JP4389168B2 - Wiring board for forming end face electrodes - Google Patents
Wiring board for forming end face electrodes Download PDFInfo
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- JP4389168B2 JP4389168B2 JP2004348438A JP2004348438A JP4389168B2 JP 4389168 B2 JP4389168 B2 JP 4389168B2 JP 2004348438 A JP2004348438 A JP 2004348438A JP 2004348438 A JP2004348438 A JP 2004348438A JP 4389168 B2 JP4389168 B2 JP 4389168B2
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Description
本発明は、プリント配線板に関するもので、特に端面電極用の非貫通導通穴を有し、電子部品又は電子部品素子を実装する配線基板に関するものである。 The present invention relates to a printed wiring board, and more particularly to a wiring board having a non-penetrating conduction hole for an end face electrode and mounting an electronic component or an electronic component element.
従来は配線基板に端面電極を形成する場合、プリント配線板の外形側面の近傍に一直線上に貫通導通穴(一般的に、めっきスルーホールと呼ぶ)を設け、配線基板の上下面の導体パタ−ンを電気的に接続する貫通導通穴のほぼ中心線で分割切断して、この分割した貫通導通穴の内部が半円筒状で外部に露呈した端面電極を形成する。
配線基板に電子部品素子、電子部品を実装し、その後配線基板の配線パタ−ンや電子部品素子、電子部品を樹脂モ−ルドして樹脂封止をし端面電極を有するモ−ルドチップ部品とするには、貫通導通穴の内部に封止樹脂が侵入しないように貫通導通穴の上面側に樹脂の侵入を阻止する部材(フィルム、テ−プ、基材など)を設けなければならない。
Conventionally, when forming end face electrodes on a wiring board, through-conduction holes (generally referred to as plating through holes) are provided in a straight line near the outer side of the printed wiring board, and conductor patterns on the upper and lower surfaces of the wiring board are provided. An end face electrode is formed in which the inside of the divided through conduction hole is semicylindrical and exposed to the outside.
Electronic component elements and electronic components are mounted on the wiring board, and then the wiring pattern of the wiring board, electronic component elements, and electronic components are resin-molded and resin-sealed to form a molded chip component having an end face electrode. In order to prevent the sealing resin from entering the inside of the through-conduction hole, a member (film, tape, base material, etc.) for preventing the resin from entering on the upper surface side of the through-conduction hole must be provided.
その一例として、特開平11−251704号公報に開示されている端面電極用の配線基板がある。
これは、貫通導通穴の上面側に封止樹脂の侵入を阻止する部材に絶縁膜を使用するものである。
貫通導通穴の上面を塞ぐ部材が絶縁テ−プ、フィルム状などの絶縁膜は通常薄い絶縁性被膜であるため、実装した電子部品素子や電子部品を樹脂で封止する圧力が高くなると、この圧力によって絶縁性被膜が陥没したり、破けたり、貫通スルーホールの内部に封止樹脂が侵入する。
この薄い絶縁性被膜は、機械的強度が不足し、樹脂で封止する熱や圧力が高いトランスファモ−ルド法では、高い圧力と熱によって非貫通導通穴の薄い被膜が陥没したり、破損して端面電極の品質不良となっていた。
This uses an insulating film as a member for preventing the sealing resin from entering the upper surface side of the through-conduction hole.
The member that closes the upper surface of the through-conduction hole is an insulating tape, or an insulating film such as a film is usually a thin insulating film. Therefore, if the pressure to seal the mounted electronic component element or electronic component with resin increases, The insulating film sinks or breaks due to pressure, and the sealing resin enters the inside of the through-hole.
This thin insulating film lacks mechanical strength, and in the transfer mold method where the heat and pressure sealed with resin are high, the thin film of the non-through hole is depressed or damaged by high pressure and heat. As a result, the quality of the end face electrode was poor.
