JP4663228B2 - Fresh tea leaf processing apparatus and fresh tea leaf processing method - Google Patents
Fresh tea leaf processing apparatus and fresh tea leaf processing method Download PDFInfo
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- JP4663228B2 JP4663228B2 JP2003431932A JP2003431932A JP4663228B2 JP 4663228 B2 JP4663228 B2 JP 4663228B2 JP 2003431932 A JP2003431932 A JP 2003431932A JP 2003431932 A JP2003431932 A JP 2003431932A JP 4663228 B2 JP4663228 B2 JP 4663228B2
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Description
本発明は、茶生葉の熱湯による処理に関するものである。 The present invention relates to treatment of fresh tea leaves with hot water.
従来は、上下のネットコンベヤにより茶生葉を挟むように輸送し、所定温度の熱湯槽に所定時間通過して茶生葉を熱湯によって処理する装置(例えば、特許文献1)や、流れる熱湯層内に茶葉を入れ、流れで茶葉を移送し、処理後の茶葉をベルトコンベヤですくい上げる装置(例えば、特許文献2)があった。
従来の上下のネットコンベヤにより茶生葉を挟むように輸送し、所定温度の熱湯槽に所定時間通過して茶生葉を熱湯によって処理する装置は、ネットの隙間から茶生葉が熱湯槽内部にこぼれ、汚れるなどの問題があった。 A device that transports tea leaves with a conventional upper and lower net conveyor, passes through a hot water bath at a predetermined temperature for a predetermined time, and treats the tea leaves with hot water, the tea leaves spill into the hot water bath from the gap between the nets, There were problems such as getting dirty.
従来の流れる熱湯層内に茶葉を入れ、流れで茶葉を移送し、処理後の茶葉をベルトコンベヤですくい上げる装置は、処理時間を加減することが困難であった。 The conventional apparatus for putting tea leaves in a flowing hot water layer, transferring tea leaves in a flow, and scooping up the processed tea leaves with a belt conveyor has been difficult to adjust the processing time.
本発明では、上記のような課題を解決するために、以下の手段をとる。第1の手段は、ネットを張設したネットコンベヤと、該ネットコンベヤ上を適宜な茶生葉通過空間をおいて蓋で覆った茶生葉処理室と、該茶生葉処理室内に備えた熱湯噴出管と、前記ネットコンベヤへ向けて熱湯噴出管に開口した複数の熱湯噴出口と、前記茶生葉処理室への茶生葉受入部で茶生葉を掻きならすための掻きならし手段と、前記ネットコンベヤの下側に、ネットと略接するように設けた鋼板と、より構成する茶生葉処理装置。 In the present invention, the following measures are taken in order to solve the above-described problems. The first means is a net conveyor in which a net is stretched, a green tea leaf processing chamber covered with a lid on the net conveyor with an appropriate tea green leaf passage space, and a hot water jet pipe provided in the tea green leaf processing chamber A plurality of hot water spouts opened in the hot water spray pipe toward the net conveyor, a stirring means for stirring the fresh tea leaves in the tea fresh leaf receiving section to the fresh tea leaf processing chamber, and the net conveyor A raw tea leaf processing apparatus comprising a steel plate provided on the lower side so as to be substantially in contact with the net, and
第2の手段は、茶生葉をネットコンベヤ上に供給し、掻きならした後に、ネットコンベヤ上で噴出している熱湯に当て、茶生葉処理室を通過するとともに、ネットコンベヤの下に設けた鋼板に熱湯を溜め、鋼板上の熱湯に茶生葉を漬けながら、噴出している熱湯に茶生葉を当てる茶生葉処理方法。
The second means is to supply fresh tea leaves on the net conveyor, stir it, and then apply it to the hot water sprayed on the net conveyor, pass through the fresh tea leaf treatment chamber, and a steel plate provided under the net conveyor. Fresh tea leaves are applied to the hot water that is spouted while the hot water is stored in the hot water on the steel plate.
