JP5029505B2 - Waterproof structure of connector connection - Google Patents

Waterproof structure of connector connection Download PDF

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Publication number
JP5029505B2
JP5029505B2 JP2008156847A JP2008156847A JP5029505B2 JP 5029505 B2 JP5029505 B2 JP 5029505B2 JP 2008156847 A JP2008156847 A JP 2008156847A JP 2008156847 A JP2008156847 A JP 2008156847A JP 5029505 B2 JP5029505 B2 JP 5029505B2
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Prior art keywords
connector
wire
protective tube
protective cover
waterproof structure
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JP2009301943A (en
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直人 沢村
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Sumitomo Wiring Systems Ltd
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Sumitomo Wiring Systems Ltd
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Priority to JP2008156847A priority Critical patent/JP5029505B2/en
Priority to PCT/JP2008/071819 priority patent/WO2009153893A1/en
Priority to CN200880129851.9A priority patent/CN102099972B/en
Publication of JP2009301943A publication Critical patent/JP2009301943A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/56Means for preventing chafing or fracture of flexible leads at outlet from coupling part
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/52Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5205Sealing means between cable and housing, e.g. grommet
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/52Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5216Dustproof, splashproof, drip-proof, waterproof, or flameproof cases characterised by the sealing material, e.g. gels or resins

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Details Of Indoor Wiring (AREA)

Description

本発明は、コネクタ接続部の防水構造に関し、詳しくは、ワイヤハーネス端末に接続されるコネクタにおいて、該コネクタとワイヤハーネスとの接続部からの浸水防止を図るものである。   The present invention relates to a waterproof structure of a connector connecting portion, and more specifically, in a connector connected to a wire harness terminal, it is intended to prevent water from entering from the connecting portion between the connector and the wire harness.

ワイヤハーネスを構成する電線群の端末にコネクタを接続している場合、コネクタの各端子収容室に各電線端末に接続した端子を挿入係止しているため、該端子収容室から引き出された電線を集束するまでの区間(所謂コネクタ首下部分)は、電線が扇状に広がった状態となる。よって、電線群を集束した部分に外装している防水用のチューブはコネクタ首下部分には被せることができない。
ワイヤハーネスに接続したコネクタを車両の被水領域に取り付ける場合、前記コネクタ首下部分を防水して、コネクタの端子収容室内への浸水防止を図る必要がある。
そのため、従来、図10に示すように、コネクタ1のハウジング2の外面からコネクタ首下位置の電線群3の絶縁被覆部3aまでを覆う保護カバー4が用いられている。
When the connector is connected to the terminal of the wire group constituting the wire harness, the terminal connected to each wire terminal is inserted and locked in each terminal receiving chamber of the connector, so that the wire drawn from the terminal receiving chamber The section until the two are converged (the so-called lower part of the connector neck) is in a state where the electric wires are fanned out. Therefore, the waterproof tube covering the part where the electric wire group is converged cannot be put on the lower part of the connector neck.
When a connector connected to a wire harness is attached to a wet area of a vehicle, it is necessary to prevent water from entering the terminal accommodating chamber of the connector by waterproofing the lower portion of the connector neck.
Therefore, conventionally, as shown in FIG. 10, a protective cover 4 is used that covers from the outer surface of the housing 2 of the connector 1 to the insulating coating portion 3 a of the wire group 3 at the connector neck position.

前記保護カバー4は、コネクタ1のハウジング2を収容するコネクタ収容部5と、該コネクタ1から引き出される電線群3の絶縁被覆部3aを被覆する円筒状の電線引出部6とを弾性材で一体成形している(特開平6−124746号公報等)。   The protective cover 4 includes a connector housing portion 5 that houses the housing 2 of the connector 1 and a cylindrical wire lead portion 6 that covers the insulating coating portion 3a of the wire group 3 drawn from the connector 1 with an elastic material. It is molded (JP-A-6-124746, etc.).

この種の保護カバー4を用いる場合、集束した電線群3にも防水用の保護チューブ7を被せ、該保護チューブ7の先端を保護カバー4の電線引出部6に外嵌し、テープ8で一体に巻き付けて固定している。   When this type of protective cover 4 is used, the converged wire group 3 is also covered with a protective tube 7 for waterproofing, and the tip of the protective tube 7 is externally fitted to the wire lead-out portion 6 of the protective cover 4 and integrated with tape 8. It is wrapped around and fixed.