配線基板に電子部品素子、電子部品を実装し、その後実装した電子部品素子や電子部品を樹脂封止して端面電極を有するモ−ルドチップ部品とするには、基板に設けた貫通スルーホールの内部に封止樹脂が侵入しないように貫通導通穴の上面側に樹脂の侵入を阻止する部材(絶縁テ−プ、フィルム状、シ−ト状などの阻止部材)を設けなければならない。 In order to mount an electronic component element or electronic component on a wiring board, and then mold the mounted electronic component element or electronic component into a molded chip component having an end face electrode by resin sealing, the inside of a through-through hole provided in the substrate In order to prevent the sealing resin from entering, a member (blocking member such as an insulating tape, a film, or a sheet) that prevents the resin from entering must be provided on the upper surface side of the through conduction hole.
上記の阻止部材を張り合わせる為、高密度化や端面電極の低背化、薄厚化が悪くなっていた。
特に、最近ではモ−ルドチップ部品の小型高密度化、低背化、薄厚化、および端面電極の高い接続信頼性が要求されている。
本発明は特に、薄型高密度のモ−ルド樹脂部品を高温高圧で大量生産するトランスファモ−ルド法の熱や圧力に耐えうる樹脂の侵入を阻止する部材構造と、高い電気的及びはんだ接続信頼性の端面電極とする。
Since the blocking members are bonded together, the density increase, the end face electrode height reduction, and the thickness reduction are poor.
In particular, recently, mold chip parts are required to be smaller and higher in density, lower in profile, thinner, and higher connection reliability of end face electrodes.
In particular, the present invention is a member structure that prevents the penetration of resin that can withstand the heat and pressure of the transfer mold method for mass production of thin and high-density molded resin parts at high temperature and high pressure, and high electrical and solder connection reliability. End face electrode.
従って、配線基板の部品搭載面の上部外層導体と下面外層導体とを電気的に接続し、トランスファモ−ルド法の熱や圧力に耐えうる樹脂の侵入を阻止する部材を非貫通導通穴の穴内のほぼ上半部に充填した非貫通導通穴を分割切断して、この非貫通導通穴の穴内のほぼ下半部の穴壁面に露呈している金属導体を端面電極として利用する配線基板である。 Therefore, the upper outer layer conductor and the lower outer layer conductor on the component mounting surface of the wiring board are electrically connected, and a member that prevents the penetration of the resin that can withstand the heat and pressure of the transfer mold method is provided in the hole of the non-through conductive hole. This is a wiring board which uses a metal conductor exposed as an end face electrode by dividing and cutting a non-penetrating conduction hole filled in almost the upper half of the non-penetrating conduction hole and exposing a substantially lower half hole wall surface in the non-penetrating conduction hole. .
上記の課題を解決するため、請求項1は、複数の分割切断線上に端面電極を形成するための非貫通導通穴を配置する配線基板において、この端面電極用の非貫通導通穴は配線基板の上面導体と下面導体を電気的に接続する該非貫通導通穴のスルーホールめっきと、該非貫通導通穴の穴内の略上半部に充填された絶縁樹脂と、該非貫通導通穴の穴内の略下半部の穴壁面に露呈している金属導体と、からなる非貫通導通穴であり、前記の穴内に充填された絶縁樹脂の下端面は該非貫通導通穴の下端から略均一な深さで陥没し、該非貫通導通穴の上端面の穴径(D1)が該非貫通導通穴の下端面の穴径(D2)より大きい端面電極を形成する配線基板である。
請求項2は、請求項1において、端面電極用の非貫通導通穴は、上端面に広がるテーパー形状、上端部の一部分の深さのみを上端面の穴径が下端面の穴径より大きくなるようにした形状又は段付き穴であることを特徴とする端面電極を形成する配線基板である。
請求項3は、請求項1又は2において、端面電極用の非貫通導通穴は、上端部の一部分の深さのみを上端面の穴径が下端面の穴径より大きくなるようにザグリ加工又は段付き穴加工することにより形成されることを特徴とする端面電極を形成する配線基板である。
請求項4は、請求項1から3の何れかにおいて、端面電極用の非貫通導通穴は、非貫通導通穴内部に穴埋めされている充填部材が、配線基板下面側からレーザー加工することにより、非貫通導通穴の穴内の略上半部まで充填され、穴内に充填された絶縁樹脂の下端面が、該非貫通導通穴の下端から略均一な深さで陥没していることを特徴とする配線基板である。
In order to solve the above-described problems, claim 1 is a wiring board in which non-through conductive holes for forming end face electrodes are arranged on a plurality of divided cutting lines, and the non-through conductive holes for the end face electrodes are provided on the wiring board. Through hole plating of the non-through conductive hole for electrically connecting the upper surface conductor and the lower surface conductor, an insulating resin filled in a substantially upper half of the hole of the non-through conductive hole, and a substantially lower half of the hole of the non-through conductive hole A non-penetrating conduction hole made of a metal conductor exposed on the wall surface of the hole, and the lower end surface of the insulating resin filled in the hole is depressed at a substantially uniform depth from the lower end of the non-penetrating conduction hole. The wiring board forms an end face electrode in which the hole diameter (D1) of the upper end surface of the non-penetrating conduction hole is larger than the hole diameter (D2) of the lower end surface of the non-penetrating conduction hole .
