JP4399671B2 - Non-sewn garment and its manufacturing method - Google Patents

Non-sewn garment and its manufacturing method Download PDF

Info

Publication number
JP4399671B2
JP4399671B2 JP2005364136A JP2005364136A JP4399671B2 JP 4399671 B2 JP4399671 B2 JP 4399671B2 JP 2005364136 A JP2005364136 A JP 2005364136A JP 2005364136 A JP2005364136 A JP 2005364136A JP 4399671 B2 JP4399671 B2 JP 4399671B2
Authority
JP
Japan
Prior art keywords
garment
fabric
melt adhesive
adhesive
hot melt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2005364136A
Other languages
Japanese (ja)
Other versions
JP2007162196A (en
Inventor
福三 大嶋
達哉 小林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Morito Co Ltd
Original Assignee
Morito Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Morito Co Ltd filed Critical Morito Co Ltd
Priority to JP2005364136A priority Critical patent/JP4399671B2/en
Publication of JP2007162196A publication Critical patent/JP2007162196A/en
Application granted granted Critical
Publication of JP4399671B2 publication Critical patent/JP4399671B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Details Of Garments (AREA)

Description

本発明は、無縫製で製造される衣服（以下、無縫製衣服という。）と、その製造方法に関する。   The present invention relates to a garment manufactured without sewing (hereinafter referred to as a non-sewn garment) and a manufacturing method thereof.

従来、糸や針を用いずに無縫製で製造する種々の無縫製衣服が発明されている。無縫製衣服は、糸や針を用いることなく製造できることで折れ針が混入することがない点、熱溶着等の手段によって容易に製造可能となる点等において、従来の縫製衣服と比較し優れている。   Conventionally, various non-sewn garments manufactured without sewing without using threads and needles have been invented. Non-sewn garments are superior to conventional sewing garments in that they can be manufactured without using threads and needles, so that broken needles are not mixed in and that they can be easily manufactured by means such as heat welding. Yes.

このような無縫製衣服としては、少なくとも二層に重ねられて延在する生地を有する帯状基材であって、当該帯状基材は長さ方向に連なる複数の要素を有し、前記要素の各々において重層した生地間が熱融着されて衣類の輪郭を全体的又は部分的に形成し、且つ当該輪郭に応じて切取線が設けられ、各要素毎に帯状基材から分離され、当該分離された要素から当該切取線に設けたミシン目に沿って衣類が切り離されることで、連続的に衣類が提供されることを特徴とする簡易型衣類提供基材（例えば特許文献１参照。）が公知である。   As such a non-sewn garment, it is a belt-like base material having a cloth extending in at least two layers, and the belt-like base material has a plurality of elements continuous in the length direction, and each of the elements The layered fabrics are heat-sealed to form the outline of the garment in whole or in part, and cut lines are provided according to the outline, and each element is separated from the belt-like base material and separated. A simple garment providing base material (see, for example, Patent Document 1) is known in which garments are continuously provided by separating the garments from the elements along the perforations provided in the cut line. .

また、化繊により形成されている各構成部分を有し、各構成部分が熱融着により接合されているクリーンルームで使用する無塵衣であり、第一構成部分と第二構成部分の端部を重ね合わせて、熱融着により該第一構成部分及び第二構成部分を熱融着接合し、これを開いて補強部分を熱融着接合した、無縫製で形成される無塵衣（例えば、特許文献２段落００３７第２行乃至第７行、図３（Ｆ）参照。）が公知である。   In addition, it is a dust-free garment used in a clean room having each component formed by chemical fiber, and each component is bonded by heat fusion, and the end of the first component and the second component The dust-free garment formed by sewing without joining the first component part and the second component part by heat-sealing, and then opening the reinforcing part and heat-sealing and joining (for example, Patent Document 2 paragraph 0037, lines 2 to 7, see FIG. 3 (F).

特開２００１−１１５３１０号公報JP 2001-115310 A 特開平０８−１９９４０９号公報Japanese Patent Laid-Open No. 08-199409

上記特許文献１に係る発明は、基本的に簡易的な衣服であり、熱融着素材を含有する二枚の生地同士を直接熱溶着することによって、衣服の形状を形成する構成であることから、ミシン目に沿って衣服の端縁部を切り離すと、縁が外方へ向かって突出し、極めて体裁が悪く、耐久性についても十分なものではなかった。   The invention according to Patent Document 1 is basically a simple garment, and has a configuration in which the shape of the garment is formed by directly heat-sealing two pieces of fabric containing a heat-sealing material. When the edge part of the garment was cut along the perforation, the edge protruded outward, the appearance was very bad, and the durability was not sufficient.

そして、当該構成によれば二枚の生地同士を直接熱溶着する構成に過ぎないため、無縫製でベンチレータ（通気手段）を作成することが出来ず、着用者にとって十分な通気性を有する構成を、実現することが出来なかった。   And according to the said structure, since it is only the structure which heat-welds two fabrics directly, it cannot create a ventilator (ventilation means) without sewing, and the structure which has air permeability sufficient for a wearer. , Could not be realized.

