JP4902704B2 - Robotic vacuum cleaner - Google Patents
Robotic vacuum cleaner Download PDFInfo
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- JP4902704B2 JP4902704B2 JP2009188019A JP2009188019A JP4902704B2 JP 4902704 B2 JP4902704 B2 JP 4902704B2 JP 2009188019 A JP2009188019 A JP 2009188019A JP 2009188019 A JP2009188019 A JP 2009188019A JP 4902704 B2 JP4902704 B2 JP 4902704B2
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- Prior art keywords
- vacuum cleaner
- chassis
- cleaner
- cyclone
- robot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/28—Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/10—Filters; Dust separators; Dust removal; Automatic exchange of filters
- A47L9/16—Arrangement or disposition of cyclones or other devices with centrifugal action
- A47L9/1616—Multiple arrangement thereof
- A47L9/1625—Multiple arrangement thereof for series flow
- A47L9/1633—Concentric cyclones
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L5/00—Structural features of suction cleaners
- A47L5/12—Structural features of suction cleaners with power-driven air-pumps or air-compressors, e.g. driven by motor vehicle engine vacuum
- A47L5/22—Structural features of suction cleaners with power-driven air-pumps or air-compressors, e.g. driven by motor vehicle engine vacuum with rotary fans
- A47L5/28—Suction cleaners with handles and nozzles fixed on the casings, e.g. wheeled suction cleaners with steering handle
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L2201/00—Robotic cleaning machines, i.e. with automatic control of the travelling movement or the cleaning operation
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L2201/00—Robotic cleaning machines, i.e. with automatic control of the travelling movement or the cleaning operation
- A47L2201/04—Automatic control of the travelling movement; Automatic obstacle detection
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filters For Electric Vacuum Cleaners (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Electric Suction Cleaners (AREA)
- Electric Vacuum Cleaner (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
- Filtering Materials (AREA)
- Nozzles For Electric Vacuum Cleaners (AREA)
Abstract
Description
本発明は、ロボット式掃除機に関するものである。より詳しく言えば、本発明は、シャシと、シャシに取付けられた支持車輪と、支持車輪を駆動するために支持車輪に連結された駆動手段と、掃除面上で掃除機を、人手を介することなくガイドするために駆動手段を制御する制御機構と、掃除面に面する塵埃空気吸入口を備えた掃除機ヘッドと、シャシに支持され掃除機ヘッドと連通し塵埃空気吸入口を通じて掃除機に吸入された空気から塵埃を分離するための分離装置とを備えた掃除機に関するものである。このような掃除機は、より一般的な呼称では、ロボット式掃除機と称される。 The present invention relates to a robot type vacuum cleaner. More specifically, the present invention relates to a chassis, a support wheel attached to the chassis, a driving means coupled to the support wheel for driving the support wheel, and a vacuum cleaner on the cleaning surface via a human hand. Control mechanism for controlling the driving means to guide the cleaner, a vacuum cleaner head with a dust air inlet facing the cleaning surface, and a vacuum cleaner head supported by the chassis and communicating with the cleaner head through the dust air inlet The present invention relates to a vacuum cleaner provided with a separation device for separating dust from the generated air. Such a vacuum cleaner is referred to as a robotic vacuum cleaner in a more general name.
ロボット式掃除機は公知である。制御機構は通常、障害物及び壁面を感知するセンサーを備え、人の介在なしに掃除機がそれ自体を部屋内でガイドしてカーペットまたはその他で被覆された床上で吸引を行うように構成されている。この種のロボット式掃除機の例は特許文献1〜引用文献5などに記載されている。 Robotic vacuum cleaners are known. Control mechanisms typically include sensors that sense obstacles and walls, and are configured so that the vacuum cleaner guides itself in the room and performs suction on a carpet or other covered floor without human intervention. Yes. Examples of this type of robotic vacuum cleaner are described in Patent Literature 1 to Cited Literature 5 and the like.
本発明の目的は、空気流から塵埃が分離された際に目詰りを生じないようなロボット式掃除機を提供することである。本発明の他の目的は、吸引能力が経時的に低下しないロボット式掃除機を提供することである。本発明のさらなる目的は、簡単に使用でき効率が良く、製造コストが高くないロボット式掃除機を提供することである。 An object of the present invention is to provide a robotic vacuum cleaner that does not clog when dust is separated from an air stream. Another object of the present invention is to provide a robotic vacuum cleaner whose suction capability does not decrease over time. It is a further object of the present invention to provide a robotic vacuum cleaner that is simple to use, efficient, and inexpensive to manufacture.
本発明が提供する掃除機は、シャシと、シャシに取付けられた支持車輪と、支持車輪を駆動するために支持車輪に連結された駆動手段と、掃除面上で掃除機を、人手を介することなくガイドするために駆動手段を制御する制御機構と、掃除面に面する塵埃空気吸入口を備えた掃除機ヘッドと、シャシに支持され掃除機ヘッドと連通し塵埃空気吸入口を通じて掃除機に吸入された空気から塵埃を分離するための分離装置とを備え、分離装置が少なくとも1つのサイクロンを含むことを特徴とする。 The vacuum cleaner provided by the present invention includes a chassis, a support wheel attached to the chassis, a driving means coupled to the support wheel to drive the support wheel, and a manual operation of the cleaner on the cleaning surface. Control mechanism for controlling the driving means to guide the cleaner, a vacuum cleaner head with a dust air inlet facing the cleaning surface, and a vacuum cleaner head supported by the chassis and communicating with the cleaner head through the dust air inlet And a separating device for separating dust from the generated air, the separating device including at least one cyclone.