In a second aspect of the present invention, the non-penetrating conduction hole for the end face electrode has a tapered shape extending to the upper end surface, and the hole diameter of the upper end surface is larger than the hole diameter of the lower end surface only for a part of the upper end portion. It is a wiring board which forms the end face electrode characterized by being the shape or stepped hole which was made.
In a third aspect of the present invention, in the first or second aspect, the non-penetrating conduction hole for the end surface electrode has a depth of only a part of the upper end portion or a counterbore process so that the hole diameter of the upper end surface is larger than the hole diameter of the lower end surface. It is a wiring board for forming an end face electrode, which is formed by processing a stepped hole.
According to a fourth aspect of the present invention, in any one of the first to third aspects, the non-penetrating conductive hole for the end face electrode is laser-processed from the lower surface side of the wiring board by filling the filling member embedded in the non-penetrating conductive hole. The wiring is characterized in that it fills up to approximately the upper half of the hole of the non-penetrating conduction hole, and the lower end surface of the insulating resin filled in the hole is depressed at a substantially uniform depth from the lower end of the non-penetrating conduction hole. It is a substrate.
また、請求項5は、複数の分割切断線上に端面電極を形成するための非貫通導通穴を配置する大版の配線基板において、この大版の配線基板の上面に電子部品又は電子部品素子を実装し、前記の電子部品又は電子部品素子と前記配線基板の上面全体を樹脂封止した後、上面を樹脂封止した該非貫通導通穴の略中心の分割切断線で切断して端面電極を形成するための請求項1から4の何れかの配線基板とするものである。
According to a fifth aspect of the present invention , there is provided a large-sized wiring board in which non-penetrating conduction holes for forming end face electrodes are arranged on a plurality of divided cutting lines, and an electronic component or an electronic component element is provided on the upper surface of the large-sized wiring board. After mounting, the entire upper surface of the electronic component or electronic component element and the wiring board is resin-sealed, and then the upper surface is resin-sealed and cut at a divided cutting line at substantially the center of the non-penetrating conduction hole to form an end face electrode Therefore, a wiring board according to any one of claims 1 to 4 is provided.
請求項1から4の発明は、配線基板の貫通導通穴の穴内に絶縁樹脂を充填する非貫通導通穴ため、チップ部品の小型高密度化、低背化、薄厚化が可能となり、さらに穴埋め絶縁樹脂の下端は非貫通導通穴の下端面から均一な深さで陥没してなる絶縁樹脂の侵入阻止部材とした非貫通導通穴とすることにより、トランスファモ−ルド法の高熱や高圧力に耐えうる樹脂の侵入阻止部材を備えた接続信頼性の高い高密度の端面電極が形成できる。
また、トランスファモ−ルド法の封止樹脂の高熱や高圧力に耐えうる絶縁樹脂の侵入阻止部材とするための非貫通導通穴は、該非貫通導通穴の上端面の穴径(D1)が該非貫通導通穴の下端面の穴径(D2)より大きくし、トランスファモ−ルド法の上面側からの高温高圧の樹脂封止加重に耐えうるようにして、絶縁樹脂の侵入阻止部材がずれたり抜けないようにして非貫通導通穴(端面電極)を形成できる。
According to the first to fourth aspects of the present invention, since the non-through conductive hole is filled with an insulating resin in the through-conductive hole of the wiring board, the chip part can be miniaturized, densified, thinned, and thinned. The lower end of the resin is a non-through hole that acts as an intrusion prevention member for insulating resin that is recessed at a uniform depth from the lower end surface of the non-through hole, so that it can withstand the high heat and high pressure of the transfer mold method. It is possible to form a high-density end face electrode with high connection reliability provided with a resin intrusion prevention member.
