JP5249838B2 - Crimp terminal - Google Patents

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JP5249838B2
JP5249838B2 JP2009093087A JP2009093087A JP5249838B2 JP 5249838 B2 JP5249838 B2 JP 5249838B2 JP 2009093087 A JP2009093087 A JP 2009093087A JP 2009093087 A JP2009093087 A JP 2009093087A JP 5249838 B2 JP5249838 B2 JP 5249838B2
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conductor
serration
crimp terminal
crimping portion
serrations
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洋人 中田
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Yazaki Corp
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Description

本発明は、主にアルミ電線との接続に用いて好適な圧着端子に関するものである。   The present invention relates to a crimp terminal suitable mainly for use in connection with an aluminum electric wire.

この種の圧着端子として、図8及び図9に示すものが知られている(例えば、特許文献1、2参照)。   As this type of crimp terminal, those shown in FIGS. 8 and 9 are known (see, for example, Patent Documents 1 and 2).

図8に示すように、この圧着端子1は、図示しないボルト等の締結手段が貫通可能な貫通孔2aを有した電気接触部2と、アルミ電線5の複数本のアルミ素線6aを撚り合わせてなる導体(芯線)6に圧着して接続される断面略U字状の圧着部3とを備えている。この圧着部3の内面3aには、導体6の長さ方向に対して直交する方向に延びる複数本(図示例では3本)の凹溝状のセレーション4が形成されている。   As shown in FIG. 8, this crimp terminal 1 is formed by twisting together an electrical contact portion 2 having a through hole 2a through which a fastening means such as a bolt (not shown) can pass, and a plurality of aluminum wires 6a of an aluminum electric wire 5. And a crimping portion 3 having a substantially U-shaped cross section connected to the conductor (core wire) 6 by crimping. A plurality of (three in the illustrated example) concave groove-shaped serrations 4 extending in a direction orthogonal to the length direction of the conductor 6 are formed on the inner surface 3 a of the crimping portion 3.

そして、図9に示すように、圧着端子1の圧着部3にアルミ電線5の導体6を加締めにより圧着すると、導体6のアルミ素線6aが、凹溝状のセレーション4に擦り付けられつつ摺動することで、導体6のアルミ素線6aの表面の酸化皮膜が破壊され、露出した新生面(素地)と圧着端子1の圧着部3との間に凝着(固体同士の接触面で互いの表面の原子が及ぼし合う結合力により固体同士がくっつく現象)が起こり、電気接続が達成されるようになっている。   Then, as shown in FIG. 9, when the conductor 6 of the aluminum electric wire 5 is crimped to the crimping portion 3 of the crimp terminal 1 by crimping, the aluminum strand 6a of the conductor 6 is slid while being rubbed against the concave serration 4 By moving, the oxide film on the surface of the aluminum element wire 6a of the conductor 6 is destroyed, and adhesion between the exposed new surface (substrate) and the crimping part 3 of the crimping terminal 1 (in the contact surface between solids, A phenomenon in which solids stick to each other due to the bonding force exerted by atoms on the surface occurs, and electrical connection is achieved.

図10(a)は前記圧着端子の展開図、図10(b)は図10(a)のB−B線に沿った断面図、図10(c)は圧着時にセレーションに対する電線の摺動により凝着が起こることを示す説明用の断面図である。   10A is a development view of the crimp terminal, FIG. 10B is a cross-sectional view taken along line BB in FIG. 10A, and FIG. 10C is a result of sliding of the electric wire with respect to the serration during crimping. It is sectional drawing for description which shows that adhesion occurs.

各セレーション4は、導体6の長さ方向に直交する方向に互いに平行に延びており、導体6の圧着時には、導体6と端子1が伸びる際の相対摺動により凝着が発生する。凝着発生箇所を図中Pで示す。   The serrations 4 extend in parallel to each other in a direction perpendicular to the length direction of the conductor 6, and when the conductor 6 is crimped, adhesion occurs due to relative sliding when the conductor 6 and the terminal 1 extend. The adhesion occurrence location is indicated by P in the figure.

