover transport and alignment section. A narrow cover can be transported, but it is possible to send a cold chill and paste it on the back of the body. Therefore, since the transporting and pasting mechanism dedicated to the freezer is not required, the space required for the freezer binding and the cost of the apparatus can be greatly reduced.

本発明の無線綴じ製本機の概要を示す図である。It is a figure which shows the outline | summary of the perfect binding bookbinding machine of this invention. 図1の無線綴じ製本機の表紙供給装置の構造を示す図である。It is a figure which shows the structure of the cover supply apparatus of the perfect binding machine of FIG. 図1の無線綴じ製本機の表紙搬送及び整合部の詳細な構造を示す図である。FIG. 2 is a diagram illustrating a detailed structure of a cover conveyance and alignment unit of the perfect binding apparatus of FIG. 図1の無線綴じ製本機の表紙供給装置の上方に寒冷紗供給装置を取り付けた状態を示す図である。It is a figure which shows the state which attached the cold chiller supply apparatus above the cover supply apparatus of the perfect binding machine of FIG. 寒冷紗供給装置を取り付けた表紙供給装置と表紙搬送及び整合部の詳細な構造を示す図である。It is a figure which shows the detailed structure of the cover sheet supply apparatus which attached the cold water supply apparatus, and cover sheet conveyance and the alignment part. 表紙搬送ガイドに寒冷紗搬送ガイドを取り付けた状態の拡大図である。It is an enlarged view of a state where the cold paper transport guide is attached to the cover transport guide. 糊付け部の後に寒冷紗を貼付ける専用装置を設けた従来の無線綴じ製本機の概略を示す図である。It is a figure which shows the outline of the conventional perfect binding bookbinding machine which provided the exclusive apparatus which pastes a cold koji after the gluing part.

図1は本発明の無線綴じ製本機の概略の構成を示す図であり、図に示すように、無線綴じ製本機は、本身供給部1、ミーリング部2、糊付け部3、表紙供給装置4、表紙搬送及び整合部5、ニッピング部6、排出部7よりなり、本身8を挟持した本身クランパ9が本身供給部1〜排出部7間を順に移動するように構成されている。   FIG. 1 is a diagram showing a schematic configuration of a saddle stitching machine according to the present invention. As shown in the figure, a saddle stitching machine includes a body supply unit 1, a milling unit 2, a gluing unit 3, a cover supply device 4, A body clamper 9 that sandwiches the body 8 is configured to move between the body supply unit 1 to the ejection unit 7 in order, which includes a cover transport and alignment unit 5, a nipping unit 6, and a discharge unit 7.

本身供給部1は、例えば、丁合機搬送部10等から搬送されてきた本身8を本身クランパ9の可動クランプ板と固定クランプ板(図示せず)の間に挿入し、挿入された本身8を可動クランプ板の固定クランプ板側への移動、すなわち本身クランパ9を閉じて本身8を本身クランパ9に挾持させる、本身の製本処理開始工程を実行する。   For example, the body supply unit 1 inserts the body 8 transported from the collator transport unit 10 or the like between the movable clamp plate and the fixed clamp plate (not shown) of the body clamper 9, and the inserted body 8 is inserted. Is moved to the fixed clamp plate side of the movable clamp plate, that is, the main bookbinding process starting step of closing the main body clamper 9 and holding the main body 8 on the main body clamper 9 is executed.

ミーリング部2は、本身供給部1で本身クランパ9に挾持された本身8の背面をミーリング刃(図示せず)により面一に揃える、本身のミーリング処理工程を実行する。また、糊付け部3は、ミーリング部2で面一に揃えられた本身8の背面に糊付け機(図示せず)により糊付けする、本身の糊付け処理工程を実行する。ミーリング部2及び糊付け部3での作業は、本身8を本身クランパ9に挾持させたままで本身クランパ9の移動とともに行われる。   The milling unit 2 executes a body milling process in which the back of the body 8 held by the body clamper 9 in the body supply unit 1 is aligned with a milling blade (not shown). In addition, the gluing unit 3 performs a body gluing process step in which a gluing machine (not shown) glues the back of the body 8 that is flush with the milling unit 2. The operations in the milling unit 2 and the gluing unit 3 are performed along with the movement of the body clamper 9 while holding the body 8 on the body clamper 9.