Further, the non-penetrating conduction hole for the insulating resin intrusion prevention member that can withstand the high heat and high pressure of the transfer mold sealing resin has a hole diameter (D1) of the upper end surface of the non-penetrating conduction hole. Insulating resin intrusion prevention member is displaced or removed so that it is larger than the hole diameter (D2) of the lower end surface of the through-conduction hole and can withstand high temperature and high pressure resin sealing load from the upper surface side of the transfer mold method. In this way, a non-penetrating conduction hole (end face electrode) can be formed.
請求項5の発明は、前記の請求項1から4の何れかの配線基板の非貫通導通穴の略中心の分割切断線で切断して端面電極を形成するチップ部品は小型高密度化、低背化、薄厚化が可能となり、はんだ付性や接続信頼性の高い高密度の端面電極が形成できる。
According to a fifth aspect of the present invention, there is provided a chip component in which the end face electrode is formed by cutting along the divided cutting line substantially at the center of the non-through-conduction hole of the wiring board according to any one of the first to fourth aspects. The height and thickness can be reduced, and high-density end face electrodes with high solderability and connection reliability can be formed.
端面電極を形成する非貫通導通穴を有する配線基板において、この端面電極とする非貫通導通穴は丸穴に限定するものではなく長円穴や角穴でも良く、次の特徴を備えている。(イ)配線基板の部品搭載面の上部外層導体と下面外層導体とを電気的に接続する。(ロ)トランスファモ−ルド法の樹脂封止の高温・高圧である封止樹脂の侵入を完全に阻止する阻止部材を備えている。(ハ)電気的接続信頼性及びはんだ接続信頼性が高い外部接続用の端面電極の構造である。(ニ)配線基板の下面に陥没してなる非貫通導通穴の阻止部材の下端面から配線基板の下面までの非貫通導通穴の内周面は半田付け性が良好な金属導体を備えている。 In a wiring board having a non-penetrating conduction hole for forming an end face electrode, the non-penetrating conducting hole used as the end face electrode is not limited to a round hole but may be an oblong hole or a square hole, and has the following characteristics. (A) The upper outer layer conductor and the lower outer layer conductor on the component mounting surface of the wiring board are electrically connected. (B) A blocking member that completely blocks the intrusion of the sealing resin, which is a high temperature and high pressure of the resin sealing of the transfer mold method, is provided. (C) A structure of an end face electrode for external connection having high electrical connection reliability and high solder connection reliability. (D) The inner peripheral surface of the non-penetrating conduction hole extending from the lower end surface of the non-penetrating conducting hole blocking member formed in the lower surface of the wiring board to the lower surface of the wiring board is provided with a metal conductor having good solderability. .
以下、本発明の配線基板の非貫通導通穴を形成する製造工程を図2を参照してアディティブ法で説明する。
まず、図2(a)として乳液状の接着剤が塗布された絶縁基材2の複数の分割切断線上に端面電極を形成するため、所定の箇所にNCドリリングマシンにより、穴明け加工を施して貫通穴とする。
次に所定の箇所に銅めっきをし、所定の形状の上面導体と下面導体のめっきパタ−ンである銅めっき導体4と、配線基板の上面導体と下面導体を電気的に接続するスルーホールめっき3からなる貫通導通穴5を形成する。
図2(b)に示すように、トランスファモ−ルド法の熱や圧力に対応できる高耐熱性のエポキシ樹脂系、メラニン系、アクリル樹脂系などの穴埋め樹脂や液状レジストなどの絶縁樹脂6を貫通導通穴5内と配線基板の上、下面に塗布する。それから乾燥工程により半硬化させる。
Hereinafter, the manufacturing process for forming the non-through conductive hole of the wiring board of the present invention will be described with reference to FIG.