一方、上記特許文献２に係る発明は、生地相互の溶着に適した化繊からなるものであり、無塵衣の用途として伸縮性を有しないナイロン製生地等を使用できる。しかしながら、例えばスポーツウェア等の生地のように、着用者の動きが大きく伸縮性が要求される生地を用いると、溶着時に生ずる熱によって繊維が切断される等の不具合が生じやすい。このため、当該特許文献２に係る発明を用いて、伸縮性の要求される生地に対してベンチレータを形成することは事実上不可能であった。   On the other hand, the invention according to Patent Document 2 is made of synthetic fiber suitable for mutual welding of fabrics, and nylon fabrics that do not have stretchability can be used as dust-free clothing. However, when using a fabric that has a large movement of the wearer and requires stretchability, such as a fabric such as sportswear, problems such as fiber cutting due to heat generated during welding are likely to occur. For this reason, it was practically impossible to form a ventilator on a fabric that requires stretchability using the invention according to Patent Document 2.

本発明は以上の事情に鑑みてなされたものであり、着用者の動きの大きいスポーツウェアの用途に適した伸縮性生地に対して無縫製で十分な通気性を確保でき、耐久性に優れ、体裁が非常に良好となる無縫製衣服とその製造方法の提供を、発明が解決しようとする課題とする。   The present invention has been made in view of the above circumstances, it is possible to ensure sufficient breathability without sewing for elastic fabric suitable for use in sportswear with a large movement of the wearer, and has excellent durability. An object of the present invention is to provide a non-sewn garment and a method for manufacturing the same that are very good in appearance.

衣服構成生地を溶着若しくは接着手段によって固着して衣服を製造する無縫製衣服の製造方法において、衣服構成生地と、通気性生地と、該衣服構成生地と通気性生地とを固着するホットメルト接着剤と、転写シートとを用い、前記転写シートは、耐熱性を有する透明基材に転写接着剤を塗布してなり、衣服構成生地を溶断して通気窓穴を形成し、シート状のホットメルト接着剤を溶断して前記通気窓穴と略相似形で且つ通気窓穴よりも小さい穴部を形成し、通気窓穴の縁から内側に穴部の周縁部を露呈させ衣服構成生地の裏面側から前記ホットメルト接着剤を取着し、衣服構成生地の裏面側からホットメルト接着剤に通気性生地を重ね、加熱して仮止めし、次いで、衣服構成生地の表面側から転写シートを、転写接着剤が衣服構成生地に当接する向きで、且つ転写接着剤の内側輪郭線を、ホットメルト接着剤の穴部の輪郭と略合同にして重ね、熱プレスを行うことによって、衣服構成生地とホットメルト接着剤の境界ラインに転写接着剤を固着することを特徴とする無縫製衣服の製造方法を、課題を解決するための手段とする。In a method for manufacturing a sewed garment in which a garment-constituting fabric is fixed by welding or bonding means to produce garment, a garment-constituting fabric, a breathable fabric, and a hot-melt adhesive for fixing the garment-constituting fabric and the breathable fabric And a transfer sheet, the transfer sheet is formed by applying a transfer adhesive to a heat-resistant transparent base material, fusing the clothes constituting fabric to form a vent window hole, and sheet-like hot melt bonding The material is blown to form a hole portion that is substantially similar to the vent window hole and smaller than the vent window hole, and the peripheral edge of the hole portion is exposed from the edge of the vent window hole to the inside of the clothes constituting fabric. Attach the hot melt adhesive, overlay the breathable fabric on the hot melt adhesive from the back side of the garment constituent fabric, heat and temporarily fix it, and then transfer and transfer the transfer sheet from the front side of the garment constituent fabric The agent is applied to the fabric The inner contour line of the transfer adhesive is overlapped with the contour of the hole of the hot melt adhesive in the direction to be transferred, and is transferred to the boundary line between the garment fabric and the hot melt adhesive by hot pressing. A method for manufacturing a non-sewn garment characterized by adhering an adhesive is a means for solving the problems.

請求項１に係る発明によれば、上記構成によって、衣服構成生地の縁部を正面側と背面側の双方から接着剤で固着することとなり、通気性生地と衣服構成生地とを非常に強固に接着することができる。このため、着用者の動きの大きいスポーツウェアの用途に適する伸縮性生地であっても確実な固着が可能となり、耐久性に優れた無縫製衣服を製造することができる。   According to the invention which concerns on Claim 1, the edge part of clothes constituent cloth will be fixed with an adhesive from both the front side and the back side by the above-mentioned composition, and breathable cloth and clothes constituent cloth will be very strong. Can be glued. For this reason, even if it is an elastic cloth suitable for the use of the sportswear with a large wearer's movement, reliable fixation is attained and the non-sewn clothes excellent in durability can be manufactured.