ロボット式掃除機にサイクロン式分離装置を用いることによって、バッグまたは容器タイプフィルターが使用時に目詰りする問題が解消される。サイクロン式分離装置では目詰りが生じないので、塵埃吸引口を通じた吸引能力が低下することはない。塵埃吸引口における吸引能力が一定に保たれるので掃除機の性能は一定に維持される。 By using a cyclonic separator in a robotic vacuum cleaner, the problem of clogging a bag or container type filter during use is eliminated. Since the cyclone type separation device does not clog, the suction ability through the dust suction port does not decrease. Since the suction capability at the dust suction port is kept constant, the performance of the vacuum cleaner is kept constant.
分離装置は2つのサイクロンを備えていると好ましい。この場合、上流側のサイクロンは空気流から比較的大きな塵や埃粒子を除去するように構成され、下流側のサイクロンは空気流から比較的小さな塵や埃粒子を除去するように構成される。このような構成とすれば、下流側のサイクロンを最適な条件で作動させることができる。なぜなら、より大きな塵や埃粒子は、下流の高効率サイクロンに到達する前に既に除去されているからである。サイクロンを同心状に配置すると好ましいが、一方を他方の内側に配置するとより好ましく、こうしてコンパクトで都合のよい配置を実現することができる。この場合、外側の低効率サイクロンを概して円筒形状に、内側の高効率サイクロンを円錐台形状とすることができる。 The separation device is preferably provided with two cyclones. In this case, the upstream cyclone is configured to remove relatively large dust and dust particles from the air stream, and the downstream cyclone is configured to remove relatively small dust and dust particles from the air stream. With such a configuration, the downstream cyclone can be operated under optimum conditions. This is because larger dust and dust particles have already been removed before reaching the downstream high efficiency cyclone. Although it is preferable to arrange the cyclones concentrically, it is more preferable to arrange one inside the other, and thus a compact and convenient arrangement can be realized. In this case, the outer low-efficiency cyclone can be generally cylindrical and the inner high-efficiency cyclone can be frustoconical.
分離装置の長手軸が略水平となるような形態で分離装置をシャシ上に支持すると好ましい。このようにすると掃除機の高さを最小限に抑えることができる。 It is preferable to support the separation device on the chassis so that the longitudinal axis of the separation device is substantially horizontal. In this way, the height of the vacuum cleaner can be minimized.
サイクロン式分離装置は、着脱可能な箱体または収集チャンバを備えていることが好ましい。使用時、箱体または収集チャンバには空気流から分離された塵埃が収集される。箱体または収集チャンバは、掃除機から塵埃を捨てることが容易に行えるように着脱可能とされる。箱体または収集チャンバの内部を定期的に調べることができるように、箱体または収集チャンバは、透明または半透明に形成することが好ましい。ユーザーは、箱体を空にすべき時期を視認することができる。 The cyclonic separator is preferably provided with a detachable box or a collection chamber. In use, dust separated from the air stream is collected in the box or collection chamber. The box or the collection chamber is detachable so that dust can be easily discarded from the vacuum cleaner. The box or the collection chamber is preferably formed to be transparent or translucent so that the inside of the box or the collection chamber can be regularly examined. The user can visually recognize when the box should be emptied.
以下、添付図面を参照しながら本発明を説明する。 The present invention will be described below with reference to the accompanying drawings.
図示するロボット式掃除機10は、概して円形をなし2つの被駆動ホイール14と1つのキャスターホイール16とによって支持された支持シャシ12を備えている。シャシ12は、ABS材のような高強度成形プラスチック材で形成すると好ましいが、アルミニウムまたは鋼のような金属から同様に形成することもできる。シャシ12は、以下に説明する掃除機10の構成部材を支持するものである。被駆動ホイール14は、シャシ12の直径の両側に設けられている。この直径は、掃除機10の前後方向軸18に直交するものである。被駆動ホイール14の各々は、高強度成形プラスチック材から形成され、その外周部には比較的柔らかい材料からなる突起バンドが巻かれ、掃除機10が滑らかな床面を走行する際にホイール14が滑らないようになっている。被駆動ホイール14は、互いに独立して支持ベアリング(図示せず)を介して取付けられている。被駆動ホイール14の各々は、それぞれのホイール14を前進方向または後退方向に駆動可能なモーター15に接続されている。両ホイール14を前進方向に同一速度で駆動することにより、掃除機10を前進方向に駆動することができる。両ホイール14を後退方向に同一速度で駆動することにより、掃除機10を後退方向に駆動することができる。両ホイール14を反対方向に駆動することにより、掃除機10をその中心軸回りに回転させることができ、こうして転回走行を実現することができる。以上述べた駆動方式は周知技術であるので、さらなる詳細説明は行わない。 The illustrated robotic vacuum cleaner 10 includes a support chassis 12 that is generally circular and is supported by two driven wheels 14 and a caster wheel 16. The chassis 12 is preferably formed from a high strength molded plastic material such as ABS material, but can be similarly formed from a metal such as aluminum or steel. The chassis 12 supports components of the vacuum cleaner 10 described below. The driven wheel 14 is provided on both sides of the diameter of the chassis 12. This diameter is perpendicular to the longitudinal axis 18 of the cleaner 10. Each of the driven wheels 14 is formed of a high-strength molded plastic material, and a protruding band made of a relatively soft material is wound around the outer peripheral portion thereof. When the cleaner 10 travels on a smooth floor surface, the wheel 14 is It is designed not to slip. The driven wheels 14 are attached via support bearings (not shown) independently of each other. Each of the driven wheels 14 is connected to a motor 15 that can drive the respective wheel 14 in the forward or backward direction. By driving both wheels 14 in the forward direction at the same speed, the cleaner 10 can be driven in the forward direction. By driving both wheels 14 in the backward direction at the same speed, the cleaner 10 can be driven in the backward direction. By driving both wheels 14 in the opposite directions, the cleaner 10 can be rotated about its central axis, and thus the turning traveling can be realized. Since the drive system described above is a well-known technique, no further detailed description will be given.
