JP4986203B2 - BN free-cutting steel with excellent tool life - Google Patents
BN free-cutting steel with excellent tool life Download PDFInfo
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- 229910000915 Free machining steel Inorganic materials 0.000 title claims description 24
- 238000005520 cutting process Methods 0.000 claims description 10
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 2
- 229910052748 manganese Inorganic materials 0.000 claims description 2
- 229910052717 sulfur Inorganic materials 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 description 27
- 239000010959 steel Substances 0.000 description 27
- 230000000694 effects Effects 0.000 description 15
- 230000000052 comparative effect Effects 0.000 description 14
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 7
- 229910052804 chromium Inorganic materials 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 229910052749 magnesium Inorganic materials 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 229910052758 niobium Inorganic materials 0.000 description 6
- 229910052718 tin Inorganic materials 0.000 description 6
- 229910052719 titanium Inorganic materials 0.000 description 6
- 229910052720 vanadium Inorganic materials 0.000 description 6
- 229910052726 zirconium Inorganic materials 0.000 description 6
- 229910052750 molybdenum Inorganic materials 0.000 description 5
- 229910052797 bismuth Inorganic materials 0.000 description 4
- 238000005255 carburizing Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000010791 quenching Methods 0.000 description 4
- 230000000171 quenching effect Effects 0.000 description 4
- 229910052711 selenium Inorganic materials 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 229910052714 tellurium Inorganic materials 0.000 description 4
- 238000009792 diffusion process Methods 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- -1 lead Chemical class 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
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- Heat Treatment Of Steel (AREA)
Description
本発明は、BN快削鋼に関し、特に工具寿命を飛躍的に向上させることが可能なものに関する。 The present invention relates to BN free-cutting steel, and in particular, to one capable of dramatically improving tool life.
快削鋼は、鋼中に介在物を含有し、被削性を向上させたもので、介在物として、硫化物(サルファイド)、鉛などの低融点金属、およびBNを用いたものが種々開発されてきた。 Free-cutting steel contains inclusions in the steel and has improved machinability. Various inclusions using sulfides (sulfide), low melting point metals such as lead, and BN have been developed as inclusions. It has been.
これらの快削鋼のうち、鉛快削鋼は安価で性能に優れるため広範囲に使用されてきたが、地球環境保全の観点からPbの適用が制限されるようになり、新たにBN快削鋼への関心が高まっている。 Among these free-cutting steels, lead free-cutting steel has been used extensively because it is inexpensive and has excellent performance, but the application of Pb has been restricted from the viewpoint of global environmental protection, and new BN free-cutting steel Interest in is growing.
特許文献1は、広範囲の用途に対応可能な、被削性の優れた機械構造用鋼に関し、特定量のBNを鋼中に含有させることにより、ギヤ、シャフトなど種々の形状の部品加工に優れるものが記載されている。 Patent Document 1 relates to a steel for machine structural use that can be used in a wide range of applications and has excellent machinability. By including a specific amount of BN in the steel, it is excellent in processing parts of various shapes such as gears and shafts. Things are listed.
特許文献2は、BNを鋼中に含有させた場合に生じる機械的性質や、熱間延性を低下させることなく被削性を向上させたBN快削鋼に関し、エンジン部品や足回り部品などの自動車部品として好適なものが記載されている。 Patent Document 2 relates to BN free-cutting steel that has improved machinability without reducing the mechanical properties and hot ductility that occur when BN is contained in steel, such as engine parts and undercarriage parts. Those suitable as automobile parts are described.
特許文献3は、圧延や鋳造により加工方向に展伸するBNと一定の角度の方向の疲労強度や耐衝撃特性を改善するため、硫化物(サルファイド)を微細に分散させ、硫化物(サルファイド)を析出核とするBNの悪影響を軽減させることが記載されている。 In Patent Document 3, BN that expands in the working direction by rolling or casting and sulfide strength (sulfide) are finely dispersed in order to improve fatigue strength and impact resistance in a certain angle direction. It is described that the adverse effects of BN with nuclei as precipitation nuclei can be reduced.