しかしながら、保護チューブ7の内径が小さい場合、電線引出部6への取り付けが困難となって作業性が悪くなる。一方、保護チューブ7の内径が大きい場合は、図11(A)に示すように、電線引出部6の外周面と保護チューブ7の内周面との間に隙間S1が生まれ、テープ巻き固定するまでに電線引出部6と保護チューブ7とが位置ズレしやすく、やはり作業性が悪い。また、保護チューブ7の内径が大きい場合は、電線引出部6にテープ8で巻き付け固定しても、図11(B)に示すように、前記隙間S1によりテープ8の巻き付け状態がいびつになり、テープ8に生じる隙間S2から水が入り込みやすくなる、あるいは、隙間S1を押し潰すようにテープ8を巻き付けても、図11(C)に示すように、押し潰された保護チューブ7の変形箇所とテープ8との間に新たな隙間S3ができてしまい、やはり水が浸入しやすくなる点で問題がある。   However, when the inner diameter of the protective tube 7 is small, it is difficult to attach the protective tube 7 to the wire lead-out portion 6 and workability is deteriorated. On the other hand, when the inner diameter of the protective tube 7 is large, a gap S1 is created between the outer peripheral surface of the wire lead-out portion 6 and the inner peripheral surface of the protective tube 7 as shown in FIG. By the time, the wire lead-out portion 6 and the protective tube 7 are easily misaligned, and the workability is also poor. When the inner diameter of the protective tube 7 is large, even if the wire drawing portion 6 is wound and fixed with the tape 8, as shown in FIG. 11B, the winding state of the tape 8 becomes distorted by the gap S1, Even if the tape 8 is wound around the gap S2 generated in the tape 8 or when the tape 8 is wound so as to crush the gap S1, as shown in FIG. There is a problem in that a new gap S3 is formed between the tape 8 and water easily enters.

特開平6−124746号公報JP-A-6-124746

本発明は前記問題に鑑みてなされたものであり、保護カバーと保護チューブとを用いたコネクタ接続部の防水構造において、保護カバーの円筒状の電線引出部への保護チューブの外嵌取付作業を容易化すると共に、防水性能を向上することを課題としている。   The present invention has been made in view of the above problems, and in the waterproof structure of the connector connecting portion using the protective cover and the protective tube, the external fitting work of the protective tube to the cylindrical wire lead-out portion of the protective cover is performed. It aims at making it easy and improving waterproof performance.

前記課題を解決するために、本発明は、電線群の端末にコネクタを接続し、該コネクタのハウジング外面から該コネクタの端子収容部から引き出されるコネクタ首下部分の前記電線群の外周面に、ディップ成形した保護カバーを被せている一方、前記電線群に保護チューブを被せており、
前記保護カバーの電線群を被覆する円筒状の電線引出部に、外方へ膨出する軸線方向に複数の突出部を一体的に設けている一方、前記保護チューブの内周長A2と前記電線引出部の突出部を有する部分の外周長A1とをA1≧A2とし、
前記保護カバーの電線引出部に前記突出部を押し潰すように前記保護チューブを外嵌し、該嵌合部分の先端側で、前記保護チューブの外周側から前記保護カバーの電線引出部の外面にかけて粘着テープを巻き付けて固定していることを特徴とするコネクタ接続部の防水構造を提供している。
In order to solve the above-mentioned problem, the present invention connects a connector to the end of a wire group, and on the outer peripheral surface of the wire group at a connector neck lower part that is pulled out from the terminal housing portion of the connector from the housing outer surface of the connector. While covering a dip-molded protective cover, the wire group is covered with a protective tube,
A cylindrical wire lead-out portion covering the wire group of the protective cover is integrally provided with a plurality of protruding portions in the axial direction bulging outward, while the inner peripheral length A2 of the protective tube and the wire The outer peripheral length A1 of the portion having the protruding portion of the drawer portion is set to A1 ≧ A2,
The protective tube is externally fitted so as to squeeze the protruding portion into the electric wire extraction portion of the protective cover, and from the outer peripheral side of the protective tube to the outer surface of the electric wire extraction portion of the protective cover at the distal end side of the fitting portion. Provided is a waterproof structure for a connector connecting portion, characterized in that an adhesive tape is wound around and fixed.

