JP4319678B2 - Water heater / water heater - Google Patents
Water heater / water heater Download PDFInfo
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- JP4319678B2 JP4319678B2 JP2006503974A JP2006503974A JP4319678B2 JP 4319678 B2 JP4319678 B2 JP 4319678B2 JP 2006503974 A JP2006503974 A JP 2006503974A JP 2006503974 A JP2006503974 A JP 2006503974A JP 4319678 B2 JP4319678 B2 JP 4319678B2
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- Prior art keywords
- pipe
- wall
- water heater
- heat transfer
- aquarium
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 72
- 239000000463 material Substances 0.000 claims abstract description 39
- 238000012546 transfer Methods 0.000 claims abstract description 27
- 239000003507 refrigerant Substances 0.000 claims abstract description 6
- 239000004020 conductor Substances 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 18
- 229920006280 packaging film Polymers 0.000 claims description 10
- 239000012785 packaging film Substances 0.000 claims description 10
- 238000004804 winding Methods 0.000 claims description 7
- 239000004698 Polyethylene Substances 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- -1 polyethylene Polymers 0.000 claims description 3
- 229920000573 polyethylene Polymers 0.000 claims description 3
- 239000012530 fluid Substances 0.000 abstract description 3
- 229910000679 solder Inorganic materials 0.000 description 6
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910000365 copper sulfate Inorganic materials 0.000 description 1
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003292 diminished effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000005382 thermal cycling Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/06—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with the heat-exchange conduits forming part of, or being attached to, the tank containing the body of fluid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/18—Water-storage heaters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H4/00—Fluid heaters characterised by the use of heat pumps
- F24H4/02—Water heaters
- F24H4/04—Storage heaters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
- F28F2013/005—Thermal joints
- F28F2013/006—Heat conductive materials
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Heat-Pump Type And Storage Water Heaters (AREA)
- Details Of Fluid Heaters (AREA)
Abstract
Description
本発明は、給湯器/冷水器、特に排他的表現でないが、太陽熱支援ヒートポンプ式給湯器及びその製法に関する。 The present invention relates to a water heater / chiller, and more particularly, but not exclusively, to a solar heat assisted heat pump water heater and a method for making the same.
下記特許文献1及び2は、給湯器の水槽が溶接されたサドル部材と融溶はんだで機械的に固定された管により、給湯器の水槽の全長の実質的な部分に沿って水槽を包囲した太陽熱支援ヒートポンプ式給湯器を開示する。管は、熱媒体流体を搬送して、水槽の表面を加熱することにより水槽内に収容される水を加熱する。水槽に管を取付ける間に、管に錫/鉛/流動酸性のはんだペーストを付着し、その後炉内で水槽を加熱して、はんだを融解し管と水槽との熱伝達接着を完了する。スケールを除去する円筒外面の研磨工程、錫メッキをするための硫酸銅液による予備洗浄工程及び最終洗浄工程、並びに管を緊張状態に維持する工程を含む予備巻付法は、製造サイクルを示し、その後水槽全体を加熱して、はんだを溶融する工程は、製造時間の損失と言える。水槽全体をはんだ融解温度まで加熱するのに要するガス及び付随する冷却期間は、多くの費用と時間とを製造工程に付加する。水槽を十分に洗浄して残留はんだ酸を除去し、ビチューメン塗料で防食処理を施さなければならないので、更なる時間遅延と経費が必要となる。また製造工程には、水槽に管を巻き付けているとき、水槽から約600mmだけ管を変形し、緊張させる装置を有し、この装置は、管がローラから離れるときに管が自由に捩れるので、水槽と管との接触損失を招来する可能性がある。
従って、本発明の目的は、特許文献1及び2に記載される技術的着想を改善する給湯器を提供することである。
Accordingly, an object of the present invention is to provide a water heater that improves the technical idea described in
本発明の他の目的は、特許文献1及び2に記載されるものよりも簡素な構造を有する給湯器を提供することにある。
Another object of the present invention is to provide a water heater having a simpler structure than those described in
前記目的に対し、本発明の実施の一形態は、伝熱特性を有する材料により形成された壁部を有する水槽と、水槽の壁部の外周部に取り付けられかつ冷媒を搬送する管と、管の長さに沿って延伸しかつ水槽の壁部と管を熱伝達接触させる伝熱性材料と、水槽の壁部と管の周りに緊密に包装された少なくとも1つの材料層とを備えたことを特徴とする給湯器/冷水器を提供するものである。 To achieve the above object, an embodiment of the present invention includes a water tank having a wall portion formed of a material having heat transfer characteristics, a pipe attached to the outer peripheral portion of the water tank wall section, and carrying a refrigerant, A heat-conducting material that extends along the length of the tank and in which the tank wall and the pipe are in heat transfer contact, and at least one layer of material closely packed around the tank wall and the pipe. A water heater / chiller is provided.