特開2007−173215号公報(図1)Japanese Patent Laying-Open No. 2007-173215 (FIG. 1) 特開2003−249284号公報(図7)Japanese Patent Laying-Open No. 2003-249284 (FIG. 7)

ところで、上述した従来の圧着端子1のように、導体6の長さ方向(軸方向)と直交する方向に延びるセレーション4だけしか導体圧着部3の内面に設けられていないと、電線5の伸びは、主に導体6の長さ方向にだけ発生し、それと直交する方向(導体の径方向または周方向)にはあまり発生しない。しかも、その伸びは、図10(c)に矢印の長さで区別して示すように、中央のセレーション4ではあまり発生せず、両端のセレーション4において発生する。その結果、凝着発生箇所Pが、主に軸方向の特に3本あるセレーション4の両端のセレーション4の外側に限られてしまい、全体の凝着面積が少なくなり、電気的接続性能が低くなってしまうという問題があった。   By the way, if only the serration 4 extending in the direction orthogonal to the length direction (axial direction) of the conductor 6 is provided on the inner surface of the conductor crimping portion 3 as in the conventional crimp terminal 1 described above, the extension of the electric wire 5 Is mainly generated only in the length direction of the conductor 6 and is not so much generated in a direction perpendicular to the conductor (radial direction or circumferential direction of the conductor). Moreover, as shown in FIG. 10C by distinguishing the lengths of the arrows, the elongation does not occur so much in the central serration 4 but occurs in the serrations 4 at both ends. As a result, the adhesion occurrence point P is mainly limited to the outside of the serrations 4 at both ends of the three serrations 4 in the axial direction, the entire adhesion area is reduced, and the electrical connection performance is lowered. There was a problem that.

本発明は、上記事情を考慮し、凝着面積を増やして、電気的接続性能を向上させることのできる圧着端子を提供することを目的とする。   In view of the above circumstances, an object of the present invention is to provide a crimp terminal capable of increasing an adhesion area and improving electrical connection performance.

上記課題を解決するために、請求項1の発明は、電気接続部の直後に、電線の導体の端末に圧着して接続される導体圧着部が設けられ、該導体圧着部が、前記電気接続部から連続する底板と、該底板の左右両側に延設されて該底板の内面上に配された前記導体を包むように加締められる左右一対の導体加締片とで断面略U字状に形成され、該導体圧着部の内面に、前記導体の長さ方向に対して直交する方向に延びる凹溝状のセレーションが形成された圧着端子において、前記導体の長さ方向に対して直交する方向に延びるセレーションを第1のセレーションとした場合、該第1のセレーションが、前記導体圧着部の内面の前記導体の長さ方向における前後両端に設けられると共に、それら前後両端の第1のセレーションの間の領域の前記導体圧着部の内面に、前記導体の長さ方向に沿って延びる第2のセレーションが、前記導体の長さ方向に対して直交する方向に間隔をおいて複数本設けられていることを特徴とする。   In order to solve the above problems, the invention of claim 1 is provided with a conductor crimping portion that is crimped and connected to a terminal of a conductor of an electric wire immediately after the electrical connection portion, and the conductor crimping portion is connected to the electrical connection. Formed in a substantially U-shaped cross-section with a bottom plate continuous from the section and a pair of left and right conductor crimping pieces that are extended on both the left and right sides of the bottom plate and are crimped so as to wrap the conductor disposed on the inner surface of the bottom plate In a crimp terminal in which a concave groove-shaped serration extending in a direction perpendicular to the length direction of the conductor is formed on the inner surface of the conductor crimp portion, in a direction perpendicular to the length direction of the conductor When the extended serration is the first serration, the first serration is provided at both front and rear ends in the length direction of the conductor on the inner surface of the conductor crimping portion, and between the first serrations at the front and rear ends. Said conductor of the region A plurality of second serrations extending along the length direction of the conductor are provided on the inner surface of the landing portion at intervals in a direction orthogonal to the length direction of the conductor. .

請求項2の発明は、請求項1に記載の圧着端子であって、前記第1のセレーションが、前記底板の内面から左右の導体加締片の内面の先端の手前まで連続して形成され、前記第2のセレーションが、前記第1のセレーションの長さの範囲に略均等に分散して配置されていることを特徴とする。   The invention of claim 2 is the crimp terminal according to claim 1, wherein the first serration is continuously formed from the inner surface of the bottom plate to the front of the inner surfaces of the left and right conductor crimping pieces, The second serrations are arranged so as to be substantially evenly distributed in the range of the length of the first serrations.

