JP5083513B2 - Conveyor belt roller crossing resistance measuring device - Google Patents

Conveyor belt roller crossing resistance measuring device Download PDF

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JP5083513B2
JP5083513B2 JP2007121734A JP2007121734A JP5083513B2 JP 5083513 B2 JP5083513 B2 JP 5083513B2 JP 2007121734 A JP2007121734 A JP 2007121734A JP 2007121734 A JP2007121734 A JP 2007121734A JP 5083513 B2 JP5083513 B2 JP 5083513B2
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conveyor belt
roller
measuring
resistance
force
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JP2008273719A (en
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庸一 河島
純 宮島
健太郎 堀
成彦 天野
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Yokohama Rubber Co Ltd
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Description

本発明は、各種運搬物を搬送するためのコンベヤベルトのローラ乗り越え抵抗力を測定するコンベヤベルトのローラ乗り越え抵抗力測定装置に関するものである。   The present invention relates to a roller belt resistance resistance measuring device for a conveyor belt that measures the roller belt resistance resistance of a conveyor belt for conveying various kinds of transported goods.

従来、各種運搬物を搬送するコンベヤベルトをとしては、互いに搬送方向に間隔をおいて配置された複数のローラと、各ローラに支持されながら搬送方向に移動するコンベヤベルトとを備え、ローラをコンベヤベルトの幅方向複数箇所に配置したものが知られている（例えば、特許文献１参照。）。   2. Description of the Related Art Conventionally, conveyor belts for transporting various transported goods include a plurality of rollers arranged at intervals in the transport direction, and a conveyor belt that moves in the transport direction while being supported by each roller. A belt disposed at a plurality of locations in the width direction of the belt is known (for example, see Patent Document 1).

ところで、前記コンベヤベルトがローラ上を移動する際、ローラにはコンベヤベルトがローラを乗り越える際の力が抵抗となり、この抵抗力が大きいとコンベヤ駆動用モータの消費電力も大きくなる。また、この抵抗力はコンベヤベルトの構造や物性により変わるため、ローラ乗り越え抵抗力を測定することは、駆動モータの消費電力の少ないコンベヤベルトを開発する上で有効である。   By the way, when the conveyor belt moves on the rollers, the force when the conveyor belt passes over the rollers becomes resistance, and if this resistance is large, the power consumption of the conveyor driving motor increases. In addition, since the resistance force varies depending on the structure and physical properties of the conveyor belt, measuring the resistance force over the roller is effective in developing a conveyor belt with low power consumption of the drive motor.

そこで、例えば図５に示すように、一対のドラム１に巻き掛けられたコンベヤベルト２の内側の面に測定用ローラ３を配置し、測定用ローラ３を配置した部分のコンベヤベルト２に上方から加圧ローラ４を押し付けて荷重Ｆを付与し、コンベヤベルト２から測定用ローラ３に加わるコンベヤベルト２の長手方向（水平方向）の力を測定するようにした測定装置がある。この場合、測定用ローラ３はコンベヤベルト２の長手方向に揺動可能な支持部材５によって支持されるとともに、ロードセル６に連結された一対の連結部材７によってコンベヤの移動方向への移動を拘束されており、測定用ローラに加わるコンベヤベルト２の移動方向の力を各ロードセル６によって検出するようになっている。
特開２００１−２５３５１９号公報 Therefore, for example, as shown in FIG. 5, the measuring roller 3 is arranged on the inner surface of the conveyor belt 2 wound around the pair of drums 1, and the conveyor belt 2 of the portion where the measuring roller 3 is arranged is viewed from above. There is a measuring device that applies a load F by pressing the pressure roller 4 and measures the longitudinal (horizontal) force of the conveyor belt 2 applied from the conveyor belt 2 to the measuring roller 3. In this case, the measuring roller 3 is supported by a support member 5 that can swing in the longitudinal direction of the conveyor belt 2, and the movement of the conveyor in the moving direction of the conveyor is restricted by a pair of connecting members 7 connected to the load cell 6. Each load cell 6 detects the force in the moving direction of the conveyor belt 2 applied to the measuring roller.
JP 2001-253519 A