そして、表裏面から接着剤で衣服構成生地の縁部が挟持されることによって、通気性生地から衣服構成生地が捲れ上がることがなく、外観体裁を非常に良好なものとすることができる。   And the edge part of clothes constituent cloth is clamped with adhesives from the front and back, and clothes constituent cloth does not swell from breathable cloth, and it can make the appearance appearance very good.

また、転写シートは耐熱性を有する透明基材に転写接着剤を塗布した構成としたことから、衣服構成生地に転写シートを重ねた状態であっても、転写接着剤の位置が裏面側から目視することができ、転写接着剤の取付精度を非常に高めることができる。更に、転写接着剤の内側輪郭線を、ホットメルト接着剤の穴部の輪郭と略合同としたことによって、転写シートの取付位置を容易に確定することができ、取付作業の効率を向上させることができる。 In addition, since the transfer sheet has a structure in which a transfer adhesive is applied to a transparent base material having heat resistance, the position of the transfer adhesive can be visually observed from the back side even in a state where the transfer sheet is overlaid on the cloth constituting fabric. And the mounting accuracy of the transfer adhesive can be greatly increased. Furthermore, by making the inner contour line of the transfer adhesive substantially congruent with the contour of the hole of the hot melt adhesive, it is possible to easily determine the mounting position of the transfer sheet and improve the efficiency of the mounting work. Can do.

また、シート状のホットメルト接着剤を溶断して前記通気窓穴と略相似形で且つ通気窓穴よりも小さい穴部を形成し、通気窓穴の縁から内側に穴部の周縁部を露呈させ衣服構成生地の裏面側から前記ホットメルト接着剤を取着すること、及び、衣服構成生地の表面側から転写シートを、転写接着剤が衣服構成生地に当接する向きで重ね、熱プレスを行うことによって、衣服構成生地とホットメルト接着剤の境界ラインに転写接着剤を固着することで、ホットメルト接着剤と転写接着剤が一体となって通気性生地の縁部を被覆することから、ベンチレータの耐久強度を非常に高めることができる。 Also, the sheet-like hot melt adhesive is melted to form a hole portion that is substantially similar to the vent window hole and smaller than the vent window hole, and the peripheral edge of the hole portion is exposed from the edge of the vent window hole to the inside. The hot melt adhesive is attached from the back side of the garment constituting fabric, and the transfer sheet is stacked from the front side of the garment constituting fabric so that the transfer adhesive comes into contact with the garment constituting fabric, and hot pressing is performed. By fixing the transfer adhesive to the boundary line between the garment constituting fabric and the hot melt adhesive, the hot melt adhesive and the transfer adhesive are integrated to cover the edge of the breathable fabric. The durability strength of can be greatly increased.

請求項２に係る発明によれば、通気窓穴を形成した衣服構成生地の裏面側の前記通気窓穴の周縁部にホットメルト接着剤を介して通気窓穴を塞ぐ通気性生地を備え、衣服構成生地の表面側には、衣服構成生地とホットメルト接着剤若しくは通気性生地とを固着する転写接着剤を積層したベンチレータの構成を備えることによって、通気性生地による十分な通気性を確保することができる。そして、該通気性生地がホットメルト接着剤及び転写接着剤によって衣服構成生地の表裏面から固定されることから、十分な耐久性を発揮することができる。 According to the invention which concerns on Claim 2 , it has a breathable cloth which closes a vent window hole via a hot melt adhesive in the peripheral part of the vent window hole of the back side of clothes constituent cloth in which a vent window hole was formed, Ensure that the breathable fabric has sufficient breathability by providing a ventilator configuration on the surface side of the fabric that is laminated with a transfer adhesive that bonds the clothing fabric and hot melt adhesive or breathable fabric. Can do. And since this breathable cloth is fixed from the front and back surfaces of the garment constituting cloth by a hot melt adhesive and a transfer adhesive, sufficient durability can be exhibited.