請求項1の発明によれば、導体の軸方向に沿って配置された第2のセレーションの存在により、軸方向に直交する方向に電線の導体が伸びるようになり、導体圧着部全体で凝着が発生するようになる。これにより、凝着面積が拡大して、電気的接続性能が向上する。特に、軸方向に沿って延びる第2のセレーションを設けた領域を、導体圧着部の内面の前後両端に設けた、導体の軸方向と直交する方向に延びる第1のセレーションで挟んでいるので、その両端の第1のセレーションで挟まれた領域の導体の伸び方向を、第1のセレーションによって規制することができ、導体をその軸方向と直交する方向に効率的に伸びるようにすることができる。従って、第2のセレーションのエッジを起点にしての凝着を効率よく起こさせることができるようになり、凝着面積の拡大が図れる。   According to the first aspect of the present invention, due to the presence of the second serration arranged along the axial direction of the conductor, the conductor of the electric wire extends in a direction perpendicular to the axial direction, and the entire conductor crimping portion is adhered. Will occur. Thereby, the adhesion area is expanded and the electrical connection performance is improved. In particular, since the region provided with the second serration extending along the axial direction is sandwiched between the first serrations provided in the front and rear ends of the inner surface of the conductor crimping portion and extending in the direction perpendicular to the axial direction of the conductor, The extension direction of the conductor in the region sandwiched between the first serrations at both ends can be regulated by the first serration, and the conductor can be efficiently extended in a direction perpendicular to the axial direction. . Therefore, the adhesion starting from the edge of the second serration can be efficiently caused, and the adhesion area can be expanded.

請求項2の発明によれば、導体圧着部の内面の導体に接する部分のほぼ全面にセレーションを設けることになるので、導体圧着部の全体を導体と凝着させることができ、電気的接続性能の大幅な向上が図れる。   According to the invention of claim 2, since serration is provided on almost the entire surface of the inner surface of the conductor crimping portion in contact with the conductor, the entire conductor crimping portion can be adhered to the conductor, and the electrical connection performance Can be greatly improved.

本発明の第1実施形態の圧着端子を電線に圧着した状態を示す側面図である。It is a side view which shows the state which crimped | bonded the crimp terminal of 1st Embodiment of this invention to the electric wire. (a)は同圧着端子の平面図、(b)は正面図である。(A) is a top view of the crimp terminal, and (b) is a front view. (a)は同圧着端子の導体圧着部の展開図、(b)は(a)のB−B矢視断面図、(c)は(a)のC−C矢視断面図である。(A) is a development view of the conductor crimping portion of the crimp terminal, (b) is a sectional view taken along the line BB of (a), and (c) is a sectional view taken along the line CC of (a). 同圧着端子の圧着した部分の横断面図である。It is a cross-sectional view of the crimped portion of the crimp terminal. 同圧着部分の導体の軸線方向に沿った部分断面図である。It is a fragmentary sectional view along the axial direction of the conductor of the crimping | compression-bonding part. 同圧着部の導体の軸線方向と直交する方向に沿った部分拡大断面図である。It is a partial expanded sectional view along the direction orthogonal to the axial direction of the conductor of the crimping | compression-bonding part. 同圧着端子における凝着予定箇所を示す導体圧着部の展開図である。It is an expanded view of the conductor crimping | compression-bonding part which shows the adhesion expected location in the same crimp terminal. 従来の圧着端子を示す斜視図である。It is a perspective view which shows the conventional crimp terminal. 同圧着端子の電線を圧着した部分の横断面図である。It is a cross-sectional view of the part which crimped the electric wire of the crimp terminal. (a)は前記圧着端子の展開図、(b)は(a)のB−B線に沿った断面図。(c)は圧着時にセレーションに対する電線の摺動により凝着が起こることを示す説明用の断面図である。(A) is an expanded view of the said crimp terminal, (b) is sectional drawing along the BB line of (a). (C) is sectional drawing for description which shows that adhesion | attachment arises by sliding of the electric wire with respect to a serration at the time of crimping | compression-bonding.