ところで、前記ローラ乗り越え抵抗力は、採石現場等に設置されたコンベヤベルトを稼働させながら測定することにより、実際の使用状態に近い条件での測定が可能になるが、前述の測定装置は、サンプル用のコンベヤベルト２を巻き掛けるドラム１など、実際のベルトコンベヤでは用いられない多くの構成を備えているため、装置が大型であるとともに、実験室に設置してサンプル用のコンベヤベルト２の測定を行うものであるため、現場に設置されたコンベヤベルトの測定を行うことができなかった。また、前記測定装置では、コンベヤベルト２の移動方向に揺動可能な測定用ローラ３によって水平方向の力しか測定できないため、複数方向に対する測定データが得られないという問題点もあった。   By the way, the resistance force over the roller can be measured by operating a conveyor belt installed at a quarrying site or the like, so that it can be measured under conditions close to the actual use state. Because it has many configurations that are not used in an actual belt conveyor, such as the drum 1 around which the conveyor belt 2 is wound, the apparatus is large and installed in the laboratory to measure the conveyor belt 2 for samples. Therefore, it was not possible to measure the conveyor belt installed at the site. In addition, the measuring apparatus can measure only the horizontal force by the measuring roller 3 that can swing in the moving direction of the conveyor belt 2, so that it cannot obtain measurement data in a plurality of directions.

本発明は前記問題点に鑑みてなされたものであり、その目的とするところは、コンベヤの設置現場での測定が可能であるとともに、複数方向に対する測定データを得ることのできるコンベヤベルトのローラ乗り越え抵抗力測定装置を提供することにある。   SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned problems, and the object of the present invention is to make it possible to measure on the conveyor installation site and to get over the conveyor belt roller capable of obtaining measurement data in a plurality of directions. It is to provide a resistance measuring device.

本発明は前記目的を達成するために、コンベヤベルトの幅方向の複数箇所に配置される測定用ローラと、測定用ローラを回転自在に支持する支持部材とを備え、測定用ローラ上を移動するコンベヤベルトから測定用ローラに加わる力をローラ乗り越え抵抗力として測定するコンベヤベルトのローラ乗り越え抵抗力測定装置において、前記測定用ローラの支軸と支持部材との間に設けられ、少なくともコンベヤベルトの長手方向の力とコンベヤベルトの厚さ方向の力を検出する検出器を備え、各測定用ローラの支軸を互いに等速自在継手を介して連結するとともに、何れか一つの測定用ローラの支軸と支持部材との間に検出器を設けている。   In order to achieve the above object, the present invention includes measuring rollers disposed at a plurality of locations in the width direction of the conveyor belt, and a support member that rotatably supports the measuring rollers, and moves on the measuring rollers. In a conveyor belt roller crossing resistance measuring apparatus for measuring a force applied to a measuring roller from a conveyor belt as a roller crossing resistance force, the apparatus is provided between the support shaft of the measuring roller and a support member, and at least the length of the conveyor belt is measured. Including a detector for detecting the direction force and the force in the thickness direction of the conveyor belt, and connecting the supporting shafts of the measuring rollers to each other via a constant velocity universal joint. A detector is provided between the support member and the support member.

これにより、測定用ローラの支軸と支持部材との間に設けた検出器により、測定用ローラ上を移動するコンベヤベルトから測定用ローラに加わる力が検出されることから、測定用ローラの支軸を介して検出した力をローラ乗り越え抵抗力として測定することが可能となり、現場のベルトコンベヤに容易に設置することができる。この場合、少なくともコンベヤベルトの長手方向の力とコンベヤベルトの厚さ方向の力を検出することができるので、複数方向に対する測定データを得ることができる。また、等速自在継手を介して連結された複数の測定用ローラが互いに一体に回転することから、検出器を各測定用ローラごとに設ける必要がなく、装置全体がコンベヤベルトの幅方向に大型化することがない。この場合、各測定用ローラが互いに一体に回転することにより、各測定用ローラの全体に加わる力を複合して検出することが可能となる。   Thus, the force applied to the measuring roller from the conveyor belt moving on the measuring roller is detected by the detector provided between the supporting shaft of the measuring roller and the support member. The force detected through the shaft can be measured as the resistance force over the roller, and can be easily installed on the belt conveyor at the site. In this case, since at least the force in the longitudinal direction of the conveyor belt and the force in the thickness direction of the conveyor belt can be detected, measurement data in a plurality of directions can be obtained. In addition, since a plurality of measurement rollers connected via a constant velocity universal joint rotate together, there is no need to provide a detector for each measurement roller, and the entire apparatus is large in the width direction of the conveyor belt. It will not become. In this case, since each measuring roller rotates integrally with each other, it is possible to detect the combined force applied to each measuring roller.

