JP4771859B2 - Electric equipment panel assembly work equipment - Google Patents

Electric equipment panel assembly work equipment Download PDF

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JP4771859B2
JP4771859B2 JP2006143884A JP2006143884A JP4771859B2 JP 4771859 B2 JP4771859 B2 JP 4771859B2 JP 2006143884 A JP2006143884 A JP 2006143884A JP 2006143884 A JP2006143884 A JP 2006143884A JP 4771859 B2 JP4771859 B2 JP 4771859B2
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work
workpiece
disk
pair
holding
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JP2007313585A (en
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紀生 大窪
洋介 石田
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Chugoku Electric Power Co Inc
Chugoku Electric Manufacturing Co Ltd
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Chugoku Electric Power Co Inc
Chugoku Electric Manufacturing Co Ltd
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Description

本発明は、配電盤、制御盤、分電盤など電機設備盤の組立作業用装置及び組立作業方法に関する。   The present invention relates to an apparatus and method for assembling an electrical equipment panel such as a switchboard, a control panel, and a distribution board.

一般に、上記の電機設備盤は、角柱体形状、例えば直方体形状のフレーム（以下、ワークと略称する）内に複数の機器を取り付け、各機器における、或いは機器間における配線や結線を行うことによって組み立てられ、製作されている。   Generally, the above-mentioned electrical equipment panel is assembled by mounting a plurality of devices in a prismatic frame, for example, a rectangular parallelepiped frame (hereinafter abbreviated as a workpiece), and performing wiring or connection between each device or between devices. Is being produced.

従来、上記の機器取付け作業や、配線、結線作業は、比較的大きな電機設備盤の場合にはワークを自立させた状態にして行い、また比較的軽量な電機設備盤の場合には、ワークを横倒しにし、作業台の上に載せた状態で行っている。   Conventionally, the above-mentioned equipment installation work, wiring, and connection work have been performed with the work in a self-supporting state for a relatively large electrical equipment panel, and the work must be carried out for a relatively light electrical equipment panel. It is done on its side and placed on a workbench.

特開２０００−２８８７８４号公報JP 2000-288784 A

しかしながら、自立させた状態で作業を行う場合、作業箇所によっては中腰等の無理な作業姿勢をとらなければならず、作業し難い上に、無理な作業姿勢は持続が困難なため体勢を変える回数が多くなり、作業能率が低下するという問題がある。   However, when working in an independent state, depending on the work location, it is necessary to take an unreasonable working posture such as a middle waist, and it is difficult to work, and the impossible working posture is difficult to sustain, so the number of times the posture changes There is a problem that the working efficiency is lowered.

また、ワーク周回り方向へ作業位置を変更しなければならない場合、作業者自らの移動は勿論、作業工具等も移動させなければならず、電動式工具の場合にあっては配線コードが周辺機器等に引っかからないように気を配るなどしなければならないため、作業効率が低下することになる。   In addition, when the work position must be changed in the direction around the workpiece, the work tool must be moved as well as the operator's own movement. In the case of an electric tool, the wiring cord is connected to the peripheral device. Since care must be taken so as not to be caught by the like, work efficiency is reduced.

また、作業位置をワーク周回り方向で変更するために作業者が移動するような形態では、ワーク周辺に十分な作業スペースを確保しなければならないといった問題もある。   In addition, there is also a problem that a sufficient work space must be secured around the work in a form in which the worker moves to change the work position in the direction around the work.

また、横倒しにして作業台の上に載せて作業を行う場合には、作業面を変更する際、持ち上げて回転させる必要があるが、機器を取り付けた後では重量がかなり増大しているのでクレーン等が必要になる。   In addition, when working on a work table while lying down, it is necessary to lift and rotate when changing the work surface, but the weight increases considerably after the equipment is installed. Etc. are required.

この問題に対処するために、例えば上記特許文献１に記載のような他分野の技術を応用し、治具等を用いて横置き状態のワークの両側部中心を支持し、ワークをその中心の支持部に関して回転可能に保持することにより、作業すべきワーク側面が作業者の前面に向くようにワークを回転させることが考えられる。   In order to deal with this problem, for example, by applying a technique in another field such as that described in Patent Document 1 above, the center of both sides of a horizontally placed workpiece is supported using a jig or the like, and the workpiece is It is conceivable to rotate the workpiece so that the side surface of the workpiece to be worked is directed to the front surface of the operator by holding the support portion rotatably.

しかしながら、電機設備盤用ワークの場合、中心部に回転用の軸を設けることのできるような部材が存在していないため、特別な部品を新たにワークに取り付けなければならず、電機設備盤製作のための部品数、作業量、費用が増大するという問題が生じる。   However, in the case of electrical equipment panel work, there is no member that can provide a shaft for rotation at the center, so special parts must be newly attached to the work. Therefore, there arises a problem that the number of parts, the amount of work, and the cost increase.

そこで、本発明は、作業者の作業移動を僅少化し、かつ楽な姿勢を保った状態での作業を可能にし、また少ないスペースで作業を行うことができ、したがって作業効率を向上させると共に省作業スペース化を図ることができる電機設備盤の組立作業用装置及び組立作業方法を提供することを目的とする。   Therefore, the present invention makes it possible to work in a state in which the worker's work movement is reduced and an easy posture is maintained, and the work can be performed in a small space, thus improving work efficiency and saving work. It is an object of the present invention to provide an apparatus for assembling an electric equipment panel and an assembling method, which can reduce the space.