このように、保護カバーの前記電線引出部に外方へ膨出する前記突出部を設け、電線引出部の突出部を有する部分の外周長A1を保護チューブの内周長A2以上とすることにより、保護チューブの内周面と前記突出部の先端部とを必ず接触させることができ、保護チューブを電線引出部に隙間なく外嵌することができる。
従って、保護カバーの電線引出部と保護チューブとの間から保護チューブ内および保護カバー内に水が浸入することを防止できる。また、保護チューブと電線引出部とをテープ巻き固定するときに保護チューブを押し潰す必要がないため、変形した保護チューブとテープとの間に隙間が発生することも防止でき、防水性を高めることができる。
In this way, by providing the protruding portion that bulges outward in the wire lead-out portion of the protective cover, the outer peripheral length A1 of the portion having the protruding portion of the wire lead-out portion is set to be equal to or greater than the inner peripheral length A2 of the protective tube. The inner peripheral surface of the protective tube and the tip of the protruding portion can be brought into contact with each other, and the protective tube can be externally fitted to the wire lead-out portion without any gap.
Accordingly, it is possible to prevent water from entering the protective tube and the protective cover from between the wire lead-out portion of the protective cover and the protective tube. In addition, since it is not necessary to crush the protective tube when the protective tube and the wire lead-out part are fixed with tape, it is possible to prevent a gap from being generated between the deformed protective tube and the tape, thereby improving the waterproof property. Can do.

さらに、保護チューブの内周面と前記突出部の先端部とは必ず接触して抵抗を得ることができるため、保護チューブと電線引出部とをテープ巻き固定するまでの間、保護チューブと電線引出部とが位置ずれしたり抜け外れることを防止できる。
さらにまた、保護チューブの内周面と前記突出部の先端部とが接触することにより、保護チューブの内周面と電線引出部の外周面とが面接触していた従来に比して接触面積が減少し、保護チューブ挿入時の摩擦抵抗も小さくなるため、保護チューブの電線引出部への外嵌挿入作業を容易に行うことができ、作業性を高めることができる。
Further, since the resistance can be obtained by always contacting the inner peripheral surface of the protective tube and the tip of the protruding portion, the protective tube and the wire lead-out are required until the protective tube and the wire lead-out portion are fixed with tape. It is possible to prevent the portion from being displaced or detached.
Furthermore, the contact area compared to the conventional case where the inner peripheral surface of the protective tube and the outer peripheral surface of the wire lead-out portion are in surface contact with each other due to the contact between the inner peripheral surface of the protective tube and the tip of the protruding portion. Since the frictional resistance at the time of inserting the protective tube is reduced, the external fitting insertion work of the protective tube to the wire lead-out portion can be easily performed, and the workability can be improved.

前記保護カバーの電線引出部に形成する突出部は環状凸部として、該環状凸部を軸線方向に一定ピッチで設け、前記電線引出部に蛇腹部を設けた形状としている。
あるいは、前記保護カバーの電線引出部に形成する突出部は半周状の凸部とし、該凸部を軸線方向に連続して設けている。
あるいは、前記保護カバーの電線引出部に形成する突出部は、周方向の一部に設けていると共に軸線方向に突出部を千鳥配置で設けている。
The protruding portion formed on the wire lead-out portion of the protective cover is an annular convex portion, and the annular convex portion is provided at a constant pitch in the axial direction, and the electric wire leading portion is provided with a bellows portion.
Or the protrusion part formed in the electric wire drawer | drawing-out part of the said protective cover is made into the semicircular convex part, and this convex part is provided continuously in the axial direction.
Or the protrusion part formed in the electric wire extraction part of the said protective cover is provided in a part of circumferential direction, and the protrusion part is provided in zigzag arrangement in the axial direction.

前記電線群に接続するコネクタが被水領域に配置されるものであれば、四輪車または二輪車のいずれにも適用できる。   As long as the connector connected to the electric wire group is disposed in the wet area, it can be applied to either a four-wheeled vehicle or a two-wheeled vehicle.

上述したように、本発明によれば、保護カバーの電線引出部に、押し潰し変形可能な突出部を外方に膨出させ、かつ、電線引出部の前記突出部を有する部分の外周長A1と保護チューブの内周長A2をA1≧A2としているため、保護チューブの内周面は必ず前記突出部の先端部に弾性接触し、保護チューブの内周面と電線引出部の外周面との隙間を該突出部で埋めることができる。従って、保護チューブを電線引出部に隙間なく外嵌することができ、保護カバー内および保護チューブ内への水の浸入を確実に防止することができる。   As described above, according to the present invention, the protruding portion that can be crushed and deformed is bulged outwardly in the wire drawing portion of the protective cover, and the outer peripheral length A1 of the portion of the wire drawing portion that has the protruding portion. Since the inner peripheral length A2 of the protective tube is A1 ≧ A2, the inner peripheral surface of the protective tube is always in elastic contact with the tip of the protruding portion, and the inner peripheral surface of the protective tube and the outer peripheral surface of the wire lead-out portion The gap can be filled with the protrusion. Therefore, the protective tube can be externally fitted to the wire lead-out portion without any gap, and water can be reliably prevented from entering the protective cover and the protective tube.