以下、本発明の実施形態を図面を参照して説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は第1実施形態の圧着端子の構成を示す側面図、図2(a)は同圧着端子の平面図、図2(b)は正面図、図3(a)は同圧着端子の導体圧着部の展開図、図3(b)は図3(a)のB−B矢視断面図、図3(c)は図3(a)のC−C矢視断面図である。   1 is a side view showing the configuration of the crimp terminal according to the first embodiment, FIG. 2 (a) is a plan view of the crimp terminal, FIG. 2 (b) is a front view, and FIG. 3 (a) is a conductor of the crimp terminal. FIG. 3B is a developed view of the crimping part, FIG. 3B is a sectional view taken along the line B-B in FIG. 3A, and FIG. 3C is a sectional view taken along the line C-C in FIG.

図1および図2に示すように、この圧着端子10は、全体が銅または銅合金でプレス加工された上に錫メッキが施されることにより製作されており、前部に電気接続部11を有し、その直後に、アルミ電線W(以下、単に電線という)のアルミ導体Wa(以下、単に導体と言う)の端末に圧着して接続される導体圧着部12、その更に後側に、電線Wの被覆Wb付の部分を加締める被覆加締部15を有している。   As shown in FIGS. 1 and 2, the crimp terminal 10 is manufactured by being subjected to tin plating after being entirely pressed with copper or a copper alloy. Immediately after that, the conductor crimping portion 12 that is crimped and connected to the end of an aluminum conductor Wa (hereinafter simply referred to as a conductor) of an aluminum wire W (hereinafter simply referred to as a wire), A covering caulking portion 15 for caulking a portion of W with the covering Wb is provided.

アルミ電線Wは、アルミニウム製またはアルミニウム合金製の複数本のアルミ素線Wcを撚り合わせてなる導体(芯線)Waと、この導体Waを被覆する絶縁被覆Wbとで構成されており、圧着端子10は、アルミ電線Wの導体Waの端末(前端)に、その前後方向を電線Wの導体Waの長手方向と一致させて接続される。   The aluminum electric wire W is composed of a conductor (core wire) Wa formed by twisting a plurality of aluminum wires Wc made of aluminum or aluminum alloy, and an insulation coating Wb covering the conductor Wa. Is connected to the end (front end) of the conductor Wa of the aluminum electric wire W such that its front-rear direction coincides with the longitudinal direction of the conductor Wa of the electric wire W.

導体圧着部12は、電気接続部11から連続する底板13と、底板13の左右両側に延設されて底板13の内面13a上に配された導体Waを包むように加締められる左右一対の導体加締片14、14とで断面略U字状に形成されている。   The conductor crimping portion 12 includes a pair of left and right conductors that are crimped so as to wrap around the bottom plate 13 that is continuous from the electrical connection portion 11 and the conductor Wa that is provided on the left and right sides of the bottom plate 13 and is disposed on the inner surface 13a of the bottom plate 13. The fastening pieces 14 and 14 are formed in a substantially U-shaped cross section.

この導体圧着部12の内面、即ち、底板13の内面13aから導体加締片14の内面14aにかけての範囲には、導体Waの長さ方向に対して直交する方向(導体の径方向または周方向に相当するので、以下においてはそのように言うこともある)に延びる凹溝状の第1のセレーション16と、導体Waの長さ方向に沿って互いに平行に延びる第2のセレーション17とが設けられている。   In the range from the inner surface of the conductor crimping portion 12, that is, the inner surface 13 a of the bottom plate 13 to the inner surface 14 a of the conductor crimping piece 14, a direction orthogonal to the length direction of the conductor Wa (the radial direction or circumferential direction of the conductor) Therefore, the first serration 16 having a groove shape extending in the following manner and the second serration 17 extending in parallel with each other along the length direction of the conductor Wa are provided. It has been.

この場合、第1のセレーション16は、導体圧着部12の内面の導体Waの長さ方向における前後両端に、底板13の内面13aから左右の導体加締片14の内面14aの先端の手前まで連続して形成されている。また、第2のセレーション17は、それら前後両端の第1のセレーション16の間の領域の導体圧着部12の内面に、第1のセレーション16の長さの範囲に略均等に分散して、つまり、導体Waの長さ方向に対して直交する方向に等しい間隔をおいて複数本設けられている。   In this case, the first serration 16 is continuous from the inner surface 13a of the bottom plate 13 to the front of the inner surface 14a of the left and right conductor crimping pieces 14 at both front and rear ends in the length direction of the conductor Wa on the inner surface of the conductor crimping portion 12. Is formed. Further, the second serrations 17 are distributed substantially evenly in the range of the length of the first serrations 16 on the inner surface of the conductor crimping portion 12 in the region between the first serrations 16 at the front and rear ends. A plurality of conductors are provided at equal intervals in a direction orthogonal to the length direction of the conductor Wa.