衣服構成生地を溶着若しくは接着手段によって固着して衣服を製造する無縫製衣服の製造方法において、衣服構成生地と、通気性生地と、該衣服構成生地と通気性生地とを固着するホットメルト接着剤と、転写シートとを用い、前記転写シートは、耐熱性を有する透明基材に転写接着剤を塗布してなり、衣服構成生地を溶断して通気窓穴を形成し、シート状のホットメルト接着剤を溶断して前記通気窓穴と略相似形で且つ通気窓穴よりも小さい穴部を形成し、通気窓穴の縁から内側に穴部の周縁部を露呈させ衣服構成生地の裏面側から前記ホットメルト接着剤を取着し、衣服構成生地の裏面側からホットメルト接着剤に通気性生地を重ね、加熱して仮止めし、次いで、衣服構成生地の表面側から転写シートを、転写接着剤が衣服構成生地に当接する向きで重ね、熱プレスを行うことによって、衣服構成生地とホットメルト接着剤の境界ラインに転写接着剤を固着し、前記転写シートは、転写接着剤の内側輪郭線を、ホットメルト接着剤の穴部の輪郭と略合同としたことによって、衣服構成生地の縁部を正面側と背面側の双方から接着剤で固着することとなり、通気性生地と衣服構成生地とを非常に強固として耐久性を向上させた無縫製衣服とその製造方法を実現した。   In a method for manufacturing a non-sewn garment in which a garment-constituting fabric is fixed by welding or bonding means to produce a garment, a garment-constituting fabric, a breathable fabric, and a hot melt adhesive for adhering the garment-constituting fabric and the breathable fabric And a transfer sheet, the transfer sheet is formed by applying a transfer adhesive to a heat-resistant transparent base material, fusing the clothes constituting fabric to form a vent window hole, and sheet-like hot melt bonding The material is blown to form a hole portion that is substantially similar to the vent window hole and smaller than the vent window hole, and the peripheral edge of the hole portion is exposed from the edge of the vent window hole to the inside of the clothes constituting fabric. Attach the hot melt adhesive, overlay the breathable fabric on the hot melt adhesive from the back side of the garment constituent fabric, heat and temporarily fix it, and then transfer and transfer the transfer sheet from the front side of the garment constituent fabric The agent is applied to the fabric The transfer adhesive is fixed to the boundary line between the garment-constituting fabric and the hot-melt adhesive by stacking them in the direction to be heated and the hot-melt adhesive. By being almost congruent with the outline of the hole, the edge of the garment fabric is fixed with adhesive from both the front and back sides, making the breathable fabric and garment fabric extremely durable and durable. The sewing machine and its manufacturing method have been realized.

図１は本考案の実施例に係る無縫製衣服を示す正面図、図２は同実施例に係る無縫製衣服を示す背面図、図３は同実施例に係る衣服構成生地に通気窓穴を形成した状態を示す正面図及びＡ−Ａ断面図、図４は同実施例における剥離紙を備えたホットメルト接着剤を示す正面図及びＢ−Ｂ断面図、図５は同実施例における衣服構成生地の裏面にホットメルト接着剤を重合した状態を示す背面図、図６は図５のホットメルト接着剤の剥離紙を剥がした状態を示す背面図、図７はホットメルト接着剤上に通気性生地を配置した状態を示す背面図、図８は図７の正面図、図９は転写シートを示す正面図及びＣ−Ｃ断面図、図１０は転写シートを衣服構成生地に重合した状態を示す正面図、図１１は衣服構成生地に形成したベンチレータを示す正面図、図１２は図１０のＤ−Ｄ断面図である。   FIG. 1 is a front view showing a non-sewn garment according to an embodiment of the present invention, FIG. 2 is a rear view showing the non-sewn garment according to the embodiment, and FIG. 3 shows a ventilation window hole in the garment constituting fabric according to the embodiment. FIG. 4 is a front view showing a hot melt adhesive provided with a release paper in the same embodiment and a BB cross sectional view, and FIG. 5 is a garment structure in the same embodiment. FIG. 6 is a rear view showing a state in which the hot melt adhesive is polymerized on the back surface of the cloth, FIG. 6 is a rear view showing a state in which the release paper of the hot melt adhesive in FIG. 5 is peeled off, and FIG. 7 is a breathable material on the hot melt adhesive. FIG. 8 is a front view of FIG. 7, FIG. 9 is a front view of the transfer sheet, and a cross-sectional view taken along the line C-C. FIG. Front view, FIG. 11 is a front view showing a ventilator formed on a garment constituting fabric, 12 is a D-D sectional view of FIG. 10.

本発明の実施例に係る無縫製衣服とその製造方法について以下に説明する。
本発明の実施例に係る無縫製衣服Ｚは、図１及び図２に示すように、脇下及び背部にベンチレータ（通気手段）を備えたスポーツウェアである。ベンチレータを除いた各部の衣服構成生地１の接合は、シート状のホットメルト接着剤２を用い、熱プレスで固着している。 A non-sewn garment and a manufacturing method thereof according to an embodiment of the present invention will be described below.
As shown in FIGS. 1 and 2, the non-sewn garment Z according to the embodiment of the present invention is sportswear provided with ventilators (ventilating means) on the armpit and the back. Joining of the garment constituting fabrics 1 of each part excluding the ventilator is fixed by hot press using a sheet-like hot melt adhesive 2.

そして、本発明の特徴であるベンチレータは、衣服構成生地１と、通気性生地３と、該衣服構成生地１と通気性生地３とを固着するホットメルト接着剤２と、転写シート４とを用いたものである。   The ventilator which is a feature of the present invention uses the garment constituting fabric 1, the breathable fabric 3, the hot melt adhesive 2 for fixing the garment constituting fabric 1 and the breathable fabric 3, and the transfer sheet 4. It was.