表紙供給装置4は、表紙11を表紙搬送及び整合部5に供給するものであり、図2に示すように、適宜枚数の表紙11を収容するトレイ21と、表紙を1枚ずつ搬送する搬送機構(図示せず)と、表紙11を所定のタイミングで送り出す一対のローラ22a、22bとにより構成されている。   The cover sheet supply device 4 supplies the cover sheet 11 to the cover sheet conveying and aligning unit 5 and, as shown in FIG. 2, a tray 21 for accommodating an appropriate number of cover sheets 11 and a conveying mechanism for conveying the cover sheets one by one. (Not shown) and a pair of rollers 22a and 22b for feeding the cover 11 at a predetermined timing.

また、表紙搬送及び整合部5は、表紙11を搬送するとともに、表紙11を本身クランパ9に挟持された本身8の背面に貼り付ける表紙貼付け工程を実行する。
図3は表紙搬送及び整合部5の詳細構造を示す図であり、図3(a)は上面図、図3(b)は図3(a)のA−A’断面図である。この表紙搬送及び整合部5は搬送チェーン23a、23b、23c、搬送爪24、駆動スプロケット25a、25b、25c、従動スプロケット26a、26b、26c、27a、27b、27c、テンションスプロケット28a、28b、28c、29a、29b、29c、表紙搬入ローラ30a、30b、30c、押圧ローラ31a、31b、31c、表紙貼付けローラ32、表紙搬送ガイド33a、33bにより構成されている。
In addition, the cover transport and alignment unit 5 transports the cover sheet 11 and executes a cover sheet pasting step of pasting the cover sheet 11 on the back of the body 8 sandwiched between the body clampers 9.
3A and 3B are diagrams showing a detailed structure of the cover sheet conveying and aligning unit 5. FIG. 3A is a top view, and FIG. 3B is a cross-sectional view taken along line AA ′ of FIG. This cover conveyance and alignment unit 5 includes conveyance chains 23a, 23b, 23c, conveyance claws 24, drive sprockets 25a, 25b, 25c, driven sprockets 26a, 26b, 26c, 27a, 27b, 27c, tension sprockets 28a, 28b, 28c, 29a, 29b, 29c, cover sheet carry-in rollers 30a, 30b, 30c, pressing rollers 31a, 31b, 31c, a cover sheet application roller 32, and cover sheet conveyance guides 33a, 33b.

搬送チェーン23a〜23cは、表紙11を搬入する表紙搬入ローラ30a〜30cと同軸上に固定した従動スプロケット26a〜26c、従動スプロケット27a〜27c及びテンションスプロケット28a〜28c、29a〜29cに掛け渡され、駆動スプロケット25a〜25cの回転駆動により、これらのスプロケットを経て周回移動する。一方、搬送チェーン23a〜23cには、所定の間隔を隔てて搬送爪24が取り付けられており、搬送チェーン23a〜23cの移動により搬送爪24が移動する。なお、搬送チェーン23a、23cに取り付けられた搬送爪24が表紙搬送用爪であり、搬送チェーン23bに取り付けられた搬送爪24が寒冷紗搬送用爪である。   The transport chains 23a to 23c are stretched over driven sprockets 26a to 26c, driven sprockets 27a to 27c, tension sprockets 28a to 28c, and 29a to 29c fixed coaxially with the cover sheet carry-in rollers 30a to 30c for carrying the cover sheet 11. When the drive sprockets 25a to 25c are rotationally driven, they move around these sprockets. On the other hand, the transport claws 24 are attached to the transport chains 23a to 23c at a predetermined interval, and the transport claws 24 are moved by the movement of the transport chains 23a to 23c. In addition, the conveyance claw 24 attached to the conveyance chains 23a and 23c is a cover conveyance claw, and the conveyance claw 24 attached to the conveyance chain 23b is a cold-cold conveyance claw.