また、保護カバーの電線引出部に保護チューブをテープで巻き付け固定するとき、保護チューブを押しつぶして隙間を埋める必要がないため、押し潰された保護チューブとテープとの間に水の浸入経路となる隙間が発生することも防止できる。
さらに、保護チューブの内周面は前記突出部の先端部と必ず接触して抵抗を得ることができるため、保護チューブを電線引出部にテープで固定するまでの間、保護チューブと電線引出部の位置ずれや抜け外れを防止でき、作業性を高めることができる。
さらにまた、前記突出部により、保護チューブの内周面と電線引出部の外周面との接触面積が減り、摩擦抵抗を小さくすることができると共に、該突出部は押し潰し変形可能であるため、保護チューブの電線引出部への外嵌挿入作業を容易に行うことができる。
In addition, when the protective tube is wrapped around and fixed to the wire lead-out part of the protective cover with tape, it is not necessary to crush the protective tube to fill the gap, so that it becomes a water infiltration path between the crushed protective tube and the tape. It is also possible to prevent a gap from occurring.
Furthermore, since the inner peripheral surface of the protective tube can always be brought into contact with the tip of the protruding portion to obtain resistance, until the protective tube is fixed to the wire drawing portion with tape, Misalignment and disconnection can be prevented, and workability can be improved.
Furthermore, the projecting portion reduces the contact area between the inner peripheral surface of the protective tube and the outer peripheral surface of the wire lead-out portion, can reduce the frictional resistance, and the projecting portion can be crushed and deformed. The external fitting insertion work to the electric wire extraction part of a protection tube can be performed easily.

以下、本発明の実施形態を図面を参照して説明する。
いずれの実施形態も、被水領域である自動車のエンジンルームに配索される電線群10の端末にコネクタ15を接続し、該コネクタ15と電線群10との接続部の防水構造に本発明を適用している。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
In any of the embodiments, the connector 15 is connected to the terminal of the electric wire group 10 arranged in the engine room of the automobile that is the flooded area, and the present invention is applied to the waterproof structure of the connection portion between the connector 15 and the electric wire group 10. Applicable.

図1乃至図4に、本発明の第1実施形態を示す。
コネクタ15と電線群10との接続部には、図1(A)に示すように、コネクタ15のハウジング16の外面から、該コネクタ15の各端子収容部(図示せず)から引き出される電線11が集束されるまでの扇状に広がったコネクタ首下部分にかけて保護カバー20を被せている。
前記コネクタ15と接続される各電線11は、芯線11aを絶縁被覆部11bで被覆した丸電線からなり、コネクタに挿入する端末には絶縁被覆部11bを剥離して露出させた端子(図示せず)を圧着接続している。これら電線は集束して、塩化ビニル製の保護チューブ30に挿通して防水している。
1 to 4 show a first embodiment of the present invention.
As shown in FIG. 1A, the connecting portion between the connector 15 and the wire group 10 is an electric wire 11 drawn from each terminal accommodating portion (not shown) of the connector 15 from the outer surface of the housing 16 of the connector 15. The protective cover 20 is placed over the lower part of the connector neck that is spread in a fan shape until the two are converged.
Each electric wire 11 connected to the connector 15 is a round electric wire in which a core wire 11a is covered with an insulating covering portion 11b. A terminal (not shown) is exposed by peeling off the insulating covering portion 11b at a terminal to be inserted into the connector. ). These electric wires are converged and inserted into a protective tube 30 made of vinyl chloride for waterproofing.

前記保護カバー20は、図2(A)に示すように、塩化ビニルでディップ成形してなる両端開口の筒体よりなる。該保護カバー20は、コネクタ15のハウジング16を収容する四角筒状のコネクタ収容部21と、電線群10のコネクタ首下部分を被覆する円筒状の電線引出部22とを、円錐状の連結部23を介して軸線方向に連続一体に成形している。   As shown in FIG. 2 (A), the protective cover 20 is formed of a cylindrical body having both ends opened by dip molding with vinyl chloride. The protective cover 20 includes a rectangular cylindrical connector housing portion 21 that houses the housing 16 of the connector 15, and a cylindrical wire lead-out portion 22 that covers a connector neck lower portion of the wire group 10. 23 is formed integrally in the axial direction through 23.