First, as shown in FIG. 2 (a), in order to form the end face electrodes on the plurality of divided cutting lines of the
Next, copper plating is applied to a predetermined location, and through hole plating for electrically connecting the upper surface conductor and the lower surface conductor of the wiring board to the
As shown in FIG. 2 (b), it penetrates through a heat-resisting epoxy resin, melanin, acrylic resin or other
次に図2(c)に示すように、配線基板1の部品搭載面とはんだ付面の所定の箇所に所定の形状でUV露光、現像、ポストキュアをするか又は熱硬化してトランスファモ−ルド法の高温高圧の樹脂封止加重に耐えうる穴埋め絶縁樹脂6とする。
さらに貫通導通穴内から溢れた穴埋め絶縁樹脂6を研磨して配線基板1の両面の上面導体と下面導体のめっきパタ−ンである銅めっき導体4と同一になるように平坦な形状である非貫通導通穴7を形成した。
Next, as shown in FIG. 2 (c), UV exposure, development, post-cure or heat curing is performed at predetermined locations on the component mounting surface and soldering surface of the wiring board 1 in a predetermined shape. The hole-filling insulating
Further, the filling resin overflowing from the through-conduction hole is polished, and the non-penetrating shape is flat so as to be the same as the
それから図2(d)に示すように、はんだ付面の内部側の非貫通導通穴7内に穴埋めされている樹脂をはんだ付面(下面側)から炭酸ガスレーザー加工により余分の穴埋め絶縁樹脂6を除去し、非貫通導通穴7の穴内の略上半部まで充填された状態にする。
かつ、非貫通導通穴7の穴内に充填された絶縁樹脂6の下端面は配線基板1の該非貫通導通穴7の下端からの深さが略均一な深さで陥没している非貫通導通穴7の穴埋め絶縁樹脂6とする。
Then, as shown in FIG. 2 (d), the resin buried in the
Further, the non-penetrating conducting hole in which the lower end surface of the
この配線基板の下面からの深さが均一となるようにした後、非貫通導通穴7のほぼ中心線上の分割切断線18で切断して端面電極9を備えた非貫通導通溝13を形成する。
こ非貫通導通溝の内部が半円筒状で一方のみが外部に露呈した端面電極となり電気的及びはんだ接続信頼性の高い端面電極を形成する。
つまり端面電極の電気的及びはんだ接続信頼性の安定性と高品質を図りチップ部品は小型高密度化、低背化、薄厚化が可能となる。
After the depth from the lower surface of the wiring board is made uniform, the non-through
This non-penetrating conductive groove has a semi-cylindrical shape and only one end electrode is exposed to the outside, thereby forming an end surface electrode with high electrical and solder connection reliability.
That is, the stability and high quality of the electrical and solder connection reliability of the end face electrodes can be achieved, and the chip component can be made smaller, higher density, lower profile, and thinner.
図1に本願発明の端面電極を形成する配線基板について説明する。
まず、絶縁基材2の所定の箇所に穴明け加工を施して複数の貫通穴とし、この貫通穴と外層表面の所定の箇所に銅めっきをし、所定の形状の上面導体のめっき導体4、下面導体のめっき導体4、および貫通穴内壁の銅めっき導体4と、配線基板の上面導体と下面導体を電気的に接続するスルーホールめっき3によって貫通導通穴5を形成する。
FIG. 1 illustrates a wiring board on which end face electrodes of the present invention are formed.