特許文献4は、調質処理を行うことなく切削加工などの仕上加工を施して製品とする非調質型の快削鋼に関し、優れた被削性を強度を低下させることなく得るため、BNを特定量含有したBN快削鋼が記載されている。 Patent Document 4 relates to a non-tempered type free-cutting steel to be finished by performing a finishing process such as a cutting process without performing a tempering treatment, so that excellent machinability can be obtained without reducing the strength. BN free-cutting steel containing a specific amount of is described.
特許文献5は、浸炭焼入れ後、従来研削加工で仕上げていた表層の浸炭焼入れ部を切削にて仕上げる場合に優れた被削性を示す浸炭焼入れ用快削鋼に関し、溶鋼中にBとNを別々に添加し、鋼中のN/B比を特定範囲として微細組織として強度を確保すると共に、Si量を低減することにより工具寿命に有害な粒界酸化層の生成を抑制し、浸炭焼入れ部の切削における工具摩耗を大幅に低減したBN快削鋼が記載されている。 Patent Document 5 relates to a free-cutting steel for carburizing and quenching that exhibits excellent machinability when carburizing and quenching of the surface layer that has been finished by conventional grinding after carburizing and quenching. It is added separately to secure the strength as a fine structure with the N / B ratio in the steel as a specific range, and by reducing the amount of Si, the formation of grain boundary oxide layers that are harmful to the tool life is suppressed, and the carburized and quenched part BN free-cutting steel with greatly reduced tool wear in cutting is described.
特許文献6は、歯車の切削等の機械加工後に実施される浸炭焼入れに代えて高周波焼入れによる表面硬化処理を可能とした快削鋼に関し、微細粒子となって材料組織中に均等に分散したBNの潤滑効果により被削性を高めたBN快削鋼が記載されている。 Patent Document 6 relates to free-cutting steel that enables surface hardening treatment by induction hardening instead of carburizing and quenching performed after machining such as gear cutting. BN free-cutting steel with improved machinability due to its lubricating effect is described.
しかしながら、特許文献1〜6に記載のいずれのBN快削鋼においても快削性元素として用いるBNは微細であり、その効果、特に工具寿命を向上させる効果をより安定して得るため、一層の性能向上が求められている。 However, BN used as a free-cutting element in any of the BN free-cutting steels described in Patent Documents 1 to 6 is fine, and the effect, particularly the effect of improving the tool life, can be obtained more stably. There is a need for improved performance.
そこで、本発明は、被削性と、工具寿命に優れたBN快削鋼を得ることを目的とする。 Therefore, an object of the present invention is to obtain a BN free-cutting steel excellent in machinability and tool life.
本発明者らは、上記の課題達成のため鋭意研究を重ね、下記の新しい知見を得た。
すなわち、快削鋼の被削性向上のメカニズムは大きく分けて、(1)切欠き効果により切屑生成を容易にする。(2)材料に脆性を与え、せん断領域における切屑生成を容易にする。(3)工具と切屑あるいは被削材の接触面で潤滑性を持たせる。(4)工具と被削材間の拡散反応を防止する。であり、BN快削鋼の場合、鋼中のB量、N量、Al量を特定の量とし、且つ特定のバランスとした時に、切削中に安定なAlNの皮膜が工具面上に生成し、この皮膜が工具と被削材間の拡散反応を抑制し、工具寿命が飛躍的に向上することを見出した。
The inventors of the present invention have made extensive studies to achieve the above-mentioned problems and have obtained the following new findings.
That is, the mechanism for improving the machinability of free-cutting steel can be broadly classified as follows: (1) Chip generation is facilitated by the notch effect. (2) Make the material brittle and facilitate chip formation in the shear region. (3) Provide lubricity at the contact surface between the tool and chips or work material. (4) Prevent diffusion reaction between tool and work material. In the case of BN free-cutting steel, a stable AlN film is formed on the tool surface during cutting when the B, N, and Al amounts in the steel are set to specific amounts and in a specific balance. It has been found that this coating suppresses the diffusion reaction between the tool and the work material and dramatically improves the tool life.