そして、表紙搬入ローラ30a〜30cと押圧ローラ31a〜31cで挟まれて搬入された表紙11の後端が搬送爪24で表紙搬送ガイド33a、33bに沿って押し進められ、表紙11が表紙貼付ローラ32の方向に搬送される。なお、表紙搬送ガイド33a、33bは表紙サイズに応じて搬送幅を自動的に変更することができ、この表紙搬送ガイド33a、33bの上部に寒冷紗搬送ガイドをセットするための位置決めピン34a、34bが設けられている。   Then, the rear end of the cover sheet 11 sandwiched between the cover sheet carry-in rollers 30 a to 30 c and the pressure rollers 31 a to 31 c is pushed forward along the cover sheet conveyance guides 33 a and 33 b by the conveyance claws 24, and the cover sheet 11 is covered with the cover sheet application roller 32. It is conveyed in the direction of. The cover conveyance guides 33a and 33b can automatically change the conveyance width according to the cover size, and positioning pins 34a and 34b for setting the cold / cold conveyance guides above the cover conveyance guides 33a and 33b are provided. Is provided.

搬送チェーン23a〜23cの移動速度、すなわち搬送爪24の移動速度は本身クランパ9の移動速度に合わされ、当初、搬送爪24の位置は、表紙貼付けローラ32上において本身クランパ9に挟持する本身8の表紙貼付け位置の後端となるように設定されている。この設定により、本身クランパ9に挟持された本身8の適宜の表紙貼付け位置に搬送爪24により押し進められる表紙11を貼り付けることができる。   The movement speed of the conveyance chains 23a to 23c, that is, the movement speed of the conveyance claw 24 is adjusted to the movement speed of the body clamper 9. Initially, the position of the conveyance claw 24 is the position of the body 8 sandwiched by the body clamper 9 on the cover sticking roller 32. It is set to be the rear end of the cover sticking position. With this setting, the cover 11 that is pushed forward by the conveying claw 24 can be attached to an appropriate cover attachment position of the main body 8 sandwiched between the main body clampers 9.

一方、ニッピング部6は、背面に表紙11が貼着された本身8の背面側の縁辺部近傍を二つのニップ板(図示せず)により両側から締め付けて表紙11を折り込み、表紙11を本身8に沿わせる締め付け処理工程を実行する。
また、排出部7は、本身クランパ9を開くことにより、本身クランパ9から解放された表紙の貼着された本身を排出する、排出処理工程を実行する。
On the other hand, the nipping section 6 folds the cover 11 by tightening the vicinity of the edge on the back side of the main body 8 with the cover 11 attached to the back by two nip plates (not shown) and folding the cover 11. Execute the tightening process along the line.
Further, the discharge unit 7 performs a discharge processing step of discharging the body with the cover attached released from the body clamper 9 by opening the body clamper 9.

なお、本身クランパ9は、適宜の間隔で連結ベアリング(図示せず)を介してチェ−ン12に複数組連結されており、駆動スプロケット13と従動スプロケット14に架け渡されたチェ−ン12を矢印方向に回動することにより、本身クランパ9が本身供給部1〜排出部7間の各処理部を循環する。   The body clamper 9 is connected to the chain 12 via a connection bearing (not shown) at an appropriate interval, and the chain 12 spanned between the drive sprocket 13 and the driven sprocket 14 is connected to the chain 12. By rotating in the direction of the arrow, the body clamper 9 circulates through the processing units between the body supply unit 1 to the discharge unit 7.

次に、本発明の無線綴じ製本機の作用について簡単に説明する。
丁合機搬送部10から製本機に搬送されてきた本身8は、本身供給部1に搬入され、本身クランパ9により挟持される。本身クランパ9により挟持された本身8は、次にミ−リング部2に移送され、本身8がミ−リング部2のミーリング刃(図示せず)上を通過するときにその背面を切削加工されて面一に揃えられ、背面に糊が全面に均等に付着されるように前処理の加工がなされる。なお、本身8への糊付けを良好にするために、用紙束の背面に細かい溝を形成する刃をミ−リング部2に設けることもある。
Next, the operation of the saddle stitching machine of the present invention will be briefly described.
The body 8 that has been transported from the collator transport unit 10 to the bookbinding machine is carried into the body supply unit 1 and is sandwiched between the body clampers 9. The body 8 clamped by the body clamper 9 is then transferred to the milling unit 2 and the back surface thereof is cut when the body 8 passes over a milling blade (not shown) of the milling unit 2. Are pre-processed so that the glue is evenly attached to the entire surface. Note that a blade that forms a fine groove on the back surface of the sheet bundle may be provided in the milling unit 2 in order to improve the pasting to the main body 8.