本発明によると、切れ葉や、細かな茎などが熱湯槽に入ることが無く、熱湯が汚れる事がないので、清掃が容易で、重労働を伴わない。ネットコンベヤの速度を調節することで熱湯処理の時間管理も正確に行うことができ、求めている品質の茶を製造することが可能である。また、装置を、簡単な構造にすることができ、メンテナンスが容易で、安価に提供することができる。更に、熱湯を循環させることで、省エネになる。 According to the present invention, cut leaves, fine stems and the like do not enter the hot water bath, and the hot water is not contaminated. Therefore, cleaning is easy and no heavy labor is involved. By adjusting the speed of the net conveyor, it is possible to accurately manage the time of hot water treatment, and it is possible to produce tea of the desired quality. In addition, the apparatus can have a simple structure, can be easily maintained, and can be provided at low cost. Furthermore, it becomes energy saving by circulating hot water.
図1、2を参照して、実施例1を説明する。1はネットコンベヤであり、本実施例では金網を張設してあるが、樹脂製や布製などでもネット状になっていればよい。ネットコンベヤ1の速度は、駆動モータ(図示しない)をインバーター(図示しない)で変速するほか、変速プーリーで変速しても良い。2は茶生葉受入部であり、茶生葉受入部2には掻きならし具5があり、処理する茶生葉の厚さを均一に均して、茶生葉処理室6に送込む。掻きならし具5は、掻きならし軸3と掻きならし羽根4をモータ(図示しない)で矢印の方向へ回転させる。茶生葉処理室6は、蓋7で覆われており、蓋7は開閉自在となっている。茶生葉処理室6内のネットコンベヤ1上には、ベルトコンベヤ1へ向けて複数の熱湯噴出口8を開口した熱湯噴出管9を複数本配設している。本実施例では、6本の熱湯噴出管を配設しているが、熱湯処理の程度、ネットコンベヤ1の長さ、熱湯の温度などの条件により6本より少なくても、多くてもよい。また、本実施例では、1本の熱湯噴出管9に6個の熱湯噴出口8を開口してあるが、噴出する熱湯の圧力、量、熱湯噴出管9の本数などにより、変更する。熱湯噴出口8は熱湯噴出管9を開口するだけではなく、ノズルを設けてもよい。11は複数の水噴出口10を開口した水噴出管であり、茶生葉処理室6の茶生葉出口部12付近に設ける。熱湯噴出管9や水噴出管11は図7のような環状にすると、熱湯噴出口8や水噴出口10へ水圧が均一にかかり、噴出が上手くできる。13はポンプであり、熱湯噴出管9に熱湯を供給する。15は投入コンベヤであり、本実施例ではベルトコンベヤを用いて、ネットコンベヤ1の茶生葉受入部2へ茶生葉を投入する。16は取出コンベヤであり、ネットコンベヤ1の茶生葉出口部12から排出された茶生葉Aを次の工程へ移送する。 A first embodiment will be described with reference to FIGS. Reference numeral 1 denotes a net conveyor. In this embodiment, a wire net is stretched, but it is sufficient that the net is made of resin or cloth. The speed of the net conveyor 1 may be changed by a speed change pulley in addition to changing the speed of a drive motor (not shown) by an inverter (not shown). Reference numeral 2 denotes a fresh tea leaf receiving section. The fresh tea leaf receiving section 2 has a stirring tool 5 that uniformly feeds the thickness of fresh tea leaves to be processed and sends it to the fresh tea processing chamber 6. The leveling tool 5 rotates the leveling shaft 3 and the leveling blade 4 in the direction of the arrow with a motor (not shown). The fresh tea leaf processing chamber 6 is covered with a lid 7, which can be freely opened and closed. On the net conveyor 1 in the green tea leaf processing chamber 6, a plurality of hot water jet pipes 9 having a plurality of hot water jet outlets 8 are arranged toward the belt conveyor 1. In the present embodiment, six hot water jet pipes are provided, but the number may be less or more than six depending on conditions such as the degree of hot water treatment, the length of the net conveyor 1 and the temperature of hot water. Further, in this embodiment, six hot water jet outlets 8 are opened in one hot water jet pipe 9, but it is changed depending on the pressure and amount of hot water jetted, the number of hot water jet pipes 9 and the like. The hot water jet outlet 8 may not only open the hot water jet pipe 9, but may also be provided with a nozzle. Reference numeral 11 denotes a water ejection pipe having a plurality of water ejection openings 10 which are provided in the vicinity of the fresh tea leaf outlet portion 12 of the fresh tea leaf treatment chamber 6. If the hot water jet pipe 9 and the water jet pipe 11 are formed in an annular shape as shown in FIG. 7, the water pressure is uniformly applied to the hot water jet outlet 8 and the water jet outlet 10 so that the jet can be successfully performed. A pump 13 supplies hot water to the hot water jet pipe 9. Reference numeral 15 denotes a charging conveyor. In this embodiment, the green tea leaves are input to the green tea leaf receiving portion 2 of the net conveyor 1 using a belt conveyor. Reference numeral 16 denotes a take-out conveyor that transfers fresh tea leaves A discharged from the fresh tea leaf outlet portion 12 of the net conveyor 1 to the next step.