上記目的を達成する請求項１に記載の発明は、電機設備盤の組立作業用装置であって、
ワークを挟んだ状態で該ワークの両端面に取り付けられ、前記ワークに取り付けられた状態で互いに略平行に且つ略同軸的に配置され、周縁部が前記ワークよりも外方へ延出している一対の薄板状のワーク保持用円盤と、前記一対のワーク保持用円盤における２つの円盤の間に配置され、前記一対のワーク保持用円盤に取り付けた前記ワークを載置した状態に保持し、前記ワークの高さ位置を調節するワーク昇降台と、前記一対のワーク保持用円盤の下方位置で、該一対のワーク保持用円盤の中心軸方向にそれぞれ位置移動可能に設置され、前記ワーク保持用円盤の周縁部と接触して回転する回転ローラを有する一対の円盤回転台と、を備え、前記ワーク保持用円盤には、前記ワークとの結合部に対応して作業用開口と、その周縁部に沿って手動回転操作用の複数個の手掛け穴と、が設けられ、更に、前記ワーク保持用円盤表面に、前記作業用開口に対向して複数の取付け口を備えたワーク固定用ブラケットが着脱可能に設けられ、前記ワーク固定用ブラケットは、前記ワーク保持用円盤表面に沿って縦横に装着位置が変更可能であり、或いは縦横に複数個並置されていること、を特徴とする。 The invention according to claim 1, which achieves the above object, is an apparatus for assembling an electrical equipment panel,
A pair attached to both end faces of the workpiece with the workpiece sandwiched therebetween, arranged substantially parallel and coaxially with each other in a state of being attached to the workpiece, and a peripheral portion extending outward from the workpiece. The thin plate-like workpiece holding disk and the pair of workpiece holding disks are arranged between two disks, and the workpiece attached to the pair of workpiece holding disks is held in a state of being placed, and the workpiece A workpiece lifting platform for adjusting the height position of the workpiece, and a position below the pair of workpiece holding discs so as to be movable in the center axis direction of the pair of workpiece holding discs. A pair of disk turntables having rotating rollers that rotate in contact with the peripheral edge, and the work holding disk has a work opening corresponding to the joint with the work, along the peripheral edge The A plurality of handle holes for dynamic rotation operation are provided, and a work fixing bracket having a plurality of mounting openings facing the work opening is detachably provided on the surface of the work holding disk. The mounting positions of the work fixing brackets can be changed vertically and horizontally along the surface of the work holding disk, or a plurality of the work fixing brackets are juxtaposed vertically and horizontally .

請求項１に記載の組立作業用装置によれば、ワークの作業面を一定の立ち位置に居る作業者に対面するように自在に且つ少ない力で容易に調整し得るものであり、また作業面の高さ位置も調整できるので、作業者自身が作業位置を変更することなく、楽な姿勢で電機設備盤の組立作業を行うことができる。また、上記ワーク昇降台はそれ自体独立したものとして構成されており、従ってワークを取り付けた一対のワーク保持用円盤の間に配置することにより、ワークの長さ、即ち電機設備盤の長さに影響されることなく利用可能である。   According to the assembly work device of claim 1, the work surface of the work can be easily adjusted with a small force and freely so as to face the worker in a certain standing position. Since the height position of the electrical equipment panel can be adjusted, the operator can assemble the electrical equipment panel in an easy posture without changing the work position. Further, the work lifting platform is configured as an independent one. Therefore, by placing it between a pair of work holding disks to which the work is attached, the length of the work, that is, the length of the electrical equipment board is obtained. It can be used without being affected.

上記目的を達成する請求項２に記載の発明は、電機設備盤の組立作業用装置であって、
ワークを挟んだ状態で前記ワークの両端面に取り付けられ、前記ワークに取り付けられた状態で互いに略平行に且つ略同軸的に配置され、周縁部が前記ワークよりも外方へ延出している一対の薄板状のワーク保持用円盤と、前記一対のワーク保持用円盤の下方位置で、該一対のワーク保持用円盤の中心軸方向にそれぞれ位置移動可能に設置され、前記ワーク保持用円盤の周縁部と接触して回転する回転ローラを有する一対の円盤回転台と、前記円盤回転台上で回転させた前記ワーク保持用円盤を所定の回転位置で停止させる回転ストッパと、を備え、前記ワーク保持用円盤には、前記ワークとの結合部に対応して作業用開口と、その周縁部に沿って手動回転操作用の複数個の手掛け穴と、が設けられ、更に、前記ワーク保持用円盤表面に、前記作業用開口に対向して複数の取付け口を備えたワーク固定用ブラケットが着脱可能に設けられ、前記ワーク固定用ブラケットは、前記ワーク保持用円盤表面に沿って縦横に装着位置が変更可能であり、或いは縦横に複数個並置されていること、を特徴とする。 The invention according to claim 2, which achieves the above object, is an apparatus for assembling an electrical equipment panel,
A pair that is attached to both end faces of the work in a state of sandwiching the work, is arranged substantially parallel to and coaxially with each other in a state of being attached to the work, and a peripheral portion extends outward from the work. A thin plate-like workpiece holding disk and a lower portion of the pair of workpiece holding discs, each being positioned so as to be movable in the central axis direction of the pair of workpiece holding discs, and a peripheral portion of the workpiece holding disc comprising contacting a pair of disc turntable having a rotating roller which rotates in, and a rotation stopper for stopping at a predetermined rotational position the workpiece holding disc which is rotated on the disc turntable and, for the workpiece holding The disk is provided with a work opening corresponding to the joint portion with the workpiece, and a plurality of hand holes for manual rotation operation along the peripheral edge thereof, and further on the surface of the workpiece holding disk. ,in front A workpiece fixing bracket having a plurality of mounting openings facing the work opening is detachably provided, and the mounting position of the workpiece fixing bracket can be changed vertically and horizontally along the surface of the workpiece holding disk. Alternatively, a plurality of them are juxtaposed vertically and horizontally .