本発明は得られた知見を基に更に検討を加えてなされたもので、すなわち、本発明は、1.C:0.01〜1.2mass%、Si:0.10超え0.24mass%以下、Mn:0.3〜0.73mass%、S:0.015超え0.2mass%以下、B:0.0059〜0.0150mass%、N:0.0070〜0.0200mass%、Al:0.01〜0.1mass%を含有し、残部がFe及び不可避的不純物からなり、更に、下記(1)式を満足し、切削時にはAlN皮膜が工具面上に生成することを特徴とする工具寿命に優れたBN快削鋼。
16≧(Al+3N)/B≧6 ・・・・(1)
The present invention has been made based on further studies based on the obtained knowledge. C: 0.01 to 1.2 mass%, Si: more than 0.10 and 0.24 mass% or less, Mn: 0.3 to 0.73 mass%, S: more than 0.015 and less than 0.2 mass%, B: 0.00. 0059-0.0150 mass%, N: 0.0070-0.0200 mass%, Al: 0.01-0.1 mass%, the balance is composed of Fe and inevitable impurities, and the following formula (1) BN free-cutting steel with excellent tool life, which is satisfactory and has an AlN coating formed on the tool surface during cutting.
16 ≧ (Al + 3N) / B ≧ 6 (1)
本発明によれば、工具寿命に優れた快削鋼が得られ、切削能率が向上し、産業上きわめて有用である。 According to the present invention, free-cutting steel with excellent tool life is obtained, cutting efficiency is improved, and it is extremely useful in industry.
本発明鋼はB、N、Al量およびこれらの元素の添加量を特定のパラメータ式で規定したBN快削鋼であり、以下に本発明の成分限定理由について説明する。 The steel of the present invention is a BN free-cutting steel in which the amounts of B, N and Al and the amounts of these elements added are defined by specific parameter formulas. The reasons for limiting the components of the present invention will be described below.
B :0.0050〜0.0150mass%
Bは、被削性を向上させるBNを生成させるために必要な元素であり、本発明の根幹に関わる重要な元素である。その含有量が0.0050mass%未満では被削性、特に工具面上に安定なAlN皮膜を生成させるのに充分な量のBNを生成することが出来ない。一方、0.0150mass%
を超えると靭性が低下してしまう。従って、含有量は0.0050〜0.0150mass%にする。
B: 0.0050 ~ 0.0150mass%
B is an element necessary for generating BN that improves machinability, and is an important element related to the basis of the present invention. If the content is less than 0.0050 mass%, a sufficient amount of BN for forming a stable AlN film on the machinability, particularly the tool surface, cannot be generated. On the other hand, 0.0150 mass%
If it exceeds, the toughness will decrease. Therefore, the content is made 0.0050 to 0.0150 mass%.
N :0.0070〜0.0200mass%
Nは、被削性を向上させるBNを生成させるために必要な元素であり、本発明の根幹に関わる重要な元素である。その含有量が0.0070mass%未満では被削性、特に工具面上に安定なAlN皮膜を生成させるのに充分な量のBNを生成することが出来ない。一方、0.0200mass%を超えると靭性、あるいは、疲労特性が低下してしまう。従って、含有量は0.0070〜0.0200mass%にする。
N: 0.0070 ~ 0.0200mass%
N is an element necessary for generating BN that improves machinability, and is an important element related to the basis of the present invention. If the content is less than 0.0070 mass%, a sufficient amount of BN for forming a stable AlN film on the machinability, particularly the tool surface, cannot be generated. On the other hand, if it exceeds 0.0200 mass%, the toughness or fatigue characteristics will be reduced. Therefore, the content is 0.0070 to 0.0200 mass%.
Al :0.01〜0.1mass%
Alは脱酸に必要な元素で、また工具面上にAlN皮膜を生成させ、切削中の工具の拡散摩耗を抑制するために必要な元素であり、本発明の根幹に関わる重要な元素である。
Al: 0.01-0.1mass%
Al is an element necessary for deoxidation, and is an element necessary for generating an AlN film on the tool surface and suppressing diffusion wear of the tool during cutting, and is an important element related to the basis of the present invention. .
0.01mass%未満ではその効果が得られないため、0.01mass%以上、好ましくは0.02mass%超えとする。一方、0.1mass%を越えるとその効果が飽和し硬質のアルミナ系酸化物が増加し、疲労特性が低下するため、その量は0.01〜0.1mass%とする。 If less than 0.01 mass%, the effect cannot be obtained, so 0.01 mass% or more, preferably over 0.02 mass%. On the other hand, if it exceeds 0.1 mass%, the effect is saturated and hard alumina-based oxides increase, and the fatigue characteristics deteriorate. Therefore, the amount is set to 0.01 to 0.1 mass%.