キャスターホイール16の直径は、例えば図4に示すように、被駆動ホイール14の直径よりずっと小さく形成されている。キャスターホイール16は駆動されることはなく、単に掃除機10の後部においてシャシ12を支持しているだけである。シャシ12の後端部に配置されたキャスターホイール16の位置、及びキャスターホイール16が回動ジョイント20を介して回動自在にシャシに取付けられていることにより、キャスターホイール16は、掃除機10が被駆動ホイール14によって駆動される際に、その転回性能を阻害することなく掃除機10の後端で従動する。回動ジョイント20は、図6に最も明瞭に示されている。キャスターホイール16は、環状ハウジング20bに受容されかつ上方に向けて延在する円筒部材20aに取付けられている。円筒部材20aは、環状ハウジング20b内で自在に回転することができるようになっている。この種の構成は周知技術である。キャスターホイール16は成形プラスチック材、またはナイロンのような他の合成材料から形成することができる。 The diameter of the caster wheel 16 is formed to be much smaller than the diameter of the driven wheel 14, for example, as shown in FIG. The caster wheel 16 is not driven and simply supports the chassis 12 at the rear of the cleaner 10. The position of the caster wheel 16 disposed at the rear end portion of the chassis 12 and the caster wheel 16 is rotatably attached to the chassis via the rotary joint 20 so that the caster wheel 16 is When driven by the driven wheel 14, the driven wheel 14 is driven at the rear end of the cleaner 10 without impeding its turning performance. The pivot joint 20 is most clearly shown in FIG. The caster wheel 16 is attached to a cylindrical member 20a that is received in the annular housing 20b and extends upward. The cylindrical member 20a can be freely rotated within the annular housing 20b. This type of configuration is well known. The caster wheel 16 can be formed from a molded plastic material or other synthetic material such as nylon.
シャシ12の下面には、掃除機12が載っている表面に面した吸引開口部24を含む掃除機ヘッド22が設けられている。吸引開口部24は概して矩形をなし、掃除機ヘッド22のほぼ全幅にわたって延在している。吸引開口部24内にはブラシバー26が回転可能に取付けられ、掃除機ヘッド22にはモーター28が取付けられている。モーター28は、そのシャフトとブラシバー26とに掛けられた駆動ベルト(図示せず)を介してブラシバー26を駆動する。 A vacuum cleaner head 22 including a suction opening 24 facing the surface on which the vacuum cleaner 12 is placed is provided on the lower surface of the chassis 12. The suction opening 24 is generally rectangular and extends over substantially the entire width of the cleaner head 22. A brush bar 26 is rotatably mounted in the suction opening 24, and a motor 28 is mounted on the cleaner head 22. The motor 28 drives the brush bar 26 via a drive belt (not shown) hung on the shaft and the brush bar 26.
掃除機ヘッド22は、掃除機ヘッド22が掃除面に対して浮遊状態となるように、シャシ12に取付けられている。このような取付け方式は、本実施形態では、掃除機ヘッド22を回動可能にアーム(図示せず)に取付け、このアームをシャシ12の下面に回動可能に取付けることによって実現されている。掃除機ヘッド22とシャシ12との間の二重関節結合によって、掃除機ヘッドはシャシ12に対して上下方向へ自在に動くことができる。このような構成により、掃除機ヘッドは、本、雑誌、じゅうたん縁部といった小さな障害物を乗り越えることができる。掃除機ヘッド22とシャシ12内に配置された吸入ポート32(図7参照)との間には可動接続部30(図7参照)が設けられている。可動接続部30はロールシールからなり、その一端は吸入ポート32の上流側開口にシール状態で取付けられ、他端は掃除機ヘッド22にシール状態で取付けられている。掃除機ヘッド22がシャシ12に対して上方に動くとき、ロールシール30は巻き畳まれて収縮し、掃除機ヘッド22の上方に向けた動きを吸収する。掃除機ヘッド22がシャシ12に対して下方に動くとき、ロールシール30は巻き出されて伸長し、下方への動きを吸収する。 The cleaner head 22 is attached to the chassis 12 so that the cleaner head 22 is in a floating state with respect to the cleaning surface. In the present embodiment, such an attachment method is realized by attaching the cleaner head 22 to an arm (not shown) so as to be rotatable, and attaching this arm to the lower surface of the chassis 12 so as to be rotatable. The double articulation between the cleaner head 22 and the chassis 12 allows the cleaner head to move freely up and down relative to the chassis 12. With this arrangement, the cleaner head can get over small obstacles such as books, magazines, and carpet edges. A movable connection 30 (see FIG. 7) is provided between the cleaner head 22 and the suction port 32 (see FIG. 7) disposed in the chassis 12. The movable connecting portion 30 is formed of a roll seal, and one end thereof is attached to the upstream opening of the suction port 32 in a sealed state, and the other end is attached to the cleaner head 22 in a sealed state. As the cleaner head 22 moves upward relative to the chassis 12, the roll seal 30 is collapsed and contracts, absorbing the upward movement of the cleaner head 22. As the cleaner head 22 moves downward relative to the chassis 12, the roll seal 30 is unwound and stretched to absorb downward movement.
障害物に遭遇した際の掃除機ヘッド22の上下方向の動きを補助するために、掃除機ヘッド22の前端部から前方へ向けて、突出ランプ部36が設けられている。障害物に遭遇した場合、障害物はまずランプ部36に当たり、ランプ部36の傾斜によって掃除機ヘッド22は障害物を乗り越えるように持ち上げられ、障害物に掃除機10がひっかかることが回避される。掃除機ヘッド22は、図6では下降位置で、図4では上昇位置で示している。キャスターホイール16もまたランプ部17を備えており、これも、掃除機10が障害物に遭遇してこれを乗り越える必要が生じた場合に補助の役割を果たす。こうして、掃除機10が障害物を乗り越えた後に、キャスターホイール16が障害物にひっかかることもない。 In order to assist the vertical movement of the cleaner head 22 when an obstacle is encountered, a protruding lamp portion 36 is provided from the front end of the cleaner head 22 toward the front. When an obstacle is encountered, the obstacle first hits the ramp portion 36, and the cleaner head 22 is lifted over the obstacle by the inclination of the ramp portion 36, so that the cleaner 10 is prevented from being caught by the obstacle. The cleaner head 22 is shown in the lowered position in FIG. 6 and in the raised position in FIG. The caster wheel 16 also includes a ramp portion 17, which also serves as an aid when the cleaner 10 encounters an obstacle and needs to get over it. Thus, after the cleaner 10 gets over the obstacle, the caster wheel 16 is not caught by the obstacle.