請求項２に記載の電機設備盤の組立作業用装置によれば、上記ワーク保持用円盤の回転操作と、上記回転ストッパの作動及び作動解除の操作により、ワークの作業面を、一定の作業位置に居る作業者に対して、好ましい角度に調節することができる。   According to the apparatus for assembling an electric equipment panel according to claim 2, the work surface of the work is fixed at a fixed work position by the rotation operation of the work holding disk and the operation of the rotation stopper and the operation release. It can be adjusted to a preferred angle for the worker who is in

請求項１又は２の何れか１項に記載の組立作業用装置において、上記ワーク保持用円盤には、上記ワークとの結合部に対応して作業用開口が設けられ、更に、上記ワーク保持用円盤表面に、上記作業用開口に対向して複数の取付け口を備えたワーク固定用ブラケットが着脱可能に設けられているので、上記ワークに対する上記ワーク保持用円盤の取り付けを該ワーク保持用円盤の外側、即ち上記ワークに対して反対側から行うことができ、取り付け作業が極めて容易になる。その際、ワークの上部に本来的に設けられている電機設備盤吊り上げのためのアイボルト用ネジ孔、およびワークの下部に本来的に設けられている電機設備盤取り付け用穴が、上記ワーク保持用円盤に設けられたワーク固定用ブラケットに上記ワークを固着するために利用可能であり、このようにワークが本来備えているものが利用可能であるので、特別な用具を別途準備したり、取り付けたりする作業が省かれる。 3. The assembly work device according to claim 1, wherein the work holding disk is provided with a work opening corresponding to a joint portion with the work, and further, the work holding machine. a disk surface, a plurality of work fixing bracket having a mounting opening in opposition to the work opening is removably mounted, the mounting of the workpiece holding disc against the work of the disk for the workpiece holding Since it can be performed from the outside, that is, from the opposite side to the workpiece, the attaching operation becomes extremely easy. At that time, the screw holes for eye bolts for lifting the electrical equipment panel originally provided in the upper part of the work and the holes for mounting the electrical equipment board originally provided in the lower part of the work are for holding the work. Since it can be used to fix the work to the work fixing bracket provided on the disk, and what is originally provided for the work can be used, special tools can be prepared separately or attached. The work to do is omitted.

また、上記ブラケットが、上記ワーク保持用円盤表面に沿って縦横に装着位置が変更可能であり、或いは縦横に複数個並置されているようにすれば、様々な大きさのワークを上記ワーク保持用円盤に取り付けることができる。
更に、請求項１又は２の何れか１項に記載の組立作業用装置において、上記ワーク保持用円盤には、その周縁部に沿って手動回転操作用の手掛け穴が複数個設けられているので、上記ワーク保持用円盤の手動回転が容易となり、また上記ワーク保持用円盤の軽量化を図ることができる。 In addition, if the brackets can be mounted at different positions in the vertical and horizontal directions along the surface of the workpiece holding disk, or a plurality of the brackets are arranged side by side in the vertical and horizontal directions, workpieces of various sizes can be used for holding the workpiece. Can be attached to a disk.
Furthermore, in the assembling apparatus according to claim 1 or 2, wherein the work holding disk is provided with a plurality of hand holes for manual rotation operation along the peripheral edge thereof . , manual rotation of the disk for the work holding is facilitated, also it is possible to reduce the weight of the disk for the work holding.

請求項３に記載のように、請求項１又は２の何れか１項に記載の組立作業用装置において、上記円盤回転台に移動用のキャスターが設けられているようにすれば、電機設備盤の組立作業の途中で上記円盤回転台を使用していない作業を行っている際には、上記円盤回転台を別の電機設備盤の組立作業箇所に移動させてワーク保持用円盤回転用に利用することが容易であり、従って必要に応じて幾つかの電機設備盤の組立作業箇所において１組の円盤回転台を共用乃至兼用できる。 If the caster for a movement is provided in the said disk rotating base in the apparatus for assembly work of any one of Claim 1 or 2 as described in Claim 3 , an electrical equipment board When the work that does not use the above-mentioned disk turntable is being performed during the assembly work, the above-mentioned disk turntable is moved to the assembly work location of another electrical equipment board and used for rotating the work holding disk. Therefore, if necessary, a set of disk turntables can be shared or shared at several electrical equipment panel assembly work locations.

本発明によれば、電機設備盤を効率よく迅速に組み立てることができ、また省作業スペース化を図ることができる。   According to the present invention, the electrical equipment panel can be assembled quickly and efficiently, and the work space can be saved.

次に、本発明に係る電機設備盤の組立作業用装置及び組立作業方法の２つの実施形態について図面を参照して説明する。   Next, two embodiments of an apparatus for assembling an electric equipment panel and an assembling method according to the present invention will be described with reference to the drawings.

［第１の実施形態］
図１〜図６は本発明による組立作業用装置の第１の実施形態を示しており、図１は上記組立作業用装置の作業状態を示す正面図、図２は図１の組立作業用装置におけるワーク回転時の状態を示す正面図、図３は図１の組立作業用装置のワーク保持用円盤の正面図、図４はワークとの結合部を変更した場合のワーク保持用円盤の正面図、図５（Ａ）は図１の組立作業用装置におけるワーク昇降台の平面図、図５（Ｂ）は同ワーク昇降台の正面図、図６（Ａ）は図１の組立作業用装置における円盤回転台の正面図、図６（Ｂ）は同円盤回転台の平面図である。 [First Embodiment]
1 to 6 show a first embodiment of an assembling apparatus according to the present invention, FIG. 1 is a front view showing a working state of the assembling apparatus, and FIG. 2 is an assembling apparatus of FIG. FIG. 3 is a front view of the work holding disk of the assembly work apparatus of FIG. 1, and FIG. 4 is a front view of the work holding disk when the connecting portion with the work is changed. 5A is a plan view of the workpiece lifting platform in the assembly work apparatus of FIG. 1, FIG. 5B is a front view of the workpiece lifting platform, and FIG. 6A is the assembly work apparatus of FIG. FIG. 6B is a front view of the disk turntable, and FIG. 6B is a plan view of the disk turntable.