ここで、通気性生地３はメッシュの生地を用いている。また、ホットメルト接着剤２は、裏面２１に剥離紙２０を積層している。前記本実施例における転写シート４は、耐熱性を有する透明基材４０の表面に転写接着剤４１を塗布してなる。透明基材４０にはポリエチレン（ＰＥＴ）を使用し、転写接着剤４１にはウレタンを使用している。   Here, the breathable fabric 3 is a mesh fabric. The hot melt adhesive 2 has a release paper 20 laminated on the back surface 21. The transfer sheet 4 in this embodiment is formed by applying a transfer adhesive 41 to the surface of a transparent substrate 40 having heat resistance. Polyethylene (PET) is used for the transparent substrate 40 and urethane is used for the transfer adhesive 41.

以下に無縫製衣服Ｚの背部にベンチレータを設ける際の製造工程について説明する。
先ず、図３に示すように、無縫製衣服におけるベンチレータの取付箇所となる背部の衣服構成生地１に、通気窓穴１０を形成する。通気穴窓１０の形成は、レーザ加工機を用いた溶断によって行うことができる。このようにして形成された通気窓穴１０は、ベンチレータの輪郭を形成する。 Below, the manufacturing process at the time of providing a ventilator in the back part of the non-sewn clothes Z is demonstrated.
First, as shown in FIG. 3, a ventilation window hole 10 is formed in the cloth constituting fabric 1 on the back portion, which is a place where a ventilator is attached in a non-sewn garment. The ventilation hole window 10 can be formed by fusing using a laser processing machine. The vent window hole 10 formed in this way forms the contour of the ventilator.

次に、図４に示すように、通気窓穴１０よりも大きいサイズとしたシート状のホットメルト接着剤２に、穴部２３を形成する。穴部２３は、前記通気窓穴１０と相似形で、且つ通気窓穴１０よりも小さく形成する。穴部２３の形成は、通気窓穴１０と同様にレーザ加工機を用いた溶断によって行うことができる。   Next, as shown in FIG. 4, a hole 23 is formed in the sheet-like hot melt adhesive 2 having a size larger than the ventilation window hole 10. The hole 23 is similar to the vent window hole 10 and is smaller than the vent window hole 10. The hole 23 can be formed by fusing using a laser processing machine in the same manner as the ventilation window hole 10.

そして、図５及び図６に示すように、衣服構成生地１の裏面上にシート状のホットメルト接着剤２を重ねて載置する。この段階ではホットメルト接着剤２の裏面に設けた剥離紙２０は、ホットメルト接着剤２から剥がさない。通気窓穴１０の周縁にホットメルト接着剤２の周縁部２２が当接し、該ホットメルト接着剤２の周縁部２２が通気窓穴１０にはみだす状態となる。この状態で、アイロン等を用いて加熱し、衣服構成生地１に対してホットメルト接着剤２を仮止めする。   And as shown in FIG.5 and FIG.6, the sheet-like hot-melt-adhesive 2 is piled up and mounted on the back surface of the garment structure cloth | dough 1. As shown in FIG. At this stage, the release paper 20 provided on the back surface of the hot melt adhesive 2 is not peeled off from the hot melt adhesive 2. The peripheral edge 22 of the hot melt adhesive 2 comes into contact with the peripheral edge of the ventilation window hole 10, and the peripheral edge 22 of the hot melt adhesive 2 protrudes into the ventilation window hole 10. In this state, heating is performed using an iron or the like, and the hot melt adhesive 2 is temporarily fixed to the garment constituting fabric 1.

次いで、ホットメルト接着剤２の剥離紙２０を剥がし、通気窓穴１０よりも大きいサイズの通気性生地３を、ホットメルト接着剤２上に重ねる。通気性生地３とホットメルト接着剤２とを熱溶着によって固着する。   Next, the release paper 20 of the hot melt adhesive 2 is peeled off, and a breathable fabric 3 having a size larger than the vent window hole 10 is stacked on the hot melt adhesive 2. The breathable fabric 3 and the hot melt adhesive 2 are fixed by heat welding.

そして、転写シート４の転写接着剤４１を衣服構成生地１側として、衣服構成生地１の表面側へ転写シート４を重ねる。転写シート４における転写接着剤４１の内側輪郭線は、ホットメルト接着剤２の穴部２３の輪郭と略合同に形成してある。このため、通気窓穴１０からはみ出したホットメルト接着剤２と転写接着剤４１が当接する。   Then, the transfer sheet 4 is overlapped on the surface side of the clothing constituting fabric 1 with the transfer adhesive 41 of the transfer sheet 4 as the clothing constituting fabric 1 side. The inner contour line of the transfer adhesive 41 in the transfer sheet 4 is formed substantially congruently with the contour of the hole 23 of the hot melt adhesive 2. For this reason, the hot melt adhesive 2 protruding from the ventilation window hole 10 and the transfer adhesive 41 abut.