本発明によれば、測定用ローラの支軸を介して検出した力をローラ乗り越え抵抗力として測定することができるので、現場のベルトコンベヤに容易に設置することができる。これにより、ベルトコンベヤの設置現場での測定が可能になり、実際の使用状態に近い条件での測定が可能になる。この場合、複数方向に対する測定データを得ることができるので、ローラ乗り越え抵抗力をより的確に測定することができる。また、装置全体がコンベヤベルトの幅方向に大型化することがないので、既設のベルトコンベヤに設置する場合に極めて有利である。この場合、各測定用ローラの全体に加わる力を複合して検出することができるので、実際の使用条件における測定をより的確に行うことができる。   According to the present invention, since the force detected via the support shaft of the measuring roller can be measured as the resistance force over the roller, it can be easily installed on the belt conveyor at the site. As a result, measurement at the installation site of the belt conveyor is possible, and measurement under conditions close to the actual use state is possible. In this case, since measurement data in a plurality of directions can be obtained, the resistance force over the roller can be measured more accurately. In addition, since the entire apparatus does not increase in size in the width direction of the conveyor belt, it is extremely advantageous when installed on an existing belt conveyor. In this case, since the force applied to the whole of each measuring roller can be detected in combination, measurement under actual use conditions can be performed more accurately.

図１乃至図４は本発明の一実施形態を示すもので、図１はローラ乗り越え抵抗力測定装置の斜視図、図２はその正面断面図、図３はベルトコンベヤの部分平面図、図４はその部分側面図である。   1 to 4 show an embodiment of the present invention. FIG. 1 is a perspective view of a roller crossing resistance measuring device, FIG. 2 is a front sectional view thereof, FIG. 3 is a partial plan view of a belt conveyor, FIG. Is a partial side view thereof.

同図に示すローラ乗り越え抵抗力測定装置１０は、コンベヤベルトＡの幅方向に並設された３つの測定用ローラ１１と、各測定用ローラ１１を回転自在に支持する支持部材１２と、測定用ローラ１１上を移動するコンベヤベルトＡから測定用ローラ１１に加わる力を検出する検出器１３とを備えている。   The roller crossing resistance measuring device 10 shown in FIG. 1 includes three measuring rollers 11 arranged in parallel in the width direction of the conveyor belt A, a support member 12 that rotatably supports each measuring roller 11, and a measuring device. And a detector 13 for detecting a force applied to the measuring roller 11 from the conveyor belt A moving on the roller 11.

各測定用ローラ１１は、円筒状のローラ本体１１ａと、ローラ本体１１ａに固定された支軸１１ｂとからなり、互いに支軸１１ｂ同士を周知の等速自在継手１１ｃを介して直列に連結されている。   Each measuring roller 11 includes a cylindrical roller body 11a and a support shaft 11b fixed to the roller body 11a, and the support shafts 11b are connected in series via a known constant velocity universal joint 11c. Yes.

支持部材１２は、長手方向両端にそれぞれ側壁１２ａを立設した板状の部材からなり、各側壁１２ａの間には各測定用ローラ１１が軸方向に並ぶように配置されている。支持部材１２には各測定用ローラ１１の軸方向両側の支軸１１ｂを回動自在に支持する複数の支持板１２ｂが設けられ、各支持板１２ｂはそれぞれスライダ１２ｃを介して支持部材１２にコンベヤベルトＡの幅方向に移動自在に設けられている。この場合、スライダ１２ｃはコンベヤベルトＡの長手方向の移動を規制されている。また、支持部材１２には、コンベヤベルトＡの幅方向両側の測定用ローラ１１がコンベヤベルトＡの幅方向外側に向かって上り傾斜をなすように設けられている。   The support member 12 is made of a plate-like member having side walls 12a provided upright at both ends in the longitudinal direction, and the measuring rollers 11 are arranged in the axial direction between the side walls 12a. The support member 12 is provided with a plurality of support plates 12b that rotatably support the support shafts 11b on both sides in the axial direction of each measuring roller 11, and each support plate 12b is conveyed to the support member 12 via a slider 12c. The belt A is provided so as to be movable in the width direction. In this case, the slider 12c is restricted from moving in the longitudinal direction of the conveyor belt A. The supporting member 12 is provided with measuring rollers 11 on both sides in the width direction of the conveyor belt A so as to incline upward toward the outer side in the width direction of the conveyor belt A.