図１及び図２に示すように、組立作業用装置１は、ワーク２の両端に固定される一対のワーク保持用円盤１０と、この一対のワーク保持用円盤１０の間に配置され、ワーク２を載置した状態に支持するワーク昇降台２０と、ワーク２を固定したまま一対のワーク保持用円盤１０を回転させる円盤回転台３０とを備えている。尚、ワーク保持用円盤１０は左右対称の同一部材、円盤回転台３０は左右同一部材であるため、以下の説明では一方のワーク保持用円盤１０及び円盤回転台３０について説明する。   As shown in FIGS. 1 and 2, the assembly work device 1 is disposed between a pair of work holding disks 10 fixed to both ends of the work 2 and the pair of work holding disks 10. The workpiece lifting / lowering base 20 that supports the state in which the workpiece 2 is placed and the disk rotating base 30 that rotates the pair of workpiece holding disks 10 while the workpiece 2 is fixed are provided. In addition, since the workpiece holding disk 10 is the same member that is bilaterally symmetric and the disk turntable 30 is the same member on the left and right, the following description will be made on one work holding disk 10 and the disk turntable 30.

ワーク保持用円盤１０は、図３に示すように、合板製の真円状薄板材からなる円盤本体１１と、この円盤本体１１の表面に着脱可能に装着される複数のブラケット１２とを備えている。   As shown in FIG. 3, the work holding disk 10 includes a disk main body 11 made of a plywood perfect thin plate material, and a plurality of brackets 12 detachably mounted on the surface of the disk main body 11. Yes.

円盤本体１１の中央部には、矩形の開口１１ａが形成されている。この開口１１ａは、例えば、予め設定されている大きさに形成されており、円盤本体１１の大きさ（直径）の決定とともに、ワーク２の大きさによって決定される。尚、円盤本体１１の大きさや開口１１ａの大きさは、ワーク２の大きさが種類等によって複数ある場合には、その大きさの最大値等を考慮して決定される。また、円盤本体１１の周囲には、複数の手掛け穴１１ｂと螺子穴１１ｃとが形成されている。手掛け穴１１ｂは、後述するワーク２の回転作業時に、作業者が手元操作する際の取っ手の機能を有するとともに、円盤本体１１の軽量化に貢献している。したがって、手掛け穴１１ｂの大きさや数、或いは設置箇所等は、ワーク２等によって異なり、特に限定されるものではない。螺子穴１１ｃは、ブラケット１２の両端をボルト・ナット等の締結部材１３を介して円盤本体１１の表面に固定するためのもので、その開設位置は任意である。   A rectangular opening 11 a is formed at the center of the disk body 11. The opening 11a is formed in a predetermined size, for example, and is determined by the size of the workpiece 2 as well as the size (diameter) of the disc body 11. The size of the disk main body 11 and the size of the opening 11a are determined in consideration of the maximum value of the size when there are a plurality of workpieces 2 depending on the type. A plurality of handle holes 11b and screw holes 11c are formed around the disk body 11. The handle hole 11b has a handle function when the operator performs a hand operation during rotation of the workpiece 2 described later, and contributes to weight reduction of the disk main body 11. Accordingly, the size and number of the handle holes 11b, the installation location, and the like vary depending on the workpiece 2 and the like, and are not particularly limited. The screw holes 11c are for fixing both ends of the bracket 12 to the surface of the disk main body 11 via fastening members 13 such as bolts and nuts, and their opening positions are arbitrary.

ブラケット１２は、金属等をＬ字形状又はＵ字形状に屈曲させた比較的高強度のものが使用されており、ワーク２の大きさや重量等によって用いられる本数や長さが異なる。例えば、開口１１ａよりも小型な（はみ出さない）ワーク２の場合には、図３に示すように、一つのワーク保持用円盤１０に対して開口１１ａの左右（又は上下）に各１本のブラケット１２が固定され、そのブラケット１２には開口１１ａを利用してボルト等の固定部材１４を介してワーク２が固定される。したがって、ブラケット１２には、円盤本体１１へのブラケット１２の固定のためと、ブラケット１２へのワーク２の固定のための締結部材１３，固定部材１４の取付け位置を任意とするための長孔１２ａが複数形成されている。   The bracket 12 is made of a relatively high strength metal or the like bent into an L shape or U shape, and the number and length of the bracket 12 used differ depending on the size and weight of the workpiece 2. For example, in the case of a work 2 that is smaller (not protruding) than the opening 11a, as shown in FIG. 3, one piece is provided on each of the left and right (or top and bottom) of the opening 11a with respect to one work holding disk 10. A bracket 12 is fixed, and the workpiece 2 is fixed to the bracket 12 via a fixing member 14 such as a bolt using the opening 11a. Therefore, the bracket 12 has a long hole 12a for fixing the bracket 12 to the disk main body 11 and for fixing the fastening member 13 and the fixing member 14 for fixing the work 2 to the bracket 12. A plurality of are formed.