次に、背面が面一に揃えられた本身8は糊付け部3に送られ、この糊付け部3には、糊タンク内に糊を収納すると共に糊付けロ−ラ(図示せず)が設けられており、本身8の背面に糊付け処理が行われ、余分な糊は掻き取りロ−ラ(図示せず)で除去される。糊付け処理が終わると、本身8は表紙搬送および整合部5に送られる。   Next, the main body 8 whose back surface is flushed is sent to the gluing unit 3, and the gluing unit 3 is provided with a gluing roller (not shown) while storing the gluing in the gluing tank. In addition, the pasting process is performed on the back surface of the main body 8, and excess glue is removed by a scraping roller (not shown). When the gluing process is finished, the body 8 is sent to the cover conveyance and alignment unit 5.

一方、表紙供給装置4は、適宜枚数の表紙11を収容するトレイ21から表紙を1枚ずつ搬送機構により、ローラ22a、22bの位置まで搬送し、このローラ22a、22bにより、表紙11が所定のタイミングで表紙搬送および整合部5に送り出される。   On the other hand, the cover sheet supply device 4 conveys the cover sheets one by one from the tray 21 that stores an appropriate number of cover sheets 11 to the positions of the rollers 22a and 22b by the conveyance mechanism. It is sent out to the cover conveyance and alignment unit 5 at the timing.

そして、表紙搬送および整合部5では、表紙11が表紙搬入ローラ30a〜30cと押圧ローラ31a〜31cによって挟まれて搬入された後、表紙11の後端が搬送爪24によって押されることにより、表紙11が表紙搬送ガイド33a、33bに沿って表紙貼付ローラ32の方向に搬送され、この表紙貼付ローラ32によって本身クランパ9に挟持された本身8に表紙11が貼り付けられる。なお、この表紙貼付け時には、搬送チェーン23bに取り付けられた搬送爪24は倒され、搬送チェーン23a、23cに取り付けられた搬送爪24により表紙が搬送される。
表紙11が貼着された本身8は次にニッピング部6に搬送され、二つのニップ板により両側から締め付けられて表紙11が折り込まれ、締め付け処理がなされる。締め付け処理がなされた本身8は、排出部7で本身クランパ9から解放された後、次工程に搬送される。
In the cover conveyance and alignment unit 5, the cover 11 is sandwiched between the cover carry-in rollers 30 a to 30 c and the pressure rollers 31 a to 31 c and then loaded, and then the rear end of the cover 11 is pressed by the conveyance claw 24. 11 is conveyed in the direction of the cover sheet application roller 32 along the cover sheet conveyance guides 33a and 33b, and the cover sheet 11 is attached to the body 8 sandwiched between the body clampers 9 by the cover sheet application roller 32. At the time of pasting the cover, the transport claw 24 attached to the transport chain 23b is turned down, and the cover is transported by the transport claw 24 attached to the transport chains 23a and 23c.
The body 8 to which the cover sheet 11 has been attached is then transported to the nipping unit 6, and is tightened from both sides by two nip plates, the cover sheet 11 is folded, and a tightening process is performed. The body 8 that has been subjected to the tightening process is released from the body clamper 9 by the discharge unit 7 and then conveyed to the next process.