前記電線引出部22の軸線方向中央部には、内周面側から外周面側へ向けて一体的に膨出した断面逆V形状の環状凸部からなる突出部24を、軸線方向に複数連続させて設けてなる蛇腹部25を形成している。前記突出部24は可撓性を備え、変形可能に形成している。   A plurality of projecting portions 24 each including an annular convex portion having an inverted V-shaped cross section that bulges integrally from the inner peripheral surface side toward the outer peripheral surface side are continuously provided in the axial center portion of the wire lead-out portion 22 in the axial direction. A bellows portion 25 is provided. The protrusion 24 is flexible and can be deformed.

図2(B)に示すように、前記電線引出部22の突出部24を有する部分の外周長A1は、保護チューブ30の内周長A2よりも大きく設定している。   As shown in FIG. 2B, the outer peripheral length A <b> 1 of the portion having the protruding portion 24 of the wire lead-out portion 22 is set larger than the inner peripheral length A <b> 2 of the protective tube 30.

前記保護チューブ30を保護カバー20の電線引出部22に外嵌するときは、図3(A)に示すように、蛇腹部25の各突出部24を押し潰しながら保護チューブ30を挿入する。図3(B)に示すように、保護チューブ30の先端部31を蛇腹部25の奥端26に到達させる。最後に、図1および図4に示すように、保護カバー20の電線引出部22の外周面27から保護チューブ30の外周面にかけて粘着テープ35を巻き付けて固定している。   When the protective tube 30 is externally fitted to the wire lead-out portion 22 of the protective cover 20, the protective tube 30 is inserted while crushing each protrusion 24 of the bellows portion 25 as shown in FIG. As shown in FIG. 3B, the distal end portion 31 of the protective tube 30 is made to reach the back end 26 of the bellows portion 25. Finally, as shown in FIGS. 1 and 4, an adhesive tape 35 is wound and fixed from the outer peripheral surface 27 of the wire lead-out portion 22 of the protective cover 20 to the outer peripheral surface of the protective tube 30.

このように、保護カバー20の電線引出部22に、外方へ膨出する前記突出部24を形成し、該電線引出部22の突出部24を有する部分の外周長A1を保護チューブ30の内周長A2以下に設定することにより、図1(A)(B)に示すように、保護チューブ30の内周面32と前記突出部24の突出端部24aとを常に接触させることができる。従って、保護チューブ30の内周面32と電線引出部22の外周面27との間の隙間28を前記突出部24によって埋めることができ、保護カバー20内や保護チューブ30内に水が浸入することを確実に防止することができる。   In this way, the protruding portion 24 that bulges outward is formed in the wire lead-out portion 22 of the protective cover 20, and the outer peripheral length A1 of the portion having the protruding portion 24 of the wire lead-out portion 22 is set within the protective tube 30. By setting it to the circumference A2 or less, as shown in FIGS. 1A and 1B, the inner peripheral surface 32 of the protective tube 30 and the protruding end 24a of the protruding portion 24 can always be brought into contact with each other. Accordingly, the gap 28 between the inner peripheral surface 32 of the protective tube 30 and the outer peripheral surface 27 of the wire lead-out portion 22 can be filled with the protruding portion 24, and water enters the protective cover 20 and the protective tube 30. This can be surely prevented.

また、粘着テープ35を巻き付けるとき、前記隙間28を埋めるために保護チューブ30を押し潰し変形させる必要がないため、変形した保護チューブ30と粘着テープ35との間に水の浸入経路となる隙間が発生することも防止できる。   Further, when the adhesive tape 35 is wound, there is no need to crush and deform the protective tube 30 in order to fill the gap 28, so that a gap serving as a water intrusion path is formed between the deformed protective tube 30 and the adhesive tape 35. Occurrence can also be prevented.

さらに、保護カバー20の電線引出部22に保護チューブ30の外嵌挿入するとき、図3(A)に示すように、保護チューブ30の内周面32は、電線引出部22の外周面27と面接触せず、突出部24の突出端部24aと線接触するため、接触面積が少なく、摩擦抵抗も小さくなる。また、前記突出部24は押し潰し変形可能に形成されている。従って、前記電線引出部22への保護チューブ30の挿入作業が容易となり、作業性を高めることができる。   Furthermore, when the protective tube 30 is externally inserted into the wire lead-out portion 22 of the protective cover 20, the inner peripheral surface 32 of the protective tube 30 is connected to the outer peripheral surface 27 of the wire lead-out portion 22 as shown in FIG. Since the surface does not come into contact with the protruding end 24a of the protruding portion 24, the contact area is small and the frictional resistance is also small. The protrusion 24 is formed so as to be crushed and deformed. Therefore, the work of inserting the protective tube 30 into the wire lead-out portion 22 is facilitated, and workability can be improved.

