JP4940171B2 - Door lock device - Google Patents

Door lock device Download PDF

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JP4940171B2
JP4940171B2 JP2008047174A JP2008047174A JP4940171B2 JP 4940171 B2 JP4940171 B2 JP 4940171B2 JP 2008047174 A JP2008047174 A JP 2008047174A JP 2008047174 A JP2008047174 A JP 2008047174A JP 4940171 B2 JP4940171 B2 JP 4940171B2
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door
lock
opening
outer box
lock claw
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JP2009203708A (en
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信一朗 甲佐
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Hosiden Corp
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Hosiden Corp
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Description

本発明は、扉を有し、それが閉じているときに仕事をする洗濯機、乾燥機、食器洗い機等に好適な扉ロック装置に関する。   The present invention relates to a door lock device suitable for a washing machine, a dryer, a dishwasher or the like that has a door and works when the door is closed.

従来の扉ロック装置は、扉を閉じたときに扉側ロック爪を挿入する開口部を設けた1層構造の外箱内に、扉側ロック爪をロックするロック機構、そのロック状態を検知するスイッチ、そのスイッチの出力に基づいて駆動するソレノイド、そのソレノイドで動作してロック機構のロック状態を保持するロック保持機構、そのロック保持状態を検知するスイッチ等が設置されていた(特許文献1、2参照)。
特開平10−286394号公報 特開2000−27505号公報
A conventional door lock device detects a lock state of a lock mechanism that locks a door-side lock claw in an outer box having a single-layer structure provided with an opening for inserting the door-side lock claw when the door is closed. A switch, a solenoid that is driven based on the output of the switch, a lock holding mechanism that operates by the solenoid and holds the lock state of the lock mechanism, a switch that detects the lock hold state, and the like have been installed (Patent Document 1, 2).
Japanese Patent Laid-Open No. 10-286394 JP 2000-27505 A

しかしながら、外箱の開口部から内部に水が入り、それが各スイッチ及びソレノイド等の電装部品へ伝い漏電する可能性が高いという問題があった。   However, there is a problem that water enters the inside from the opening of the outer box, and it is highly likely that the water will be transmitted to electrical components such as each switch and solenoid.

本発明の目的は、外箱の開口部から内部に水が入るのを抑えることができる防水性の扉ロック装置を提供することにある。   The objective of this invention is providing the waterproof door lock apparatus which can suppress that water enters into the inside from the opening part of an outer case.

また、外箱の開口部から内部に水が入っても、それが電装部品へ伝い漏電する可能性が低い防水性の扉ロック装置を提供することにある。   It is another object of the present invention to provide a waterproof door lock device that is less likely to leak to the electrical component even when water enters from the opening of the outer box.

上記目的を達成するための本発明の扉ロック装置は、扉側ロック爪を挿入する開口部を設けた外箱と、その外箱内への前記扉側ロック爪の挿入動作でそれと係合するロック部材と、そのロック部材との係合位置への前記扉側ロック爪の挿入動作で動作する第1スイッチと、その第1スイッチの動作出力に基づいて可動鉄心を吸引するソレノイドと、吸引方向への前記可動鉄心の動作で前記ロック部材と係合してその前記扉側ロック爪との非係合位置への動作を阻止するロック保持部材と、そのロック保持部材と前記ロック部材とが係合する吸引位置への前記可動鉄心の動作で動作する第2スイッチを備え、前記外箱が、前記開口部を開閉する蓋体を備え、その蓋体が、復帰バネで閉方向に常時付勢されて前記開口部を閉じ、前記外箱内への前記扉側ロック爪の挿入動作で開動して前記開口部を開くことを特徴とする。   To achieve the above object, the door lock device of the present invention engages with an outer box provided with an opening for inserting a door-side lock claw, and an insertion operation of the door-side lock claw into the outer box. A lock member, a first switch that operates by inserting the door-side lock claw into an engagement position with the lock member, a solenoid that sucks the movable iron core based on an operation output of the first switch, and a suction direction A lock holding member that engages with the lock member by the movement of the movable iron core to prevent the door side lock claw from moving to a non-engagement position, and the lock holding member and the lock member. A second switch that operates by the operation of the movable iron core to the suction position to be combined, the outer box includes a lid that opens and closes the opening, and the lid is always biased in the closing direction by a return spring Closed the opening and the front into the outer box And opening-in insertion operation of the door-side lock pawl, characterized in that opening the opening portion.

本発明の扉ロック装置では、前記外箱は、その上面に開口部を設けると共に、内部を上下2層に仕切る隔壁を設け、上層に前記ロック部材及び前記ロック保持部材を設置し、下層に前記各スイッチ及び前記ソレノイドを設置することが望ましい。   In the door lock device of the present invention, the outer box is provided with an opening on the upper surface, a partition that partitions the inside into two upper and lower layers, the lock member and the lock holding member are installed in an upper layer, and the lower box It is desirable to install each switch and the solenoid.

前記外箱は、前記隔壁とその周縁から上下両側に延びる側壁とを設けた断面形状がH形の箱本体と、その箱本体の開放上面を覆うと共に、前記開口部をコーナー部に片寄せて設けた上蓋と、前記箱本体の開放下面を覆う底蓋からなることが望ましい。   The outer box covers the box body having an H-shaped cross section with the partition wall and side walls extending from the periphery to the upper and lower sides, the open upper surface of the box body, and the opening portion is shifted to the corner portion. It is desirable to comprise an upper lid provided and a bottom lid covering the open lower surface of the box body.

前記外箱は、前記ロック部材との係合位置への前記扉側ロック爪の挿入動作で押し下げる前記第1スイッチの操作部を前記開口部と対向する前記上層の底部側に突出させる上下層間の第1連通孔を前記隔壁に設け、その第1連通孔からの前記下層側への浸水を防ぐパッキンを備えることが望ましい。   The outer box is formed between the upper and lower layers that project the operation portion of the first switch, which is pushed down by the insertion operation of the door-side lock claw to the engagement position with the lock member, to the bottom side of the upper layer facing the opening. It is desirable that a first communication hole is provided in the partition wall and a packing is provided to prevent water from entering the lower layer from the first communication hole.

前記外箱は、前記可動鉄心の動作に連動して動作する前記ロック保持部材の操作部を前記ロック保持部材と対向する前記上層の底部側に突出させる上下層間の第2連通孔を前記隔壁に設け、その第2連通孔の開口位置が、前記第1連通孔の開口位置より上方であることが望ましい。   The outer box has a second communication hole between the upper and lower layers for projecting the operation portion of the lock holding member operating in conjunction with the operation of the movable iron core to the bottom side of the upper layer facing the lock holding member. Preferably, the opening position of the second communication hole is higher than the opening position of the first communication hole.

前記外箱は、前記上層のコーナー部を仕切って前記開口部の下側に扉側ロック爪挿入室を形成すると共に、その扉側ロック爪挿入室の一側をその最上部で前記扉側ロック爪挿入室外に連通させる前記扉側ロック爪挿入室内外の連通部を設け、その連通部から前記扉側ロック爪挿入室に前記扉側ロック爪との前記ロック部材の係合部を突出させることが望ましい。   The outer box partitions the corner portion of the upper layer to form a door-side lock claw insertion chamber below the opening, and one side of the door-side lock claw insertion chamber is the door-side lock at the top. A communication part inside and outside the door-side lock claw insertion chamber that communicates with the outside of the claw insertion chamber is provided, and an engagement part of the lock member with the door-side lock claw is projected from the communication part into the door-side lock claw insertion chamber. Is desirable.

前記外箱は、前記扉側ロック爪挿入室外の前記上層を前記連通部の近傍で部分的に前記下層よりも外側に張り出す張出部を形成し、その張出部の底部側にドレン孔を設けることが望ましい。   The outer box forms an overhang portion that projects the upper layer outside the door side lock claw insertion chamber partially outside the lower layer in the vicinity of the communication portion, and a drain hole is formed on the bottom side of the overhang portion. It is desirable to provide

本発明の扉ロック装置によれば、前記外箱が、前記開口部を開閉する蓋体を備え、その蓋体が、復帰バネで閉方向に常時付勢されて前記開口部を閉じ、前記外箱内への前記扉側ロック爪の挿入動作で開動して前記開口部を開くから、扉側ロック爪が挿入されていないとき(扉が開いているとき)は、蓋体が、常時開口部を閉じて、外箱の開口部から内部に水が入るのを抑えることができる。   According to the door lock device of the present invention, the outer box includes a lid that opens and closes the opening, and the lid is always urged in a closing direction by a return spring to close the opening, When the door-side lock claw is not inserted (when the door is open), it opens when the door-side lock claw is inserted into the box and opens the opening. Can be prevented from entering water from the opening of the outer box.

前記外箱は、その上面に開口部を設けると共に、内部を上下2層に仕切る隔壁を設け、上層に前記ロック部材及び前記ロック保持部材を設置し、下層に前記各スイッチ及び前記ソレノイドを設置する、すなわち、外箱内を上下2層にし、開口部がある上層と仕切られた下層に電装部品を設置する構成を採用することにより、外箱の開口部から内部に水が入っても、それが電装部品へ伝い漏電する可能性を低減できる。   The outer box is provided with an opening on its upper surface, a partition that partitions the interior into two upper and lower layers, the lock member and the lock holding member installed on the upper layer, and the switches and the solenoid installed on the lower layer. In other words, by adopting a configuration in which the inside of the outer box is divided into two upper and lower layers and electrical components are installed in the lower layer partitioned from the upper layer with the opening, even if water enters from the opening of the outer box, Can reduce the possibility of leakage to the electrical components.

前記外箱は、前記隔壁とその周縁から上下両側に延びる側壁とを設けた断面形状がH形の箱本体と、その箱本体の開放上面を覆うと共に、前記開口部をコーナー部に片寄せて設けた上蓋と、前記箱本体の開放下面を覆う底蓋からなる構成を採用することにより、従来の1層構造の外箱を2つ一体化して構成するものに比べ、より少ない部品点数で外箱内を上下2層化でき、その上下2層化による装置高さの増大を抑えることができる。また、上下層間での構成部品の位置精度が良く、上下層間での動作伝達がスムーズで良好な動作特性を得ることができる。   The outer box covers the box body having an H-shaped cross section with the partition wall and side walls extending from the periphery to the upper and lower sides, the open upper surface of the box body, and the opening portion is shifted to the corner portion. By adopting a configuration consisting of an upper lid provided and a bottom lid that covers the open lower surface of the box body, it is possible to reduce the number of external parts with a smaller number of parts compared to a conventional one-layer outer box constructed by two. The inside of the box can be divided into two upper and lower layers, and an increase in apparatus height due to the two upper and lower layers can be suppressed. Further, the positional accuracy of the component parts between the upper and lower layers is good, and the operation transmission between the upper and lower layers is smooth, and good operation characteristics can be obtained.

前記外箱は、前記ロック部材との係合位置への前記扉側ロック爪の挿入動作で押し下げる前記第1スイッチの操作部を前記開口部と対向する前記上層の底部側に突出させる上下層間の第1連通孔を前記隔壁に設け、その第1連通孔からの前記下層側への浸水を防ぐパッキンを備える構成を採用することにより、外箱の開口部から内部に水が入っても、それが電装部品へ伝い漏電する可能性をさらに低減できる。   The outer box is formed between the upper and lower layers that project the operation portion of the first switch, which is pushed down by the insertion operation of the door-side lock claw to the engagement position with the lock member, to the bottom side of the upper layer facing the opening. Even if water enters the inside from the opening of the outer box by adopting a configuration including a first communication hole provided in the partition wall and a packing that prevents water from entering the lower layer side from the first communication hole, Can further reduce the possibility of leakage to the electrical components.

前記外箱は、前記可動鉄心の動作に連動して動作する前記ロック保持部材の操作部を前記ロック保持部材と対向する前記上層の底部側に突出させる上下層間の第2連通孔を前記隔壁に設け、その第2連通孔の開口位置が、前記第1連通孔の開口位置より上方である構成を採用することにより、外箱の開口部から内部に水が入っても、それが電装部品へ伝い漏電する可能性をさらに低減できる。   The outer box has a second communication hole between the upper and lower layers for projecting the operation portion of the lock holding member operating in conjunction with the operation of the movable iron core to the bottom side of the upper layer facing the lock holding member. By providing a configuration in which the opening position of the second communication hole is above the opening position of the first communication hole, even if water enters from the opening of the outer box, The possibility of electric leakage is further reduced.

