JP4817611B2 - 着色パターン欠陥修正用着色組成物およびカラーフィルタの欠陥修正方法 - Google Patents
着色パターン欠陥修正用着色組成物およびカラーフィルタの欠陥修正方法 Download PDFInfo
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- JP4817611B2 JP4817611B2 JP2004104602A JP2004104602A JP4817611B2 JP 4817611 B2 JP4817611 B2 JP 4817611B2 JP 2004104602 A JP2004104602 A JP 2004104602A JP 2004104602 A JP2004104602 A JP 2004104602A JP 4817611 B2 JP4817611 B2 JP 4817611B2
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- USFPINLPPFWTJW-UHFFFAOYSA-N tetraphenylphosphonium Chemical compound C1=CC=CC=C1[P+](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 USFPINLPPFWTJW-UHFFFAOYSA-N 0.000 description 1
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- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
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- NDKWCCLKSWNDBG-UHFFFAOYSA-N zinc;dioxido(dioxo)chromium Chemical compound [Zn+2].[O-][Cr]([O-])(=O)=O NDKWCCLKSWNDBG-UHFFFAOYSA-N 0.000 description 1
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- Compositions Of Macromolecular Compounds (AREA)
- Optical Filters (AREA)
- Photosensitive Polymer And Photoresist Processing (AREA)
Description
このフィルタセグメントの一部に欠陥があると、その部分での色相が再現できないため、カラーフィルタ全体を作り直すか、欠陥部分を修正する必要がある。欠陥部分の修正は歩留まりの向上につながるものの、フィルタセグメントが微細なため、電着、インクジェット、転写、針状媒体などを利用した修正が必要である。
一般式(1)
また、本発明のカラーフィルタの欠陥修正方法は、上記着色組成物を針の先端部に付着させ、カラーフィルタの着色パターンの欠陥部に接触させて欠陥部を被覆することを最も主要な特徴とする。
本発明の着色組成物は、透明樹脂、その前駆体またはそれらの混合物からなる色素担体と、色素と、上記一般式(1)で表される溶剤とを含有する組成物(ただし溶剤の20℃における平均蒸気圧が3.0mmHg未満であり、固形分濃度が25〜50重量%である場合を除く)であって、前記溶剤を、着色組成物の全量を基準として10〜50重量%含有する。
色素担体が、透明樹脂としてアクリル樹脂およびメラミン樹脂を含む場合には、乾燥温度が低くても充分な溶剤耐性を有する塗膜が得られるようになるため好ましい。また、アクリル樹脂とメラミン樹脂は、1:2から9:1の重量比で用いることが好ましい。
以下に、本発明の着色組成物に使用可能な有機顔料の具体例を、カラーインデックス番号で示す。
緑色フィルタセグメントを修正するための緑色着色組成物には、例えばC.I. Pigment Green 7、10、36、37等の緑色顔料を用いることができる。緑色着色組成物には黄色顔料を併用することができる。
マゼンタ色フィルタセグメントを修正するためのマゼンタ色着色組成物には、例えばC.I. Pigment Violet 1、19、C.I. Pigment Red144、146、177、169、81等の紫色顔料および赤色顔料を用いることができる。マゼンタ色着色組成物には、黄色顔料を併用することができる。