上記のような構成の装置へ茶生葉Aを連続的にネットコンベヤ1の茶生葉投入部2へ投入する。茶生葉投入部2はホッパー上になっており、茶生葉を溜めることができる。この茶生葉Aを掻きならし具5によって掻きならし、ネットコンベヤ1上の厚みを均一にして、茶生葉処理室6へ搬送していく。茶生葉処理室6では、熱湯噴出口8から熱湯を噴出し、順次茶生葉Aに所定温度の熱湯を当てる。このとき、茶生葉Aに熱湯を当てる時間は、ネットコンベヤ1の速度を変更して、調節する。熱湯は、茶生葉Aへ当たった後、集湯板45へ落ち、伝って、回収箱19へ回収され、排水される。熱湯処理が終了すると、茶生葉Aを茶生葉出口部12へ搬送し、順次常温の水を水噴出口10より吹出し熱湯処理済の茶生葉Aに当て、急激に茶生葉Aの温度を常温近くまで冷却する。茶生葉出口部12より更に搬送された茶生葉Aを取出コンベヤ16上へ取り出し、次工程へ搬送する。 The fresh tea leaves A are continuously fed into the fresh tea leaf charging unit 2 of the net conveyor 1 to the apparatus having the above-described configuration. The fresh tea leaf charging unit 2 is on a hopper and can store fresh tea leaves. The fresh tea leaves A are stirred by the stirring tool 5, and the thickness on the net conveyor 1 is made uniform, and the raw tea leaves A are conveyed to the fresh tea processing chamber 6. In the fresh tea leaf processing chamber 6, hot water is ejected from the hot water outlet 8, and hot water of a predetermined temperature is sequentially applied to the fresh tea leaves A. At this time, the time for which hot water is applied to the fresh tea leaves A is adjusted by changing the speed of the net conveyor 1. After the hot water hits the fresh tea leaves A, it falls to the hot water collecting plate 45, and is collected and drained to the collection box 19 and drained. When the hot water treatment is completed, the fresh tea leaves A are transported to the fresh tea leaf outlet section 12 and water at room temperature is blown out from the water outlet 10 sequentially to the fresh tea leaves A that have been treated with hot water, and the temperature of the fresh tea leaves A is suddenly brought to near room temperature. Allow to cool. The fresh tea leaves A further transported from the fresh tea leaf outlet portion 12 are taken out onto the take-out conveyor 16 and transported to the next process.
図3を参照して、実施例2を説明する。本実施例は、実施例1の茶生葉処理室6のネットコンベヤ1を数箇所湾曲させている(1箇所でもよい)。湾曲部の上部から下部へ落ちるときに、茶生葉Aが反転し、茶生葉Aの表、裏ともに、熱湯をムラ無くあてることができる。 A second embodiment will be described with reference to FIG. In the present embodiment, the net conveyor 1 of the tea fresh leaf processing chamber 6 of the first embodiment is curved at several places (there may be one place). When falling from the upper part to the lower part of the curved part, the fresh tea leaves A are inverted, and hot water can be applied evenly on the front and back of the fresh tea leaves A.