前記外箱は、前記上層のコーナー部を仕切って前記開口部の下側に扉側ロック爪挿入室を形成すると共に、その扉側ロック爪挿入室の一側をその最上部で前記扉側ロック爪挿入室外に連通させる前記扉側ロック爪挿入室内外の連通部を設け、その連通部から前記扉側ロック爪挿入室に前記扉側ロック爪との前記ロック部材の係合部を突出させる構成を採用することにより、連通部が扉側ロック爪挿入室の一側の最上部にあり、しかも、ロック状態では連通部にロック部材の係合部が嵌り込み栓機能を発揮するから、浸水を上層の扉側ロック爪挿入室に止め、外箱の開口部から内部に水が入っても、それが電装部品へ伝い漏電する可能性をさらに低減できる。   The outer box partitions the corner portion of the upper layer to form a door-side lock claw insertion chamber below the opening, and one side of the door-side lock claw insertion chamber is the door-side lock at the top. A configuration in which a communication portion inside and outside the door-side lock claw insertion chamber that communicates with the outside of the claw insertion chamber is provided, and an engagement portion of the lock member with the door-side lock claw is projected from the communication portion into the door-side lock claw insertion chamber. By adopting, the communicating part is at the uppermost part of one side of the door side lock claw insertion chamber, and in the locked state, the engaging part of the lock member fits into the communicating part and exerts the plug function. Even if water enters the interior of the door lock nail insertion chamber on the upper layer from the opening of the outer box, it is possible to further reduce the possibility of leakage to the electrical components.

前記外箱は、前記扉側ロック爪挿入室外の前記上層を前記連通部の近傍で部分的に前記下層よりも外側に張り出す張出部を形成し、その張出部の底部側にドレン孔を設ける構成を採用することにより、上層の扉側ロック爪挿入室から連通部を通して扉側ロック爪挿入室外に浸水しても、連通部の近傍にあるドレン孔から直ちに外箱の外部に排水でき、外箱の開口部から内部に水が入っても、それが電装部品へ伝い漏電する可能性をさらに低減できる。   The outer box forms an overhang portion that projects the upper layer outside the door side lock claw insertion chamber partially outside the lower layer in the vicinity of the communication portion, and a drain hole is formed on the bottom side of the overhang portion. By adopting a configuration in which the door side lock claw insertion chamber is flooded outside the door side lock claw insertion chamber through the communication part, the drain can be immediately drained from the drain hole near the communication part to the outside of the outer box. Even if water enters the inside from the opening of the outer box, the possibility that it is transmitted to the electrical component and leaks can be further reduced.

以下、本発明の実施の形態を図面に基づいて説明する。図1は本発明の一実施の形態に係る扉ロック装置の分解図、図2(A)は同扉ロック装置の平面図、図2(B)は同扉ロック装置の側面図、図3は同扉ロック装置の上蓋除去状態の平面図、図4は同扉ロック装置の底蓋除去状態の底面図、図5は同扉ロック装置のロック機構部の断面図、図6は同扉ロック装置のロック保持機構部の断面図、図7は同扉ロック装置のロック状態を示す上蓋及び蓋体除去状態の平面図、図8は同扉ロック装置のロック状態を示すロック機構部の断面図、図9は同扉ロック装置のロック状態を示すロック保持機構部の断面図である。なお、以下の説明では図1における矢印a−b方向を扉ロック装置の上下方向、矢印c−d方向を扉ロック装置の前後方向、矢印e−f方向を扉ロック装置の左右方向とする。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1 is an exploded view of a door locking device according to an embodiment of the present invention, FIG. 2A is a plan view of the door locking device, FIG. 2B is a side view of the door locking device, and FIG. FIG. 4 is a bottom view of the door lock device in a bottom cover removal state, FIG. 5 is a sectional view of the lock mechanism portion of the door lock device, and FIG. 6 is the door lock device. 7 is a cross-sectional view of the lock holding mechanism portion, FIG. 7 is a plan view of the upper cover and the cover body removed state showing the lock state of the door lock device, FIG. 8 is a cross-sectional view of the lock mechanism portion showing the lock state of the door lock device, FIG. 9 is a cross-sectional view of the lock holding mechanism portion showing a locked state of the door lock device. In the following description, the arrow ab direction in FIG. 1 is the up-down direction of the door lock device, the arrow cd direction is the front-rear direction of the door lock device, and the arrow ef direction is the left-right direction of the door lock device.

図1乃至図6に示すように、本実施の形態の扉ロック装置は、係合孔1を有する扉側ロック爪2を挿入するための比較的大きな矩形状の開口部3を上面に設けた合成樹脂製で略直方体状の外箱4を備えている。   As shown in FIGS. 1 to 6, the door lock device of the present embodiment is provided with a relatively large rectangular opening 3 on the upper surface for inserting the door-side lock claw 2 having the engagement hole 1. A substantially rectangular parallelepiped outer box 4 made of a synthetic resin is provided.

外箱4は、矩形状の隔壁5(外箱4内の上下方向の間仕切り)とその周縁から上下両側に延びる四角筒状の側壁6とを一体に設けた断面形状がH形の箱本体7と、その箱本体7の開放上面を覆うと共に、開口部3を左前側のコーナー部に片寄せて設けた縁付きの上蓋8と、箱本体7の開放下面を覆う縁付きの底蓋9とからなり、内部を隔壁5で上下2層10,11に仕切っている。   The outer box 4 is a box body 7 having an H-shaped cross section in which a rectangular partition wall 5 (a partition in the vertical direction in the outer box 4) and a rectangular cylindrical side wall 6 extending from the periphery to the upper and lower sides are integrally provided. And an upper cover 8 with an edge that covers the open upper surface of the box body 7 and the opening 3 is shifted to the corner on the left front side, and a bottom cover 9 with an edge that covers the open lower surface of the box body 7. The interior is divided into upper and lower two layers 10 and 11 by a partition wall 5.

上蓋8は、その縁部から下方に突出して設けた係合爪12を、側壁6の上部外面に突出して設けた係合部13にその下側から係合させた状態で箱本体7の上部に装着し、かつ、ビス14で箱本体7の上部に締付けて、箱本体7に対して着脱自在に取り付けている。   The upper lid 8 has an engaging claw 12 that protrudes downward from its edge and engages with an engaging portion 13 that protrudes from the upper outer surface of the side wall 6 from the lower side of the upper portion of the box body 7. And is fastened to the upper portion of the box body 7 with a screw 14 so as to be detachably attached to the box body 7.

底蓋9は、その縁部から上方に突出して設けた係合爪15を、側壁6の下部外面に突出して設けた係合部16にその上側から係合させた状態で箱本体7の下部に装着し、かつ、ビス17で箱本体7の下部に締付けて、箱本体7に対して着脱自在に取り付けている。   The bottom lid 9 has a lower portion of the box body 7 in a state where an engaging claw 15 provided protruding from the edge of the bottom lid 9 is engaged with an engaging portion 16 provided protruding from the lower outer surface of the side wall 6 from above. And is fastened to the lower portion of the box body 7 with screws 17 so as to be detachably attached to the box body 7.

外箱4には、その上面に開口部3への扉側ロック爪2の挿入ガイド18とロック強制解除用の操作口19を設け、後側面にロック解除用の操作口20を設けている。挿入ガイド18は、上蓋8の開口部3の周囲から立ち上げた矩形状の開口枠の内面に形成した下窄まりの載頭四角すい面でなり、ロック強制解除用の操作口19は、上蓋8の開口部3の後側に設けた内外面貫通の円形の小孔の周囲から立ち上げた円筒でなり、ロック解除用の操作口20は、箱本体7と上蓋8の接合面に設けた割筒でなる。   The outer box 4 is provided with an insertion guide 18 for the door-side lock claw 2 to the opening 3 and an operation port 19 for forcible unlocking on the upper surface, and an operation port 20 for unlocking on the rear side. The insertion guide 18 is a conical headed rectangular conical surface formed on the inner surface of a rectangular opening frame raised from the periphery of the opening 3 of the upper lid 8. 8 is a cylinder raised from the periphery of a circular small hole penetrating the inner and outer surfaces provided on the rear side of the opening 3, and an operation port 20 for unlocking is provided on the joint surface between the box body 7 and the upper lid 8. It consists of a split tube.

そして、外箱4内の上層10に、ロック部材である回転レバー21、ロックバネであるトーションバネ22、ロック解除部材である解除ピン23、ロック保持部材であるシーソー形の可動アーム24、その復帰バネである板バネ25、ロック強制解除部材である強制解除ボタン26を設置し、外箱4内の下層11に、配線接続用のコネクタであるソケット27付きの第1スイッチ28、その操作部材(第1操作部材)である押圧レバー29、その復帰バネである圧縮コイルバネ30、第1スイッチ28の押圧部材である板バネ31、配線接続用のコネクタであるソケット32付きの自己保持型(電源を切っても吸引状態を保持し続ける)のソレノイド33、配線接続用のコネクタであるソケット34付きの第2スイッチ35、可動アーム24及び第2スイッチ35の操作部材(第2操作部材)であるスライドレバー36、第2スイッチ35の押圧部材である圧縮コイルバネ37を設置して、当該扉ロック装置を構成するもので、次に、外箱4の内部構造について説明する。   Then, on the upper layer 10 in the outer box 4, a rotation lever 21 as a lock member, a torsion spring 22 as a lock spring, a release pin 23 as a lock release member, a seesaw-type movable arm 24 as a lock holding member, and its return spring A leaf release spring 25, a force release button 26 that is a lock release member, and a lower switch 11 in the outer box 4, a first switch 28 with a socket 27 that is a connector for wiring connection, its operation member (first Self-holding type (with power switch off), pressing lever 29 as one operating member), compression coil spring 30 as its return spring, leaf spring 31 as pressing member of the first switch 28, socket 32 as connector for wiring connection The solenoid 33), the second switch 35 with the socket 34 as a connector for wiring connection, the movable arm 24 And a slide lever 36 that is an operation member (second operation member) of the second switch 35 and a compression coil spring 37 that is a pressing member of the second switch 35 to constitute the door lock device. The internal structure of the outer box 4 will be described.

箱本体7の上層10側には、回転レバー21の取付部であるボス部38と、回転レバー21の支え部39と、回転レバー21の回転量規制ピン40と、上層10のコーナー部を仕切って開口部3の下側に扉側ロック爪挿入室41を形成すると共に、その扉側ロック爪挿入室41の一側をその最上部で扉側ロック爪挿入室41外に連通させる扉側ロック爪挿入室41内外の連通部42を設けるための上層10内のコーナー仕切り43,44,45(上層10内の平面方向の間仕切り)と、回転レバー21の係合方向のストッパー46と、トーションバネ22のバネ座47と、可動アーム24の取付部であるU字形の軸受溝48と、板バネ25の取付部である圧入溝49と、強制解除ボタン26の取付部である嵌合溝50を設けている。   On the upper layer 10 side of the box body 7, a boss portion 38 that is a mounting portion of the rotation lever 21, a support portion 39 of the rotation lever 21, a rotation amount regulating pin 40 of the rotation lever 21, and a corner portion of the upper layer 10 are partitioned. The door side lock claw insertion chamber 41 is formed below the opening 3 and one side of the door side lock claw insertion chamber 41 is communicated to the outside of the door side lock claw insertion chamber 41 at the top. Corner partitions 43, 44, 45 (planar partitions in the upper layer 10) in the upper layer 10 for providing the communication portions 42 inside and outside the nail insertion chamber 41, a stopper 46 in the engaging direction of the rotary lever 21, and a torsion spring 22 spring seats 47, a U-shaped bearing groove 48 which is a mounting portion of the movable arm 24, a press-fit groove 49 which is a mounting portion of the leaf spring 25, and a fitting groove 50 which is a mounting portion of the forced release button 26. Provided.

ボス部38は、上層10の底部側にある隔壁5から上層10内の略中央部に突出し、支え部39は、隔壁5を部分的に上面が凸、下面が凹になるように形成した隔壁5の凸部であって、隔壁5から上層10内の前側に突出している。回転量規制ピン40は、支え部39の上面略中央部から上方に突出している。   The boss portion 38 protrudes from the partition wall 5 on the bottom side of the upper layer 10 to a substantially central portion in the upper layer 10, and the support portion 39 is a partition wall formed so that the upper surface is partially convex and the lower surface is concave. 5 protruding from the partition wall 5 to the front side in the upper layer 10. The rotation amount regulating pin 40 protrudes upward from a substantially central portion of the upper surface of the support portion 39.