また、例えば、開口１１ａよりも大型な（はみ出す）ワーク２の場合には、図４に示すように、一つのワーク保持用円盤１０に対して開口１１ａの左右（又は上下）に各２本のブラケット１２が固定されるとともに、そのブラケット１２の開口１１ａの内部側に上下（又は左右）に各１本のブラケット１２が固定部材１４を介して固定され、このブラケット１２にボルト等の固定部材１４を介してワーク２が固定される。したがって、ブラケット１２には、円盤本体１１へのブラケット１２の固定用のためと、縦横で交差するブラケット１２の結合用のためと、ブラケット１２へのワーク２の固定用のための締結部材１３，固定部材１４の取付け位置を任意とするための長孔１２ａが複数形成されている。尚、ブラケット１２は円盤本体１１の表裏の何れか一方または両方に設けられている。   Further, for example, in the case of a workpiece 2 that is larger than the opening 11a (that protrudes), as shown in FIG. 4, two pieces are provided on each of the left and right (or top and bottom) of the opening 11a with respect to one workpiece holding disk 10. The bracket 12 is fixed, and one bracket 12 is fixed to the inner side of the opening 11a of the bracket 12 vertically (or left and right) via a fixing member 14, and a fixing member 14 such as a bolt is fixed to the bracket 12. The workpiece 2 is fixed via Accordingly, the bracket 12 is provided with fastening members 13 for fixing the bracket 12 to the disk body 11, for connecting the bracket 12 that intersects vertically and horizontally, and for fixing the work 2 to the bracket 12. A plurality of long holes 12a for making the mounting position of the fixing member 14 optional are formed. The bracket 12 is provided on either one or both of the front and back of the disk main body 11.

ワーク昇降台２０は、図５（Ａ），（Ｂ）に示すように、ワーク２の下方からの支持（載置）が可能となる大きさの昇降テーブル２１と、この昇降テーブル２１をクロスバー２２を介して昇降させる昇降機（図示せず）を設けたベース２３と、このベース２３の下面に装着されたキャスター２４とを備えている。尚、昇降機は昇降テーブル２１を任意の位置で固定できる油圧シリンダー方式やモータ方式等、公知の昇降技術のものが使用されている。   As shown in FIGS. 5 (A) and 5 (B), the work lifting / lowering table 20 includes a lifting / lowering table 21 having a size capable of supporting (mounting) the workpiece 2 from below, and the lifting / lowering table 21 as a crossbar. A base 23 provided with an elevator (not shown) that moves up and down via 22 and a caster 24 mounted on the lower surface of the base 23 are provided. As the elevator, a known elevator technique such as a hydraulic cylinder system or a motor system capable of fixing the elevator table 21 at an arbitrary position is used.

円盤回転台３０は、図６（Ａ），（Ｂ）に示すように、垂直状態の円盤本体１１の平面に沿って延びる一対のベースレール３１と、このベースレール３１の両端寄り下面に固定されたクロスレール３２と、ベースレール３１の上面にベースレール３１に沿って設けられた補強レール３３と、ベースレール３１の両端間に跨る回転ローラ３４と、クロスレール３２の下面に固定されたキャスター３５とを備えている。   As shown in FIGS. 6A and 6B, the disk turntable 30 is fixed to a pair of base rails 31 extending along the plane of the vertical disk main body 11 and lower surfaces near both ends of the base rail 31. The cross rail 32, the reinforcing rail 33 provided along the base rail 31 on the upper surface of the base rail 31, the rotating roller 34 straddling between both ends of the base rail 31, and the caster 35 fixed to the lower surface of the cross rail 32. And.

キャスター２４，３５は、周知のキャスターと同様に、必要に応じてストッパが設けられており、作業時の不測な移動等が防止されるようになされている。   As with the known casters, the casters 24 and 35 are provided with stoppers as necessary to prevent unintentional movement during operation.

回転ローラ３４は、円盤本体１１を回転可能とするように、ベースレール３１に回転可能に保持されている。また、この回転ローラ３４は、図示を略するロック機構によってその回転をロックすることも可能である。さらに、回転ローラ３４は、円盤本体１１の周縁部と接触した際には（図２参照）、その他の構成部品、特にクロスレール３２と接触しないように、離隔距離や直径並びにベースレール３１への支持位置や高さ等が考慮されている。また、回転ローラ３４は、円盤本体１１の材質や荷重等に応じてクッション性を有するパッドにより全周を覆うなどの処理が施されている。   The rotation roller 34 is rotatably held by the base rail 31 so that the disk main body 11 can be rotated. Further, the rotation of the rotating roller 34 can be locked by a lock mechanism (not shown). Further, when the rotating roller 34 comes into contact with the peripheral portion of the disk main body 11 (see FIG. 2), the distance between the rotating roller 34 and the distance to the base rail 31 so as not to come into contact with other components, in particular, the cross rail 32. The support position and height are taken into consideration. Further, the rotation roller 34 is subjected to processing such as covering the entire circumference with a pad having cushioning properties according to the material, load, etc. of the disk body 11.

上記の構成において、直方体形状のワーク２に対する作業を行う場合、先ず、ワーク昇降台２０の昇降テーブル２１の上にワーク２を載置した状態でワーク２の両端に一対のワーク保持用円盤１０を固定する。ワーク２をブラケット１２に結合する場合、ワークの上部に本来的に設けられている電機設備盤吊り上げのためのアイボルト用ネジ孔（図示せず）、およびワークの下部に本来的に設けられている電機設備盤取付け用穴（図示せず）が使用される。従って、ワークには結合用の部材を特別に設ける必要はない。   In the above configuration, when performing work on the rectangular parallelepiped workpiece 2, first, a pair of workpiece holding disks 10 are placed on both ends of the workpiece 2 in a state where the workpiece 2 is placed on the lifting table 21 of the workpiece lifting platform 20. Fix it. When the workpiece 2 is coupled to the bracket 12, an eyebolt screw hole (not shown) for lifting the electrical equipment panel, which is originally provided at the upper portion of the workpiece, and is originally provided at the lower portion of the workpiece. Electrical equipment panel mounting holes (not shown) are used. Therefore, it is not necessary to provide a special connecting member on the workpiece.