この状態で、表面側から熱プレスを１回乃至２回程度行う。熱プレスの温度は１２０℃乃至１５０℃程度とし、１回当たり１５秒程度プレスすることで、好適に行うことができる。尚、概ね１２０℃に満たないと、ホットメルト接着剤２や熱転写接着剤４１の溶融が不十分となり、接着強度が不足する虞がある。また、概ね１５０℃を超えると、衣服構成生地１及び通気性生地３の素材を傷める虞がある。   In this state, hot pressing is performed once or twice from the surface side. The temperature of the hot pressing is about 120 ° C. to 150 ° C., and pressing can be suitably performed for about 15 seconds per time. If the temperature is less than 120 ° C., the hot melt adhesive 2 and the thermal transfer adhesive 41 are not sufficiently melted, and the adhesive strength may be insufficient. Moreover, when it exceeds about 150 degreeC in general, there exists a possibility of damaging the raw material of the clothing constituent fabric 1 and the breathable fabric 3.

転写接着剤４１とホットメルト接着剤２が衣服構成生地１の通気窓穴１０近傍の周縁部１１を挟持して接着され、通気性生地３と衣服構成生地１は非常に強固に結合される。   The transfer adhesive 41 and the hot melt adhesive 2 are bonded while sandwiching the peripheral edge portion 11 in the vicinity of the ventilation window hole 10 of the garment constituting fabric 1, and the breathable fabric 3 and the garment constituting fabric 1 are bonded very firmly.

以上に示したように、転写シート４の透明基材４０が透明であることから、ホットメルト接着剤２と転写接着剤４１との位置合わせを非常に容易に行うことができる。尚、転写シート４は従来着色不透明の基材に転写接着剤を備え、ロゴの作成等に使用するものである。本発明では、当該基材を透明基材４０として製造し、これによって透明基材４０の裏面側からの目視によって転写接着剤４１の位置を確認して位置合わせを可能とすることができ、無縫製衣服Ｚの耐久性向上手段として利用している。   As described above, since the transparent base material 40 of the transfer sheet 4 is transparent, alignment of the hot melt adhesive 2 and the transfer adhesive 41 can be performed very easily. In addition, the transfer sheet 4 is provided with a transfer adhesive on a conventionally colored and opaque base material and used for making a logo or the like. In this invention, the said base material is manufactured as the transparent base material 40, and thereby the position of the transfer adhesive 41 can be confirmed by visual observation from the back surface side of the transparent base material 40, and alignment is possible. It is used as means for improving the durability of the sewing garment Z.

本発明に係る転写シート４の接着強度の向上の効果を確認すべく、接着部分の開き強度試験を行った。
（試験方法）
接着部分の開き強度 ＪＩＳ Ｌ １０１８ グラブ法に準拠する。
試験片として、転写シートを有する接着編地（転写シート有）、転写シートを有しない接着編地（転写シート無）を使用した。各試験片幅は５ｃｍ、つかみ間隔は５ｃｍ、引張り速度は分速３０ｃｍとし、低速伸長形引張試験機を使用した。（試験機関：財団法人 日本繊維品品質技術センター） In order to confirm the effect of improving the adhesive strength of the transfer sheet 4 according to the present invention, an opening strength test of the bonded portion was performed.
(Test method)
Opening strength of the bonded portion Conforms to the JIS L 1018 grab method.
As a test piece, an adhesive knitted fabric having a transfer sheet (with a transfer sheet) and an adhesive knitted fabric without a transfer sheet (without a transfer sheet) were used. The width of each test piece was 5 cm, the grip interval was 5 cm, the tensile speed was 30 cm / min, and a low-speed extension type tensile tester was used. (Testing organization: Japan Textile Quality Technology Center)

（試験結果）

Figure 0004399671
(Test results)
Figure 0004399671

以上に示したように、転写シート４を設けることによって、接着部分の縦方向の開き強度で４Ｎ、接着部分の横方向の開き強度で２２Ｎもの強度の上昇が確認でき、本願発明の構成が極めて優れた効果を発揮することが明らかとなった。   As described above, by providing the transfer sheet 4, it is possible to confirm an increase in strength of 4N in the longitudinal opening strength of the bonded portion and 22N in the lateral opening strength of the bonded portion. It became clear that the excellent effect was demonstrated.

尚、上記実施例では、通気性生地３は脇部と背部にのみ設けたが、本発明における通気性生地３の取付箇所は当該箇所のみに限るものではなく、胸部、肩部等の任意の箇所に設けることができる。また、本発明における衣服構成生地１の形状や数量については、特に限定するものではなく、種々の形状、数量とすることができる。   In the above embodiment, the breathable fabric 3 is provided only on the side portions and the back portion. However, the installation location of the breathable fabric 3 in the present invention is not limited to the location, and an arbitrary portion such as a chest or a shoulder. It can be provided at a location. In addition, the shape and quantity of the garment constituting fabric 1 in the present invention are not particularly limited, and may be various shapes and quantities.