16≧(Al+3N)/B≧6
本パラメータ式は上記Al,B,Nが添加されたBN快削鋼に、優れた工具寿命を付与するものである。 (Al+3N)/Bが6未満では、工具面上に安定なAlN皮膜を生成させることができない。一方、この値が16を超えると疲労特性が低下する。よって、16≧(Al+3N)/B≧6とする。
16 ≧ (Al + 3N) / B ≧ 6
This parameter formula gives excellent tool life to BN free-cutting steel to which Al, B, and N are added. If (Al + 3N) / B is less than 6, a stable AlN film cannot be formed on the tool surface. On the other hand, if this value exceeds 16, the fatigue characteristics are degraded. Therefore, 16 ≧ (Al + 3N) / B ≧ 6.
本発明に係るBN快削鋼として望ましい成分組成は以下のようである。 The desirable component composition of the BN free cutting steel according to the present invention is as follows.
C :0.01〜1.2mass%
Cは、強度を確保するために必要な元素である。その含有量が0.01mass%未満では、必要な強度が確保できない。一方、1.2mass%を超えると靭性が低下する。従って、含有量は0.01〜1.2mass%にする。
C: 0.01-1.2mass%
C is an element necessary for ensuring strength. If the content is less than 0.01 mass%, the required strength cannot be ensured. On the other hand, if it exceeds 1.2 mass%, the toughness decreases. Therefore, the content is set to 0.01 to 1.2 mass%.
Si : 0.10超え1.5mass%以下
Siは、 脱酸に必要な元素であり、その含有量が0.10mass%以下では、充分な脱酸効果が得られない。一方、1.5mass%を超えるとフェライトが硬化して、被削性が低下してしまう。従って、含有量は0.10超え1.5mass%以下にする。
Si: More than 0.10 and 1.5 mass% or less Si is an element necessary for deoxidation, and if its content is 0.10 mass% or less, sufficient deoxidation effect cannot be obtained. On the other hand, if it exceeds 1.5 mass%, the ferrite is cured and the machinability is lowered. Accordingly, the content is 0.10 greater than 1.5 mass% or less.
Mn :0.3〜2.0mass%
Mnは、焼入性及び靭性に大きな影響を及ぼす元素であり、その含有量が0.3mass%未満では充分な焼入性が得られない。一方、2.0mass%を超えると靭性が低下してしまう。従って、含有量は0.3〜2.0mass%にする。
Mn: 0.3-2.0mass%
Mn is an element that has a large effect on hardenability and toughness. If the content is less than 0.3 mass%, sufficient hardenability cannot be obtained. On the other hand, when it exceeds 2.0 mass%, toughness will fall. Therefore, the content is 0.3 to 2.0 mass%.
S :0.015超え0.2mass%以下
Sは、被削性に有効な硫化物を形成する元素である。その含有量が0.015mass%以下では、硫化物量が少ないため、被削性に対する効果が小さい。一方、0.2mass%を超えると熱間加工性が低下し、圧延表面疵が生じやすくなる。従って、含有量は0.015超え0.2mass%以下にする。
S: 0.015 to 0.2 mass% or less S is an element that forms a sulfide effective for machinability. When the content is 0.015 mass% or less, since the amount of sulfide is small, the effect on machinability is small. On the other hand, when it exceeds 0.2 mass%, hot workability will fall and it will become easy to produce a rolling surface flaw. Accordingly, the content is more than 0.015 and 0.2 mass% or less .
更に、特性を向上させる場合、選択元素としてNi、Cr、Mo、Pb,Ca,Se,Te,Bi,Sn,Cu,Zr,Mg,Nb,V,Tiの1種または2種以上を添加することが可能である。 Furthermore, when improving the characteristics, one or more of Ni, Cr, Mo, Pb, Ca, Se, Te, Bi, Sn, Cu, Zr, Mg, Nb, V, and Ti are added as selective elements. It is possible.