この際、ワーク保持用円盤１０はワーク昇降台２０により浮いた状態とする（図１参照）。また、円盤本体１１に取り付けられるブラケット１２の数や位置はワーク２の大きさ等に応じて任意である。また、作業者の身長や作業位置等の作業条件によってワーク昇降台２０は随時好ましい高さに調整される。機器取付や、配線、結線作業時には円盤回転台３０から一対のワーク保持用円盤１０が離隔するようにワーク２を支持したままワーク昇降台２０を上昇させる。   At this time, the work holding disk 10 is lifted by the work lifting platform 20 (see FIG. 1). Further, the number and position of the brackets 12 attached to the disk main body 11 are arbitrary according to the size of the work 2 and the like. Further, the work lifting platform 20 is adjusted to a preferable height as needed depending on work conditions such as the height and work position of the worker. The workpiece lifting platform 20 is lifted while supporting the workpiece 2 so that the pair of workpiece holding disks 10 are separated from the disk rotating table 30 at the time of equipment mounting, wiring, and connection work.

次に、一対のワーク保持用円盤１０の下方に円盤回転台３０を配置する。この際、この円盤回転台３０は、ワーク昇降台２０によって作業高さが決定した時点で各ワーク保持用円盤１０の下方に円盤回転台３０を配置しても良いが、実際には、円盤回転台３０はワーク２の作業位置を周回り方向で変更する際にのみ使用するため、作業時間等を考慮して不用な時間帯の場合にはワーク保持用円盤１０の下方に円盤回転台３０を配置する必要はない。したがって、複数の作業現場（プラットホーム等）で円盤回転台３０を利用する場合、円盤回転台３０の兼用化を図ることができる。   Next, the disk turntable 30 is disposed below the pair of work holding disks 10. At this time, the disk turntable 30 may be arranged below each work holding disk 10 at the time when the work height is determined by the work lifting / lowering table 20. Since the table 30 is used only when the work position of the workpiece 2 is changed in the circumferential direction, the disk turntable 30 is placed below the workpiece holding disk 10 in an unnecessary time zone in consideration of the work time. There is no need to place them. Therefore, when the disk turntable 30 is used at a plurality of work sites (platforms or the like), the disk turntable 30 can be shared.

さらに、ワーク作業面を変更したい場合には、ワーク昇降台２０を下降させ（図２参照）、円盤回転台３０に一対のワーク保持用円盤１０の周縁部を接触させ、円盤回転台３０の回転ローラ３４を利用して一対のワーク保持用円盤１０を回転させる。   Further, when it is desired to change the work work surface, the work lifting / lowering base 20 is lowered (see FIG. 2), the peripheral parts of the pair of work holding disks 10 are brought into contact with the disk turntable 30, and the disk turntable 30 is rotated. The pair of work holding disks 10 is rotated using the rollers 34.

そして、凡その作業位置にてワーク保持用円盤１０の回転を停止し、円盤回転台３０から一対のワーク保持用円盤１０が離隔するようにワーク昇降台２０を再び上昇させる。   Then, the rotation of the work holding disk 10 is stopped at the approximate work position, and the work lifting platform 20 is raised again so that the pair of work holding disks 10 are separated from the disk rotating table 30.

この際、昇降テーブル２１は平面であり、ワーク２の当接面が平面であるため、ワーク保持用円盤１０の回転時の回転量に多少のずれが生じていたとしても、問題なくワーク２の自重により自然にワーク２の作業面が上方へ向いた状態に矯正される。   At this time, since the elevating table 21 is a flat surface and the contact surface of the work 2 is a flat surface, even if there is a slight shift in the rotation amount when the work holding disk 10 is rotated, the work 2 can be moved without any problem. The work surface of the workpiece 2 is naturally corrected by its own weight so as to face upward.

このように、本発明の第１実施形態の組立作業用装置によれば、ワーク昇降台２０の上下動のみで簡単にワーク周回り方向の回転をロックしたり解除したりすることができる。   As described above, according to the assembly work apparatus of the first embodiment of the present invention, the rotation in the direction around the workpiece can be easily locked or released only by the vertical movement of the workpiece lifting platform 20.

また、ワーク回転時には、単にワーク保持用円盤１０を回転させるだけで、特別な位置決め等は必要とされない。   Further, when the workpiece is rotated, the workpiece holding disk 10 is simply rotated, and no special positioning or the like is required.

［第２の実施形態］
図７は本発明による組立作業用装置の第２の実施形態を示しており、図７（Ａ）は組立作業用装置における円盤回転台の正面図、図７（Ｂ）は同円盤回転台の平面図である。 [Second Embodiment]
FIG. 7 shows a second embodiment of the assembly work apparatus according to the present invention. FIG. 7 (A) is a front view of a disk turntable in the assembly work apparatus, and FIG. 7 (B) is a view of the same disk turntable. It is a top view.

第２実施形態の組立作業用装置は、第１実施形態の組立作業用装置におけるようなワーク昇降台は使用されず、一対のワーク保持用円盤と２つの円盤回転台のみが用いられる。   In the assembly work apparatus according to the second embodiment, the work lifting platform as in the assembly work apparatus according to the first embodiment is not used, and only a pair of work holding disks and two disk turntables are used.

第２実施形態におけるワーク保持用円盤１０と円盤回転台３０は基本的に第１実施形態の組立作業用装置のものと同様の構成を有しており、従って、ワーク保持用円盤１０とワーク２との結合は第１実施形態の場合と同様に行われる。従って、第１実施形態と同一部分には同じ符号を付し、詳細な説明は省略する。   The work holding disk 10 and the disk turntable 30 in the second embodiment basically have the same configuration as that of the assembly work apparatus of the first embodiment, and accordingly, the work holding disk 10 and the work 2 are the same. Is coupled in the same manner as in the first embodiment. Accordingly, the same parts as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.