図2及び図5から分かるように、掃除機ヘッド22は非対称状態でシャシ12に取付けられている。すなわち、掃除機ヘッド22の一側はシャシ12の輪郭から突出している。この構成により、掃除機10は、掃除機10において掃除機ヘッド22が突出している側で、部屋の端を掃除することができる。 As can be seen from FIGS. 2 and 5, the cleaner head 22 is attached to the chassis 12 in an asymmetric state. That is, one side of the cleaner head 22 protrudes from the contour of the chassis 12. With this configuration, the cleaner 10 can clean the end of the room on the side of the cleaner 10 where the cleaner head 22 protrudes.
シャシ12には、複数のセンサー40が取付けられている。センサー40は、掃除機10の経路上の障害物、及び壁または家具のようなその他の境界部への接近を検出するように構成され配置されている。センサー40は、いくつかの超音波センサーといくつかの赤外線センサーとを備えている。図1及び図4は、限定のためにセンサーの配置を示しているのではなく、センサーの配置は本発明を構成するものではない。ここでは、掃除機10が既定領域内でそれ自体をガイドして前記領域が掃除されるように、掃除機10は適切なセンサー及び検出器40を備えている、と述べるだけで十分である。誘導制御及び操舵装置を備えた制御ソフトウェアは、制御パネル44の下方または掃除機10内のその他の場所に配置されたハウジング42内に収容されている。バッテリパック46は、被駆動ホイール14の内側でシャシ12に取付けられており、ホイール14を駆動するモーターのために、及びソフトウェア制御のために電力を供給する。バッテリパック46は、バッテリ充電装置(図示せず)へと搬送するために、取外すことができる。 A plurality of sensors 40 are attached to the chassis 12. Sensor 40 is constructed and arranged to detect access to obstacles on the path of cleaner 10 and other boundaries such as walls or furniture. The sensor 40 includes several ultrasonic sensors and several infrared sensors. 1 and 4 do not show the arrangement of sensors for the sake of limitation, the arrangement of sensors does not constitute the present invention. Suffice it to say here that the vacuum cleaner 10 is equipped with suitable sensors and detectors 40 so that the vacuum cleaner 10 guides itself within a predetermined area to clean the area. Control software with guidance control and steering devices is housed in a housing 42 located below the control panel 44 or elsewhere in the cleaner 10. The battery pack 46 is attached to the chassis 12 inside the driven wheel 14 and provides power for the motor that drives the wheel 14 and for software control. The battery pack 46 can be removed for transport to a battery charger (not shown).
掃除機10はまた、シャシ上に支持されかつ掃除機ヘッド22内の吸引開口部24を通じて塵埃空気を掃除機10内へ吸引するためのモーター・ファンユニット50を備えている。シャシ12はまた、掃除機内へ吸引された空気から塵埃を分離するためのサイクロン式分離装置52を支持している。サイクロン式分離装置52の特徴は、図6及び図7に最もよく示されている。サイクロン式分離装置52は、同心状に配置された外側サイクロン54と内側サイクロン56とを備えている。両サイクロン54,56の共通軸は水平に配置されている。外側サイクロン54は、図7に示すように、吸入ポート32と直接的に連通している導入部58を備えている。吸入ポート32は、導入部58に対して接線方向に配置されている。導入部58は、円筒部分と、概して螺旋状の終端壁面60とを備えている。導入部58は、外側壁体64を有する円筒箱体62に直接開口している。外側壁体64の直径は、導入部58の直径と同一に形成されている。円筒箱体62は、ユーザーが外側サイクロン54の内部を見ることができるよう、透明なプラスチックで形成されている。箱体62において導入部58から離れた一端は、円錐台形状に形成されかつ封止されている。外側壁体64から所定距離離れた位置には箱体の端部と一体に位置決めリング66が形成され、位置決めリング66の内側には、箱体62の端部と一体にダストリング68が形成されている。塵埃を廃棄する目的で分離装置52をシャシから取外すのを補助するために、箱体62の外表面には対向する把持部70が設けられている。把持部70は透明箱体62と一体に成形され、外表面64から上方かつ外方に突出して、図1に示すようにアンダーカット形状をなしている。 The cleaner 10 also includes a motor / fan unit 50 supported on the chassis and for sucking dust air into the cleaner 10 through a suction opening 24 in the cleaner head 22. The chassis 12 also supports a cyclonic separator 52 for separating dust from the air drawn into the cleaner. The features of the cyclonic separator 52 are best illustrated in FIGS. The cyclonic separation device 52 includes an outer cyclone 54 and an inner cyclone 56 that are arranged concentrically. The common shaft of both cyclones 54 and 56 is arranged horizontally. As shown in FIG. 7, the outer cyclone 54 includes an introduction portion 58 that is in direct communication with the suction port 32. The suction port 32 is disposed in a tangential direction with respect to the introduction portion 58. The introduction portion 58 includes a cylindrical portion and a generally spiral end wall surface 60. The introduction portion 58 opens directly into the cylindrical box body 62 having the outer wall body 64. The outer wall body 64 has the same diameter as the introduction portion 58. The cylindrical box 62 is made of a transparent plastic so that the user can see the inside of the outer cyclone 54. One end of the box body 62 away from the introduction portion 58 is formed in a truncated cone shape and sealed. A positioning ring 66 is formed integrally with the end portion of the box body at a position away from the outer wall body 64 by a predetermined distance, and a dastle 68 is formed inside the positioning ring 66 integrally with the end portion of the box body 62. ing. Opposing gripping portions 70 are provided on the outer surface of the box 62 to assist in removing the separating device 52 from the chassis for the purpose of discarding dust. The grip portion 70 is formed integrally with the transparent box 62, protrudes upward and outward from the outer surface 64, and has an undercut shape as shown in FIG.