次に作用を説明する。   Next, the operation will be described.

このように構成された圧着端子10の圧着部12の底板13の上に、アルミ電線Wの端末を皮剥きして露出させた導体Waを載せて、図4に示すように、一対の導体加締片14、14を導体Waを包むように加締めて圧着すると、図5に示すように、外部から加えられる押圧力により、導体圧着部12の内面と導体Waが強く圧接して、圧着端子10および導体Waが導体Waの長手方向に伸びる。   On the bottom plate 13 of the crimping portion 12 of the crimping terminal 10 configured in this manner, the conductor Wa exposed by peeling off the end of the aluminum electric wire W is placed, and as shown in FIG. When the clamping pieces 14 and 14 are crimped so as to enclose the conductor Wa and are crimped, the inner surface of the conductor crimping portion 12 and the conductor Wa are strongly pressed by the pressing force applied from the outside, as shown in FIG. The conductor Wa extends in the longitudinal direction of the conductor Wa.

その際、セレーション16、17のエッジに導体Waの素線Wcが擦れながら矢印のように摺動することにより、素線Wcの表面の酸化皮膜が破壊されて、その新生面(素地)が露出する。そして、その新生面と導体圧着部12の内面とが凝着を起こすことで、導体圧着部12に導体Waが良好な状態で電気接続される。   At that time, the wire Wc of the conductor Wa slides as indicated by an arrow while rubbing the edges of the serrations 16 and 17, thereby destroying the oxide film on the surface of the wire Wc and exposing the new surface (substrate). . Then, the newly formed surface and the inner surface of the conductor crimping portion 12 cause adhesion, whereby the conductor Wa is electrically connected to the conductor crimping portion 12 in a good state.

同時に、図6に示すように、導体Waの軸方向に沿って配置された第2のセレーション17の存在により、軸方向に直交する方向Yに導体Wa(素線Wc)が伸びるようになり、導体圧着部12全体で凝着が発生するようになる。これにより、凝着面積が拡大して、電気的接続性能が向上する。特に、軸方向に沿って延びる第2のセレーション17を設けた領域を、図5に示すように、導体圧着部12の内面の前後両端に設けた、導体Waの軸方向と直交する方向に延びる第1のセレーション16で挟んでいるので、その両端の第1のセレーション16で挟まれた領域の導体Waの伸び方向を、第1のセレーション16によって規制することができ、導体Waをその軸方向と直交する方向に効率的に伸びるようにすることができる。従って、図6に示すように、第2のセレーション17のエッジEGを起点にしての凝着(凝着箇所を図中Pで示す)を効率よく起こさせることができるようになり、凝着面積の拡大が図れる。   At the same time, as shown in FIG. 6, due to the presence of the second serrations 17 arranged along the axial direction of the conductor Wa, the conductor Wa (wire Wc) extends in the direction Y perpendicular to the axial direction. Adhesion occurs in the entire conductor crimping portion 12. Thereby, the adhesion area is expanded and the electrical connection performance is improved. In particular, the region provided with the second serrations 17 extending along the axial direction extends in a direction orthogonal to the axial direction of the conductor Wa provided at the front and rear ends of the inner surface of the conductor crimping portion 12 as shown in FIG. Since it is sandwiched between the first serrations 16, the extension direction of the conductor Wa in the region sandwiched between the first serrations 16 at both ends can be regulated by the first serration 16, and the conductor Wa can be controlled in its axial direction. It can be made to extend efficiently in the direction orthogonal to. Therefore, as shown in FIG. 6, it is possible to efficiently cause the adhesion (the adhesion point is indicated by P in the figure) starting from the edge EG of the second serration 17. Can be expanded.