First, a predetermined portion of the
次に、この貫通導通穴5に穴埋め絶縁樹脂6を充填し、配線基板1の下面側から炭酸ガスレーザー加工により下方の余分の穴埋め絶縁樹脂6を除去し、非貫通導通穴7の下端から穴埋め絶縁樹脂6の下端面までの深さ(t)が配線基板1の板厚のほぼ2/3〜1/3とする。
そして、この非貫通導通穴7のほぼ中心線上の分割切断線18で切断して非貫通導通溝13の略下半部(穴埋め絶縁樹脂6の下方)の穴壁面に露呈している金属導体(非貫通導通穴7内壁の銅めっき導体4)が端面電極9となるように形成する。
つまり、炭酸ガスレーザー加工により下方の余分の穴埋め絶縁樹脂6を除去するため非貫通導通穴7の下端から穴埋め絶縁樹脂6の下端面までの深さ(t)が均一で寸法精度良く、品質の高い端面電極9となる。
Next, the through-
The metal conductor exposed on the hole wall surface of the substantially lower half of the non-penetrating conductive groove 13 (below the hole-filling insulating resin 6) by cutting along the divided cutting
In other words, in order to remove the excess hole-filling
図3は本願発明の端面電極を形成するための大版の配線基板11について説明する。
図3において、外形寸法が大きく形成された、いわゆる大版の配線基板11であって、この大版の配線基板11から多数枚(本例では便宜上9枚)の個別の配線基板1が形成される。
すなわち、大版の配線基板11には、プレス加工やルーター加工、ライシング加工によって多数の個々の配線基板1が切断される分割切断線18上に沿って、多数の穴埋め絶縁樹脂を充填した非貫通導通穴7が配置されている。
FIG. 3 illustrates a large-sized wiring board 11 for forming the end face electrode of the present invention.
In FIG. 3, a so-called large-sized wiring board 11 having a large outer dimension is formed, and a large number (9 in this example, for convenience) of individual wiring boards 1 are formed from the large-sized wiring board 11. The
That is, the large-sized wiring board 11 is filled with a large number of hole-filling insulating resins along the divided cutting
大版の配線基板11の状態で炭酸ガスレーザー処理を行い、余分の穴埋め絶縁樹脂(非貫通導通穴7の略下半部の絶縁樹脂)を除去し、非貫通導通穴7の穴内の上端部に絶縁樹脂のみが充填された非貫通導通穴7を形成する。
その後、大版の配線基板11に繋がってる多数の個々の配線基板1に電子部品素子、電子部品を実装し、実装した電子部品素子や電子部品と大版の配線基板11の上方面を樹脂封止してから分割切断線18で非貫通導通穴7のほぼ中心で切断することによって、端面電極を有するモ−ルド型チップ部品とするものである。
Carbon dioxide laser treatment is performed in the state of the large-sized wiring board 11 to remove the excess hole-filling insulating resin (the insulating resin in the substantially lower half of the non-penetrating conductive hole 7), and the upper end portion in the non-penetrating conductive hole 7 A
Thereafter, electronic component elements and electronic components are mounted on a large number of individual wiring substrates 1 connected to the large-sized wiring board 11, and the upper surface of the mounted electronic component elements and electronic components and the large-sized wiring board 11 are sealed with resin. After being stopped, by cutting at substantially the center of the
次に図4(a)に示すような端面電極を形成するための非貫通導通穴7は、この非貫通導通穴7の上端面の穴径(D1)を、この非貫通導通穴7の下端面の穴径(D2)より大きくして上端面に広がるテーパー形状としたものである。
配線基板1の下面側から炭酸ガスレーザー加工により下方の余分の穴埋め絶縁樹脂6を除去し、非貫通導通穴7の下端から穴埋め絶縁樹脂6の下端面までの深さ(t)が配線基板1の板厚のほぼ1/3〜2/3になるようにする。
Next, the
The excess hole-filling
また、図4(b)に示すように非貫通導通穴7の上端部の一部分の深さ(s)のみを上端面の穴径(D1)が非貫通導通穴7の下端面の穴径(D2)より大きくなるようにザグリ加工したり、二段となるT字状の段付き穴加工しても良い。(二段穴は図示なし)
Further, as shown in FIG. 4B, only the depth (s) of a part of the upper end portion of the
上記のようにテーパー形状、二段や三段となる段付き加工してからスルーホールめっきをして穴埋め絶縁樹脂6を充填し、穴埋めされている絶縁樹脂6をはんだ付面(下面側)から炭酸ガスレーザー加工により余分の穴埋め絶縁樹脂6を除去し、非貫通導通穴7の穴内のほぼ上半部まで絶縁樹脂6が充填された状態にしたものである。
そして配線基板の上面に電子部品又は電子部品素子を実装した後、トランスファモ−ルド法の上面側から樹脂封止する際の高温高圧の樹脂封止加重に耐えうる端面電極を形成するための非貫通導通穴7とするものである。
As described above, taper-shaped, stepped into two or three steps, and then through-hole plating is performed to fill the hole-filling