内側サイクロン56は、部分的に円筒形状、部分的に円錐形状のサイクロン体72によって構成されている。サイクロン体72は、導入部58の端面に堅固に取付けられている。サイクロン体72は、透明箱体62の前後方向軸に沿って箱体のほぼ端面にまで延在し、サイクロン体72の遠方端部72aはダストリング68によって取り囲まれている。サイクロン体72の遠方端部72aにおける円錐状開口部と箱体62の端面との間の隙間は、8mm以下であることが好ましい。 The inner cyclone 56 is constituted by a cyclone body 72 having a partially cylindrical shape and a partially conical shape. The cyclone body 72 is firmly attached to the end face of the introduction portion 58. The cyclone body 72 extends to the substantially end surface of the box body along the longitudinal axis of the transparent box body 62, and the distal end portion 72 a of the cyclone body 72 is surrounded by the dastle 68. The clearance between the conical opening at the far end 72 a of the cyclone body 72 and the end surface of the box 62 is preferably 8 mm or less.
箱体62内には微粒ダスト収集器74が配置され、その一端は位置決めリング66によって支持されている。微粒ダスト収集器74の他端は、サイクロン体72によって支持されている。微粒ダスト収集器74と、その両支持端部との間にはシール部材76が設けられている。微粒ダスト収集器74は、位置決めリング66内で受容されるように形成された第1円筒部74aと、第1円筒部74aより小径に形成された第2円筒部74bとを備えている。円筒部74a,74bは、それらと一体成形された円錐台部74cによって接続されている。単一フィンまたは単一仕切り板78もまた微粒ダスト収集器74と一体に成形され、第2円筒部分74b及び円錐台部74cから半径方向外方に延在している。フィン78の外側縁部は第1円筒部74aに整列し、フィン78において第1円筒部74aから離隔した縁部は円錐台部分74cと略平行に形成されている。フィン78は、微粒ダスト収集器74から鉛直方向上方に延在している。 A fine dust collector 74 is disposed in the box 62, and one end thereof is supported by a positioning ring 66. The other end of the fine dust collector 74 is supported by a cyclone body 72. A seal member 76 is provided between the fine dust collector 74 and both supporting end portions thereof. The fine dust collector 74 includes a first cylindrical portion 74a formed so as to be received in the positioning ring 66, and a second cylindrical portion 74b formed smaller in diameter than the first cylindrical portion 74a. The cylindrical parts 74a and 74b are connected by a truncated cone part 74c formed integrally therewith. A single fin or single partition 78 is also integrally formed with the fine dust collector 74 and extends radially outward from the second cylindrical portion 74b and the truncated cone 74c. The outer edge portion of the fin 78 is aligned with the first cylindrical portion 74a, and the edge portion of the fin 78 that is separated from the first cylindrical portion 74a is formed substantially parallel to the truncated cone portion 74c. The fin 78 extends vertically upward from the fine dust collector 74.
第1サイクロン54と第2サイクロン56との間にはシュラウド80が配置されている。シュラウド80は円筒状をなし、一端を導入部58によって、他端を内側サイクロン56のサイクロン体72によって支持されている。公知であるように、シュラウド80は、それを貫通する穿孔82と、導入部58から離隔したシュラウド80の端部から突出するリップ部83とを備えている。シュラウド80とサイクロン体72の外表面との間には通路84が形成されている。この通路84は、内側サイクロン56の内部と通じている導入ポート86と連通しており、吸引される空気流は渦流螺旋経路に沿って強制的に流される。この作用は、図7に示すように、内側サイクロン56への導入部位を、接線方向に、または渦を形成する形状に形成することによって実現される。分離作用が終了した後、空気をサイクロン式分離装置52から排出するために、内側サイクロン56の大径側端部の中央には渦ファインダ(図示せず)が設けられている。空気は、排出される前に冷却作用を奏するように、モーター・ファンユニットを通過するように流される。さらに、掃除機10から塵埃が大気中に放出される危険を最小化するために、モーター・ファンユニットの下流側にモーター後置フィルタ(図示せず)を設けることもできる。 A shroud 80 is disposed between the first cyclone 54 and the second cyclone 56. The shroud 80 has a cylindrical shape, and one end is supported by the introduction portion 58 and the other end is supported by the cyclone body 72 of the inner cyclone 56. As is known, the shroud 80 includes a perforation 82 extending therethrough and a lip portion 83 protruding from the end of the shroud 80 spaced from the introduction portion 58. A passage 84 is formed between the shroud 80 and the outer surface of the cyclone body 72. The passage 84 communicates with an introduction port 86 communicating with the inside of the inner cyclone 56, and the sucked air flow is forced to flow along the vortex spiral path. As shown in FIG. 7, this action is realized by forming the introduction portion to the inner cyclone 56 in a tangential direction or in a shape that forms a vortex. A vortex finder (not shown) is provided at the center of the large-diameter end of the inner cyclone 56 in order to exhaust air from the cyclonic separator 52 after the separation action is completed. The air flows through the motor / fan unit so as to have a cooling effect before being discharged. Further, a post-motor filter (not shown) may be provided on the downstream side of the motor / fan unit in order to minimize the risk of dust being discharged from the cleaner 10 into the atmosphere.