コーナー仕切りは、開口部3の下側にある上層10の左前側のコーナー部を囲うL形の仕切りであり、その一片(上層10内の左右方向の間仕切り部)を、支え部39の左側面43と、支え部39の左端部を前後から挟むように隔壁5から上層10内に立ち上げるL形の第1仕切り壁44の一片及びI形の第2仕切り壁45で形成し、他片(上層10内の前後方向の間仕切り部)を、L形の第1仕切り壁44の他片で形成して、扉側ロック爪挿入室41を形成している。また、第1仕切り壁44及び第2仕切り壁45を上層10の周囲にある側壁6と略同じ高さにするのに対し、支え部39を1仕切り壁44及び第2仕切り壁45よりも低くして、連通部42を設けている。   The corner partition is an L-shaped partition that surrounds the left front corner of the upper layer 10 below the opening 3, and one piece thereof (the left-right partition in the upper layer 10) is placed on the left side of the support 39. 43, one piece of an L-shaped first partition wall 44 rising from the partition wall 5 into the upper layer 10 so as to sandwich the left end portion of the support portion 39 from the front and rear, and an I-shaped second partition wall 45, and another piece ( A partition portion in the front-rear direction in the upper layer 10 is formed of the other piece of the L-shaped first partition wall 44 to form the door-side lock claw insertion chamber 41. In addition, the first partition wall 44 and the second partition wall 45 are set to have substantially the same height as the side wall 6 around the upper layer 10, while the support portion 39 is lower than the first partition wall 44 and the second partition wall 45. And the communication part 42 is provided.

ストッパー46は、第1仕切り壁44の先端上部と第2仕切り壁45の先端上部から支え部39の上面側に延出し、連通部42の両側から扉側ロック爪挿入室41外に突出させる第1仕切り壁44と第2仕切り壁45の延長部でなる。バネ座47は、第1仕切り壁44の他片を一片を越えてさらに上層10の内方に延出した第1仕切り壁44の延長部でなる。   The stopper 46 extends from the top end of the first partition wall 44 and the top end of the second partition wall 45 to the upper surface side of the support portion 39, and protrudes out of the door side lock claw insertion chamber 41 from both sides of the communication portion 42. This is an extension of the first partition wall 44 and the second partition wall 45. The spring seat 47 is an extension of the first partition wall 44 that extends beyond the other piece of the first partition wall 44 and further extends inward of the upper layer 10.

軸受溝48は、上層10内の左上側で隔壁5から離した上層10内の上部に、前後方向に所定の間隔をあけて配置し、圧入溝49は、上層10内の右上側で隔壁5から離した上層10内の上部に配置し、嵌合溝50は、扉側ロック爪挿入室41と軸受溝48の間の上層10内で上層10の左側の側壁6の内面に上下方向に形成している。   The bearing groove 48 is disposed on the upper left side of the upper layer 10 at the upper left side of the upper layer 10 and spaced apart from the partition wall 5 with a predetermined interval in the front-rear direction, and the press-fitting groove 49 is formed on the upper right side of the upper layer 10. The fitting groove 50 is formed on the inner surface of the side wall 6 on the left side of the upper layer 10 in the upper layer 10 between the door-side lock claw insertion chamber 41 and the bearing groove 48. is doing.

ここで、開口部3に対向する上層10の底部側、すなわち、扉側ロック爪挿入室41の底部側にある隔壁5には、連通部42に近い右端で、連通部42の前後幅内の前部と後部の2箇所に、上下層間の第1連通孔51を設けている。   Here, the partition wall 5 on the bottom side of the upper layer 10 facing the opening 3, that is, on the bottom side of the door-side lock claw insertion chamber 41, is located at the right end near the communication portion 42 and within the front-rear width of the communication portion 42. First communication holes 51 between upper and lower layers are provided at two locations, the front part and the rear part.

また、上層10の左後側の底部側にある隔壁5には、上下層間の第2連通孔52を設けている。第2連通孔52は、平面視で上層10の左端から前後の軸受溝48の間に至る左右方向に長い矩形状に形成されている。   The partition wall 5 on the bottom left side of the upper layer 10 is provided with a second communication hole 52 between the upper and lower layers. The second communication hole 52 is formed in a rectangular shape that is long in the left-right direction extending from the left end of the upper layer 10 to the front and rear bearing grooves 48 in plan view.

第2連通孔52の開口位置である上層10の左後側の底部側にある隔壁5は、第1連通孔51の開口位置である扉側ロック爪挿入室41の底部側にある隔壁5より上方にある。   The partition wall 5 on the bottom left side of the upper layer 10 that is the opening position of the second communication hole 52 is more than the partition wall 5 that is on the bottom side of the door side lock claw insertion chamber 41 that is the opening position of the first communication hole 51. Above.

さらに、外箱4は、扉側ロック爪挿入室41外の上層10を連通部42に近い前側中央部で、部分的に、下層11よりも前側に張り出す張出部53を形成し、その張出部53の底部側における最も下層11から離れた箇所、すなわち、張出部53の前側にある側壁6の最下部に内外面貫通のドレン孔54を設けている。   Further, the outer box 4 forms an overhanging portion 53 that projects the upper layer 10 outside the door-side lock claw insertion chamber 41 at the front center portion close to the communication portion 42 and partially extends forward from the lower layer 11. A drain hole 54 penetrating the inner and outer surfaces is provided at a position farthest from the lower layer 11 on the bottom side of the overhang portion 53, that is, at the lowermost portion of the side wall 6 on the front side of the overhang portion 53.

そして、回転レバー21は、その一端側に鉛直方向(上下方向)の支点軸55を設け、その支点軸55をボス部38に回転自在に嵌め込むと共に、回転レバー21の他端側を支え部39の上側に配置し、回転レバー21の一端側をボス部38で下側から摺動自在に支え、回転レバー21の他端側を支え部39で下側から摺動自在に支えて、回転レバー21を、その他端側が左右方向に揺動するように、支点軸55を中心に回転自在に上層10内の上部に設置している。   The rotary lever 21 is provided with a fulcrum shaft 55 in the vertical direction (vertical direction) on one end side thereof, and the fulcrum shaft 55 is rotatably fitted in the boss portion 38 and the other end side of the rotary lever 21 is supported on the support lever. It is arranged on the upper side of 39, and one end side of the rotation lever 21 is slidably supported from below by the boss portion 38, and the other end side of the rotation lever 21 is slidably supported from below by the support portion 39 to rotate. The lever 21 is installed on the upper portion of the upper layer 10 so as to be rotatable around the fulcrum shaft 55 so that the other end side swings in the left-right direction.

回転レバー21は、支点軸55を中心とする円周上に内外面貫通の円弧状の回転量規制長孔56を設け、その回転量規制長孔56に回転量規制ピン40を挿入して、回転レバー21を回転量規制長孔56の範囲内で回転させるようにしている。   The rotation lever 21 is provided with an arc-shaped rotation amount restriction long hole 56 penetrating the inner and outer surfaces on the circumference around the fulcrum shaft 55, and the rotation amount restriction pin 40 is inserted into the rotation amount restriction long hole 56. The rotation lever 21 is rotated within the range of the rotation amount restriction long hole 56.

回転レバー21は、その一端側にトーションバネ22のバネ座57を設けている。トーションバネ22は、そのコイル部を回転レバー21の上面側で支点軸55の外側に遊嵌し、トーションバネ22の一端部を箱本体7側のバネ座47に当接させると共に、トーションバネ22の他端部を回転レバー21のバネ座57に当接させて、回転レバー21を係合方向(右回り;時計回り)に常時付勢し、回転レバー21の他端側左端部をストッパー46に押し付けて、回転レバー21を図7及び図8に示す扉側ロック爪2との係合位置に保持している。   The rotary lever 21 is provided with a spring seat 57 of the torsion spring 22 on one end side thereof. The torsion spring 22 has its coil portion loosely fitted to the outside of the fulcrum shaft 55 on the upper surface side of the rotary lever 21, one end of the torsion spring 22 is brought into contact with the spring seat 47 on the box body 7 side, and the torsion spring 22. The other end of the rotating lever 21 is brought into contact with the spring seat 57 of the rotating lever 21 to constantly urge the rotating lever 21 in the engaging direction (clockwise; clockwise), and the left end of the other end of the rotating lever 21 is stopped with the stopper 46. The rotating lever 21 is held in the engagement position with the door-side lock claw 2 shown in FIGS.

回転レバー21は、扉側ロック爪2の係合孔1に挿入可能な係合部58を設け、その係合部58を、回転レバー21の他端側左端部における上下2箇所のストッパー46との当接部の間から突出し、回転レバー21が図7及び図8に示す係合位置にあるときに連通孔41から扉側ロック爪挿入室41の最上部に突出させ、扉側ロック爪挿入室41の底部側にある後側の第1連通孔51と対向させている。係合部58の上部には、扉側ロック爪2による押圧を水平方向(右方向)の押圧に変換するための傾斜部59を設けている。   The rotation lever 21 is provided with an engagement portion 58 that can be inserted into the engagement hole 1 of the door-side lock claw 2, and the engagement portion 58 is connected to two stoppers 46 at the upper and lower positions on the left end portion on the other end side of the rotation lever 21. 7 and FIG. 8, when the rotary lever 21 is in the engagement position shown in FIGS. 7 and 8, it is projected from the communication hole 41 to the uppermost part of the door side lock claw insertion chamber 41 to insert the door side lock claw. The rear first communication hole 51 on the bottom side of the chamber 41 is opposed to the chamber 41. In the upper part of the engaging part 58, an inclined part 59 is provided for converting the pressing by the door-side lock claw 2 into a pressing in the horizontal direction (right direction).

回転レバー21は、その一端側に解除ピン23の取付部である鉛直方向の連結軸60を設けている。解除ピン23は、ロック解除用の操作口20に摺動自在に挿通し、上層10内の解除ピン23の一端に設けた連結環61を回転レバー21の連結軸60に回転自在に嵌合連結して、回転レバー21の回転に連動して前後方向に摺動自在に上層10内の右後側における上部に設置している。   The rotary lever 21 is provided with a connecting shaft 60 in the vertical direction which is an attachment portion of the release pin 23 on one end side thereof. The release pin 23 is slidably inserted into the unlocking operation port 20, and a connection ring 61 provided at one end of the release pin 23 in the upper layer 10 is rotatably fitted and connected to the connection shaft 60 of the rotary lever 21. The upper lever 10 is installed at the upper part on the right rear side so as to be slidable in the front-rear direction in conjunction with the rotation of the rotary lever 21.

外箱4の外部に突出する解除ピン23の他端には、その他端に設けた連結環62を介して当該扉ロック装置の外部ロック解除機構が連結され、扉を開くときに外部ロック解除機構を介して解除ピン23を後側に引張り操作し、回転レバー21を非係合方向(左回り;反時計回り)に回転操作するようにしている。   An external lock release mechanism of the door lock device is connected to the other end of the release pin 23 protruding to the outside of the outer box 4 via a connection ring 62 provided at the other end, and the external lock release mechanism is opened when the door is opened. The release pin 23 is pulled backward via the rotary lever 21, and the rotary lever 21 is rotated in the non-engagement direction (counterclockwise; counterclockwise).

可動アーム24は、その中央部から両側に両端部を同一軸線上で突出する支点軸63を設け、その支点軸63の両端部を前後の軸受溝48に回転自在に嵌め込んで、可動アーム24の中央部を水平方向(前後方向)の支点軸63を介して軸受溝48で支え、可動アーム24を支点軸63を中心にシーソー運動自在に上層10内の左後側における上部に設置している。可動アーム24と対向する上層10の底部側には第2連通孔52がある。   The movable arm 24 is provided with fulcrum shafts 63 projecting on both ends from the central portion on the same axis, and both ends of the fulcrum shaft 63 are rotatably fitted in the front and rear bearing grooves 48 to move the movable arm 24. Is supported by a bearing groove 48 via a fulcrum shaft 63 in the horizontal direction (front-rear direction), and the movable arm 24 is installed on the upper portion on the left rear side in the upper layer 10 so that the seesaw can move freely around the fulcrum shaft 63. Yes. A second communication hole 52 is provided on the bottom side of the upper layer 10 facing the movable arm 24.