水槽の壁部に対して管を圧縮して取付け、少なくとも1つの材料層により管への圧縮力を保持することが好ましい。円形断面を有する管を水槽の壁部に押圧する圧縮力を加えて、D形断面に変形することが好ましい。別法として、円形断面を有する管を水槽の壁部に押圧する圧縮力を加えて、繭形断面に変形することが好ましい。本発明の好適な実施の形態では、少なくとも1つの材料層は、少なくとも1つの延伸包装フィルム(ストレッチラップフィルム)と、延伸包装フィルム上に被覆された少なくとも1つの熱反射性材料層とを備える。少なくとも1つの熱反射性材料層上に少なくとも1つの別の延伸包装フィルム層を被覆することが好ましい。 Preferably, the tube is compressed and attached to the aquarium wall, and the compressive force on the tube is maintained by at least one material layer. It is preferable to apply a compressive force that presses a pipe having a circular cross section against the wall of the aquarium, thereby deforming it into a D-shaped cross section. As another method, it is preferable to apply a compressive force that presses a pipe having a circular cross section against the wall of the aquarium, thereby deforming it into a bowl-shaped cross section. In a preferred embodiment of the present invention, the at least one material layer comprises at least one stretch wrap film (stretch wrap film) and at least one heat reflective material layer coated on the stretch wrap film. It is preferred to coat at least one additional stretch wrapping film layer on at least one heat reflective material layer.
延伸包装フィルムは、ポリエチレンを主成分とすることが好ましい。本発明の他の実施の形態では、伝熱性材料は、未硬化の伝熱性ペーストである。更に別の実施の形態では、少なくとも1つの延伸包装フィルム層は、伝熱性材料を気密に包囲する。水槽の長さの少なくとも85%にわたり管を延伸させることが好ましい。 The stretched packaging film preferably contains polyethylene as a main component. In another embodiment of the invention, the heat transfer material is an uncured heat transfer paste. In yet another embodiment, the at least one stretch wrap film layer hermetically surrounds the thermally conductive material. It is preferred to stretch the tube over at least 85% of the length of the aquarium.
本発明の他の実施の形態では、管の長さと同じ広さで伝熱性材料を管又は水槽の壁部の一方に取り付けて、管と水槽の壁部とを熱伝達接触可能に水槽の壁部の周囲に管を捲回し、水槽の壁部と管の周りに少なくとも1つの材料層を緊密に包装する。 In another embodiment of the present invention, the heat transfer material is attached to one of the pipe or the wall of the aquarium with the same width as the length of the pipe, and the wall of the aquarium is capable of heat transfer contact between the pipe and the aquarium wall. The tube is wound around the part and at least one material layer is tightly wrapped around the aquarium wall and the tube.
管の各側の水槽の壁部に細長い伝熱性材料を取り付けて、細長い伝熱性材料を接合隅部に形成して、使用時に管の水槽の壁部との熱伝達を増加することができる。 An elongate heat transfer material can be attached to the aquarium wall on each side of the tube to form an elongate heat transfer material at the junction corner to increase heat transfer with the aquarium wall of the tube in use.