Ni: 0.01〜2.0mass%、Cr: 0.01〜2.0mass%、Mo: 0.01〜2.0mass%の1種または2種以上
Ni,Cr,Moは、焼入性を向上させ、必要な強度を確保するために添加される。しかしながら、その添加量が、Ni: 0.01 mass %,Cr: 0.01 mass %,Mo: 0.01 mass %未満では充分な効果が得られない。
One or more of Ni: 0.01-2.0mass%, Cr: 0.01-2.0mass%, Mo: 0.01-2.0mass%
Ni, Cr, and Mo are added to improve hardenability and ensure the necessary strength. However, sufficient effects cannot be obtained if the addition amount is less than Ni: 0.01 mass%, Cr: 0.01 mass%, and Mo: 0.01 mass%.
一方、Ni: 2.0%,Cr: 2.0%,Mo: 2.0%を超えて添加しても効果が飽和するため、経済的に不利になるとともに強度の上昇が過度となり、被削性を劣化させる。従って、含有量はNi: 0.01〜2.0mass%、Cr: 0.01〜2.0mass%、Mo: 0.01〜2.0mass%にする。 On the other hand, even if added over Ni: 2.0%, Cr: 2.0%, Mo: 2.0%, the effect is saturated, which is economically disadvantageous and excessively increased in strength, thereby degrading the machinability. Therefore, the contents are set to Ni: 0.01 to 2.0 mass%, Cr: 0.01 to 2.0 mass%, and Mo: 0.01 to 2.0 mass%.
Pb:0.01〜0.40mass%,Ca:0.0001〜0.0090mass%,Se:0.02〜0.30mass%, Te:0.03〜0.15mass%,Bi:0.02〜0.20mass%,Sn:0.003〜0.020mass%,Cu:0.05〜0.5mass%,Zr:0.005〜0.09mass%,Mg:0.0005〜0.0080mass%, Nb:0.005〜0.05mass%,V:0.001〜1.0mass% ,Ti:0.001〜1.0mass%の1種または2種以上
Pb,Ca,Se,Te,Bi,Sn,Cu,Zr,Mg,Nb,V,Tiは、被削性が重視される場合に添加される。しかしながら、その添加量がPb:0.01mass%,Ca:0.0001 mass %,Se:0.02 mass %,Te:0.03 mass %,Bi:0.02 mass %,Sn:0.003 mass %,Cu:0.05 mass %,Zr:0.005 mass %, Mg:0.0005 mass %, Nb:0.005mass%,V:0.001mass%,Ti:0.001mass%未満では充分な効果が得られない。
一方、Pb:0.40mass%,Ca:0.0090 mass %,Se:0.30 mass %,Te:0.15 mass %,Bi:0.20 mass %, Sn:0.020 mass %, Cu:0.5 mass %,Zr:0.09 mass %,Mg:0.0080 mass %, Nb:0.05mass%, V:1.0mass% ,Ti:1.0mass%を超えて添加してもこの効果が飽和してしまい、また、経済的にも不利であるため、Pb:0.01〜0.40mass%,Ca:0.0001〜0.0090mass%, Se:0.02〜0.30mass%,Te:0.03〜0.15mass%,Bi:0.02〜0.20mass%,Sn:0.003〜0.020mass%,Cu:0.05〜0.5mass%,Zr:0.005〜0.09mass%,Mg:0.0005〜0.0080mass%,Nb:0.005〜0.05mass%,V:0.001〜1.0mass%,Ti:0.001〜1.0mass%とする。
Pb: 0.01 to 0.40 mass%, Ca: 0.0001 to 0.0090 mass%, Se: 0.02 to 0.30 mass%, Te: 0.03 to 0.15 mass%, Bi: 0.02 to 0.20 mass%, Sn: 0.003 to 0.020 mass%, Cu: 0.05 to 0.5 mass%, Zr: 0.005 to 0.09 mass%, Mg: 0.0005 to 0.0080 mass%, Nb: 0.005 to 0.05 mass%, V: 0.001 to 1.0 mass%, Ti: 0.001 to 1.0 mass% More than seeds
Pb, Ca, Se, Te, Bi, Sn, Cu, Zr, Mg, Nb, V, and Ti are added when the machinability is important. However, the addition amount is Pb: 0.01 mass%, Ca: 0.0001 mass%, Se: 0.02 mass%, Te: 0.03 mass%, Bi: 0.02 mass%, Sn: 0.003 mass%, Cu: 0.05 mass%, Zr: If 0.005 mass%, Mg: 0.0005 mass%, Nb: 0.005 mass%, V: 0.001 mass%, Ti: 0.001 mass% or less, sufficient effects cannot be obtained.