一方、本発明の無線綴じ製本機は表紙供給装置の上部に取付け、取外し可能な寒冷紗供給装置を備えており、以下、本身に寒冷紗を貼り付ける製本が必要になった場合の作用について説明する。
本身に寒冷紗を貼り付ける製本が必要になった場合、図4に示すように、表紙供給装置4の上方に、寒冷紗供給装置15をセットする。図5は、寒冷紗供給装置15を表紙供給装置4の上にセットした状態の詳細構造を示す図であり、寒冷紗供給装置15は、テープ状の寒冷紗が巻かれたリール41、切断カッター42、複数の搬送ローラ43よりなり、リール41から一定の長さだけ繰り出された寒冷紗16が切断カッター42によりカットされた後、搬送ローラ43により表紙供給装置4のローラ22a、22bの位置まで搬送され、このローラ22a、22bにより、寒冷紗16が所定のタイミングで表紙搬送および整合部5に送り出される。
On the other hand, the saddle stitch bookbinding machine of the present invention is equipped with a refrigerated chiller supply device that can be attached to and removed from the upper part of the cover sheet supply device.
When it is necessary to perform bookbinding to paste the cold candy on the main body, as shown in FIG. 4, the cold chiller supply device 15 is set above the cover sheet supply device 4. FIG. 5 is a diagram showing a detailed structure in a state where the cold chiller supply device 15 is set on the cover sheet supply device 4. The cold chiller supply device 15 includes a reel 41 around which a tape-shaped cold chiller is wound, a cutting cutter 42, and a plurality of cutters. After the cold roll 16 that has been fed out from the reel 41 by a certain length is cut by the cutting cutter 42, it is transported by the transport roller 43 to the positions of the rollers 22 a and 22 b of the cover sheet supply device 4. By the rollers 22a and 22b, the cold water bottle 16 is sent out to the cover transport and alignment unit 5 at a predetermined timing.

表紙搬送及び整合部5の構造については、図3により説明したが、寒冷紗を本身に貼り付ける製本が必要になった場合には、図6に示すように、表紙搬送ガイド33a、33bにそれぞれ複数個設けられた位置決めピン34a、34bに合わせて寒冷紗搬送ガイド44a、44bを取り付けるとともに、搬送チェーン23bに取り付けられた搬送爪24を起こす。
図6において、35は表紙サイズに応じて表紙搬送ガイド33a、33bの搬送幅を変更するための移動ネジであり、この移動ネジ35をモータ等で駆動することにより、使用する寒冷紗の幅に応じて寒冷紗搬送ガイド44a、44bの搬送幅も自動的に変更することができる。なお、36はチェーン駆動スプロケット25a〜25cを駆動する駆動軸である。
The structure of the cover transporting and aligning unit 5 has been described with reference to FIG. 3. However, when it is necessary to perform bookbinding to attach the cold chill to the main body, as shown in FIG. 6, a plurality of cover transport guides 33a and 33b are provided. Along with the positioning pins 34a and 34b provided individually, the cold-fridge conveyance guides 44a and 44b are attached, and the conveyance claws 24 attached to the conveyance chain 23b are raised.
In FIG. 6, reference numeral 35 denotes a moving screw for changing the conveying width of the cover conveying guides 33a and 33b according to the cover size. By driving the moving screw 35 with a motor or the like, the moving screw 35 corresponds to the width of the cold chill used. Thus, the conveyance width of the cold / cold conveyance guides 44a and 44b can be automatically changed. Reference numeral 36 denotes a drive shaft for driving the chain drive sprockets 25a to 25c.

次に、本身に寒冷紗を貼り付ける場合の作用について説明する。なお、本身供給部1、ミーリング部2、糊付け部3での作用は本身に表紙を貼り付ける場合の作用と同じであるので、説明を省略する。
寒冷紗供給装置15において、上記したように、リール41から一定の長さだけ繰り出された寒冷紗16が切断カッター42によりカットされた後、搬送ローラ43により表紙供給装置4のローラ22a、22bの位置まで搬送される。そして、このローラ22a、22bにより、一定長さの寒冷紗16が、本身クランパ9による本身8の移送に同期して表紙搬送及び整合部5に搬送される。
Next, the operation in the case of attaching a cold chill to the main body will be described. In addition, since the effect | action in the main body supply part 1, the milling part 2, and the gluing part 3 is the same as the effect | action when sticking a cover on a main body, description is abbreviate | omitted.
In the cold chiller supply device 15, as described above, the cold chiller 16 that has been fed out from the reel 41 by a certain length is cut by the cutting cutter 42, and then is moved to the positions of the rollers 22 a and 22 b of the cover sheet supply device 4 by the transport roller 43. Be transported. Then, the roller 22a, 22b conveys a certain length of the cold water bottle 16 to the cover sheet conveying and aligning unit 5 in synchronization with the movement of the body 8 by the body clamper 9.