より容易に本発明を理解すると共に、実用上の効果を明確にするため、添付図面について説明する。
通常凹状又は凸状の底壁(14)と、凸状の頂壁(16)と、円筒状の側壁(18)とを有する水槽(12)を備えた給湯器(10)を図面に示す。金属又は合金を主成分とする適当な伝熱性又は熱伝達性材料により水槽(12)を形成することができる。好適な実施の形態では、ガラスを内張りした鋼、ステンレス鋼、銅又は他の適当な材料により水槽(12)が製造される。底壁(14)に隣接して冷水入口(図示せず)が設けられ、頂壁(16)に隣接して熱水出口(図示せず)が設けられる。水槽(12)は、蓋(22)により密閉される円筒ケース(20)内に保持される。断熱発泡材料(図示せず)は、水槽(12)と円筒ケース(20)及び蓋(22)とのすき間に充填される。管(24)は、側壁(18)の周囲に巻き付けられかつ入口(26)及び出口(28)を有する。また、金属又は合金を主成分とするあらゆる適切な熱伝導性又は熱伝達性の素材から管(24)を形成することが好ましい。好適な実施の形態では、管(24)は、可撓性と耐食性を考慮して銅から成る。管(24)は、通常は側壁(18)の長さの85%以上延伸する。通常R22(フロンHCFC)及びR12(フロンHCF)同等物を含む冷媒(図示せず)は、管(24)を通して供給されて側壁(18)を加熱し、水槽(12)内の水が加熱される。管(24)は、太陽熱支援ヒートポンプ式給湯器の一部で、特許文献1及び2に記載されている。重複説明を避けるために、参考文献として特許文献1及び2を挙げ、それらの内容を明細書本文の一部とする。
In order to understand the present invention more easily and to clarify practical effects, the accompanying drawings will be described.
A water heater (10) comprising a water tank (12) having a normally concave or convex bottom wall (14), a convex top wall (16) and a cylindrical side wall (18) is shown in the drawing. The water tank (12) can be formed of a suitable heat transfer material or heat transfer material mainly composed of metal or alloy. In a preferred embodiment, the aquarium (12) is made of steel, glass-lined steel, stainless steel, copper or other suitable material. A cold water inlet (not shown) is provided adjacent to the bottom wall (14), and a hot water outlet (not shown) is provided adjacent to the top wall (16). The water tank (12) is held in a cylindrical case (20) sealed by a lid (22). A heat insulating foam material (not shown) is filled between the water tank (12) and the cylindrical case (20) and the lid (22). The tube (24) is wrapped around the side wall (18) and has an inlet (26) and an outlet (28). Further, it is preferable to form the pipe (24) from any appropriate heat conductive or heat transfer material mainly composed of metal or alloy. In a preferred embodiment, the tube (24) is made of copper for flexibility and corrosion resistance. The tube (24) usually extends more than 85% of the length of the side wall (18). Usually, refrigerant (not shown) containing R22 (Freon HCFC) and R12 (Freon HCF) equivalents is supplied through the pipe (24) to heat the side wall (18), and the water in the water tank (12) is heated. The A pipe | tube (24) is a part of solar heat assistance heat pump type water heater, and is described in
図2及び図3は、側壁(18)に管(24)を取り付けた状態の断面図を示す。管(24)は、平板な底面(30)を有するD形状(図示)、楕円形状又は他の閉鎖形状の断面を有し、側壁(18)に取付ける前に円形断面管を変形させるか又は図示のように成形ローラ圧縮により側壁(18)に押付けて成形する。管(24)は、底面(30)に付着されかつ管(24)から側壁(18)への熱伝達を最大にする熱伝導性ペースト(32)を有する。管(24)は、圧縮力により側壁(18)及び給湯器(10)の周囲に包装された材料層に押付けられて圧縮力が維持される。通常、延伸包装フィルムの2層(34,36)が最初に取付けられる。延伸包装フィルムは、適切に形成されたポリエチレンフィルムが好ましい。次の層(38)は、給湯器(10)へ熱を逆に反射する反射器として作用するアルミニウム箔である。最後に、更なる4つの延伸包装フィルム層(40,42,44,46)が層(38)を覆う。材料層の数及び積層状態は、必要に応じて適宣変更できるのであって、記載した材料層の数及び積層状態には限定されない。延伸包装フィルムは、紫外線光に暴露されなければ、フィルムの変性は生じない。材料層の包装及び圧縮状態により、熱伝導性ペースト(32)の保全性を確保しかつ空気循環又は熱循環による乾燥が生じないように、熱伝導性ペーストを封止する。熱伝導性ペースト(32)は、包装しなければ空気に露出され、時間とともに乾燥し脆くなる。熱循環もこの崩壊を促進する。崩壊により、管断面(25)と側壁(18)との間の熱伝導接触効率を低減する。包装は、空気から熱伝導性ペースト(48)を密封してあらゆる乾燥又は肥大化を回避する事ができる。 