可動アーム24は、その左端部から両側に両端部が突出する支点軸63と平行なストッパーピン64を設ける一方、右端部には、そこから可動アーム24の後側に突出するバネ座65を設けている。板バネ25はL形に折曲げられており、その一片を圧入溝49に圧入して、上層10内の右後側における上部に設置している。板バネ25の他片は圧入溝49から右側に延出し、その先端部を可動アーム24のバネ座65に下側から当接させて、可動アーム24の右端部を上方に常時付勢し、バネ座65の上面を上層10の上部側にある上蓋8に押し付けると共に、ストッパーピン64の両端部を上層10の底部側で第2連通孔52の両側にある隔壁5に押し付けて、可動アーム24を図3及び図6に示す初期位置に保持している。   The movable arm 24 is provided with a stopper pin 64 parallel to the fulcrum shaft 63 projecting at both ends from the left end portion, and a spring seat 65 projecting from the left end portion to the rear side of the movable arm 24. ing. The leaf spring 25 is bent into an L shape, and one piece thereof is press-fitted into the press-fitting groove 49 and is installed at the upper part on the right rear side in the upper layer 10. The other piece of the leaf spring 25 extends to the right side from the press-fit groove 49, and its tip is brought into contact with the spring seat 65 of the movable arm 24 from below, so that the right end of the movable arm 24 is constantly urged upward, The upper surface of the spring seat 65 is pressed against the upper lid 8 on the upper side of the upper layer 10, and both end portions of the stopper pin 64 are pressed against the partition walls 5 on both sides of the second communication hole 52 on the bottom side of the upper layer 10. Is held at the initial position shown in FIGS.

上蓋8に接離するバネ座65の上面にはクッションシート66を貼付けて、異音の発生を防止している。   A cushion sheet 66 is affixed to the upper surface of the spring seat 65 that contacts and separates from the upper lid 8 to prevent the generation of abnormal noise.

可動アーム24の右端部には、そこから可動アーム24の前側に突出する係合部67を設け、その係合部67を可動アーム24のシーソー運動によって、回転レバー21よりも上方の図3及び図6に示す非係合位置(初期位置;上昇位置)と、回転レバー21の図7及び図8に示す係合位置からの左回り(反時計回り)の回転動作を阻止する回転レバー21との図7及び図9に示す係合位置(動作位置;下降位置)の間で上下に移動させるようにしている。   At the right end of the movable arm 24, an engaging portion 67 is provided that protrudes to the front side of the movable arm 24. The engaging portion 67 is positioned above the rotary lever 21 by the seesaw motion of the movable arm 24 in FIG. A non-engagement position (initial position; ascending position) shown in FIG. 6 and a rotation lever 21 for preventing the rotation operation of the rotation lever 21 from the engagement position shown in FIGS. 7 and 8 counterclockwise (counterclockwise) 7 and 9 are moved up and down between the engagement positions (operation position; lowering position).

強制解除ボタン26は、上下方向に延びる断面形状がT形の摺動部68を設け、その摺動部68を嵌合溝50に摺動自在に嵌め込み、上層10内の扉側ロック爪挿入室41と可動アーム24の間に設置している。   The forcible release button 26 is provided with a sliding portion 68 having a T-shaped cross section extending in the vertical direction, and the sliding portion 68 is slidably fitted into the fitting groove 50 so that the door side lock claw insertion chamber in the upper layer 10 is inserted. It is installed between 41 and the movable arm 24.

強制解除ボタン26は、可動アーム24の左端部を押し下げるための押圧部69を設け、その押圧部69を嵌合溝50から上層10内に突出する摺動部68の先端に連設し、押圧部69の先端部を可動アーム24の左端部から前側に突出するストッパーピン64の前端部の上側に延出している。その押圧部69の先端部上面に強制解除ボタン26をピン状に立設して、ロック強制解除用の操作口19と同一軸線上に配置し、強制解除ボタン26の上部をロック強制解除用の操作口19に上下方向に摺動自在に嵌め込んでいる。強制解除ボタン26の上部は、可動アーム24が初期位置にあるときにロック強制解除用の操作口19の最奥部(最下部)に位置する。   The forcible release button 26 is provided with a pressing portion 69 for pushing down the left end portion of the movable arm 24, and the pressing portion 69 is continuously provided at the tip of the sliding portion 68 protruding from the fitting groove 50 into the upper layer 10. The tip of the portion 69 extends above the front end of the stopper pin 64 that protrudes forward from the left end of the movable arm 24. The forcible release button 26 is erected in a pin shape on the upper surface of the tip of the pressing portion 69 and is arranged on the same axis as the operation port 19 for forcibly releasing lock, and the upper part of the forcible release button 26 is used for forcibly releasing lock. The operation port 19 is fitted in a vertically slidable manner. The upper part of the forcible release button 26 is located at the innermost part (lowermost part) of the operation port 19 for forcibly releasing the lock when the movable arm 24 is in the initial position.

一方、箱本体7の下層11側には、ソケット27付きの第1スイッチ28、ソケット32付きのソレノイド33、ソケット34付きの第2スイッチ35を、それぞれ、位置決めするために、図4の底面視において下層11の底部側にある隔壁5から複数のリブ(下層11内の平面方向の間仕切り)を立ち上げると共に、板バネ31の取付部である圧入溝70を設けている。   On the other hand, on the lower layer 11 side of the box body 7, in order to position the first switch 28 with the socket 27, the solenoid 33 with the socket 32, and the second switch 35 with the socket 34, respectively, the bottom view of FIG. In FIG. 2, a plurality of ribs (partitions in the planar direction in the lower layer 11) are raised from the partition wall 5 on the bottom side of the lower layer 11, and a press-fitting groove 70 as an attachment portion of the leaf spring 31 is provided.

なお、第1スイッチ28は、扉側ロック爪2の挿入検知精度を上げるために2個を備えており、それに伴って押圧レバー29、圧縮コイルバネ30及び板バネ31も2個ずつ備えている。第1スイッチ28のソケット27は2個用のものが1個である。   The first switch 28 is provided with two in order to increase the insertion detection accuracy of the door-side lock claw 2, and accordingly, the pressing lever 29, the compression coil spring 30, and the plate spring 31 are also provided. The socket 27 of the first switch 28 is one for two.

そして、第2スイッチ35は、下層11内の略中央部にリブを介して位置決めすると共に、底蓋9で下側から押えて設置している。2個の第1スイッチ28は、下層11内の前部にリブを介して位置決めすると共に、底蓋9で下側から押えて、第2スイッチ35の前側に前後に並べて設置している。ソレノイド33は、下層11内の後部にリブを介して位置決めすると共に、底蓋9で下側から押えて、第2スイッチ35の後側に並べて設置している。   The second switch 35 is positioned at a substantially central portion in the lower layer 11 via a rib and is pressed from the lower side by the bottom lid 9. The two first switches 28 are positioned on the front part in the lower layer 11 through ribs, are pressed from the lower side by the bottom lid 9, and are arranged side by side on the front side of the second switch 35. The solenoid 33 is positioned at the rear portion in the lower layer 11 via a rib, and is pressed from the lower side by the bottom lid 9 and arranged side by side on the rear side of the second switch 35.

第1スイッチ28のソケット27とソレノイド33のソケット32と第2スイッチ35のソケット34は、何れも、上層10の扉側ロック爪挿入室41とは反対側となる第1スイッチ28、ソレノイド33、第2スイッチ35の一側(図4の底面視において左側)に取り付けられ、下層11内の一側にリブを介して位置決めすると共に、底蓋9で下側から押えて設置し、各ソケット27,32,34によって、図2(B)に示すように、外箱4の右側面下部に3つの異なるプラグ挿入口を設けている。   The socket 27 of the first switch 28, the socket 32 of the solenoid 33, and the socket 34 of the second switch 35 are all on the side opposite to the door-side lock claw insertion chamber 41 of the upper layer 10, the solenoid 33, It is attached to one side of the second switch 35 (left side in the bottom view in FIG. 4), and is positioned on one side in the lower layer 11 through a rib, and is pressed from the lower side by the bottom lid 9 to be installed. , 32, and 34, three different plug insertion openings are provided in the lower part of the right side surface of the outer box 4 as shown in FIG.

押圧レバー29は、その一側に下方を開放した筒状のバネ受71を設け、そのバネ受71を前後の第1連通孔51と対向する箱本体7の下層11側の2位置にリブを介して上下方向に摺動自在に嵌め込み、下層11内における第1スイッチ28のソケット27と反対側の一側上部に上下動自在に設置してる。   The pressing lever 29 is provided with a cylindrical spring receiver 71 that opens downward on one side, and the spring receiver 71 has ribs at two positions on the lower layer 11 side of the box body 7 facing the front and rear first communication holes 51. It is slidably fitted in the up and down direction, and is installed in the lower layer 11 on one side upper part of the first switch 28 opposite to the socket 27 so as to be movable up and down.

圧縮コイルバネ30は、押圧レバー29のバネ受71とその底部側にある底蓋9の間に組み込み、押圧レバー29を上方に常時付勢し、押圧レバー29のバネ受71の上面を第1連通孔51の周囲にある隔壁5に押し付けて、押圧レバー29を図5に示す初期位置に保持している。   The compression coil spring 30 is incorporated between the spring receiver 71 of the pressing lever 29 and the bottom lid 9 on the bottom side thereof, constantly biasing the pressing lever 29 upward, and the upper surface of the spring receiver 71 of the pressing lever 29 communicates with the first communication. The pressing lever 29 is held at the initial position shown in FIG. 5 by being pressed against the partition wall 5 around the hole 51.

押圧レバー29は、そのバネ受71の上面から上方に突出し、第1連通孔51に摺動自在に挿通させる操作部72を設け、その操作部72を押圧レバー29が図5に示す初期位置にあるときに第1連通孔51から上層10の扉側ロック爪挿入室41の底部側に突出させ、扉側ロック爪2の挿入動作(押圧動作)で押圧レバー29を押し下げるようにしている。   The pressing lever 29 protrudes upward from the upper surface of the spring receiver 71 and is provided with an operating portion 72 that is slidably inserted into the first communication hole 51. The operating portion 72 is placed at the initial position shown in FIG. In some cases, the first lever 51 protrudes from the first communication hole 51 to the bottom side of the door-side lock claw insertion chamber 41 of the upper layer 10, and the pressing lever 29 is pushed down by the insertion operation (pressing operation) of the door-side locking claw 2.

前側の第1連通孔51から上層10の扉側ロック爪挿入室41の底部側に突出する前側の操作部72は、扉側ロック爪挿入室41の最上部に突出する回転レバー21の係合部58と対向する。   The front operation portion 72 that protrudes from the first communication hole 51 on the front side to the bottom side of the door-side lock claw insertion chamber 41 of the upper layer 10 is engaged with the rotary lever 21 that protrudes to the top of the door-side lock claw insertion chamber 41. Opposite the part 58.

ここで、図5に示すように、外箱4内の下層11に、操作部72を上層10の扉側ロック爪挿入室41の底部側に突出させる各第1連通孔51からの下層11側への浸水を防ぐ止水用のパッキン73を2個備えている。このパッキン73は、第1連通孔51の周囲にある隔壁5に一表面を貼付け、操作部72を挿通させる環状の例えばゴムパッキンからなり、パッキン73の内面を操作部72の外面に密着させて止水をしている。   Here, as shown in FIG. 5, the lower layer 11 side of the lower layer 11 in the outer box 4 from each first communication hole 51 that causes the operation unit 72 to protrude to the bottom side of the door-side lock claw insertion chamber 41 of the upper layer 10. Two waterproofing packings 73 for preventing water from entering are provided. The packing 73 is made of, for example, an annular rubber packing that attaches one surface to the partition wall 5 around the first communication hole 51 and allows the operation unit 72 to be inserted. The inner surface of the packing 73 is in close contact with the outer surface of the operation unit 72. The water is stopped.

板バネ31はL形に折曲げられており、その一片を第1スイッチ28のソケット27側の一側上部にある隔壁5に設けた圧入溝70に圧入して、他片を第1スイッチ28側に延出した状態で、下層11内の上部に設置している。板バネ31の他片は第1スイッチ28の上側を通過して先端部を押圧レバー29の先端部に下側から当接させて、押圧レバー29を押し下げ動作に連動する下方への撓み変形で、第1スイッチ28の最上部にある押しボタン部を押し下げるようにしている。   The leaf spring 31 is bent into an L shape, and one piece thereof is press-fitted into a press-fitting groove 70 provided in the partition wall 5 on the one side upper part of the socket 27 side of the first switch 28, and the other piece is put into the first switch 28. It is installed in the upper part in the lower layer 11 in the state extended to the side. The other piece of the leaf spring 31 passes through the upper side of the first switch 28, and the tip part is brought into contact with the tip part of the pressing lever 29 from the lower side, so that the pressing lever 29 is bent downwardly in conjunction with the pressing operation. The push button at the top of the first switch 28 is pushed down.