第２の実施形態の場合、ワーク保持用円盤１０の円盤本体１１には、その周縁部近傍に周縁部に沿って、一定間隔置きに掛止孔１１ｄが設けてある。   In the case of the second embodiment, the disk body 11 of the work holding disk 10 is provided with retaining holes 11d at regular intervals along the peripheral edge in the vicinity of the peripheral edge.

一方、円盤回転台３０には、２つのベースレール３１の中央部に上記掛止孔１１ｄと同径の係合孔３６が設けられており、この係合孔３６は上記円盤本体１１の何れの掛止孔１１ｄとも一定位置で整合して同一軸線上に整列するようになされている。   On the other hand, the disk turntable 30 is provided with an engagement hole 36 having the same diameter as the hooking hole 11 d at the center of the two base rails 31. The retaining holes 11d are aligned at a fixed position and aligned on the same axis.

整合した係合孔３６と掛止孔１１ｄには丸棒状のストッパバー４０が差し込み可能になされており、容易に理解され得るように、ストッパバー４０が差し込まれた状態では、円盤回転台３０上でのワーク保持用円盤１０の回転は阻止される。このように、上記の係合孔３６、掛止孔１１ｄおよびストッパバー４０は回転ストッパを形成している。   A round bar-like stopper bar 40 can be inserted into the aligned engagement hole 36 and the latching hole 11d. As can be easily understood, when the stopper bar 40 is inserted, The rotation of the workpiece holding disk 10 is prevented. Thus, the engagement hole 36, the hooking hole 11d, and the stopper bar 40 form a rotation stopper.

この第２実施形態の組立作業用装置により、作業者に対しワークの作業面の変更を行う場合、先ずストッパバー４０が、整合状態にある係合孔３６と掛止孔１１ｄから引き抜かれ、ワーク保持用円盤１０が円盤回転台３０上で回転し得るように準備される。次いで、ワーク保持用円盤１０が作業者により回転せしめられ、所望のワーク作業面が作業者に対面したところで回転が止められ、その際上記係合孔３６に対して至近位置にある掛止孔１１ｄが係合孔３６と整合するように、ワーク保持用円盤１０が微調整的に回転せしめられ、整合した両孔３６，１１ｄにストッパバー４０が差し込まれ、かくて所望のワーク作業面が作業者に対峙した状態になされ、その作業面に対する作業が容易に行われるようになる。   When the work surface of the workpiece is changed for the operator by the assembly work device of the second embodiment, the stopper bar 40 is first pulled out of the engaging hole 36 and the locking hole 11d in the aligned state, The holding disk 10 is prepared so that it can rotate on the disk turntable 30. Next, the work holding disk 10 is rotated by the operator, and when the desired work work surface faces the worker, the rotation is stopped. At this time, the latching hole 11d located at a position close to the engagement hole 36 is stopped. So that the workpiece holding disk 10 is finely rotated so that the engagement bar 36 is aligned with the engagement hole 36, and the stopper bar 40 is inserted into the aligned both holes 36, 11d. Thus, the work on the work surface can be easily performed.

本発明の第１実施形態に係る組立作業用装置の作業状態を示す正面図である。It is a front view which shows the working state of the assembly work apparatus which concerns on 1st Embodiment of this invention. 図１の組立作業用装置のワーク回転作業時の正面図である。It is a front view at the time of the workpiece | work rotation work of the assembly work apparatus of FIG. 図１の組立作業用装置のワーク保持用円盤の正面図である。FIG. 2 is a front view of a work holding disk of the assembly work apparatus of FIG. 1. 図３と同様のワーク保持用円盤の正面図であって、ワーク取付け用ブラケットの配置を変更した場合の図である。FIG. 4 is a front view of a workpiece holding disk similar to that of FIG. 3, in a case where the arrangement of the workpiece mounting brackets is changed. （Ａ）は図１の組立作業用装置のワーク昇降台の平面図、（Ｂ）は同ワーク昇降台の正面図である。(A) is a top view of the workpiece lifting platform of the assembly work apparatus of FIG. 1, (B) is a front view of the workpiece lifting platform. （Ａ）は図１の組立作業用装置の円盤回転台の正面図、（Ｂ）は同円盤回転台の平面図である。(A) is a front view of the disk turntable of the assembly work apparatus of FIG. 1, and (B) is a plan view of the disk turntable. （Ａ）は、本発明の第２実施形態に係る組立作業用装置の円盤回転台の正面図、（Ｂ）は同円盤回転台の平面図である。(A) is a front view of the disk turntable of the assembly work device according to the second embodiment of the present invention, and (B) is a plan view of the disk turntable.

符号の説明Explanation of symbols

１…組立作業用装置
２…ワーク
１０…ワーク保持用円盤
１１…円盤本体
１２…ブラケット
１３…締結部材
１４…固定部材
２０…ワーク昇降台
２１…昇降テーブル
２２…クロスバー
２３…ベース
２４…キャスター
３０…円盤回転台
３１…ベースレール
３２…クロスレール
３３…補強レール
３４…回転ローラ
３５…キャスター
３６…係合孔
４０…ストッパバー DESCRIPTION OF SYMBOLS 1 ... Assembly work apparatus 2 ... Work 10 ... Work holding disk 11 ... Disk main body 12 ... Bracket 13 ... Fastening member 14 ... Fixing member 20 ... Work lifting platform 21 ... Lifting table 22 ... Cross bar 23 ... Base 24 ... Caster 30 ... disk turntable 31 ... base rail 32 ... cross rail 33 ... reinforcing rail 34 ... rotating roller 35 ... caster 36 ... engagement hole 40 ... stopper bar