本発明の実施例に係る無縫製衣服を示す正面図である。It is a front view which shows the non-sewn clothes which concern on the Example of this invention. 本発明の実施例に係る無縫製衣服を示す背面図である。It is a rear view which shows the non-sewn clothes which concern on the Example of this invention. 本発明の実施例に係る衣服構成生地に通気窓穴を形成した状態を示す正面図及びＡ−Ａ断面図である。It is the front view and AA sectional view showing the state where the vent window hole was formed in the clothes constituent cloth concerning the example of the present invention. 本発明の実施例に係る剥離紙を備えたホットメルト接着剤を示す正面図及びＢ−Ｂ断面図である。It is the front view and BB sectional drawing which show the hot-melt-adhesive provided with the release paper based on the Example of this invention. 本発明の実施例に係る衣服構成生地の裏面にホットメルト接着剤を重合した状態を示す背面図である。It is a rear view which shows the state which superposed | polymerized the hot-melt-adhesive on the back surface of the garment structure cloth which concerns on the Example of this invention. 本発明の実施例に係るホットメルト接着剤の剥離紙を剥がした状態を示す背面図である。It is a rear view which shows the state which peeled the release paper of the hot melt adhesive which concerns on the Example of this invention. 本発明の実施例に係るホットメルト接着剤上に通気性生地を配置した状態を示す背面図である。It is a rear view which shows the state which has arrange | positioned breathable cloth on the hot-melt-adhesive which concerns on the Example of this invention. 本発明の実施例に係るホットメルト接着剤上に通気性生地を配置した状態を示す正面図である。It is a front view which shows the state which has arrange | positioned breathable cloth on the hot melt adhesive which concerns on the Example of this invention. 本発明の実施例に係る転写シートを示す正面図及びＣ−Ｃ断面図である。It is the front view and CC sectional drawing which show the transfer sheet which concerns on the Example of this invention. 本発明の実施例に係る転写シートを衣服構成生地に重合した状態を示す正面図である。It is a front view which shows the state which superposed | polymerized the transfer sheet which concerns on the Example of this invention on clothing constituent cloth. 本発明の実施例に係る衣服構成生地に形成したベンチレータを示す正面図である。It is a front view which shows the ventilator formed in the clothing constituent cloth which concerns on the Example of this invention. 本発明の実施例に係る衣服用構成生地に形成したベンチレータと示すＤ−Ｄ断面図である。It is DD sectional drawing shown with the ventilator formed in the constituent cloth for clothes which concerns on the Example of this invention.

１ 衣服構成生地
１０ 通気窓穴
１１ 周縁部
２ ホットメルト接着剤
２０ 剥離紙
２１ 裏面
２２ 周縁部
２３ 穴部
３ 通気性生地
４ 転写シート
４０ 透明機材
４１ 熱転写接着剤
Ｖ ベンチレータ
Ｚ 無縫製衣服 DESCRIPTION OF SYMBOLS 1 Clothes constituent cloth 10 Ventilation window hole 11 Peripheral part 2 Hot melt adhesive 20 Release paper 21 Back surface 22 Peripheral part 23 Hole part 3 Breathable cloth 4 Transfer sheet 40 Transparent equipment 41 Thermal transfer adhesive V Ventilator Z Sewing clothes

Claims (2)