Then, after mounting an electronic component or an electronic component element on the upper surface of the wiring board, a non-electrode for forming an end face electrode capable of withstanding a high temperature and high pressure resin sealing load when resin sealing is performed from the upper surface side of the transfer mold method. The through-
図5は本発明の端面電極用の非貫通導通穴を有する配線基板1にはんだペ−スト14で電子部品10を実装したチップ部品の断面図である。
まず、図1に示すように、非貫通導通穴7のほぼ中心線上の分割切断線18で分割切断して端面電極9を備えた非貫通導通溝13を形成する。
つまり図5のこの個々の配線基板1の非貫通導通溝13を閉口させている穴埋め絶縁樹脂6は高耐熱性でるエポキシ樹脂系としたため樹脂の軟化点温度が高く、また穴埋め絶縁樹脂6の上端は個々の配線基板1の部品搭載面の上部の銅めっき導体4と同一面としたものである。
FIG. 5 is a cross-sectional view of a chip component in which the
First, as shown in FIG. 1, a non-penetrating
That is, since the hole-filling
尚、穴埋め絶縁樹脂6の下端は貫通導通穴の下面から均一な深さで陥没してなるエポキシ樹脂系の部材である非貫通導通穴を有する配線基板とする。次に配線基板に電子部品素子、電子部品10を実装し、この実装した電子部品10又は電子部品素子と前記配線基板の上面全体を樹脂封止した後、樹脂封止した該非貫通導通穴の略中心の分割切断線で切断して端面電極9を備えた非貫通導通溝13を形成する。
この非貫通導通溝13の溝内の略下半部の穴壁面に露呈している金属導体を端面電極9として活用するモ−ルド型チップ部品とする。
The lower end of the hole-filling
A mold-type chip component that utilizes the metal conductor exposed on the hole wall surface of the substantially lower half in the non-penetrating
また配線基板の表面の金属導体パターンや下面側だけに開口している非貫通導通穴の金属導体の露呈面は接続信頼性の向上、はんだ付性の向上、ワイヤーボンデング作業等の必要性からソルダーレジストの形成やNi−Au、Ni−Agめっき等を行う場合もある。また、本発明の非貫通導通穴を有する配線基板はサブトラクティブ法で作製しても良い。
また、穴埋め絶縁樹脂はアクリル樹脂系の液状レジスト、UVレジストや熱乾燥タイプの熱硬化樹脂を使用しても良い。
In addition, the metal conductor pattern on the surface of the wiring board and the exposed surface of the metal conductor with a non-through hole opened only on the lower surface side are necessary for improving connection reliability, solderability, wire bonding work, etc. In some cases, solder resist formation, Ni-Au, Ni-Ag plating, or the like is performed. Further, the wiring board having the non-penetrating conduction hole of the present invention may be manufactured by a subtractive method.
As the hole-filling insulating resin, an acrylic resin liquid resist, UV resist, or heat drying type thermosetting resin may be used.
そして、封止樹脂の穴埋め阻止部材である絶縁樹脂6を個々の配線基板1の下面側から炭酸ガスレーザー加工により余分の絶縁樹脂6を除去し、個々の配線基板1の非貫通導通穴7の下端から絶縁樹脂6の下端面までの深さ(t)が略均一な深さ(t)となるようにし、個々の配線基板1の非貫通導通穴7の下端から略均一な深さで陥没している端面電極である。
しかしトランスファモ−ルド法の高温高圧の樹脂封止加重を考慮した端面電極の設計仕様に応じ、配線基板1の板厚(また非貫通導通穴の全体厚み)の1/3〜2/3として阻止部材の絶縁樹脂6の余分の樹脂を除去し、非貫通導通穴7の絶縁樹脂6の下端面の底面が均一で平坦となるように形成することもできる。
Then, excess insulating
However, according to the design specification of the end face electrode considering the high temperature and high pressure resin sealing load of the transfer mold method, 1/3 to 2/3 of the thickness of the wiring board 1 (and the total thickness of the non-through-conduction hole) The excess resin of the insulating
配線基板に電子部品素子、電子部品10を実装し、実装した電子部品素子や電子部品を樹脂封止して端面電極を有するモ−ルド型チップ部品とする際にトランスファモ−ルド法の熱や圧力に対応できる封止樹脂の侵入を阻止する部材である。
つまり貫通導通穴内に充填する穴埋め樹脂は樹脂の軟化点温度(Tg)が高く高耐熱であるほうが有利である。
When the electronic component element or
That is, it is advantageous that the filling resin filled in the through-conduction hole has a high softening point temperature (Tg) and high heat resistance.