この場合、図7に示すように、導体圧着部12の内面の導体に接する部分のほぼ全面に第1、第2のセレーション16、17を設けているので、導体圧着部12の全体を導体Waと効率よく凝着させることができ、電気的接続性能の大幅な向上が図れる。   In this case, as shown in FIG. 7, the first and second serrations 16 and 17 are provided on almost the entire surface of the inner surface of the conductor crimping portion 12 in contact with the conductor. It is possible to effectively adhere to each other, and the electrical connection performance can be greatly improved.

なお、図6に示すように、凹部17aと凸部17bの間隔(特に凹部17aの長さ)は、素線Wcの径よりも僅かに小さい方が、素線Wcとの引っ掛かりをエッジEGで捕らえやすくなるので好ましい。   As shown in FIG. 6, the distance between the concave portion 17a and the convex portion 17b (especially the length of the concave portion 17a) is slightly smaller than the diameter of the strand Wc. Since it becomes easy to catch, it is preferable.

また、上記実施形態においては、本発明の圧着端子をアルミ電線Wに接続する場合について述べたが、銅電線に接続しても同様の効果を発揮することができる。   Moreover, in the said embodiment, although the case where the crimp terminal of this invention was connected to the aluminum electric wire W was described, even if it connects to a copper electric wire, the same effect can be exhibited.

10 圧着端子
11 電気接続部
12 導体圧着部
13 底板
13a 内面
14 導体加締片
14a 内面
16 第1のセレーション
17 第2のセレーション
W アルミ電線
Wa アルミ導体
Wc アルミ素線
DESCRIPTION OF SYMBOLS 10 Crimp terminal 11 Electrical connection part 12 Conductor crimping part 13 Bottom plate 13a Inner surface 14 Conductor crimping piece 14a Inner surface 16 1st serration 17 2nd serration W Aluminum electric wire Wa Aluminum conductor Wc Aluminum strand

Claims (2)

電気接続部の直後に、電線の導体の端末に圧着して接続される導体圧着部が設けられ、該導体圧着部が、前記電気接続部から連続する底板と、該底板の左右両側に延設されて該底板の内面上に配された前記導体を包むように加締められる左右一対の導体加締片とで断面略U字状に形成され、該導体圧着部の内面に、前記導体の長さ方向に対して直交する方向に延びる凹溝状のセレーションが形成された圧着端子において、
前記導体の長さ方向に対して直交する方向に延びるセレーションを第1のセレーションとした場合、該第1のセレーションが、前記導体圧着部の内面の前記導体の長さ方向における前後両端に設けられると共に、それら前後両端の第1のセレーションの間の領域の前記導体圧着部の内面に、前記導体の長さ方向に沿って延びる第2のセレーションが、前記導体の長さ方向に対して直交する方向に間隔をおいて複数本設けられていることを特徴とする圧着端子。
Immediately after the electrical connection portion, there is provided a conductor crimping portion that is crimped and connected to the end of the conductor of the electric wire. The conductor crimping portion extends from the electrical connection portion to the left and right sides of the bottom plate. And a pair of left and right conductor crimping pieces that are crimped so as to wrap the conductor disposed on the inner surface of the bottom plate, and are formed in a substantially U-shaped cross section. In the crimp terminal in which the groove-shaped serration extending in the direction orthogonal to the direction is formed,
When a serration extending in a direction orthogonal to the length direction of the conductor is a first serration, the first serration is provided at both front and rear ends in the length direction of the conductor on the inner surface of the conductor crimping portion. In addition, a second serration extending along the length direction of the conductor is orthogonal to the length direction of the conductor on the inner surface of the conductor crimping portion in the region between the first serrations at both front and rear ends. A plurality of crimp terminals provided at intervals in the direction.
請求項1に記載の圧着端子であって、
前記第1のセレーションが、前記底板の内面から左右の導体加締片の内面の先端の手前まで連続して形成され、前記第2のセレーションが、前記第1のセレーションの長さの範囲に略均等に分散して配置されていることを特徴とする圧着端子。
The crimp terminal according to claim 1,
The first serration is continuously formed from the inner surface of the bottom plate to the front end of the inner surfaces of the left and right conductor crimping pieces, and the second serration is approximately within the range of the length of the first serration. Crimp terminals that are uniformly distributed.
JP2009093087A 2009-04-07 2009-04-07 Crimp terminal Active JP5249838B2 (en)

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