On the other hand, Pb: 0.40 mass%, Ca: 0.0090 mass%, Se: 0.30 mass%, Te: 0.15 mass%, Bi: 0.20 mass%, Sn: 0.020 mass%, Cu: 0.5 mass%, Zr: 0.09 mass%, Mg: 0.0080 mass%, Nb: 0.05 mass%, V: 1.0 mass%, Ti: Even if added over 1.0 mass%, this effect is saturated, and it is also economically disadvantageous, so Pb : 0.01 to 0.40 mass%, Ca: 0.0001 to 0.0090 mass%, Se: 0.02 to 0.30 mass%, Te: 0.03 to 0.15 mass%, Bi: 0.02 to 0.20 mass%, Sn: 0.003 to 0.020 mass%, Cu: 0.05 -0.5 mass%, Zr: 0.005-0.09 mass%, Mg: 0.0005-0.0080 mass%, Nb: 0.005-0.05 mass%, V: 0.001-1.0 mass%, Ti: 0.001-1.0 mass%.
本発明に係る快削鋼は、定法に従い溶鋼から製造した本発明範囲内の成分組成の鋳片を定法の熱間圧延により所望する寸法の丸鋼、角鋼、形鋼にすることが可能である。 The free-cutting steel according to the present invention can be made into a round steel, square steel, or shaped steel having a desired size by hot rolling of a regular method from a slab of component composition within the scope of the present invention manufactured from molten steel according to the standard method. .
本実施例ではSC鋼系における本発明の効果を示す。表1に示す、本発明の範囲内の化学成分組成を有する鋼(以下、本発明鋼という)No.1〜6、および本発明の範囲外の化学成分組成を有する鋼(以下、比較鋼という)No.7〜10を溶製し、鋳造断面400×310mm鋼塊に鋳造後、それぞれ直径90mmの棒鋼に熱間圧延した。 In this example, the effect of the present invention in the SC steel system is shown. Steels having chemical composition within the scope of the present invention shown in Table 1 (hereinafter referred to as steel of the present invention) Nos. 1 to 6 and steels having chemical composition outside the scope of the present invention (hereinafter referred to as comparative steel) ) Nos. 7 to 10 were melted and cast into a steel ingot having a casting cross section of 400 × 310 mm, and then hot rolled into a steel bar having a diameter of 90 mm.
得られた棒鋼について、被削性試験を、表2に示す条件で実施し、評価した。被削性試験は、最初に外周を1mm切削して、スケール、脱炭層を除去してから、開始し、丸棒の直径が44mmになった時点で、そのサンプルの使用を終了し、直径90mmの丸棒の半径方向で表面下1mmから23mmの範囲について被削性を評価した。 A machinability test was performed on the obtained bar steel under the conditions shown in Table 2 and evaluated. The machinability test started by cutting the outer circumference 1 mm, removing the scale and decarburized layer, and when the round bar diameter reached 44 mm, the sample was stopped and the diameter was 90 mm. The machinability was evaluated in the range of 1 to 23 mm below the surface in the radial direction of the round bar.
表3に試験結果を示す。No.1〜6の本発明例はいずれもNo.7〜10の比較例に比較して、 優れた被削性を有している。以下に各比較例について記述する。 Table 3 shows the test results. The inventive examples No. 1-6 all have superior machinability compared to the comparative examples No. 7-10. Each comparative example is described below.
比較例No.7は、B量が本発明の請求範囲の下限値以下のため、工具面上に安定なAlN皮膜が生成されないことにより、被削性が本発明例に比較して劣っている。 In Comparative Example No. 7, because the amount of B is less than the lower limit of the claims of the present invention, a stable AlN film is not generated on the tool surface, and therefore machinability is inferior to that of the present invention example. .
比較例No.8は、N量が本発明の請求範囲の下限値以下のため、工具面上に安定なAlN皮膜が生成されないことにより、被削性が本発明例に比較して劣っている。 In Comparative Example No. 8, since the N amount is less than the lower limit value of the claims of the present invention, a stable AlN film is not generated on the tool surface, so that the machinability is inferior to that of the present invention example. .