外側サイクロン54及び内側サイクロン56を空にするために、分離装置52全体がシャシ12から取外せるようになっている。掃除機の使用時にサイクロン式分離装置52を所定位置に保持するために、吸入ポート32に隣接してフック型留め具(図示せず)が設けられている。(制御パネル44に設けられたボタン34を手動で押すことによって)フック型留め具を解除すると、把持部70を持ってサイクロン式分離装置52をシャシ12から持ち上げることができる。次いで、箱体62を空にするために、箱体62を(シュラウド80及び内側サイクロン体72を保持している)導入部58から外すことができる。 In order to empty the outer cyclone 54 and the inner cyclone 56, the entire separating device 52 can be removed from the chassis 12. A hook-type fastener (not shown) is provided adjacent to the suction port 32 to hold the cyclonic separator 52 in place during use of the vacuum cleaner. When the hook type fastener is released (by manually pressing the button 34 provided on the control panel 44), the cyclonic separating device 52 can be lifted from the chassis 12 with the grip 70. The box 62 can then be removed from the introducer 58 (holding the shroud 80 and the inner cyclone body 72) to empty the box 62.
シャシ12の下部には、ロボット式掃除機の作動を制御するための電子回路が収容されている(図6の領域90参照)。その他の回路は制御パネル44の下方に配置されている。この電子回路は、回路を導電性シート材の間に挟むことによって、サイクロンにより生じる静電界から電気的に遮蔽されている。第1のシート材は箱体62の下側に配置されている。回路は、この第1シート材の下側に配置され、第2のシート材が、シャシの基底部上かつ回路の下側に配置されている。これらシート材は電気的に接地されている。 An electronic circuit for controlling the operation of the robot cleaner is accommodated in the lower portion of the chassis 12 (see region 90 in FIG. 6). Other circuits are arranged below the control panel 44. This electronic circuit is electrically shielded from an electrostatic field generated by a cyclone by sandwiching the circuit between conductive sheet materials. The first sheet material is disposed below the box body 62. The circuit is disposed below the first sheet material, and the second sheet material is disposed on the base of the chassis and below the circuit. These sheet materials are electrically grounded.
上記に説明した掃除機10は、次のように作動する。掃除機10を掃除面上で走行させるために、バッテリ46から電力供給を受けるモーター15によってホイール14が駆動される。掃除機10の移動方向は、センサー40と交信する制御ソフトウェアによって決定される。センサー40は、掃除領域内で掃除機10を誘導するために、掃除機10の経路上の障害物を検出するように構成されている。掃除室内またはその他の領域内でロボット式掃除機10を誘導するための制御方法及び制御システムは、各所で文書化され周知であって本発明における発明の思想を構成するものではない。適切な誘導システムを実現するためには、公知のいかなる方法またはシステムを採用してもよい。 The vacuum cleaner 10 described above operates as follows. In order to drive the cleaner 10 on the cleaning surface, the wheel 14 is driven by the motor 15 that receives power supply from the battery 46. The moving direction of the cleaner 10 is determined by control software that communicates with the sensor 40. The sensor 40 is configured to detect an obstacle on the path of the cleaner 10 in order to guide the cleaner 10 within the cleaning area. Control methods and control systems for guiding the robotic vacuum cleaner 10 in the cleaning room or other areas are well documented and well known in various places and do not constitute the inventive idea of the present invention. Any known method or system may be employed to implement a suitable guidance system.
バッテリ46は、掃除機ヘッド22に設けられた吸入開口部24を通じて空気を掃除機に吸引するモーター・ファンユニットを駆動するために電力を供給する。モーター28もまたバッテリ46によって駆動され、ブラシバー26を回転させて、掃除機10が特にカーペット清掃用に用いられる際に、優れた吸引性能を発揮させる。塵埃空気は掃除機ヘッド22に吸引され、伸縮式管路30及び吸入ポート32を通じてサイクロン式分離装置52へと流される。塵埃空気は、次いで接線方向に沿って導入部58へ入り、螺旋壁体60の形状に従って螺旋状に流れる。次いで空気は、箱体62の外側壁体64の内部を螺旋状に流れ、この移動の際に、比較的大きな塵及び毛玉などが空気流から分離される。分離された塵及び毛玉などは、導入部58から離隔した箱体62内の一端に集まる。フィン78は、塵及び毛玉などが不均等に蓄積されるのを防止し、塵及び毛玉などが箱体62内の一端で比較的均等に収集されるように作用する。 The battery 46 supplies electric power to drive a motor / fan unit that sucks air into the cleaner through the suction opening 24 provided in the cleaner head 22. The motor 28 is also driven by the battery 46 and rotates the brush bar 26 to provide excellent suction performance, particularly when the cleaner 10 is used for carpet cleaning. Dust air is sucked into the cleaner head 22 and flows to the cyclonic separation device 52 through the telescopic pipe line 30 and the suction port 32. The dust air then enters the introduction portion 58 along the tangential direction and flows spirally according to the shape of the spiral wall body 60. Next, the air spirally flows inside the outer wall body 64 of the box body 62, and relatively large dust and pills are separated from the air flow during this movement. The separated dust, pills, and the like collect at one end in the box 62 separated from the introduction portion 58. The fins 78 prevent dust and pills from accumulating unevenly, and act so that dust and pills are collected relatively uniformly at one end in the box 62.