ソレノイド33は、そのソケット32と反対側の一側から突出する水平方向(左右方向)の可動鉄心74を設け、その可動鉄心74の先端部外面に環状の係合溝75を設けている。   The solenoid 33 is provided with a horizontal (left-right) movable iron core 74 protruding from one side opposite to the socket 32, and an annular engagement groove 75 is provided on the outer surface of the distal end portion of the movable iron core 74.

スライドレバー36は、その一側部に逆U字形の溝部76を有するバネ座77を設け、そのバネ座77を可動鉄心74の係合溝75に溝部76を介して嵌着し、下層11内におけるソレノイド33のソケット32と反対側の一側から第2スイッチ35のソケット34と反対側の一側にわたって、可動鉄心74と一体的に左右方向にスライド移動自在に設置してる。   The slide lever 36 is provided with a spring seat 77 having an inverted U-shaped groove 76 on one side thereof, and the spring seat 77 is fitted into the engagement groove 75 of the movable iron core 74 via the groove 76. The movable iron core 74 is slidably installed in the left-right direction from one side opposite to the socket 32 of the solenoid 33 to one side opposite to the socket 34 of the second switch 35.

ソレノイド33は、スライドレバー36のバネ座77とそれに対向するソレノイド33の一端側のヨークとの間に組み込む復帰バネである圧縮コイルバネ78を設け、その圧縮コイルバネ78で、可動鉄心74とスライドレバー36を可動鉄心74の吸引方向と逆方向に常時付勢し、可動鉄心72の先端とスライドレバー36をプラグ挿入口を設けた下層11の側壁6と反対側の側壁6に押し付けて、可動鉄心72とスライドレバー36を図4及び図6に示す初期位置に保持している。   The solenoid 33 is provided with a compression coil spring 78 which is a return spring incorporated between a spring seat 77 of the slide lever 36 and a yoke on one end side of the solenoid 33 facing the slide 33, and the movable coil core 74 and the slide lever 36 are formed by the compression coil spring 78. Is constantly urged in the direction opposite to the suction direction of the movable iron core 74, and the tip of the movable iron core 72 and the slide lever 36 are pressed against the side wall 6 opposite to the side wall 6 of the lower layer 11 provided with the plug insertion port. The slide lever 36 is held at the initial position shown in FIGS.

可動鉄心74の先端が接離する下層11の側壁6部分にはクッションゴム79を貼付けて、異音の発生を防止している。   Cushion rubber 79 is affixed to the side wall 6 portion of the lower layer 11 where the tip of the movable iron core 74 contacts and separates to prevent the generation of abnormal noise.

スライドレバー36は、可動アーム24の操作部である押圧部80を設け、その押圧部80をスライドレバー36の一側上部から上方に突出し、第2連通孔52を通して上層10の可動アーム24の左端部より外側に突出させて、ストッパーピン64に側方から接触させている。押圧部80のストッパーピン64との接触部には、吸引方向への可動鉄心72の動作と同方向の押圧部78の押圧を上方向に変換するための傾斜部81を設け、吸引方向への可動鉄心72の動作で図3及び図6に示す初期位置にある可動アーム24の左端部を押し上げて、可動アーム24を支点軸63を中心にシーソー運動させるようにしている。   The slide lever 36 is provided with a pressing portion 80 that is an operation portion of the movable arm 24, the pressing portion 80 protrudes upward from one upper side of the slide lever 36, and the left end of the movable arm 24 of the upper layer 10 through the second communication hole 52. It protrudes outward from the portion and is in contact with the stopper pin 64 from the side. The contact portion of the pressing portion 80 with the stopper pin 64 is provided with an inclined portion 81 for converting the pressing of the pressing portion 78 in the same direction as the operation of the movable iron core 72 in the suction direction into the suction direction. The left end portion of the movable arm 24 at the initial position shown in FIGS. 3 and 6 is pushed up by the operation of the movable iron core 72, and the movable arm 24 is caused to perform a seesaw motion around the fulcrum shaft 63.

スライドレバー36は、その他側部にバネ座82を設け、第2スイッチ35は、そのソケット34と反対側の一側に突出する押しボタン部に嵌着するスイッチキャップ83を設け、圧縮コイルバネ37は、左右方向で相対するスライドレバー36のバネ座82と第2スイッチ35のスイッチキャップ83の間に組み込んで下層11内に設置し、吸引方向への可動鉄心72の動作に連動して圧縮し、第2スイッチ35の押しボタン部を押し込むようにしている。   The slide lever 36 is provided with a spring seat 82 on the other side, the second switch 35 is provided with a switch cap 83 that fits on a push button protruding on one side opposite to the socket 34, and the compression coil spring 37 is Incorporated between the spring seat 82 of the slide lever 36 and the switch cap 83 of the second switch 35 that are opposed in the left-right direction, installed in the lower layer 11, and compressed in conjunction with the operation of the movable iron core 72 in the suction direction, The push button portion of the second switch 35 is pushed in.

また、本実施の形態の扉ロック装置は、外箱4に、その開口部3を開閉する蓋体84を備えている。   In addition, the door lock device of the present embodiment includes a lid 84 that opens and closes the opening 3 in the outer box 4.

蓋体84は、合成樹脂製で矩形状に形成し、外箱4内の上層10における扉側ロック爪挿入室41の最上部に設置するもので、連通部42と反対側の蓋体84の左側部に前後方向の軸線を有する支点軸85を設け、その支点軸85の両端部を蓋体84の前後両端部から突出し、その支点軸85の両端部を扉側ロック爪挿入室41の前側と後側にある側壁6と第1仕切り壁44の上端部に同一軸線上で対向させて設けたU字状の軸受溝86で回転自在に支えると共に、その各軸受溝86の開放上部を上蓋8で閉じて、蓋体84を扉側ロック爪挿入室41の最上部で前後方向の支点軸85を中心に回転自在(開閉自在)に設置している。   The lid 84 is made of synthetic resin and formed in a rectangular shape, and is installed at the uppermost portion of the door-side lock claw insertion chamber 41 in the upper layer 10 in the outer box 4. The lid 84 is provided on the opposite side of the communication portion 42. A fulcrum shaft 85 having a longitudinal axis is provided on the left side, both ends of the fulcrum shaft 85 project from the front and rear ends of the lid 84, and both ends of the fulcrum shaft 85 are located on the front side of the door-side lock claw insertion chamber 41. The rear side wall 6 and the upper end of the first partition wall 44 are rotatably supported by U-shaped bearing grooves 86 provided on the same axis, and the upper open portions of the respective bearing grooves 86 are upper lids. 8 and is closed (openable and closable) around the fulcrum shaft 85 in the front-rear direction at the uppermost part of the door-side lock claw insertion chamber 41.

蓋体84の復帰バネであるダブルトーションバネ87を設けている。そのダブルトーションバネ87は、その両端部に有するコイル部を支点軸85の両端部の外側に遊嵌し、各コイル部の間に有するコ形の押え部を蓋体84の下面(内面)に当接させると共に、各コイル部の外側に有するダブルトーションバネ87の両端部を扉側ロック爪挿入室41の左側にある側壁6に当接させて、蓋体84を上方向(閉方向)に常時付勢し、蓋体84の上面(外面)を上蓋8に押し付けて、蓋体84を図3及び図5に示す初期位置、すなわち、扉側ロック爪挿入室41の最上部で略水平姿勢になって開口部3を閉じる閉位置に保持している。   A double torsion spring 87 which is a return spring of the lid 84 is provided. The double torsion spring 87 is loosely fitted to the outside of both ends of the fulcrum shaft 85 with the coil portions at both ends thereof, and the U-shaped presser portion between the coil portions is provided on the lower surface (inner surface) of the lid 84. At the same time, both end portions of the double torsion spring 87 on the outer side of each coil portion are brought into contact with the side wall 6 on the left side of the door side lock claw insertion chamber 41 so that the lid 84 is moved upward (closed direction). Always energized, the upper surface (outer surface) of the lid 84 is pressed against the upper lid 8, and the lid 84 is in the initial position shown in FIGS. 3 and 5, that is, in the substantially horizontal position at the top of the door side lock claw insertion chamber 41. The opening 3 is held in the closed position.

また、蓋体84の上面には、蓋体84が図3及び図5に示す閉位置にあるときに、開口部3に嵌め込む矩形状の嵌合部88を設けている。   Further, a rectangular fitting portion 88 is provided on the upper surface of the lid 84 to be fitted into the opening 3 when the lid 84 is in the closed position shown in FIGS. 3 and 5.

さらに、蓋体84の下面には、蓋体84が図3及び図5に示す閉位置にあるときに、回転レバー21の係合部58の先端を当接させて、回転レバー21を図3及び図5に示す初期位置(扉側ロック爪2との非係合位置)に保持する当接部89を設けている。   Further, when the lid 84 is in the closed position shown in FIGS. 3 and 5, the front end of the engaging portion 58 of the rotary lever 21 is brought into contact with the lower surface of the lid 84 so that the rotary lever 21 is in FIG. And the contact part 89 hold | maintained in the initial position (non-engagement position with the door side lock claw 2) shown in FIG. 5 is provided.

上記のように構成した本実施の形態の扉ロック装置は、例えば、扉を有し、それが閉じているときに仕事をする洗濯機、乾燥機、食器洗い機等の機器本体側における戸当り部の内側に設置し、外箱4の開口部3を戸当り部に設けた開口部に配置している。次に、本実施の形態の扉ロック装置の動作を説明する。   The door lock device of the present embodiment configured as described above has, for example, a door stop portion on the apparatus main body side such as a washing machine, a dryer, a dishwasher, etc. that has a door and works when it is closed. The opening 3 of the outer box 4 is arranged in the opening provided in the door stop. Next, the operation of the door lock device of the present embodiment will be described.

図2乃至図6に示す初期状態(扉が開かれて扉側ロック爪2が挿入されていないとき)では、蓋体84が閉位置(初期位置)に保持されており、外箱4の開口部3は閉じられていると共に、回転レバー21の係合部58の先端が閉位置にある蓋体84の当接部88に当接(干渉)して、回転レバー21は非係合位置に保持されている。   In the initial state shown in FIGS. 2 to 6 (when the door is opened and the door-side lock claw 2 is not inserted), the lid 84 is held in the closed position (initial position), and the opening of the outer box 4 The portion 3 is closed, and the tip of the engaging portion 58 of the rotating lever 21 abuts (interferes) with the abutting portion 88 of the lid 84 in the closed position, so that the rotating lever 21 is brought into the non-engaging position. Is retained.

そして、扉が閉じられると、扉側ロック爪2は、その先端と挿入ガイド18との摺接で、外箱4の開口部3へと誘導されて、その先端で閉位置にある蓋体84を押圧し、その蓋体84をダブルトーションバネ87の付勢力に抗して支点軸85を中心に下側(内側)に回転させながら、すなわち、蓋体84(開口部3)を開きながら、その開口部3から外箱4内における上層10の扉側ロック爪挿入室41に挿入される。   When the door is closed, the door-side lock claw 2 is guided to the opening 3 of the outer box 4 by sliding contact between the tip and the insertion guide 18, and the lid 84 is in the closed position at the tip. , While rotating the lid 84 downward (inside) around the fulcrum shaft 85 against the urging force of the double torsion spring 87, that is, while opening the lid 84 (opening 3), The opening 3 is inserted into the door lock nail insertion chamber 41 of the upper layer 10 in the outer box 4.

その際、扉側ロック爪2の挿入動作に追従して蓋体84の右端部(回転側端部)が連通部42よりも下がるまでは、回転レバー21は、その係合部58の先端が蓋体84の当接部88や蓋体84の右端面に当接して、蓋体84で非係合位置に保持される(係合位置への回転が規制される)が、蓋体84の右端部が連通部42よりも下がると、係合部58の先端が連通部42に対向する扉側ロック爪2の側面に乗り移って当接し、扉側ロック爪2で非係合位置に保持される(係合位置への回転が規制される)。   At that time, the rotation lever 21 has the tip of the engaging portion 58 until the right end portion (rotation side end portion) of the lid 84 is lowered below the communication portion 42 following the insertion operation of the door side lock claw 2. The abutting portion 88 of the lid 84 and the right end surface of the lid 84 are abutted and held at the non-engagement position by the lid 84 (rotation to the engagement position is restricted). When the right end portion is lowered below the communication portion 42, the tip of the engagement portion 58 is transferred to and contacted with the side surface of the door-side lock claw 2 facing the communication portion 42, and is held in the non-engagement position by the door-side lock claw 2. (Rotation to the engagement position is restricted).