さらにまた、図3(B)に示すように、保護チューブ30の内周面32は必ず前記突出部24の突出端部24aと接触して抵抗を得るため、保護チューブ30と電線引出部22とを粘着テープ35で巻き付け固定するまでの間に、保護チューブ30と電線引出部22とが位置ずれしたり、抜け外れることを防止でき、この点からも作業性を高めることができる。   Furthermore, as shown in FIG. 3B, the inner peripheral surface 32 of the protective tube 30 always comes into contact with the protruding end portion 24a of the protruding portion 24 to obtain resistance, so that the protective tube 30 and the wire lead-out portion 22 The protective tube 30 and the wire lead-out portion 22 can be prevented from being displaced or detached before the wire is wound and fixed with the adhesive tape 35. From this point, workability can be improved.

図5および図6に本発明の第2実施形態を示す。
保護カバー20の電線引出部22の軸線方向中央部に、環状凸部からなる突出部24を軸線方向に一定ピッチをあけて複数設けてなる蛇腹部25を形成し、該蛇腹部25の断面形状を鋸刃状としている。
5 and 6 show a second embodiment of the present invention.
A bellows portion 25 is formed at the central portion in the axial direction of the wire lead-out portion 22 of the protective cover 20. The bellows portion 25 is formed by providing a plurality of projecting portions 24 each having an annular convex portion with a constant pitch in the axial direction. Is a saw blade.

詳しくは、各突出部24の保護チューブ挿入側面24bを保護チューブ30の挿入方向にテーパー状に傾斜させる一方、反挿入側面24cは軸線方向に対して略垂直に立設している。その他の構成は前記第1実施形態と同一としている。   Specifically, the protection tube insertion side surface 24b of each protrusion 24 is inclined in a taper shape in the insertion direction of the protection tube 30, while the anti-insertion side surface 24c is erected substantially perpendicular to the axial direction. Other configurations are the same as those in the first embodiment.

これにより、図6(A)に示すように、前記突出部24は保護チューブ30の挿入方向には押し倒れやすいが、図6(B)に示すように、保護チューブ30の抜け方向には倒れにくいため、保護チューブ30の前記電線引出部22への取付作業を容易化できると共に、保護チューブ30の抜け外れを規制できる構造とすることができる。   Thereby, as shown in FIG. 6A, the protrusion 24 is easily pushed down in the insertion direction of the protection tube 30, but as shown in FIG. 6B, it falls down in the removal direction of the protection tube 30. Since it is difficult to attach the protective tube 30 to the wire lead-out portion 22, it is possible to make the structure capable of regulating the removal of the protective tube 30.

図7および図8に本発明の第3実施形態を示す。
保護カバー20の電線引出部22の軸線方向中央部に、半周状凸部からなる断面逆V形状の突出部24を軸線方向に複数連続して設けている。
前記突出部24は、図7(B)に示すように、その突出高さを周方向両端に向かって漸減させ、該両端部では電線引出部22の外周面27になめらかに連続させている。
また、前記突出部24を有する部分の電線引出部22の外周長A1は、保護チューブ30の内周長A2以下に設定している。その他の構成は前記第1実施形態と同一構成としている。
7 and 8 show a third embodiment of the present invention.
A plurality of protrusions 24 having a reverse V-shaped cross section made of a semicircular convex portion are provided continuously in the axial direction at the central portion in the axial direction of the wire lead-out portion 22 of the protective cover 20.
As shown in FIG. 7B, the protruding portion 24 gradually decreases its protruding height toward both ends in the circumferential direction, and the both ends are smoothly connected to the outer peripheral surface 27 of the wire lead-out portion 22.
Further, the outer peripheral length A <b> 1 of the wire lead-out portion 22 of the portion having the protruding portion 24 is set to be equal to or shorter than the inner peripheral length A <b> 2 of the protective tube 30. Other configurations are the same as those in the first embodiment.