1…配線基板、2…絶縁基材、4…めっき導体、5…貫通導通穴、
6…絶縁樹脂、7…非貫通導通穴、9…端面電極、10…電子部品、
13…非貫通導通溝、15…封止樹脂、18…分割切断線。
DESCRIPTION OF SYMBOLS 1 ... Wiring board, 2 ... Insulation base material, 4 ... Plating conductor, 5 ... Through conduction hole,
6 ... Insulating resin, 7 ... Non-penetrating conduction hole, 9 ... End face electrode, 10 ... Electronic component,
13 ... Non-penetrating conductive grooves, 15 ... Sealing resin, 18 ... Divided cutting lines.
Claims (5)
この端面電極用の非貫通導通穴は配線基板の上面導体と下面導体を電気的に接続する該非貫通導通穴のスルーホールめっきと、該非貫通導通穴の穴内の略上半部に充填された絶縁樹脂と、該非貫通導通穴の穴内の略下半部の穴壁面に露呈している金属導体と、からなる非貫通導通穴であり、
前記の穴内に充填された絶縁樹脂の下端面は該非貫通導通穴の下端から略均一な深さで陥没し、
該非貫通導通穴の上端面の穴径(D1)が該非貫通導通穴の下端面の穴径(D2)より大きいことを特徴とする端面電極を形成する配線基板。 In a wiring board that arranges non-through conductive holes for forming end face electrodes on a plurality of divided cutting lines,
The non-through conductive hole for the end face electrode is formed by through-hole plating of the non-through conductive hole for electrically connecting the upper surface conductor and the lower surface conductor of the wiring board, and insulation filled in the substantially upper half of the hole of the non-through conductive hole. A non-penetrating conduction hole comprising a resin and a metal conductor exposed on the hole wall surface of the substantially lower half in the non-penetrating conduction hole;
The lower end surface of the insulating resin filled in the hole is depressed at a substantially uniform depth from the lower end of the non-through hole ,
A wiring board for forming an end face electrode, wherein a hole diameter (D1) of an upper end surface of the non-through conductive hole is larger than a hole diameter (D2) of a lower end surface of the non-through conductive hole .
端面電極用の非貫通導通穴は、上端面に広がるテーパー形状、上端部の一部分の深さのみを上端面の穴径が下端面の穴径より大きくなるようにした形状又は段付き穴であることを特徴とする端面電極を形成する配線基板。The non-through hole for the end face electrode is a tapered shape that extends to the upper end surface, or a stepped hole in which only the depth of a part of the upper end portion is such that the hole diameter of the upper end surface is larger than the hole diameter of the lower end surface. A wiring board on which an end face electrode is formed.
端面電極用の非貫通導通穴は、上端部の一部分の深さのみを上端面の穴径が下端面の穴径より大きくなるようにザグリ加工又は段付き穴加工することにより形成されることを特徴とする端面電極を形成する配線基板。The non-through hole for the end face electrode is formed by counterboring or stepping a hole so that only the depth of a part of the upper end portion is larger than the hole diameter of the lower end surface. A wiring board for forming a featured end face electrode.
端面電極用の非貫通導通穴は、非貫通導通穴内部に穴埋めされている充填部材が、配線基板下面側からレーザー加工することにより、非貫通導通穴の穴内の略上半部まで充填され、穴内に充填された絶縁樹脂の下端面が、該非貫通導通穴の下端から略均一な深さで陥没していることを特徴とする配線基板。The non-penetrating conductive hole for the end face electrode is filled up to the substantially upper half of the non-penetrating conductive hole by laser processing the filling member embedded in the non-penetrating conductive hole from the lower surface side of the wiring board, A wiring board, wherein a lower end surface of an insulating resin filled in a hole is depressed with a substantially uniform depth from a lower end of the non-through-conduction hole.
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