図4、5を参照して、実施例3を説明する。本実施例は、実施例1の茶生葉処理室6内のネットコンベヤ1上に撹拌手段を設けたものであり、本実施例の撹拌手段は、回転軸20に羽根21を取り付けたものである。この撹拌手段は、モータで回転軸20を回転させるものでも、回転軸20を回転自在として、羽根21に茶生葉Aが当たったときの押圧で回転させるものでもよい。羽根21に茶生葉Aが当たり、反転し、茶生葉Aの表、裏ともに、熱湯をムラ無くあてることができる。 A third embodiment will be described with reference to FIGS. In this embodiment, stirring means is provided on the net conveyor 1 in the fresh tea leaf processing chamber 6 of Embodiment 1, and the stirring means of this embodiment has a blade 21 attached to a rotating shaft 20. . This agitation means may be one that rotates the rotary shaft 20 with a motor, or one that rotates the rotary shaft 20 by pressing when the tea leaves A hit the blades 21. The fresh tea leaves A hit the blades 21 and are inverted, and hot water can be applied evenly on the front and back of the fresh tea leaves A.
図6を参照して、実施例4を説明する。本実施例は、実施例1の茶生葉処理室6のネットコンベヤ1の下に略接するように、鋼板22を設けたものである。茶生葉Aに当たった熱湯が鋼板22上に落ち、鋼板22上を熱湯が流れている間、ネットコンベヤ1上の茶生葉Aが熱湯噴出口8からの熱湯と鋼板22上の熱湯の両方に当たり、反転しなくても、茶生葉Aの表、裏ともに、熱湯をムラ無くあてることができる。 A fourth embodiment will be described with reference to FIG. In this embodiment, a steel plate 22 is provided so as to be substantially in contact with the bottom of the net conveyor 1 of the fresh tea processing chamber 6 of the first embodiment. While the hot water hitting the green tea leaves A falls on the steel plate 22 and the hot water flows on the steel plate 22, the green tea leaves A on the net conveyor 1 hit both the hot water from the hot water outlet 8 and the hot water on the steel plate 22. Even without inversion, hot water can be applied evenly on the front and back of the tea leaves A.
図8を参照して、実施例5を説明する。本実施例は、ネットコンベヤ1の上と下に熱湯噴出管9を設け、茶生葉Aへ熱湯を噴出するものである。茶生葉Aへ熱湯を当てることができれば、茶生葉の上からでも下からでも問題なく、上と下の両方に熱湯噴出管9を設けると、茶生葉Aの表、裏ともに、熱湯をムラ無くあてることができる。下からのみでも、問題ない。 Example 5 will be described with reference to FIG. In this embodiment, hot water jet pipes 9 are provided above and below the net conveyor 1, and hot water is jetted onto the fresh tea leaves A. If hot water can be applied to the fresh tea leaves A, there will be no problem from above or below the fresh tea leaves. If hot water jet pipes 9 are provided on both the top and bottom, hot water will be applied evenly on the front and back of the fresh tea leaves A. Can do. There is no problem even from the bottom.
図9、10を参照して、熱湯の循環の実施例6を説明する。ネットコンベヤ1の下部に集湯板45を設け、熱湯噴出管9A、9Bの熱湯噴出口8から噴出して、茶生葉へ当たった湯を回収する。この湯を配管46によって、熱湯タンク39、40へ送る。この途中で弁50、51を設けておき、湯を循環させる必要がないときは、弁50を閉じ、弁51を開いて、排水口52へ湯を排水することも可能である。配管46によって熱湯タンク39、40へ送られた湯を、弁34、35によって熱湯タンク39、40へ振り分ける。熱湯タンク39、40へ注ぐ前には、フィルター32、33を通して、ゴミなどの不純物を取り除く。熱湯タンク39には水配管47を設置し、弁48で量を調節して水を注ぐ。回収した熱湯と水があふれないように、一定以上になると排水するためのオーバーフロー43を設けておくとよい。この熱湯タンク39内の湯をボイラー31による蒸気で温め、所定温度になるように弁36を調節する。熱湯タンク39で作った湯をポンプ13Bで汲み上げ、熱湯噴出管9Bへ送り、再び茶生葉へ噴出する。他方、熱湯タンク40には、回収した熱湯があふれないように、一定以上になると排水するためのオーバーフロー44を設けておくとよい。この熱湯タンク40内の湯をボイラー31による蒸気で温め、所定温度になるように弁37を調節する。熱湯タンク40で作った湯をポンプ13Aで汲み上げ、熱湯噴出管9Aへ送り、再び茶生葉へ噴出する。熱湯噴出管9A、9Bから噴出して、茶生葉に当たった湯を再び集湯板45で回収し、熱湯タンク39、40へ注いで、循環させる。熱湯噴出管9A、9Bへ送る熱湯がそれぞれ無くならないように、弁34、35で開き具合を調節する。熱湯タンク39、40には、最後に熱湯を排水するための弁41、42を設けておく。 