比較例No.9は、(Al+3N)/Bが本発明の請求範囲の下限値以下のため、工具面上に
安定なAlN皮膜が生成されないことにより、被削性が本発明例に比較して劣っている。
In Comparative Example No. 9, since (Al + 3N) / B is not more than the lower limit value of the claims of the present invention, a stable AlN film is not formed on the tool surface, so that the machinability is compared with the inventive example. And inferior.
比較例No.10は、S量が本発明の請求範囲の下限値以下のため、被削性を向上させる硫化物量が少ないことにより、被削性が本発明例に比較して劣っている。 In Comparative Example No. 10, since the amount of S is not more than the lower limit value of the claims of the present invention, the amount of sulfide for improving the machinability is small, so that the machinability is inferior to that of the present invention example.
本実施例では肌焼鋼系における本発明の効果を示す。表4に示す、本発明の範囲内の化学成分組成を有する鋼(以下、本発明鋼という)No.11〜16、および本発明の範囲外の化学成分組成を有する鋼(以下、比較鋼という)No.17〜20を溶製し、鋳造断面400×310mm鋼塊に鋳造後、それぞれ直径90mmの棒鋼に熱間圧延し、得られた棒鋼について被削性試験を実施した。被削性試験は表2に示す条件で実施した。 In this example, the effect of the present invention in the case hardening steel system is shown. Steel having chemical composition within the scope of the present invention shown in Table 4 (hereinafter referred to as steel of the present invention) No. 11-16, and steel having a chemical composition outside the scope of the present invention (hereinafter referred to as comparative steel) ) Nos. 17 to 20 were melted and cast into a steel ingot with a cast cross section of 400 × 310 mm, and then hot-rolled into 90 mm diameter steel bars, and the machinability test was performed on the obtained steel bars. The machinability test was performed under the conditions shown in Table 2.
表5に試験結果を示す。No.11〜16の本発明例はいずれもNo.17〜20の比較例に比較して、 優れた被削性を有している。以下に各比較例について記述する。 Table 5 shows the test results. The inventive examples of Nos. 11 to 16 all have excellent machinability as compared with the comparative examples of Nos. 17 to 20. Each comparative example is described below.
比較例No.17は、B量が本発明の請求範囲の下限値以下のため、工具面上に安定なAlN皮膜が生成されないことにより、被削性が本発明例に比較して劣っている。 In Comparative Example No. 17, because the amount of B is less than the lower limit value of the claims of the present invention, a stable AlN film is not generated on the tool surface, and therefore machinability is inferior to that of the present invention example. .
比較例No.18は、N量が本発明の請求範囲の下限値以下のため、工具面上に安定なAlN皮膜が生成されないことにより、被削性が本発明例に比較して劣っている。 In Comparative Example No. 18, since the N amount is less than the lower limit of the claims of the present invention, a stable AlN film is not generated on the tool surface, so that the machinability is inferior to that of the present invention example. .
比較例No.19は、(Al+3N)/Bが本発明の請求範囲の下限値以下のため、工具面上に安定なAlN皮膜が生成されないことにより、被削性が本発明例に比較して劣っている。
比較例No.20は、S量が本発明の請求範囲の下限値以下のため、被削性を向上させる硫化物量が少ないことにより、被削性が本発明例に比較して劣っている。
In Comparative Example No. 19, (Al + 3N) / B is not more than the lower limit value of the claims of the present invention, so that a stable AlN film is not formed on the tool surface, so that the machinability is compared with the inventive example. And inferior.
In Comparative Example No. 20, since the amount of S is not more than the lower limit value of the claims of the present invention, the amount of sulfide for improving the machinability is small, so that the machinability is inferior to that of the present invention example.
Claims (1)
16≧(Al+3N)/B≧6 ・・・・(1) C: 0.01 to 1.2 mass%, Si: more than 0.10 and 0.24 mass% or less, Mn: 0.3 to 0.73 mass%, S: more than 0.015 and less than 0.2 mass%, B: 0.00. 0059-0.0150 mass%, N: 0.0070-0.0200 mass%, Al: 0.01-0.1 mass%, the balance is composed of Fe and inevitable impurities, and the following formula (1) BN free-cutting steel with excellent tool life, which is satisfactory and has an AlN coating formed on the tool surface during cutting.
16 ≧ (Al + 3N) / B ≧ 6 (1)
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