検出器１３は、直交座標系（Ｘ，Ｙ，Ｚ）の軸方向にそれぞれ加わる力及びこれらの軸回りにそれぞれ働くトルクの６分力を検出する周知の回転型分力検出器からなり、コンベヤベルトＡの幅方向一端側に位置する測定用ローラ１１の支軸１１ｂの一端と支持部材１２の一方の側壁１２ａとの間に配置されている。即ち、検出器１３は、軸方向一端を支持壁１２ａに固定され、その軸方向他端には支軸１１ｂが固定されている。   The detector 13 comprises a known rotary component force detector for detecting the force applied in the axial direction of the Cartesian coordinate system (X, Y, Z) and the six component forces of the torque acting around these axes. The belt A is disposed between one end of the support shaft 11 b of the measuring roller 11 located on one end side in the width direction of the belt A and one side wall 12 a of the support member 12. That is, the detector 13 has one end in the axial direction fixed to the support wall 12a and the other end in the axial direction fixed to the support shaft 11b.

以上のように構成されたローラ乗り越え抵抗力測定装置１０は、図３に示すようにコンベヤベルトＡを備えたベルトコンベヤ２０に設けられる。ベルトコンベヤ２０にはコンベヤベルトＡの幅方向３箇所に配置されたガイドローラ２１が設けられるとともに、各ガイドローラ２１はコンベヤベルトＡの幅方向に亘って延びる支持部材２２により回転自在に支持され、コンベヤベルトＡの幅方向両端側のガイドローラ２１はそれぞれコンベヤベルトＡの幅方向外側に向かって上り傾斜をなすように設けられている。これらガイドローラ２１はコンベヤベルトＡの長手方向所定間隔ごとに設けられており、測定装置１０はコンベヤベルトＡの長手方向に隣り合うガイドローラ２１の間に設けられている。この場合、等速自在継手１１ｃを介して連結された各測定用ローラ１１が互いに一体に回転することから、検出器１３を各測定用ローラ１１ごとに設ける必要がなく、装置全体がコンベヤベルトＡの幅方向に大型化することがない。   The roller crossing resistance measuring device 10 configured as described above is provided in a belt conveyor 20 including a conveyor belt A as shown in FIG. The belt conveyor 20 is provided with guide rollers 21 arranged at three locations in the width direction of the conveyor belt A, and each guide roller 21 is rotatably supported by a support member 22 extending in the width direction of the conveyor belt A. The guide rollers 21 at both ends in the width direction of the conveyor belt A are provided so as to incline upward toward the outer side in the width direction of the conveyor belt A. These guide rollers 21 are provided at predetermined intervals in the longitudinal direction of the conveyor belt A, and the measuring device 10 is provided between the guide rollers 21 adjacent in the longitudinal direction of the conveyor belt A. In this case, since each measuring roller 11 connected via the constant velocity universal joint 11c rotates integrally with each other, it is not necessary to provide the detector 13 for each measuring roller 11, and the entire apparatus is configured as a conveyor belt A. No increase in size in the width direction.

また、測定装置１０により、コンベヤベルトＡのローラ乗り越え抵抗力を測定する場合、図４に示すように測定用ローラ１１上を移動するコンベヤベルトＡから測定用ローラ１１に力が加わると、Ｘ軸方向（コンベヤベルトＡの長手方向）、Ｙ軸方向（コンベヤベルトＡの厚さ方向）、Ｚ軸方向（コンベヤベルトＡの幅方向）、Ｘ，Ｙ，Ｚ軸方向回りにそれぞれ働くトルクの６分力がローラ乗り越え抵抗力として測定される。   Further, when the resistance over the roller of the conveyor belt A is measured by the measuring device 10, if a force is applied to the measuring roller 11 from the conveyor belt A moving on the measuring roller 11 as shown in FIG. 6 minutes of torque acting in each direction (longitudinal direction of conveyor belt A), Y axis direction (conveyor belt A thickness direction), Z axis direction (conveyor belt A width direction), and X, Y, and Z axis directions The force is measured as the resistance force over the roller.