図9に本発明の第4実施形態を示す、
保護カバー20の電線引出部22の軸線方向中央部に、断面逆V形状の凸部を周方向に所要長さ連続させてなる突出部24を、軸線方向に千鳥配置している。
前記突出部24を有する部分の電線引出部22の外周長A1は、保護チューブ30の内周長A2以下に設定している。
その他の構成は前記第1実施形態と同一構成としている。
FIG. 9 shows a fourth embodiment of the present invention.
At the central portion in the axial direction of the wire lead-out portion 22 of the protective cover 20, the projecting portions 24 in which convex portions having a reverse V-shaped cross section are continuously provided in the circumferential direction are staggered in the axial direction.
The outer peripheral length A1 of the wire lead-out portion 22 of the portion having the protruding portion 24 is set to be equal to or shorter than the inner peripheral length A2 of the protective tube 30.
Other configurations are the same as those in the first embodiment.

前記第3実施形態および第4実施形態においても、図7(A)(B)および図9(A)(B)に示すように、保護チューブ30の内周面32と保護カバー20の電線引出部22の前記各突出部24の突出端部24aとが接触する、よって、保護カバー20の内周面32と電線引出部22の外周面27との間の隙間28を突出部24によって埋めることができ、防水性を高めることができる。   Also in the third embodiment and the fourth embodiment, as shown in FIGS. 7A and 7B and FIGS. 9A and 9B, the inner peripheral surface 32 of the protective tube 30 and the wire lead-out of the protective cover 20 The protrusions 24 a of the protrusions 24 of the portion 22 come into contact with each other. Therefore, the protrusions 24 fill the gaps 28 between the inner peripheral surface 32 of the protective cover 20 and the outer peripheral surface 27 of the wire lead-out portion 22. Can improve waterproofness.

また、少なくとも前記電線引出部22の前記各突出部24の突出端部24aと保護チューブ30の内周面32とが接触することにより、抵抗を得て保護チューブ30の位置ずれ等を防止できると共に、接触面積の減少により摩擦抵抗を小さくでき、保護チューブ30の電線引出部22への取付作業を容易化できる。   Further, at least the protruding end 24a of each protruding portion 24 of the wire lead-out portion 22 and the inner peripheral surface 32 of the protective tube 30 are in contact with each other, so that resistance can be obtained and displacement of the protective tube 30 can be prevented. By reducing the contact area, the frictional resistance can be reduced, and the work of attaching the protective tube 30 to the wire lead-out portion 22 can be facilitated.

本発明の第一実施形態に係るコネクタ接続部の防水構造を示し、(A)は軸線方向断面図、(B)は(A)のB−B線断面図である。The waterproof structure of the connector connection part which concerns on 1st embodiment of this invention is shown, (A) is an axial sectional view, (B) is a BB sectional drawing of (A). 保護カバーと保護チューブを示し、(A)は斜視図、(B)は(A)のB−B線断面図である。A protective cover and a protective tube are shown, (A) is a perspective view, (B) is a BB line sectional view of (A). (A)(B)は保護チューブを保護カバーに外嵌する工程を示す説明断面図である。(A) (B) is explanatory sectional drawing which shows the process of fitting a protection tube on a protection cover. 保護カバーと保護チューブとをテープ巻き固定した状態を示す外観平面図である。It is an external appearance top view which shows the state which wound and fixed the protective cover and the protective tube. 第二実施形態に係るコネクタ接続部の防水構造を示す断面図である。It is sectional drawing which shows the waterproof structure of the connector connection part which concerns on 2nd embodiment. 図5に示す保護カバーの電線引出部の突出部の変形状態を示す要部断面図であり、(A)は保護チューブを外嵌挿入するときの変形状態を示し、(B)は保護チューブに抜き方向の外力が加わったときの変形状態を示す。It is principal part sectional drawing which shows the deformation | transformation state of the protrusion part of the electric wire drawer | drawing-out part of the protective cover shown in FIG. 5, (A) shows a deformation | transformation state when a protection tube is externally inserted, (B) is a protection tube. The deformation state when an external force in the pulling direction is applied is shown. 第3実施形態に係るコネクタ接続部の防水構造を示し、(A)は軸線方向断面図であり、(B)は(A)のB−B線断面図である。The waterproof structure of the connector connection part which concerns on 3rd Embodiment is shown, (A) is an axial direction sectional drawing, (B) is a BB sectional drawing of (A). 第3実施形態に係る保護カバーを示す斜視図である。It is a perspective view which shows the protective cover which concerns on 3rd Embodiment. 第4実施形態に係るコネクタ接続部の防水構造を示し、(A)は断面説明図であり、(B)は(A)のB−B線断面図である。The waterproof structure of the connector connection part which concerns on 4th Embodiment is shown, (A) is a cross-sectional explanatory drawing, (B) is a BB sectional drawing of (A). 従来例を示す図である。It is a figure which shows a prior art example. (A)(B)(C)は従来例の問題点を示す図である。(A) (B) (C) is a figure which shows the trouble of a prior art example.