扉側ロック爪2の先端が、回転レバー21の係合部58を越えてさらに扉側ロック爪挿入室41の底部側に挿入されると、扉側ロック爪2は、その先端で、初期位置にある押圧レバー29の操作部72を押圧し、押圧レバー29を圧縮コイルバネ30の付勢力に抗して押し下げ、その押圧レバー29で板バネ31の他片の先端部(自由端部)を下方に押し下げ、その板バネ31の他片を下方に撓み変形させ、その板バネ31の他片を第1スイッチ28の押しボタン部に当接させる。   When the front end of the door side lock claw 2 is inserted into the bottom side of the door side lock claw insertion chamber 41 beyond the engaging portion 58 of the rotation lever 21, the door side lock claw 2 is moved to the initial position. The operating portion 72 of the pressing lever 29 is pressed, the pressing lever 29 is pressed down against the urging force of the compression coil spring 30, and the pressing lever 29 lowers the tip (free end) of the other piece of the leaf spring 31. The other piece of the leaf spring 31 is bent downward and deformed, and the other piece of the leaf spring 31 is brought into contact with the push button portion of the first switch 28.

そして、図8に示すように、扉側ロック爪2の先端が、扉側ロック爪挿入室41の底部側にある隔壁5に突き当たるぐらいに挿入されると、扉側ロック爪2の係合孔1が連通部42に対向し、その連通部42を開くため、回転レバー21の係合位置への回転規制がなくなり、回転レバー21が、トーションバネ22の付勢力で係合方向に回転する。これにより、回転レバー21の係合部58が、連通部42から扉側ロック爪2の係合孔1に嵌込んだ状態で扉側ロック爪挿入室41内に突出すると共に、回転レバー21の係合部58の前後両側にある他端側左端部がストッパー46に付き当たり、回転レバー21が図7及び図8に示す係合位置に保持され、扉側ロック爪2と自動係合する。すなわち、扉が閉じた状態でロックされる。   As shown in FIG. 8, when the end of the door side lock claw 2 is inserted so as to abut against the partition wall 5 on the bottom side of the door side lock claw insertion chamber 41, the engagement hole of the door side lock claw 2 is inserted. Since 1 faces the communication portion 42 and opens the communication portion 42, the rotation restriction to the engagement position of the rotation lever 21 is eliminated, and the rotation lever 21 rotates in the engagement direction by the urging force of the torsion spring 22. As a result, the engaging portion 58 of the rotating lever 21 protrudes into the door-side lock claw insertion chamber 41 in a state where the engaging portion 58 is fitted into the engaging hole 1 of the door-side lock claw 2 from the communication portion 42, and The left end of the other end on both the front and rear sides of the engaging portion 58 comes into contact with the stopper 46, and the rotary lever 21 is held at the engaging position shown in FIGS. 7 and 8 and automatically engages with the door-side lock claw 2. That is, the door is locked with the door closed.

また、扉が閉じた状態でロックされたときには、蓋体84は、扉側ロック爪2と扉側ロック爪挿入室41の右側の側壁6の間の全開位置に回転し、蓋体84の右端部上面を扉側ロック爪2の側面に当接した状態で、全開位置に保持され、開口部3を全開している。   When the door is locked in a closed state, the lid 84 rotates to the fully open position between the door side lock claw 2 and the right side wall 6 of the door side lock claw insertion chamber 41, and the right end of the lid 84 In a state where the upper surface of the part is in contact with the side surface of the door-side lock claw 2, the opening 3 is fully opened.

また、このように扉が閉じた状態でロックされたときに、扉側ロック爪2の先端で押圧レバー29が最も押し下げられ、その押圧レバー29で板バネ31の他片が最も下方に撓み変形し、その板バネ31の他片で第1スイッチ28の押しボタン部が押し下げれて、第1スイッチ28をオンにし、その第1スイッチ28のオン動作でロック状態(扉側ロック爪2の完全挿入)を検知する。   Further, when the door is locked in the closed state as described above, the pressing lever 29 is pushed down most at the tip of the door-side locking claw 2, and the other piece of the leaf spring 31 is bent downward and deformed by the pressing lever 29. Then, the push button portion of the first switch 28 is pushed down by the other piece of the leaf spring 31 and the first switch 28 is turned on. When the first switch 28 is turned on, the lock state is established (the door side locking claw 2 is completely closed). ) Is detected.

さらに、第1スイッチ28のオン動作出力信号(ロック状態検知信号)に基づき、ソレノイド33の1次コイルへのパルス通電でソレノイド33が駆動される。   Further, based on the ON operation output signal (lock state detection signal) of the first switch 28, the solenoid 33 is driven by applying a pulse to the primary coil of the solenoid 33.

ソレノイド33が駆動されると、初期位置にある可動鉄心74が圧縮コイルバネ78の付勢力に抗して吸引方向に摺動し、それと一体的に、初期位置にあるスライドレバー36が、圧縮コイルバネ37を圧縮し、そのバネ力を高めながら、圧縮コイルバネ78の付勢力に抗してスライド移動し、可動鉄心74及びスライドレバー36が図9に示す吸着位置に保持される。   When the solenoid 33 is driven, the movable iron core 74 in the initial position slides in the suction direction against the urging force of the compression coil spring 78, and the slide lever 36 in the initial position integrally with the compression coil spring 37. 9, while the spring force is increased, the movable iron core 74 and the slide lever 36 are held at the suction positions shown in FIG. 9.

その際、スライドレバー36は、その押圧部80が、初期位置にある可動アーム24のストッパーピン64を傾斜部81を介して右側に押圧し、傾斜部81が押圧部80の押圧方向を上方向に変換するため、可動アーム24の左端部が押し上げられ、可動アーム24が板バネ25の付勢力に抗してシーソー運動し、可動アーム24の右端部にある係合部67が初期位置から図9に示す係合位置に下降操作される。これにより、可動アーム24の係合部67が回転レバー21と係合し、回転レバー21の非係合位置方向への回転動作を阻止する。すなわち、扉のロック状態が保持される。   At that time, the pressing portion 80 of the slide lever 36 presses the stopper pin 64 of the movable arm 24 at the initial position to the right side through the inclined portion 81, and the inclined portion 81 moves the pressing direction of the pressing portion 80 upward. Therefore, the left end portion of the movable arm 24 is pushed up, the seepage motion of the movable arm 24 resists the urging force of the leaf spring 25, and the engaging portion 67 at the right end portion of the movable arm 24 is viewed from the initial position. 9 is lowered to the engagement position shown in FIG. As a result, the engaging portion 67 of the movable arm 24 engages with the rotating lever 21 and prevents the rotating lever 21 from rotating in the direction of the non-engaging position. That is, the locked state of the door is maintained.

また、このように扉のロック状態が保持されたときに、スライドレバー36が圧縮コイルバネ37を最も圧縮し、そのバネ力が第2スイッチ35の押しボタン部に常時付勢されている復帰力よりも強くなり、第2スイッチ35の押しボタン部が押し込まれ、第2スイッチ35をオンにし、その第2スイッチ35のオン動作でロック保持状態(扉の完全ロック)を検知する。   Further, when the door is locked as described above, the slide lever 36 compresses the compression coil spring 37 most, and the spring force is based on the return force that is always urged by the push button portion of the second switch 35. The push button portion of the second switch 35 is pushed in, the second switch 35 is turned on, and the lock holding state (the door is completely locked) is detected by the on operation of the second switch 35.

そして、第2スイッチ35のオン動作出力信号(扉の完全ロック信号)に基づき、洗濯機、乾燥機、食器洗い機等を動作させるものである。   Based on the ON operation output signal (door complete lock signal) of the second switch 35, the washing machine, the dryer, the dishwasher and the like are operated.

なお、強制解除ボタン26は、可動アーム24の左端部の押し上げに連動して押し上げられて、ロック強制解除用の操作口19内に押し込まれている。   The forcible release button 26 is pushed up in conjunction with the push-up of the left end portion of the movable arm 24 and pushed into the lock forcibly releasing operation port 19.

一方、図7乃至図9に示すロック状態(扉は閉じている)で、例えば洗濯機、乾燥機、食器洗い機等の機器本体又は扉に設けた扉開放操作部の操作をスイッチで検知すると、そのスイッチの動作出力(扉の開放信号)に基づき、ソレノイド33の2次コイル(復帰コイル)へのパルス通電でソレノイド33が復帰駆動される。   On the other hand, in the locked state shown in FIGS. 7 to 9 (the door is closed), for example, when the operation of the door opening operation unit provided on the apparatus body or door such as a washing machine, dryer, dishwasher, etc. is detected with a switch, Based on the operation output of the switch (door opening signal), the solenoid 33 is driven to return by applying a pulse to the secondary coil (return coil) of the solenoid 33.

ソレノイド33が復帰駆動されると、可動鉄心74及びスライドレバー36が圧縮コイルバネ78の付勢力で図4及び図6に示す初期位置に復帰し、そのスライドレバー36の復帰動作で圧縮コイルバネ37が伸長し、そのバネ力が第2スイッチ35の押しボタン部の復帰力よりも弱くなり、第2スイッチ35が図4に示す初期状態(オフ状態)に復帰すると共に、スライドレバー36の押圧部80による可動アーム24の左端部の押圧がなくなり、可動アーム24の右端部が板バネ25の付勢力で押し上げられ、可動アーム24がシーソー運動し、可動アーム24の係合部67が係合位置から図6に示す初期位置に復帰する。これにより、回転レバー21が非係合位置方向に回転動作できるようになる。すなわち、扉のロック状態保持が解除される。   When the solenoid 33 is driven to return, the movable iron core 74 and the slide lever 36 return to the initial positions shown in FIGS. 4 and 6 by the urging force of the compression coil spring 78, and the compression coil spring 37 extends by the return operation of the slide lever 36. Then, the spring force becomes weaker than the return force of the push button portion of the second switch 35, and the second switch 35 returns to the initial state (off state) shown in FIG. The left end portion of the movable arm 24 is no longer pressed, the right end portion of the movable arm 24 is pushed up by the urging force of the leaf spring 25, the movable arm 24 performs a seesaw motion, and the engaging portion 67 of the movable arm 24 is viewed from the engaged position. The initial position shown in FIG. Thereby, the rotation lever 21 can be rotated in the non-engagement position direction. That is, the locked state of the door is released.

なお、強制解除ボタン26は、可動アーム24の左端部の下降(右端部の押し上げ)に連動して下降し、強制解除ボタン26の上部がロック強制解除用の操作口19の最奥部まで下降している。   The forcible release button 26 descends in conjunction with the lowering of the left end of the movable arm 24 (pushing up the right end), and the upper part of the forcible release button 26 descends to the innermost part of the operation port 19 for forcibly releasing the lock. is doing.

また、当該扉ロック装置の外部ロック解除機構による扉開放操作部と解除ピン23との連結で、扉のロック状態保持を解除したときに解除ピン23が後側に引張り操作される。   Further, when the door lock operation is released by connecting the door opening operation portion and the release pin 23 by the external lock release mechanism of the door lock device, the release pin 23 is pulled backward.

解除ピン23が後側に引張り操作されると、係合位置にある回転レバー21がトーションバネ22の付勢力に抗して図9に示す非係合方向に回転し、初期位置(非係合位置)に復帰し、回転レバー21の係合部58が扉側ロック爪2の係合孔1から抜かれて、連通部42から扉側ロック爪挿入室41外に抜かれ、回転レバー21の係合部58と扉側ロック爪2との係合が解除される。すなわち、扉の閉じた状態でのロックが解除される。これにより、扉側ロック爪2が外箱4の外部に抜去可能となり、扉を開くことができるようになる。   When the release pin 23 is pulled rearward, the rotary lever 21 in the engaged position rotates in the non-engagement direction shown in FIG. 9 against the urging force of the torsion spring 22, and the initial position (non-engagement). The engagement portion 58 of the rotary lever 21 is removed from the engagement hole 1 of the door-side lock claw 2 and is extracted from the communication portion 42 to the outside of the door-side lock claw insertion chamber 41 to engage the rotation lever 21. The engagement between the portion 58 and the door-side lock claw 2 is released. That is, the lock with the door closed is released. Thereby, the door side lock claw 2 can be removed to the outside of the outer box 4, and the door can be opened.