このように、本実施形態のローラ乗り越え抵抗力測定装置１０によれば、測定用ローラ１１の支軸１１ｂと支持部材１２の側壁１２ａとの間に設けた検出器１３により、測定用ローラ１１上を移動するコンベヤベルトＡから測定用ローラ１１に加わる力を検出するようにしたので、測定用ローラ１１の支軸１１ｂを介して検出した力をローラ乗り越え抵抗力として測定することができる。これにより、支持部材１２に取付けられた測定用ローラ１１を現場のベルトコンベヤ２０に容易に設置することができるので、ベルトコンベヤ２０の設置現場での測定が可能になり、実際の使用状態に近い条件での測定が可能になる。   Thus, according to the roller crossing resistance measuring device 10 of the present embodiment, the detector 13 provided between the support shaft 11b of the measuring roller 11 and the side wall 12a of the supporting member 12 is used on the measuring roller 11. Since the force applied to the measuring roller 11 from the conveyor belt A moving the roller is detected, the force detected via the support shaft 11b of the measuring roller 11 can be measured as the resistance force over the roller. As a result, the measuring roller 11 attached to the support member 12 can be easily installed on the belt conveyor 20 at the site, so that measurement at the installation site of the belt conveyor 20 is possible, which is close to the actual use state. Measurement under conditions is possible.

この場合、検出器１３として回転型分力検出器を用いたので、Ｘ軸方向（コンベヤベルトＡの長手方向）、Ｙ軸方向（コンベヤベルトＡの厚さ方向）、Ｚ軸方向（コンベヤベルトＡの幅方向）、Ｘ，Ｙ，Ｚ軸方向回りにそれぞれ働くトルクの６分力をローラ乗り越え抵抗力として測定することができ、複数方向に対する測定データを得ることができる。   In this case, since a rotational component force detector is used as the detector 13, the X-axis direction (longitudinal direction of the conveyor belt A), the Y-axis direction (thickness direction of the conveyor belt A), and the Z-axis direction (conveyor belt A) ), 6 component forces of torque acting around the X, Y and Z axis directions can be measured as the resistance force over the roller, and measurement data in a plurality of directions can be obtained.

また、各測定用ローラ１１を互いに等速自在継手１１ｃを介して連結し、コンベヤベルトＡの幅方向一端側の測定用ローラ１１と支持部材１２との間に検出器１３を設けたので、コンベヤベルトＡの幅方向両側の測定用ローラ１１を傾斜させる場合でも各測定用ローラ１１を互いに一体に回転させることができるとともに、検出器１３を各測定用ローラ１１ごとに設ける必要がないので、装置全体がコンベヤベルトＡの幅方向に大型化することがなく、既設のベルトコンベヤ２０に設置する場合に極めて有利である。この場合、各測定用ローラ１１が互いに一体に回転することにより、各測定用ローラ１１の全体に加わる力を複合して検出することができるので、実際の使用条件における測定をより的確に行うことができる。   In addition, since each measuring roller 11 is connected to each other via a constant velocity universal joint 11c, and the detector 13 is provided between the measuring roller 11 and the support member 12 on one end side in the width direction of the conveyor belt A, the conveyor Even when the measuring rollers 11 on both sides in the width direction of the belt A are inclined, the measuring rollers 11 can be rotated integrally with each other, and the detector 13 does not need to be provided for each measuring roller 11. The entire structure does not increase in the width direction of the conveyor belt A, and is extremely advantageous when installed on the existing belt conveyor 20. In this case, since each measuring roller 11 rotates integrally with each other, the force applied to the whole measuring roller 11 can be detected in combination, so that measurement under actual use conditions can be performed more accurately. Can do.