衣服構成生地を溶着若しくは接着手段によって固着して衣服を製造する無縫製衣服の製造方法において、In the manufacturing method of a non-sewn garment in which a garment is produced by fixing a garment constituting fabric by welding or bonding means,
衣服構成生地と、通気性生地と、該衣服構成生地と通気性生地とを固着するホットメルト接着剤と、転写シートとを用い、前記転写シートは、耐熱性を有する透明基材に転写接着剤を塗布してなり、A garment-constituting fabric, a breathable fabric, a hot-melt adhesive for fixing the garment-constituting fabric and the breathable fabric, and a transfer sheet, wherein the transfer sheet is applied to a transparent substrate having heat resistance Apply
衣服構成生地を溶断して通気窓穴を形成し、Fusing the garment composition fabric to form a vent window hole,
シート状のホットメルト接着剤を溶断して前記通気窓穴と略相似形で且つ通気窓穴よりも小さい穴部を形成し、Fusing the sheet-like hot melt adhesive to form a hole portion that is substantially similar to the vent window hole and smaller than the vent window hole,
通気窓穴の縁から内側に穴部の周縁部を露呈させ衣服構成生地の裏面側から前記ホットメルト接着剤を取着し、Expose the peripheral part of the hole part from the edge of the vent window hole to the inside, and attach the hot melt adhesive from the back side of the garment constituting fabric,
衣服構成生地の裏面側からホットメルト接着剤に通気性生地を重ね、加熱して仮止めし、Overlay the breathable fabric on the hot melt adhesive from the back side of the clothing fabric, heat and temporarily fix it,
次いで、衣服構成生地の表面側から転写シートを、転写接着剤が衣服構成生地に当接する向きで、且つ転写接着剤の内側輪郭線を、ホットメルト接着剤の穴部の輪郭と略合同にして重ね、熱プレスを行うことによって、衣服構成生地とホットメルト接着剤の境界ラインに転写接着剤を固着することを特徴とする無縫製衣服の製造方法。Next, the transfer sheet from the surface side of the garment constituting fabric, the direction in which the transfer adhesive abuts on the garment constituting fabric, and the inner contour line of the transfer adhesive are substantially congruent with the contour of the hole of the hot melt adhesive. A method for producing a non-sewn garment, wherein a transfer adhesive is fixed to a boundary line between a garment constituting fabric and a hot-melt adhesive by overlapping and hot pressing. 衣服構成生地を溶着若しくは接着手段によって固着してなる無縫製衣服において、前記無縫製衣服はベンチレータを備え、該ベンチレータの構成が、
通気窓穴を形成した衣服構成生地の裏面側の前記通気窓穴の周縁部にホットメルト接着剤を介して通気窓穴を塞ぐ通気性生地を備え、衣服構成生地の表面側には、衣服構成生地とホットメルト接着剤若しくは通気性生地とを固着する転写接着剤を積層した構成としたことを特徴とする無縫製衣服。 In a non-sewn garment formed by fixing a garment-constituting fabric by welding or bonding means, the non-sewn garment includes a ventilator, and the configuration of the ventilator is:
A breathable fabric that closes the vent window hole via a hot melt adhesive is provided at the peripheral edge of the vent window hole on the back side of the garment constituting fabric in which the vent window hole is formed. A non-sewn garment characterized in that a transfer adhesive for fixing a cloth and a hot melt adhesive or a breathable cloth is laminated .
JP2005364136A 2005-12-16 2005-12-16 Non-sewn garment and its manufacturing method Active JP4399671B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2005364136A JP4399671B2 (en) 2005-12-16 2005-12-16 Non-sewn garment and its manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2005364136A JP4399671B2 (en) 2005-12-16 2005-12-16 Non-sewn garment and its manufacturing method

Publications (2)

Publication Number Publication Date
JP2007162196A JP2007162196A (en) 2007-06-28
JP4399671B2 true JP4399671B2 (en) 2010-01-20

Family

ID=38245429

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2005364136A Active JP4399671B2 (en) 2005-12-16 2005-12-16 Non-sewn garment and its manufacturing method

Country Status (1)

Country Link
JP (1) JP4399671B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6619841B2 (en) 2018-05-16 2019-12-11 株式会社デサント Clothing

Also Published As

Publication number Publication date
JP2007162196A (en) 2007-06-28

Similar Documents

Publication Publication Date Title
JP4892173B2 (en) Durable, waterproof fabric edges, edges, patches and seams and methods for forming them
JP6412108B2 (en) Seat with fan mounting, clothing body of air-conditioning clothing, and air-conditioning clothing
US8652286B2 (en) Stretchable applique and method for making the same
JP2017523831A (en) Adhesive manufacturing method for clothing and other fabric products
JP2017222969A (en) No-sew garment
US20140096309A1 (en) System and method for an improved appearance of a pair of pants
JP2010500933A (en) Stitchless seam system for joining laminates
JP2017504510A (en) How to make clothing and other fabric products
JP2013506057A (en) How to join supplementary material to fabric
US8354154B2 (en) Heat sealed appliqué having adhesive coated perimeter
JP2024015187A (en) Sheet with fan fitting part
JP5244052B2 (en) Manufacturing method of non-sewn clothing and non-sewn clothing manufactured by the method
JP3154293U (en) Sports clothing with mesh mark
JP4399671B2 (en) Non-sewn garment and its manufacturing method
KR101683421B1 (en) Method of manufacturing waterproof outdoor wear without seamtape
JP2014122436A (en) Slide fastener fitting structure
JP3897023B2 (en) Sewing part joint structure and work method in water work clothes
CN209769087U (en) cloth seam structure and protective clothing
JP3194161U (en) Waterproof clothes
JP3136098U (en) shorts
JP6309484B2 (en) Collar core and shirt using the same
CN114502030B (en) Multilayer textile
JP2007321308A (en) Glove
JP2005226175A (en) Garment
JP3138047U (en) Buttonhole forming cloth

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20070720

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20090723

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20090804

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20090819

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20090915

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20091013

R150 Certificate of patent or registration of utility model

Ref document number: 4399671

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20121106

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20121106

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20131106

Year of fee payment: 4

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250