扉の閉じた状態でのロックが解除され、扉が開かれて、扉側ロック爪2が外箱4の外部に抜かれると、扉側ロック爪2による押圧レバー29の操作部72の押圧がなくなるから、図5に示すように、押圧レバー29が圧縮コイルバネ30の付勢力で初期位置に復帰し、それに連動して板バネ31が自身の弾性で初期位置に復帰し、第1スイッチ28が初期状態(オフ状態)に復帰する。   When the door is unlocked, the door is opened, and the door-side lock claw 2 is pulled out of the outer box 4, the door-side lock claw 2 presses the operation portion 72 of the pressing lever 29. Therefore, as shown in FIG. 5, the pressing lever 29 returns to the initial position by the urging force of the compression coil spring 30, and in conjunction with this, the leaf spring 31 returns to the initial position by its own elasticity, and the first switch 28 is Return to the initial state (off state).

また、扉側ロック爪2が外箱4の外部に抜かれるとき、蓋体84は、その右端面を扉側ロック爪2の先端に当接した状態で、扉側ロック爪2の抜去動作に追従してダブルトーションバネ87の付勢力で閉方向に回転し、扉側ロック爪2の先端が開口部3を通過するのに伴って図3及び図5に示す閉位置に復帰する。また、回転レバー21は、その係合部58の先端がトーションバネ22の付勢力で閉位置にある蓋体84の当接部88に押し付けられて、そのまま図3及び図5に示す初期位置(非係合位置)に保持される。   Further, when the door side lock claw 2 is pulled out of the outer box 4, the lid 84 performs the removal operation of the door side lock claw 2 with its right end face in contact with the tip of the door side lock claw 2. Following this, it rotates in the closing direction by the urging force of the double torsion spring 87, and returns to the closed position shown in FIGS. 3 and 5 as the tip of the door-side lock claw 2 passes through the opening 3. Further, the rotary lever 21 has its engaging portion 58 tip pressed against the abutting portion 88 of the lid 84 in the closed position by the urging force of the torsion spring 22, and the initial position shown in FIGS. Held in the disengaged position).

なお、ソレノイド33の可動鉄心74が吸着位置から復帰できないという故障が発生した場合、ロック強制解除用の操作口19から強制解除ボタン26を押し下げることによって、可動アーム24の左端部にあるストッパーピン64を押し下げて、そのストッパーピン64でスライドレバー36の押圧部80を傾斜部81を介して左側に押圧し、スライドレバー36と一体的に可動鉄心74を初期位置に戻すことができる。すなわち、扉のロック状態保持を強制的に解除することができ、扉の閉じた状態でのロックを解除し、扉を開くことができるようになる。   When a failure occurs in which the movable iron core 74 of the solenoid 33 cannot be returned from the suction position, the stopper pin 64 at the left end of the movable arm 24 is depressed by depressing the forcible release button 26 from the operation port 19 for forcibly releasing the lock. And the stopper pin 64 presses the pressing portion 80 of the slide lever 36 to the left side through the inclined portion 81, so that the movable iron core 74 can be returned to the initial position integrally with the slide lever 36. In other words, the locked state of the door can be forcibly released, the door can be unlocked and the door can be opened.

以上、本実施の形態の扉ロック装置は、扉側ロック爪2を挿入する開口部3を設けた外箱4と、その外箱4内への扉側ロック爪2の挿入動作でそれと係合するロック部材である回転レバー21と、その回転レバー21との係合位置への扉側ロック爪2の挿入動作で動作する第1スイッチ28と、その第1スイッチ28の動作出力に基づいて可動鉄心74を吸引するソレノイド33と、吸引方向への可動鉄心74の動作で回転レバー21と係合してその扉側ロック爪2との非係合位置への動作を阻止するロック保持部材であるシーソー形の可動アーム24と、その可動アーム24と回転レバー21とが係合する吸引位置への可動鉄心74の動作で動作する第2スイッチ35を備え、外箱4が、開口部3を開閉する蓋体84を備え、その蓋体84が、復帰バネであるダブルトーションバネ87で閉方向に常時付勢されて開口部3を閉じ、外箱4内への扉側ロック爪2の挿入動作で開動して開口部3を開くから、扉側ロック爪2が挿入されていないとき(扉が開いているとき)は、蓋体84が、常時開口部3を閉じて、外箱4の開口部3から内部に水が入るのを抑えることができる。   As described above, the door lock device of the present embodiment is engaged with the outer box 4 provided with the opening 3 for inserting the door-side lock claw 2 and the door-side lock claw 2 being inserted into the outer box 4. The rotary lever 21 is a locking member to be operated, the first switch 28 that is operated by the insertion operation of the door-side lock claw 2 to the engagement position with the rotary lever 21, and movable based on the operation output of the first switch 28. A solenoid 33 that sucks the iron core 74 and a lock holding member that engages with the rotary lever 21 by the movement of the movable iron core 74 in the suction direction and prevents the door side lock claw 2 from moving to the non-engagement position. A seesaw-shaped movable arm 24 and a second switch 35 that is operated by the operation of the movable iron core 74 to a suction position where the movable arm 24 and the rotary lever 21 are engaged are provided, and the outer box 4 opens and closes the opening 3. The lid 84 is provided, and the lid 84 is provided. The double torsion spring 87, which is a return spring, is always urged in the closing direction to close the opening 3, and the door 3 is opened by inserting the door lock claw 2 into the outer box 4 to open the opening 3. When the side lock claw 2 is not inserted (when the door is open), the lid 84 always closes the opening 3 to prevent water from entering the opening 3 of the outer box 4. Can do.

さらに、外箱4は、その上面に開口部3を設けると共に、内部を上下2層10,11に仕切る隔壁5を設け、上層10に回転レバー21及び可動アーム24を設置し、下層11に各スイッチ28,35及びソレノイド33を設置する、すなわち、外箱4内を上下2層10,11にし、開口部3がある上層10と仕切られた下層11に電装部品28,35,33を設置する構成を採用することにより、外箱4の開口部3から内部に水が入っても、それが電装部品28,35,33へ伝い漏電する可能性を低減できる。   Further, the outer box 4 is provided with an opening 3 on the upper surface thereof, a partition wall 5 for partitioning the inside into upper and lower two layers 10 and 11, a rotating lever 21 and a movable arm 24 installed on the upper layer 10, The switches 28 and 35 and the solenoid 33 are installed, that is, the inside of the outer box 4 is divided into two upper and lower layers 10 and 11, and the electrical components 28, 35 and 33 are installed in the lower layer 11 partitioned from the upper layer 10 having the opening 3. By adopting the configuration, even if water enters from the opening 3 of the outer box 4, it is possible to reduce the possibility that it will be transmitted to the electrical components 28, 35, 33 and leak.

また、外箱4は、隔壁5とその周縁から上下両側に延びる側壁6を設けた断面形状がH形の箱本体7と、その箱本体7の開放上面を覆うと共に、開口部3をコーナー部に片寄せて設けた上蓋8と、箱本体7の開放下面を覆う底蓋9からなる構成を採用することにより、従来の1層構造の外箱を2つ一体化して構成するものに比べ、より少ない部品点数で外箱4内を上下2層化でき、その上下2層化による装置高さの増大を抑えることができる。また、上下層間での構成部品の位置精度が良く、上下層間での動作伝達がスムーズで良好な動作特性を得ることができる。   In addition, the outer box 4 covers the partition body 5 and the box body 7 having a H-shaped cross section provided with side walls 6 extending from the periphery to the upper and lower sides, the open upper surface of the box body 7, and the opening 3 at the corner portion. By adopting a structure consisting of a top cover 8 that is arranged close to the bottom cover 9 and a bottom cover 9 that covers the open lower surface of the box body 7, compared to a structure in which two conventional single-layer outer boxes are integrated, The inside of the outer box 4 can be divided into two upper and lower layers with a smaller number of parts, and an increase in apparatus height due to the two upper and lower layers can be suppressed. Further, the positional accuracy of the component parts between the upper and lower layers is good, and the operation transmission between the upper and lower layers is smooth, and good operation characteristics can be obtained.

また、外箱4は、回転レバー21との係合位置への扉側ロック爪2の挿入動作で押し下げる第1スイッチ28の操作部72を開口部3と対向する上層10の底部側に突出させる上下層間の第1連通孔51を隔壁5に設け、その第1連通孔51からの下層11側への浸水を防ぐパッキン73を備える構成を採用することにより、外箱4の開口部3から内部に水が入っても、それが電装部品28,35,33へ伝い漏電する可能性をさらに低減できる。   Further, the outer box 4 projects the operation portion 72 of the first switch 28 pushed down by the insertion operation of the door-side lock claw 2 to the engagement position with the rotation lever 21 to the bottom side of the upper layer 10 facing the opening 3. By adopting a configuration in which the first communication hole 51 between the upper and lower layers is provided in the partition wall 5 and includes a packing 73 that prevents water from entering the lower layer 11 from the first communication hole 51, the opening 3 of the outer box 4 is connected to the inside. Even if water enters, it is possible to further reduce the possibility that it will be transmitted to the electrical components 28, 35, 33 and leak.

また、外箱4は、可動鉄心74の動作に連動して動作する可動アーム24の操作部80を可動アーム24と対向する上層10の底部側に突出させる上下層間の第2連通孔52を隔壁5に設け、その第2連通孔52の開口位置が、第1連通孔51の開口位置より上方である構成を採用することにより、外箱4の開口部3から内部に水が入っても、それが電装部品28,35,33へ伝い漏電する可能性をさらに低減できる。   Further, the outer box 4 has a second communication hole 52 between the upper and lower layers that protrudes the operation unit 80 of the movable arm 24 that operates in conjunction with the operation of the movable iron core 74 to the bottom side of the upper layer 10 facing the movable arm 24. 5 and adopting a configuration in which the opening position of the second communication hole 52 is higher than the opening position of the first communication hole 51, even if water enters the inside from the opening 3 of the outer box 4, The possibility that it is transmitted to the electrical components 28, 35, 33 and leaks can be further reduced.

また、外箱4は、上層10のコーナー部を仕切って開口部3の下側に扉側ロック爪挿入室41を形成すると共に、その扉側ロック爪挿入室41の一側をその最上部で扉側ロック爪挿入室41外に連通させる扉側ロック爪挿入室41内外の連通部42を設け、その連通部42から扉側ロック爪挿入室41に扉側ロック爪2との回転レバー21の係合部58を突出させる構成を採用することにより、連通部42が扉側ロック爪挿入室41の一側の最上部にあり、しかも、ロック状態では連通部に回転レバー21の係合部58が嵌り込み栓機能を発揮するから、浸水を上層10の扉側ロック爪挿入室41に止め、外箱4の開口部3から内部に水が入っても、それが電装部品28,35,33へ伝い漏電する可能性をさらに低減できる。   The outer box 4 partitions the corner portion of the upper layer 10 to form a door-side lock claw insertion chamber 41 below the opening 3, and has one side of the door-side lock claw insertion chamber 41 at its uppermost portion. A communication portion 42 inside and outside the door-side lock claw insertion chamber 41 is provided to communicate with the outside of the door-side lock claw insertion chamber 41, and the rotation lever 21 with the door-side lock claw 2 is connected to the door-side lock claw insertion chamber 41 from the communication portion 42. By adopting a configuration in which the engaging portion 58 protrudes, the communicating portion 42 is at the uppermost portion on one side of the door-side lock claw insertion chamber 41, and the engaging portion 58 of the rotary lever 21 is connected to the communicating portion in the locked state. Since the fitting function is exerted, the water is stopped at the door side lock claw insertion chamber 41 of the upper layer 10, and even if water enters the inside through the opening 3 of the outer box 4, it is still the electrical component 28, 35, 33. It is possible to further reduce the possibility of leaking electricity.