符号の説明Explanation of symbols

10 電線群
11 電線
11a 芯線
11b 絶縁被覆部
15 コネクタ
16 ハウジング
20 保護カバー
22 電線引出部
24 突出部
30 保護チューブ
35 粘着テープ
DESCRIPTION OF SYMBOLS 10 Electric wire group 11 Electric wire 11a Core wire 11b Insulation coating | cover part 15 Connector 16 Housing 20 Protection cover 22 Electric wire extraction part 24 Projection part 30 Protection tube 35 Adhesive tape

Claims (5)

電線群の端末にコネクタを接続し、該コネクタのハウジング外面から該コネクタの端子収容部から引き出されるコネクタ首下部分の前記電線群の外周面に、ディップ成形した保護カバーを被せている一方、前記電線群に保護チューブを被せており、
前記保護カバーの電線群を被覆する円筒状の電線引出部に、外方へ膨出する軸線方向に複数の突出部を一体的に設けている一方、前記保護チューブの内周長A2と前記電線引出部の突出部を有する部分の外周長A1とをA1≧A2とし、
前記保護カバーの電線引出部に前記突出部を押し潰すように前記保護チューブを外嵌し、該嵌合部分の先端側で、前記保護チューブの外周側から前記保護カバーの電線引出部の外面にかけて粘着テープを巻き付けて固定していることを特徴とするコネクタ接続部の防水構造。
While connecting the connector to the terminal of the wire group, the outer peripheral surface of the wire group of the lower part of the connector drawn from the terminal housing portion of the connector from the housing outer surface of the connector is covered with a dip-formed protective cover, Cover the wire group with a protective tube,
A cylindrical wire lead-out portion covering the wire group of the protective cover is integrally provided with a plurality of protruding portions in the axial direction bulging outward, while the inner peripheral length A2 of the protective tube and the wire The outer peripheral length A1 of the portion having the protruding portion of the drawer portion is set to A1 ≧ A2,
The protective tube is externally fitted so as to squeeze the protruding portion into the electric wire extraction portion of the protective cover, and from the outer peripheral side of the protective tube to the outer surface of the electric wire extraction portion of the protective cover at the distal end side of the fitting portion. A waterproof structure for a connector connecting portion, characterized in that an adhesive tape is wound around and fixed.
前記保護カバーの電線引出部に形成する突出部は環状凸部として、該環状凸部を軸線方向に一定ピッチで設け、前記電線引出部に蛇腹部を設けた形状としている請求項1に記載のコネクタ接続部の防水構造。   The protrusion part formed in the electric wire drawer part of the said protective cover is made into the shape which provided the annular convex part at a constant pitch in the axial direction as an annular convex part, and provided the bellows part in the said electrical wire drawer part. Waterproof structure for connector connection. 前記保護カバーの電線引出部に形成する突出部は半周状の凸部とし、該凸部を軸線方向に連続して設けている請求項1に記載のコネクタ接続部の防水構造。   The waterproof structure of the connector connecting portion according to claim 1, wherein the protruding portion formed in the wire lead-out portion of the protective cover is a semicircular convex portion, and the convex portion is continuously provided in the axial direction. 前記保護カバーの電線引出部に形成する突出部は、周方向の一部に設けていると共に軸線方向に突出部を千鳥配置で設けている請求項1に記載のコネクタ接続部の防水構造。   The waterproof structure of the connector connecting portion according to claim 1, wherein the protruding portion formed in the wire lead-out portion of the protective cover is provided in a part of the circumferential direction and the protruding portions are provided in a staggered arrangement in the axial direction. 前記電線群は四輪車または二輪車に配索され、前記コネクタは被水領域に配索されるものである請求項1乃至請求項4のいずれか1項に記載のコネクタ接続部の防水構造。   The waterproof structure for a connector connecting portion according to any one of claims 1 to 4, wherein the electric wire group is routed in a four-wheeled vehicle or a two-wheeled vehicle, and the connector is routed in a wet area.
JP2008156847A 2008-06-16 2008-06-16 Waterproof structure of connector connection Expired - Fee Related JP5029505B2 (en)

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