塵及び毛玉などが分離された空気は、箱体62の外側壁体64から離れるように内側へと流れ、微粒ダスト収集器74の外壁面に沿いながらシュラウド80に向けて戻る。公知であるように、シュラウド80が存在することによって、大きな塵及び毛玉などが外側サイクロン54から内側サイクロン56へと流れることが防止される。比較的大きな粒子及び塵が分離された空気は、次いでシュラウド80を通過し、シュラウド80と内側サイクロン体72の外表面とによって形成された通路に沿って、内側サイクロン56の吸入ポートに到達するまで流れる。次いで空気は、螺旋を描きながら内側サイクロン56へと入り、サイクロン体74の内表面に沿って螺旋状に流れる。サイクロン体72が円錐台形状をなしているので、空気流の速度は極めて高くなり、空気流に含まれていた微粒ダストが分離される。内側サイクロン56内で分離された微粒ダストは、ダストリング68の外側に配置された微粒ダスト収集器74内に収集される。ダストリング68は、分離された塵埃が再び空気に混入することを阻止する。 The air from which dust and pills are separated flows inwardly away from the outer wall 64 of the box 62 and returns toward the shroud 80 along the outer wall surface of the fine dust collector 74. As is known, the presence of the shroud 80 prevents large dust and pills from flowing from the outer cyclone 54 to the inner cyclone 56. The relatively separated particles and dust separated air then passes through the shroud 80 until it reaches the intake port of the inner cyclone 56 along a passage formed by the shroud 80 and the outer surface of the inner cyclone body 72. Flowing. Next, the air enters the inner cyclone 56 while drawing a spiral, and flows spirally along the inner surface of the cyclone body 74. Since the cyclone body 72 has a truncated cone shape, the speed of the air flow becomes extremely high, and the fine dust contained in the air flow is separated. The fine dust separated in the inner cyclone 56 is collected in a fine dust collector 74 disposed outside the dust ring 68. The dust ring 68 prevents the separated dust from entering the air again.
空気流から微粒ダストが分離されると、清浄化された空気は渦ファインダ(図示せず)を通じてサイクロンから排出される。この空気は、モーター・ファンユニット50を、またはその周りを通過して、大気に放出される前にモーターを冷却する。 When fine dust is separated from the air stream, the cleaned air is exhausted from the cyclone through a vortex finder (not shown). This air passes through or around the motor and fan unit 50 to cool the motor before it is released to the atmosphere.
ロボット式掃除機にサイクロン式分離装置を設けることにより、空気流から塵埃を分離するためにバッグタイプのフィルタを用いる必要がなくなる。このことは、吸引力の低下(及び清掃効率の低下)を招くバッグタイプフィルタの目詰りを回避できることを意味する。ここに説明した本発明は、掃除面上で掃除機を走行させる手段、あるいは、掃除機が障害物との接触を避ける手段に係るものではない。掃除機はコードレスで作動することが好ましいが、必要であれば電源からケーブルを通じて掃除機に電力供給してもよい。上記に説明したセンサーの特性及び配置も重要ではなく、同等の装置に置き換えることが可能であることは当業者には明らかである。掃除機に電力を供給するバッテリを充電するための手段も、バッテリを掃除機に着脱可能にする手段と同様、本発明とっては重要ではないことを理解されたい。掃除機ヘッドの構成及び形態、掃除機ヘッドをシャシに取付ける方式についても同様である。これら全ての特徴は、上記に説明した方式でサイクロン式分離装置を備えたロボット式掃除機または自走式掃除機を提供する本発明の中核思想において必須要件ではない。 By providing the robotic vacuum cleaner with a cyclonic separator, there is no need to use a bag-type filter to separate the dust from the air flow. This means that clogging of the bag-type filter that causes a reduction in suction force (and a reduction in cleaning efficiency) can be avoided. The invention described here does not relate to means for running the cleaner on the cleaning surface or means for the cleaner to avoid contact with obstacles. The cleaner is preferably cordless, but may be powered from a power source through a cable if necessary. It will be apparent to those skilled in the art that the characteristics and arrangement of the sensors described above are not critical and can be replaced by equivalent devices. It should be understood that the means for charging the battery that provides power to the cleaner is not as important to the present invention as the means for making the battery removable from the cleaner. The same applies to the configuration and form of the cleaner head and the method of attaching the cleaner head to the chassis. All these features are not essential in the core idea of the present invention to provide a robotic vacuum cleaner or a self-propelled vacuum cleaner equipped with a cyclonic separator in the manner described above.
10 ロボット式掃除機
12 シャシ
14 被駆動ホイール(支持車輪)
15 モーター(駆動手段)
22 掃除機ヘッド
24 塵埃空気吸入口
46 バッテリパック(電源パック)
52 サイクロン式分離装置
54 外側サイクロン(上流側のサイクロン)
56 内側サイクロン(下流側のサイクロン)
62 円筒箱体(箱体、収集チャンバ)
10 Robotic vacuum cleaner 12 Chassis 14 Driven wheel (support wheel)
15 Motor (drive means)
22 Vacuum cleaner head
24 Dust air inlet
46 Battery pack (power pack)
52 Cyclone Separator 54 Outer Cyclone (Upstream Cyclone)
56 Inner cyclone (downstream cyclone)
62 Cylindrical box (box, collection chamber)
Claims (15)
分離装置の吸入口は、前記掃除機ヘッドの直上に配置されている
ことを特徴とするロボット式掃除機。 A chassis, a support wheel attached to the chassis, drive means coupled to the support wheel to drive the support wheel, and the cleaner to guide the cleaner on the cleaning surface without human intervention. A control mechanism for controlling the driving means, a cleaner head having a dust air suction port facing the cleaning surface, and communicated with the cleaner head supported by the chassis and sucked into the cleaner through the dust air suction port in vacuum cleaner and a separator for separating the dust from the air, the separation device, viewed contains at least one cyclone, and the form in which longitudinal axis is arranged substantially horizontally in the separator Supported on the chassis,
The robot cleaner according to claim 1, wherein a suction port of the separation device is disposed immediately above the cleaner head .