With reference to FIGS. 9 and 10, a sixth embodiment of hot water circulation will be described. A hot water collection plate 45 is provided in the lower part of the net conveyor 1 and is ejected from the hot water outlet 8 of the hot water jet pipes 9A and 9B to collect hot water hitting the fresh tea leaves. This hot water is sent to the hot water tanks 39 and 40 through the pipe 46. In the middle of this, valves 50 and 51 are provided, and when it is not necessary to circulate hot water, it is possible to close the valve 50 and open the valve 51 to drain the hot water into the drain port 52. Hot water sent to the hot water tanks 39 and 40 by the pipe 46 is distributed to the hot water tanks 39 and 40 by the valves 34 and 35. Before pouring into hot water tanks 39 and 40 , impurities such as dust are removed through filters 32 and 33. A water pipe 47 is installed in the hot water tank 39 , and the amount is adjusted by a valve 48 to pour water. In order to prevent the recovered hot water and water from overflowing, it is preferable to provide an overflow 43 for draining water when the temperature exceeds a certain level. The hot water in the hot water tank 39 is warmed with steam from the boiler 31, and the valve 36 is adjusted to a predetermined temperature. Hot water made in the hot water tank 39 is pumped up by the pump 13B, sent to the hot water ejection pipe 9B, and ejected again to the fresh tea leaves. On the other hand, the hot water tank 40 may be provided with an overflow 44 for draining when the temperature of the recovered hot water exceeds a certain level so as not to overflow. The hot water in the hot water tank 40 is warmed with steam from the boiler 31 and the valve 37 is adjusted so as to reach a predetermined temperature. Hot water made in the hot water tank 40 is pumped up by the pump 13A, sent to the hot water jet pipe 9A, and jetted again to the fresh tea leaves. The hot water sprayed from the hot water jet pipes 9A and 9B and hit the fresh tea leaves is again collected by the hot water collecting plate 45, poured into the hot water tanks 39 and 40 , and circulated. The degree of opening is adjusted by the valves 34 and 35 so that the hot water sent to the hot water jet pipes 9A and 9B is not lost. The hot water tanks 39 and 40 are finally provided with valves 41 and 42 for draining the hot water.
図11に煎茶製造工程を経る場合のフローを示す。前記のように茶生葉を処理する工程を茶生葉処理工程とし、その後、一般的な煎茶製造工程である粗揉工程、揉捻工程、中揉工程、精揉工程、乾燥工程を行なう。 FIG. 11 shows a flow when the sencha manufacturing process is performed. The process for treating fresh tea leaves as described above is referred to as a fresh tea leaf treatment process, and thereafter, a rough brewing process, a twisting process, a middle brewing process, a brewing process, and a drying process, which are general sencha manufacturing processes, are performed.
図12に、釜炒り茶製造工程を経る場合のフローを示す。前記のように茶生葉を処理する工程を茶生葉処理工程とし、その後、釜炒り工程、粗揉工程、揉捻工程、中揉工程、乾燥工程を行なう。このようにすることで、煎茶製造工程とは殺青方法が異なり、風味が異なる茶を製造することができる。 In FIG. 12, the flow in the case of going through a pot roasted tea manufacturing process is shown. The process for treating fresh tea leaves as described above is referred to as a fresh tea leaf treatment process, and thereafter, a pot roasting process, a rough koji process, a twisting process, a middle koji process, and a drying process are performed. By doing in this way, the tea- killing method differs from a sencha manufacturing process, and the tea from which a flavor differs can be manufactured.