そして、表紙搬入ローラ30bと押圧ローラ31bで挟まれて搬入された寒冷紗16の後端が、図6に示すように、搬送チェーン23bの搬送爪24によって押されることにより、寒冷紗16は寒冷紗搬送ガイド44a、44bに沿って表紙貼付ローラ32の方向に搬送され、この表紙貼付ローラ32によって本身クランパ9に挟持された本身8の背に寒冷紗16が貼り付けられる。寒冷紗16が貼り付けられた本身8は次にニッピング部6に搬送され、二つのニップ板により両側から締め付けられて寒冷紗16が折り込まれ、締め付け処理がなされる。締め付け処理がなされた本身8は、排出部7で本身クランパ9から解放された後、次工程に搬送される。   Then, as shown in FIG. 6, as shown in FIG. 6, the rear end of the cold chill 16 sandwiched between the cover carry-in roller 30 b and the pressing roller 31 b is pushed by the conveyance claw 24 of the conveyance chain 23 b, so It is conveyed in the direction of the cover sheet adhering roller 32 along 44 a and 44 b, and the cold chill 16 is affixed to the back of the main body 8 sandwiched by the main body clamper 9 by the cover sheet adhering roller 32. The main body 8 to which the cold chill 16 is attached is then transported to the nipping unit 6 and is clamped from both sides by the two nip plates so that the cold chill 16 is folded and tightened. The body 8 that has been subjected to the tightening process is released from the body clamper 9 by the discharge unit 7 and then conveyed to the next process.

以上のように、寒冷紗を貼り付ける製本が必要になった場合、通常の製本時に貼り付ける表紙を供給する表紙供給装置4の上方に、リールに巻いたテープ状の寒冷紗を供給する寒冷紗供給装置15をセットし、表紙搬送及び整合部5の表紙搬送ガイド33a、33bに寒冷紗搬送ガイド44a、44bを取り付けることにより、表紙搬送用爪と同期して駆動される寒冷紗搬送用爪24によって、表紙搬送と同面上を幅の狭い表紙を搬送するがごとくに寒冷紗16を送り出して本身8の背に貼り付けることができる。   As described above, when it is necessary to perform bookbinding to which the cold candy is attached, the cold chiller supply device 15 that supplies the tape-shaped cold candy wound around the reel above the cover supply device 4 that supplies the cover to be attached at the time of normal bookbinding. Is attached to the cover transport guides 33a and 33b of the cover transport and aligning unit 5, and the cover transport is performed by the cold and cold transport nails 24 that are driven in synchronism with the cover transport claws 24. Although a narrow cover is transported on the same surface, it is possible to send out the cold chill 16 and attach it to the back of the body 8.

なお、上記の実施例では、丁合機から搬送された本身を製本する製本機について説明したが、本発明は本身を手差しする製本機にも適用することができる。また、上記の実施例では、チェーンに取り付けた搬送爪により表紙あるいは寒冷紗を搬送したが、チェーンの代わりに、搬送爪としての突起が付いたベルトを使用している製本機にも本発明を適用することができる。   In the above embodiment, the bookbinding machine that binds the main body conveyed from the collating machine has been described. However, the present invention can also be applied to a bookbinding machine that manually feeds the main body. Further, in the above embodiment, the cover or the cold paper is transported by the transport claws attached to the chain, but the present invention is also applied to a bookbinding machine that uses a belt with protrusions as the transport claws instead of the chain. can do.