2 and 3 are sectional views showing a state in which the pipe (24) is attached to the side wall (18). The tube (24) has a D-shaped (shown), oval or other closed cross-section with a flat bottom surface (30) to deform or show a circular cross-section tube before attaching to the side wall (18). In this way, the molding roller is pressed against the side wall (18) for molding. The tube (24) has a thermally conductive paste (32) attached to the bottom surface (30) and maximizing heat transfer from the tube (24) to the side wall (18). The pipe (24) is pressed against the material layer wrapped around the side wall (18) and the water heater (10) by the compressive force, and the compressive force is maintained. Usually, two layers (34, 36) of stretch wrapping film are attached first. The stretched packaging film is preferably a suitably formed polyethylene film. The next layer (38) is an aluminum foil that acts as a reflector that reflects heat back to the water heater (10). Finally, four additional stretch wrapping film layers (40, 42, 44, 46) cover layer (38). The number of material layers and the lamination state can be appropriately changed as necessary, and are not limited to the number of material layers and the lamination state described. The stretched packaging film does not undergo film modification unless exposed to ultraviolet light. The heat conductive paste is sealed so as to ensure the integrity of the heat conductive paste (32) and prevent drying by air circulation or heat circulation depending on the packaging and compression state of the material layer. The heat conductive paste (32) is exposed to air unless it is packaged, and becomes dry and brittle over time. Thermal cycling also promotes this collapse. The collapse reduces the heat transfer contact efficiency between the tube cross section (25) and the side wall (18). The packaging can seal the thermally conductive paste (48) from the air to avoid any drying or enlargement.
図4は、側壁(18)に管(24)を取付ける一連の工程を示す。本実施の形態では、管(24)は、ローラ圧縮により形成される。第1に、直径10mmの管断面(25)を有する一定長さの管(24)は、側壁(18)の所定の位置に配置されて保持される。側壁(18)上に押付ける管断面(25)の直下に、供給機(図示せず)から例えば3mmの細長い熱伝導性ペースト(ビード)(48)を水平に回転する水槽(12)上に配置する。本実施の形態に使用する細長い熱伝導性ペースト(48)は、ボスティック熱伝導密封剤#1128又は#5603として公知である。本実施の形態では細長い熱伝導性ペースト(48)は、非接着性の油状材料であるが、接着性材料でも同様に使用できる。第2に、管断面(25)は、側壁(18)に対してD形状(図示)又は楕円形に圧縮されて、細長い熱伝導性ペースト(48)を扁平に潰し、均等な厚みで管(24)の底面(30)に熱伝導性ペースト(48)を取付ける。熱伝導性ペースト(48)は、通常は底面(30)の下で扁平に潰される。軸(66)周りに回転する圧縮ローラ(64)により、管断面(25)を側壁(18)上に押し付けてD形又は楕円形断面に管(24)に変形させる。第3に、例えば直径4〜6mmの細長い一対の並行な熱伝導性ペースト(50,52)が、側壁(18)上に管(24)の両端へ取付けられる。この過程により、熱伝導域の面積を増加することができる。最終過程では、細長い熱伝導性ペースト(50,52)を接合隅部(56)に充填して最大の熱伝達率を得ることができる。管(24)は、通常側壁(18)の底部(14)から頂部(16)に捲回されて保持されるが付着されず、通常樹脂製のブラケット(図示せず)により側壁(18)に管(24)の両端が留められる。水槽(12)の側壁(18)の周囲に緊張して捲回される非延伸接合材により、ブラケットは、側壁(18)に保持される。管(24)が水槽(12)の頂壁(16)付近まで捲回されると、螺旋状の延伸包装フィルムを形成しながら、管(24)は、安定して固定される。通常上半分(60)側より下半分(58)側をより緊密に管(24)が螺旋状に捲回される。例えば、可変ピッチで漸進的に螺旋を増加する捲回法、個別の2条捲回法、重畳捲回法又は、介在物挿入捲回法等他の捲回法を使用することができる。給湯器(10)の構造を完成するには、図2及び図3について説明したように、その後層(34〜46)が付着される。包装された捲回体全体で管(24)を曲げて出口(28)が形成される。 FIG. 4 shows a series of steps for attaching the tube (24) to the side wall (18). In the present embodiment, the pipe (24) is formed by roller compression. First, a fixed length tube (24) having a tube cross section (25) with a diameter of 10 mm is placed and held in place on the side wall (18). Immediately below the pipe cross section (25) pressed onto the side wall (18), for example, a 3 mm long and thin thermal conductive paste (bead) (48) from a feeder (not shown) is placed on the horizontally rotating water tank (12). Deploy. The elongated heat conductive paste (48) used in the present embodiment is known as Bostic heat conductive sealant # 