本発明の着色組成物には、調色のため、耐熱性を低下させない範囲内で染料を含有させることができる。
色素は、着色組成物の全固形分量を基準として10〜70重量%の割合で含有されることが好ましい。より好ましくは、20〜60重量%の割合で含有され、その残部は、色素担体により提供される樹脂質バインダーから実質的になる。
着色組成物は、遠心分離、焼結フィルタ、メンブレンフィルタ等の手段にて、5μm以上の粗大粒子、好ましくは1μm以上の粗大粒子、さらに好ましくは0.5μm以上の粗大粒子および混入した塵の除去を行うことが好ましい
なお、実施例および比較例中、「部」とは「重量部」を意味する。
まず、実施例および比較例で用いたアクリル樹脂溶液の調製について説明する。樹脂の分子量は、GPC(ゲルパーミエーションクロマトグラフィ)により測定したポリスチレン換算の重量平均分子量である。
反応容器にシクロヘキサノン800部を入れ、容器に窒素ガスを注入しながら100℃に加熱して、同温度で下記モノマーおよび熱重合開始剤の混合物を1時間かけて滴下して重合反応を行った。
スチレン 60.0部
メタクリル酸 60.0部
メチルメタクリレート 65.0部
ブチルメタクリレート 65.0部
アゾビスイソブチロニトリル 10.0部
滴下後さらに100℃で3時間反応させた後、アゾビスイソブチロニトリル2.0部をシクロヘキサノン50部で溶解させたものを添加し、さらに100℃で1時間反応を続けてアクリル樹脂の溶液を得た。アクリル樹脂の重量平均分子量は、約40000であった。
室温まで冷却した後、樹脂溶液約2gをサンプリングして180℃、20分加熱乾燥して不揮発分を測定し、先に合成した樹脂溶液に不揮発分が20重量%になるようにシクロヘキサノンを添加してアクリル樹脂溶液を調製した。
下記の組成の混合物を均一に撹拌混合した後、直径1mmのジルコニアビーズを用いてアイガーミル(アイガージャパン社製「ミニモデルM−250 MKII」)で3時間分散し、5μmのフィルタで濾過して顔料分散体を作製した。
ε型銅フタロシアニン顔料(C.I. Pigment Blue 15:6) 13.2部
(BASF製「ヘリオゲンブルーL−6700F」)
分散剤(ゼネカ社製「ソルスパース20000」) 2.6部
アクリル樹脂溶液 41.0部
シクロヘキサノン 43.2部
ついで、下記組成の混合物を均一になるように攪拌混合した後、1μmのフィルタで濾過して、青色着色組成物を得た。
顔料分散体 70.0部
ジペンタエリスリトールヘキサアクリレート 8.0部
(日本触媒社製「DPHA」)
ジプロピレングリコールモノブチルエーテル 22.0部
青用顔料:ε型銅フタロシアニン顔料(C.I. Pigment Blue 15:6)
(BASF製「ヘリオゲンブルーL−6700F」)
赤用顔料:ジケトピロロピロール系顔料(C.I. Pigment Red 254) 8.38部
(チバガイギー社製「イルガフォーレッドB−CF」)
アントラキノン系顔料(C.I. Pigment Red 177) 1.35部
(チバガイギー社製「クロモフタールレッドA2B」)
アントラキノン系顔料(C.I. Pigment Yellow 199) 0.33部
(チバガイギー社製「クロモフタールエローGT-AD」)
緑用顔料:ハロゲン化銅フタロシアニン系顔料(C.I. Pigment Green 36)6.58部
(東洋インキ製造社製「リオノールグリーン6YK」)
モノアゾ系顔料(C.I. Pigment Yellow 150) 4.75部
(バイエル社製「ファンチョンファーストエローY−5688」)
黒用顔料:カーボンブラック(デグサ社製「Printex75」)
溶剤B:ジプロピレングリコールモノnブチルエーテル
溶剤C:トリプロピレングリコールモノメチルエーテル
溶剤D:トリプロピレングリコールモノnブチルエーテル
溶剤E:シクロヘキサノン
○:塗工良好。
×1:針上で乾燥し塗布困難。
×2:塗膜が広がり修正不十分。
[塗膜耐性評価]
乾燥塗膜をN−メチルピロリドンに30分浸漬後の塗膜の変化を観察。
○:不溶。
−:塗膜形成できないため未評価。
Claims (3)
- 色素担体が、透明樹脂であるアクリル樹脂およびメラミン樹脂を含むことを特徴とする請求項1に記載の着色パターン欠陥修正用着色組成物。
- 請求項1または2に記載の着色組成物を針の先端部に付着させ、カラーフィルタの着色 パターンの欠陥部に接触させて欠陥部を被覆することを特徴とするカラーフィルタの欠 陥修正方法。
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