さらに、上記の実施例では、表紙貼付け時に、搬送チェーン23bに取り付けられた搬送爪24を倒すようにしたが、搬送チェーン23bに取り付けられた搬送爪24を取り外し可能とし、寒冷紗搬送時のみ、搬送チェーン23bに搬送爪24を取り付けるようにすることもできる。   Furthermore, in the above embodiment, the transport claw 24 attached to the transport chain 23b is tilted when the cover is pasted. However, the transport claw 24 attached to the transport chain 23b can be removed, and the transport claw 24 is transported only during the cold-cold transport. The conveyance claw 24 can also be attached to the chain 23b.

1 本身供給部
2 ミーリング部
3 糊付け部
4 表紙供給装置
5 表紙搬送及び整合部
6 ニッピング部
7 排出部
8 本身
9 本身クランパ
10 丁合機搬送部
11 表紙
12 チェーン
13 駆動スプロケット
14 従動スプロケット
15 寒冷紗供給装置
16 寒冷紗
33a、33b 表紙搬送ガイド
41 テープ状の寒冷紗が巻かれたリール
42 切断カッター
43 搬送ローラ
44a、44b 寒冷紗搬送ガイド
DESCRIPTION OF SYMBOLS 1 Body supply part 2 Milling part 3 Gluing part 4 Cover sheet supply apparatus 5 Cover sheet conveyance and alignment part 6 Nipping part 7 Discharge part 8 Body 9 Body clamper 10 Collating machine conveyance part 11 Cover sheet 12 Chain 13 Drive sprocket 14 Follower sprocket 15 Cold refrigeration supply Device 16 Chiller 33a, 33b Cover transport guide 41 Reel wound with tape-shaped chiller 42 Cutting cutter 43 Transport rollers 44a, 44b Chiller transport guide

Claims (3)

本身供給部と、ミーリング部と、糊付け部と、表紙供給装置と、表紙搬送及び整合部と、ニッピング部とを備え、上記本身供給部に供給された本身を本身クランパで挟持して移動し、その本身の背面を上記ミーリング部で揃え、揃えた背面に上記糊付け部で糊付けし、糊付けした背面に上記表紙搬送及び整合部で上記表紙供給装置から供給された表紙を貼り付けた後、上記ニッピング部で締め付けて製本する無線綴じ製本機であって、
上記表紙供給装置の上部に取付け、取外し可能な寒冷紗供給装置を備えているとともに、上記表紙搬送及び整合部の表紙搬送と同面上にテープ状の寒冷紗を搬送する搬送機構を設けたことを特徴とする無線綴じ製本機。
A body supply unit, a milling unit, a gluing unit, a cover sheet supply device, a cover sheet conveyance and alignment unit, and a nipping unit, and the body supplied to the body supply unit is sandwiched and moved by a body clamper, After aligning the back of the body with the milling unit, gluing the aligned back with the gluing unit, pasting the cover supplied from the cover feeding device with the cover transport and alignment unit on the glued back, and then nipping A binding machine that binds and binds at the part,
It is provided with a refrigerated cold water supply device that can be attached to and removed from the upper part of the cover sheet supply device, and a transport mechanism for transporting a tape-shaped cold water supply is provided on the same surface as the cover sheet conveyance and the cover sheet conveyance of the alignment section. A perfect binding machine.
上記テープ状の寒冷紗を搬送する搬送機構が、上記本身クランパと同期して移動する表紙搬送用爪と同期して駆動される寒冷紗搬送用爪よりなることを特徴とする、請求項1に記載された無線綴じ製本機。   The transport mechanism for transporting the tape-shaped cold chill consists of a cold chill transport claw that is driven in synchronization with a cover transport claw that moves in synchronization with the body clamper. Saddle binding machine. 上記表紙搬送及び整合部の表紙搬送ガイドに取付け、取外し可能な寒冷紗搬送ガイドを備えていることを特徴とする、請求項1または2に記載された無線綴じ製本機。   The saddle stitch binding machine according to claim 1 or 2, further comprising a refrigerated sheet conveyance guide that can be attached to and detached from a cover sheet conveyance guide of the cover sheet conveyance and alignment unit.
JP2009137966A 2009-06-09 2009-06-09 Perfect binding machine Expired - Fee Related JP5295000B2 (en)

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