更に、各測定用ローラ１１をコンベヤベルトＡの幅方向に移動自在に設けたので、各測定用ローラ１１が互いに連結されていてもコンベヤベルトＡの幅方向の力を確実に検出することができ、複数方向に対する測定データを得る場合に極めて有利である。   Further, since each measuring roller 11 is provided so as to be movable in the width direction of the conveyor belt A, the force in the width direction of the conveyor belt A can be reliably detected even if the measuring rollers 11 are connected to each other. It is extremely advantageous when obtaining measurement data in a plurality of directions.

本発明の一実施形態を示すローラ乗り越え抵抗力測定装置の斜視図The perspective view of the roller overcoming resistance measuring apparatus which shows one Embodiment of this invention ローラ乗り越え抵抗力測定装置の正面断面図Cross-sectional front view of the roller crossing resistance measuring device ベルトコンベヤの部分平面図Partial top view of belt conveyor ベルトコンベヤの部分側面図Partial side view of belt conveyor 従来例を示すローラ乗り越え抵抗力測定装置の斜視図Perspective view of a roller crossing resistance measuring device showing a conventional example

符号の説明Explanation of symbols

１０…ローラ乗り越え抵抗力測定装置、１１…測定用ローラ、１１ｂ…支軸、１１ｃ…等速自在継手、１２…支持部材、１３…検出器、Ａ…コンベヤベルト。   DESCRIPTION OF SYMBOLS 10 ... Roller overcoming resistance measuring apparatus, 11 ... Measuring roller, 11b ... Support shaft, 11c ... Constant velocity universal joint, 12 ... Supporting member, 13 ... Detector, A ... Conveyor belt.

Claims (3)

コンベヤベルトの幅方向の複数箇所に配置される測定用ローラと、測定用ローラを回転自在に支持する支持部材とを備え、測定用ローラ上を移動するコンベヤベルトから測定用ローラに加わる力をローラ乗り越え抵抗力として測定するコンベヤベルトのローラ乗り越え抵抗力測定装置において、
前記測定用ローラの支軸と支持部材との間に設けられ、少なくともコンベヤベルトの長手方向の力とコンベヤベルトの厚さ方向の力を検出する検出器を備え、
各測定用ローラの支軸を互いに等速自在継手を介して連結するとともに、何れか一つの測定用ローラの支軸と支持部材との間に検出器を設けた
ことを特徴とするコンベヤベルトのローラ乗り越え抵抗力測定装置。 A measuring roller disposed at a plurality of locations in the width direction of the conveyor belt, and a support member that rotatably supports the measuring roller, and a force applied to the measuring roller from the conveyor belt moving on the measuring roller. In the conveyor belt roller crossing resistance measuring device, which measures the resistance to crossing over,
A detector that is provided between the spindle of the measuring roller and the support member and detects at least the longitudinal force of the conveyor belt and the thickness of the conveyor belt;
A conveyor belt characterized in that the supporting shafts of the measuring rollers are connected to each other via a constant velocity universal joint, and a detector is provided between the supporting shaft of any one of the measuring rollers and the support member. Roller overcoming resistance measuring device. 前記各測定用ローラをコンベヤベルトの幅方向に移動自在に設けた
ことを特徴とする請求項１記載のコンベヤベルトのローラ乗り越え抵抗力測定装置。 The roller overcoming resistance measurement apparatus for a conveyor belt according to claim 1, wherein each of the measuring rollers is provided so as to be movable in the width direction of the conveyor belt. 前記検出器として、直交座標系（Ｘ，Ｙ，Ｚ）の軸方向にそれぞれ加わる力及びこれらの軸回りにそれぞれ働くトルクの６分力を検出する回転型分力検出器を用いた
ことを特徴とする請求項１または２記載のコンベヤベルトのローラ乗り越え抵抗力測定装置。 As the detector, a rotary component force detector that detects the force applied in the axial direction of the orthogonal coordinate system (X, Y, Z) and the six component forces of torque acting around these axes is used. The apparatus for measuring the resistance force of the conveyor belt over a roller according to claim 1 or 2.
JP2007121734A 2007-05-02 2007-05-02 Conveyor belt roller crossing resistance measuring device Expired - Fee Related JP5083513B2 (en)

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