また、外箱4は、扉側ロック爪挿入室41外の上層10を連通部42の近傍で部分的に下層11よりも外側に張り出す張出部53を形成し、その張出部53の底部側にドレン孔54を設ける構成を採用することにより、上層10の扉側ロック爪挿入室41から連通部42を通して扉側ロック爪挿入室41外に浸水しても、連通部42の近傍にあるドレン孔54から直ちに外箱4の外部に排水でき、外箱4の開口部3から内部に水が入っても、それが電装部品28,35,33へ伝い漏電する可能性をさらに低減できる。   Further, the outer box 4 forms a protruding portion 53 that protrudes the upper layer 10 outside the door-side lock claw insertion chamber 41 partially outside the lower layer 11 in the vicinity of the communicating portion 42. By adopting a configuration in which the drain hole 54 is provided on the bottom side, even if the door 10 is inserted from the door-side lock claw insertion chamber 41 of the upper layer 10 to the outside of the door-side lock claw insertion chamber 41 through the communication portion 42, The drain hole 54 can immediately drain to the outside of the outer box 4, and even if water enters the inside from the opening 3 of the outer box 4, it can further reduce the possibility of leakage to the electrical components 28, 35, 33. .

また、第1連通孔51から開口部3と対向する上層10の底部側に突出させる操作部72を設けた第1スイッチ28の操作部材である押圧レバー29を備え、その押圧レバー29は、その先端部を扉側ロック爪挿入室41の底部側にある隔壁5の外側に延出させる構成を採用することにより、第1スイッチ28を扉側ロック爪挿入室41の下側を避けた位置で下層11に設置でき、外箱4の開口部3から内部に水が入っても、それが第1スイッチ28へ伝い漏電する可能性をさらに低減できる。   Further, a pressing lever 29 that is an operating member of the first switch 28 provided with an operating portion 72 that protrudes from the first communication hole 51 to the bottom side of the upper layer 10 facing the opening 3 is provided. By adopting a configuration in which the distal end extends outside the partition wall 5 on the bottom side of the door side lock claw insertion chamber 41, the first switch 28 is located at a position avoiding the lower side of the door side lock claw insertion chamber 41. It can be installed in the lower layer 11, and even if water enters the inside from the opening 3 of the outer box 4, it is possible to further reduce the possibility of the leakage to the first switch 28.

さらに、蓋体84は、開口部3を閉じているときに、回転レバー21の係合部58を当接させて扉側ロック爪2との非係合位置に保持する当接部89を設け、回転レバー21の初期位置を扉側ロック爪2との非係合位置とする構成を採用することにより、扉側ロック爪2を挿入するときは、回転レバー21が扉側ロック爪2との非係合位置にあり、回転レバー21の初期位置を扉側ロック爪2との係合位置とする構成に比べ、より小さい挿入力でスムーズに扉側ロック爪2を挿入することができる。   Further, the lid 84 is provided with an abutting portion 89 that abuts the engaging portion 58 of the rotating lever 21 and holds it in a non-engaging position with the door-side lock claw 2 when the opening 3 is closed. By adopting a configuration in which the initial position of the rotation lever 21 is set to the non-engagement position with the door side lock claw 2, when the door side lock claw 2 is inserted, the rotation lever 21 is in contact with the door side lock claw 2. The door-side lock claw 2 can be smoothly inserted with a smaller insertion force than the configuration in which the rotation lever 21 is in the non-engagement position and the initial position of the rotary lever 21 is the engagement position with the door-side lock claw 2.

またさらに、第1スイッチ28は、複数個(2個)を備えると共に、回転レバー21との係合位置への扉側ロック爪2の挿入動作で押し下げる各第1スイッチ28ごとの複数の操作部72を開口部3と対向する上層10の底部側の異なる複数箇所に突出させる上下層間の複数の第1連通孔51を隔壁5に設け、全ての第1スイッチ28の動作出力、すなわち全ての第1スイッチ28のアンド出力で、ソレノイド33が可動鉄心74を吸引する構成を採用したことにより、扉側ロック爪2の先端部に高低差が付くような姿勢で扉側ロック爪2が外箱4内へ挿入されて、回転レバー21が扉側ロック爪2と未係合の状態でソレノイド33が可動鉄心74を吸引する等の扉ロック装置の誤動作、それによる扉ロック装置の故障を確実に防止することができる。   Furthermore, the first switch 28 includes a plurality (two) of the first switch 28 and a plurality of operation units for each first switch 28 to be pushed down by the operation of inserting the door-side lock claw 2 into the engagement position with the rotation lever 21. A plurality of first communication holes 51 between upper and lower layers that project 72 to different locations on the bottom side of the upper layer 10 facing the opening 3 are provided in the partition wall 5, and the operation outputs of all the first switches 28, that is, all the first 1 By adopting a configuration in which the solenoid 33 sucks the movable iron core 74 by the AND output of the switch 28, the door-side lock claw 2 is placed in the outer box 4 in such a posture that the height difference is attached to the tip of the door-side lock claw 2. The malfunction of the door locking device such as the solenoid 33 sucking the movable iron core 74 when the rotary lever 21 is not engaged with the door side locking claw 2 when inserted into the door, and the failure of the door locking device due to this is reliably prevented. To do It can be.

本発明の一実施の形態に係る扉ロック装置の分解図である。It is an exploded view of the door lock device concerning one embodiment of the present invention. (A)は同扉ロック装置の平面図、(B)は同扉ロック装置の側面図である。(A) is a top view of the door locking device, and (B) is a side view of the door locking device. 同扉ロック装置の上蓋除去状態の平面図である。It is a top view of the upper cover removal state of the door lock device. 同扉ロック装置の底蓋除去状態の底面図である。It is a bottom view of the bottom cover removal state of the door lock device. 同扉ロック装置のロック機構部の断面図である。It is sectional drawing of the locking mechanism part of the door lock apparatus. 同扉ロック装置のロック保持機構部の断面図である。It is sectional drawing of the lock holding | maintenance mechanism part of the door lock apparatus. 同扉ロック装置のロック解除状態を示す上蓋及び蓋体除去状態の平面図である。It is a top view of the upper cover which shows the lock release state of the door lock device, and a cover body removal state. 同扉ロック装置のロック状態を示すロック機構部の断面図である。It is sectional drawing of the lock mechanism part which shows the locked state of the door lock apparatus. 同扉ロック装置のロック状態を示すロック保持機構部の断面図である。It is sectional drawing of the lock holding | maintenance mechanism part which shows the locked state of the door lock apparatus.

符号の説明Explanation of symbols

2 扉側ロック爪
4 外箱
5 隔壁
6 側壁
7 箱本体
8 上蓋
9 底蓋
10 上層
11 下層
21 回転レバー(ロック部材)
24 可動アーム(ロック保持部材)
28 第1スイッチ
33 ソレノイド
35 第2スイッチ
41 扉側ロック爪挿入室
42 連通部
51 第1連通孔
52 第2連通孔
53 張出部
54 ドレン孔
72 操作部
74 可動鉄心
80 押圧部(操作部)
84 蓋体
87 ダブルトーションバネ(復帰バネ)
2 Door side lock claw 4 Outer box 5 Bulkhead 6 Side wall 7 Box body 8 Upper lid 9 Bottom lid 10 Upper layer 11 Lower layer 21 Rotating lever (locking member)
24 Movable arm (lock holding member)
28 1st switch 33 Solenoid 35 2nd switch 41 Door side lock claw insertion chamber 42 Communication part 51 1st communication hole 52 2nd communication hole 53 Overhang | projection part 54 Drain hole 72 Operation part 74 Movable core 80 Press part (operation part)
84 Lid 87 Double torsion spring (Return spring)

Claims (7)

扉側ロック爪を挿入する開口部を設けた外箱と、その外箱内への前記扉側ロック爪の挿入動作でそれと係合するロック部材と、そのロック部材との係合位置への前記扉側ロック爪の挿入動作で動作する第1スイッチと、その第1スイッチの動作出力に基づいて可動鉄心を吸引するソレノイドと、吸引方向への前記可動鉄心の動作で前記ロック部材と係合してその前記扉側ロック爪との非係合位置への動作を阻止するロック保持部材と、そのロック保持部材と前記ロック部材とが係合する吸引位置への前記可動鉄心の動作で動作する第2スイッチを備え、前記外箱が、前記開口部を開閉する蓋体を備え、その蓋体が、復帰バネで閉方向に常時付勢されて前記開口部を閉じ、前記外箱内への前記扉側ロック爪の挿入動作で開動して前記開口部を開くことを特徴とする扉ロック装置。   An outer box provided with an opening for inserting the door-side lock claw, a lock member engaged with the door-side lock claw inserted into the outer box, and the engagement position of the lock member with the lock member A first switch that operates by inserting the door-side lock claw, a solenoid that attracts the movable iron core based on the operation output of the first switch, and the lock member that is engaged by the operation of the movable iron core in the suction direction. A lock holding member that prevents the lever side lock claw from moving to a non-engagement position, and a movable iron core that moves to a suction position where the lock holding member and the lock member engage with each other. 2 switch, the outer box is provided with a lid that opens and closes the opening, and the lid is always urged in a closing direction by a return spring to close the opening, and the lid into the outer box The opening is opened by inserting the door side locking claw. Door locking device, characterized in that. 前記外箱は、その上面に開口部を設けると共に、内部を上下2層に仕切る隔壁を設け、上層に前記ロック部材及び前記ロック保持部材を設置し、下層に前記各スイッチ及び前記ソレノイドを設置する請求項1に記載の扉ロック装置。   The outer box is provided with an opening on its upper surface, a partition that partitions the interior into two upper and lower layers, the lock member and the lock holding member installed on the upper layer, and the switches and the solenoid installed on the lower layer. The door lock device according to claim 1. 前記外箱は、前記隔壁とその周縁から上下両側に延びる側壁とを設けた断面形状がH形の箱本体と、その箱本体の開放上面を覆うと共に、前記開口部をコーナー部に片寄せて設けた上蓋と、前記箱本体の開放下面を覆う底蓋からなる請求項2に記載の扉ロック装置。   The outer box covers the box body having an H-shaped cross section with the partition wall and side walls extending from the periphery to the upper and lower sides, the open upper surface of the box body, and the opening portion is shifted to the corner portion. The door lock device according to claim 2, comprising an upper lid provided and a bottom lid that covers an open lower surface of the box body. 前記外箱は、前記ロック部材との係合位置への前記扉側ロック爪の挿入動作で押し下げる前記第1スイッチの操作部を前記開口部と対向する前記上層の底部側に突出させる上下層間の第1連通孔を前記隔壁に設け、その第1連通孔からの前記下層側への浸水を防ぐパッキンを備える請求項3に記載の扉ロック装置。   The outer box is formed between the upper and lower layers that project the operation portion of the first switch, which is pushed down by the insertion operation of the door-side lock claw to the engagement position with the lock member, to the bottom side of the upper layer facing the opening. The door lock device according to claim 3 provided with packing which provides the 1st communicating hole in said partition, and prevents flooding to said lower layer side from said 1st communicating hole. 前記外箱は、前記可動鉄心の動作に連動して動作する前記ロック保持部材の操作部を前記ロック保持部材と対向する前記上層の底部側に突出させる上下層間の第2連通孔を前記隔壁に設け、その第2連通孔の開口位置が、前記第1連通孔の開口位置より上方である請求項4に記載の扉ロック装置。   The outer box has a second communication hole between the upper and lower layers for projecting the operation portion of the lock holding member operating in conjunction with the operation of the movable iron core to the bottom side of the upper layer facing the lock holding member. The door lock device according to claim 4, wherein the opening position of the second communication hole is higher than the opening position of the first communication hole. 前記外箱は、前記上層のコーナー部を仕切って前記開口部の下側に扉側ロック爪挿入室を形成すると共に、その扉側ロック爪挿入室の一側をその最上部で前記扉側ロック爪挿入室外に連通させる前記扉側ロック爪挿入室内外の連通部を設け、その連通部から前記扉側ロック爪挿入室に前記扉側ロック爪との前記ロック部材の係合部を突出させる請求項5に記載の扉ロック装置。   The outer box partitions the corner portion of the upper layer to form a door-side lock claw insertion chamber below the opening, and one side of the door-side lock claw insertion chamber is the door-side lock at the top. A communication portion is provided inside and outside the door-side lock claw insertion chamber that communicates with the outside of the claw insertion chamber, and the engagement portion of the lock member with the door-side lock claw projects from the communication portion into the door-side lock claw insertion chamber. Item 6. The door lock device according to Item 5. 前記外箱は、前記扉側ロック爪挿入室外の前記上層を前記連通部の近傍で部分的に前記下層よりも外側に張り出す張出部を形成し、その張出部の底部側にドレン孔を設ける請求項6に記載の扉ロック装置。   The outer box forms an overhang portion that projects the upper layer outside the door side lock claw insertion chamber partially outside the lower layer in the vicinity of the communication portion, and a drain hole is formed on the bottom side of the overhang portion. The door lock device according to claim 6 provided.
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