A 茶葉
1 ネットコンベヤ
2 茶生葉受入部
3 掻きならし軸
4 掻きならし羽根
5 掻きならし具
6 茶生葉処理室
7 保温用蓋
8 熱湯噴出口
9 熱湯噴出管
9’ 熱湯吹出管
9A 熱湯吹出管
9B 熱湯吹出管
10 水噴出口
11 水噴出管
12 茶生葉出口部
13 ポンプ
13A ポンプ
13B ポンプ
14 弁
15 投入コンベヤ
16 取出コンベヤ
18 機枠
19 回収箱
20 回転軸
21 羽根
22 鋼板
23 操作盤
31 ボイラー
32 フィルター
33 フィルター
34 弁
35 弁
36 弁
37 弁
38 配管
39 熱湯タンク
40 熱湯タンク
41 弁
42 弁
43 オーバーフロー
44 オーバーフロー
45 集湯板
46 配管
47 水配管
48 弁
49 配管
49A 配管
49B 配管
50 弁
51 弁
52 排水口
A Tea leaf 1 Net conveyor 2 Tea fresh leaf receiving part 3 Stirring shaft 4 Stirring blade 5 Stirring tool 6 Tea leaf processing chamber 7 Heat insulation lid 8 Hot water outlet 9 Hot water outlet pipe 9 'Hot water outlet pipe 9A Hot water outlet Pipe 9B Hot water outlet pipe 10 Water outlet 11 Water outlet pipe 12 Tea fresh leaf outlet 13 Pump 13A Pump 13B Pump 14 Valve 15 Input conveyor 16 Extraction conveyor 18 Machine frame 19 Recovery box 20 Rotating shaft 21 Blade 22 Steel plate 23 Operation panel 31 Boiler 32 Filter 33 Filter 34 Valve 35 Valve 36 Valve 37 Valve 38 Piping 39 Hot water tank 40 Hot water tank 41 Valve 42 Valve 43 Overflow 44 Overflow 45 Hot water collecting plate 46 Piping 47 Water piping 48 Valve 49 Piping 49A Piping 49B Piping 50 Valve 51 Valve 52 Drain
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JP2003431932A JP4663228B2 (en) | 2003-12-26 | 2003-12-26 | Fresh tea leaf processing apparatus and fresh tea leaf processing method |
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JP2003431932A JP4663228B2 (en) | 2003-12-26 | 2003-12-26 | Fresh tea leaf processing apparatus and fresh tea leaf processing method |
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JP2005185200A JP2005185200A (en) | 2005-07-14 |
JP2005185200A5 JP2005185200A5 (en) | 2007-02-15 |
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JP4536581B2 (en) * | 2005-04-25 | 2010-09-01 | 株式会社寺田製作所 | Tea leaves low caffeine processing equipment |
JP5681367B2 (en) * | 2010-02-16 | 2015-03-04 | 株式会社 伊藤園 | Method for producing raw tea for beverages |
JP6727528B2 (en) * | 2016-09-01 | 2020-07-22 | カワサキ機工株式会社 | Green tea production line and hybrid line equipped with green tea production line |
JP6831616B2 (en) * | 2017-12-22 | 2021-02-17 | 株式会社 伊藤園 | Manufacturing method of edible tea leaves |
CN110052446A (en) * | 2019-04-04 | 2019-07-26 | 安徽信息工程学院 | Cleaning machine for fresh tea leaf cleaning |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57125655A (en) * | 1981-01-27 | 1982-08-05 | Kawasaki Kiko Kk | Steaming of green tea manufacture and its device |
JPS57174055A (en) * | 1981-04-22 | 1982-10-26 | Kawasaki Kiko Kk | Method of steaming raw tea leaves |
JPH0462085U (en) * | 1990-10-05 | 1992-05-27 | ||
JPH07135902A (en) * | 1992-10-27 | 1995-05-30 | Terada Seisakusho:Kk | Method for heat-treating tea leaf and device therefor |
JP2000050797A (en) * | 1998-08-08 | 2000-02-22 | Terada Seisakusho Co Ltd | Apparatus for washing fresh tea leaf |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57125655A (en) * | 1981-01-27 | 1982-08-05 | Kawasaki Kiko Kk | Steaming of green tea manufacture and its device |
JPS57174055A (en) * | 1981-04-22 | 1982-10-26 | Kawasaki Kiko Kk | Method of steaming raw tea leaves |
JPH0462085U (en) * | 1990-10-05 | 1992-05-27 | ||
JPH07135902A (en) * | 1992-10-27 | 1995-05-30 | Terada Seisakusho:Kk | Method for heat-treating tea leaf and device therefor |
JP2000050797A (en) * | 1998-08-08 | 2000-02-22 | Terada Seisakusho Co Ltd | Apparatus for washing fresh tea leaf |
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