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9827754A GB2344745B (en) | 1998-12-18 | 1998-12-18 | Vacuum cleaner |
GB9827754.4 | 1998-12-18 |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2000589078A Division JP2002532178A (en) | 1998-12-18 | 1999-12-06 | Vacuum cleaner |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2011244441A Division JP5345196B2 (en) | 1998-12-18 | 2011-11-08 | Robotic vacuum cleaner for home use |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2009254919A JP2009254919A (en) | 2009-11-05 |
JP4902704B2 true JP4902704B2 (en) | 2012-03-21 |
Family
ID=10844374
Family Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2000589078A Pending JP2002532178A (en) | 1998-12-18 | 1999-12-06 | Vacuum cleaner |
JP2009188019A Expired - Lifetime JP4902704B2 (en) | 1998-12-18 | 2009-08-14 | Robotic vacuum cleaner |
JP2011244441A Expired - Lifetime JP5345196B2 (en) | 1998-12-18 | 2011-11-08 | Robotic vacuum cleaner for home use |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2000589078A Pending JP2002532178A (en) | 1998-12-18 | 1999-12-06 | Vacuum cleaner |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2011244441A Expired - Lifetime JP5345196B2 (en) | 1998-12-18 | 2011-11-08 | Robotic vacuum cleaner for home use |
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US (1) | US6553612B1 (en) |
EP (1) | EP1139845B1 (en) |
JP (3) | JP2002532178A (en) |
KR (1) | KR20010101305A (en) |
CN (1) | CN1330523A (en) |
AT (1) | ATE249783T1 (en) |
AU (1) | AU762596B2 (en) |
BR (1) | BR9916309A (en) |
CA (1) | CA2355073A1 (en) |
CZ (1) | CZ20012074A3 (en) |
DE (1) | DE69911459T2 (en) |
ES (1) | ES2205917T3 (en) |
GB (1) | GB2344745B (en) |
HU (1) | HU0104553D0 (en) |
ID (1) | ID30026A (en) |
IL (1) | IL143741A0 (en) |
NO (1) | NO20012699L (en) |
PL (1) | PL348818A1 (en) |
RU (1) | RU2001119976A (en) |
SK (1) | SK8622001A3 (en) |
WO (1) | WO2000036962A1 (en) |
YU (1) | YU43901A (en) |
ZA (1) | ZA200104459B (en) |
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1998
- 1998-12-18 GB GB9827754A patent/GB2344745B/en not_active Revoked
-
1999
- 1999-12-06 CN CN99814650A patent/CN1330523A/en active Pending
- 1999-12-06 US US09/868,499 patent/US6553612B1/en not_active Expired - Lifetime
- 1999-12-06 EP EP99959528A patent/EP1139845B1/en not_active Expired - Lifetime
- 1999-12-06 KR KR1020017007685A patent/KR20010101305A/en not_active Application Discontinuation
- 1999-12-06 IL IL14374199A patent/IL143741A0/en unknown
- 1999-12-06 ID IDW00200101567A patent/ID30026A/en unknown
- 1999-12-06 ES ES99959528T patent/ES2205917T3/en not_active Expired - Lifetime
- 1999-12-06 BR BR9916309-8A patent/BR9916309A/en not_active Application Discontinuation
- 1999-12-06 JP JP2000589078A patent/JP2002532178A/en active Pending
- 1999-12-06 HU HU0104553A patent/HU0104553D0/en unknown
- 1999-12-06 CZ CZ20012074A patent/CZ20012074A3/en unknown
- 1999-12-06 AT AT99959528T patent/ATE249783T1/en not_active IP Right Cessation
- 1999-12-06 SK SK862-2001A patent/SK8622001A3/en unknown
- 1999-12-06 AU AU16671/00A patent/AU762596B2/en not_active Ceased
- 1999-12-06 DE DE69911459T patent/DE69911459T2/en not_active Expired - Lifetime
- 1999-12-06 RU RU2001119976/12A patent/RU2001119976A/en unknown
- 1999-12-06 PL PL99348818A patent/PL348818A1/en unknown
- 1999-12-06 WO PCT/GB1999/004111 patent/WO2000036962A1/en not_active Application Discontinuation
- 1999-12-06 CA CA002355073A patent/CA2355073A1/en not_active Abandoned
- 1999-12-06 YU YU43901A patent/YU43901A/en unknown
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2001
- 2001-05-30 ZA ZA200104459A patent/ZA200104459B/en unknown
- 2001-06-01 NO NO20012699A patent/NO20012699L/en not_active Application Discontinuation
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2009
- 2009-08-14 JP JP2009188019A patent/JP4902704B2/en not_active Expired - Lifetime
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2011
- 2011-11-08 JP JP2011244441A patent/JP5345196B2/en not_active Expired - Lifetime
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NO20012699L (en) | 2001-07-24 |
JP2009254919A (en) | 2009-11-05 |
AU762596B2 (en) | 2003-06-26 |
DE69911459T2 (en) | 2004-07-22 |
GB2344745B (en) | 2002-06-05 |
RU2001119976A (en) | 2004-01-20 |
ATE249783T1 (en) | 2003-10-15 |
GB2344745A (en) | 2000-06-21 |
ZA200104459B (en) | 2002-08-30 |
BR9916309A (en) | 2001-10-02 |
CZ20012074A3 (en) | 2001-11-14 |
JP2012024625A (en) | 2012-02-09 |
NO20012699D0 (en) | 2001-06-01 |
US6553612B1 (en) | 2003-04-29 |
WO2000036962A1 (en) | 2000-06-29 |
SK8622001A3 (en) | 2001-12-03 |
KR20010101305A (en) | 2001-11-14 |
EP1139845B1 (en) | 2003-09-17 |
HU0104553D0 (en) | 2002-03-28 |
JP5345196B2 (en) | 2013-11-20 |
AU1667100A (en) | 2000-07-12 |
CA2355073A1 (en) | 2000-06-29 |
YU43901A (en) | 2003-04-30 |
CN1330523A (en) | 2002-01-09 |
PL348818A1 (en) | 2002-06-17 |
ID30026A (en) | 2001-11-01 |
DE69911459D1 (en) | 2003-10-23 |
ES2205917T3 (en) | 2004-05-01 |
JP2002532178A (en) | 2002-10-02 |
GB9827754D0 (en) | 1999-02-10 |
IL143741A0 (en) | 2002-04-21 |
EP1139845A1 (en) | 2001-10-10 |
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