Claims (3)

ワークを挟んだ状態で該ワークの両端面に取り付けられ、前記ワークに取り付けられた状態で互いに略平行に且つ略同軸的に配置され、周縁部が前記ワークよりも外方へ延出している一対の薄板状のワーク保持用円盤と、
前記一対のワーク保持用円盤の間に配置され、前記ワークを載置した状態に保持し、前記ワークの高さ位置を調節するワーク昇降台と、
前記一対のワーク保持用円盤及び前記ワーク昇降台とは別体で独立した構成とされ、前記一対のワーク保持用円盤の下方位置にそれぞれ設置され、前記ワーク保持用円盤の周縁部と接触して回転する回転ローラを有する一対の円盤回転台と、
を備え、
前記ワーク保持用円盤には、
前記ワークとの結合部に対応して作業用開口と、その周縁部に沿って手動回転操作用の複数個の手掛け穴と、が設けられ、
更に、前記ワーク保持用円盤表面に、前記作業用開口に対向して複数の取付け口を備えたワーク固定用ブラケットが着脱可能に設けられ、
前記ワーク固定用ブラケットは、前記ワーク保持用円盤表面に沿って縦横に装着位置が変更可能であり、或いは縦横に複数個並置されていること、
を特徴とする電機設備盤の組立作業用装置。 A pair attached to both end faces of the workpiece with the workpiece sandwiched therebetween, arranged substantially parallel and coaxially with each other in a state of being attached to the workpiece, and a peripheral portion extending outward from the workpiece. A thin plate-shaped workpiece holding disk,
A workpiece lifting platform arranged between the pair of workpiece holding disks, holding the workpiece in a mounted state, and adjusting a height position of the workpiece;
The pair of work holding disks and the work lifting platform are configured separately and independent from each other, respectively installed at positions below the pair of work holding disks, and in contact with the peripheral edge of the work holding disk. A pair of disk turntables having rotating rotating rollers;
With
In the work holding disk,
A work opening corresponding to the joint portion with the workpiece, and a plurality of hand holes for manual rotation operation are provided along the peripheral edge,
Furthermore, on the surface of the work holding disk, a work fixing bracket provided with a plurality of attachment ports facing the work opening is detachably provided,
The work fixing brackets can change the mounting position vertically and horizontally along the surface of the work holding disk, or a plurality of the work fixing brackets are juxtaposed vertically and horizontally.
A device for assembling electrical equipment panels characterized by ワークを挟んだ状態で前記ワークの両端面に取り付けられ、前記ワークに取り付けられた状態で互いに略平行に且つ略同軸的に配置され、周縁部が前記ワークよりも外方へ延出している一対の薄板状のワーク保持用円盤と、
前記一対のワーク保持用円盤とは別体で独立した構成とされ、前記一対のワーク保持用円盤の下方位置にそれぞれ配置され、前記ワーク保持用円盤の周縁部と接触して回転する回転ローラを有する一対の円盤回転台と、
前記円盤回転台上で回転させた前記ワーク保持用円盤を所定の回転位置で停止させる回転ストッパと、
を備え、
前記ワーク保持用円盤には、
前記ワークとの結合部に対応して作業用開口と、その周縁部に沿って手動回転操作用の複数個の手掛け穴と、が設けられ、
更に、前記ワーク保持用円盤表面に、前記作業用開口に対向して複数の取付け口を備えたワーク固定用ブラケットが着脱可能に設けられ、
前記ワーク固定用ブラケットは、前記ワーク保持用円盤表面に沿って縦横に装着位置が変更可能であり、或いは縦横に複数個並置されていること、
を特徴とする電機設備盤の組立作業用装置。 A pair that is attached to both end faces of the work in a state of sandwiching the work, is arranged substantially parallel to and coaxially with each other in a state of being attached to the work, and a peripheral portion extends outward from the work. A thin plate-shaped workpiece holding disk,
A rotating roller that is configured separately and independently from the pair of work holding disks, is disposed at a lower position of the pair of work holding disks, and rotates in contact with a peripheral portion of the work holding disk. A pair of disc turntables having,
A rotation stopper for stopping the work holding disk rotated on the disk turntable at a predetermined rotation position;
With
In the work holding disk,
A work opening corresponding to the joint portion with the workpiece, and a plurality of hand holes for manual rotation operation are provided along the peripheral edge,
Furthermore, on the surface of the work holding disk, a work fixing bracket provided with a plurality of attachment ports facing the work opening is detachably provided,
The work fixing brackets can change the mounting position vertically and horizontally along the surface of the work holding disk, or a plurality of the work fixing brackets are juxtaposed vertically and horizontally.
A device for assembling electrical equipment panels characterized by 前記円盤回転台には移動用のキャスターが設けられていることを特徴とする請求項１又は２の何れか１項に記載の組立作業用装置。 The disc turntable assembly working apparatus according to any one of claims 1 or 2, characterized in that castors for mobile is provided on.
JP2006143884A 2006-05-24 2006-05-24 Electric equipment panel assembly work equipment Expired - Fee Related JP4771859B2 (en)

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CN102794592A (en) * 2012-08-31 2012-11-28 中建钢构江苏有限公司 Adjustable automatic displacement device for steel member
JP6555802B2 (en) * 2015-05-26 2019-08-07 ダイハツ工業株式会社 Assembly jig
JP6580261B2 (en) * 2016-06-22 2019-09-25 三菱電機株式会社 Electric equipment panel standing equipment and electric equipment panel standing method
CN111799690B (en) * 2020-08-11 2022-02-11 国家电网有限公司 Movable climbing fixed mounting stepping table device for power transformation maintenance work

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