1128 or # 5603. In the present embodiment, the elongated heat conductive paste (48) is a non-adhesive oily material, but an adhesive material can be used as well. Secondly, the tube cross section (25) is compressed into a D shape (shown) or an ellipse with respect to the side wall (18), flattening the elongated heat conductive paste (48) into a flat shape with a uniform thickness ( Attach the thermal conductive paste (48) to the bottom (30) of 24). The heat conductive paste (48) is usually flattened under the bottom surface (30). A compression roller (64) rotating about an axis (66) presses the tube cross section (25) onto the side wall (18) and deforms it into a tube (24) into a D or oval cross section. Thirdly, a pair of elongate parallel heat conductive pastes (50, 52), for example 4-6 mm in diameter, are mounted on the side walls (18) at both ends of the tube (24). Through this process, the area of the heat conduction region can be increased. In the final process, the elongated heat conductive paste (50, 52) can be filled into the joint corner (56) to obtain the maximum heat transfer coefficient. The pipe (24) is usually wound and held from the bottom (14) to the top (16) of the side wall (18) but is not attached, and is usually attached to the side wall (18) by a bracket made of resin (not shown). Both ends of the tube (24) are fastened. The bracket is held on the side wall (18) by the non-stretched bonding material that is wound around the side wall (18) of the water tank (12). When the pipe (24) is wound up to the vicinity of the top wall (16) of the water tank (12), the pipe (24) is stably fixed while forming a spiral stretched packaging film. Usually, the tube (24) is spirally wound more tightly on the lower half (58) side than on the upper half (60) side. For example, other winding methods such as a winding method in which the spiral is gradually increased at a variable pitch, an individual two-strand winding method, a superimposed winding method, or an inclusion insertion winding method can be used. To complete the structure of the water heater (10), the layers (34-46) are then deposited as described with reference to FIGS. The outlet (28) is formed by bending the tube (24) over the entire wound body.
図5は、D型断面の管(24)の変形実施例の形態を示す。本実施の形態では、管(24)は、断面中央部(68)で窪んで膨出部(70,72)を有する繭形断面となる。繭形断面により、管(24)の両縁部及び接合隅部(56)への熱量の集中を増加し、管(24)の断面積内の冷媒速度を上げて、冷媒油の帰還量及び信頼性を向上する。 FIG. 5 shows a variant embodiment of the tube (24) with a D-shaped cross section. In the present embodiment, the tube (24) has a bowl-shaped cross section that is recessed at the central section (68) of the cross section and has bulged portions (70, 72). The saddle-shaped cross section increases the concentration of heat on both edges and junction corner (56) of the pipe (24), increases the refrigerant speed in the cross-sectional area of the pipe (24), Improve reliability.
前記好適な実施の形態は、特許文献1及び2に開示される技術と比較して、給湯器(10)の構造を簡素化するものである。比較試験では前記好適な実施の形態は、特許文献1及び2に示される給湯器(10)よりも性能が28%増加し、中温から高温領域では圧縮器と水との温度比が10%以上減少した。前記性能改善により、直接かつ効率的に圧縮器寿命を増加してかつ作動騒音出力を低減することが出来る。前記好適な実施の形態は、少なくとも28%より高い成績係数を示した。24時間の熱損失とそれ以降の熱回収を考慮すると、この値は、38%まで増加した。
The preferred embodiment simplifies the structure of the water heater (10) as compared with the techniques disclosed in
好適な実施の形態では、給湯器(10)としての使用例を記載したが、管(24)内の媒体が熱媒体でなく冷媒を使用する逆サイクル冷凍により冷やして水を水槽(12)により保持することもできる。 In the preferred embodiment, an example of use as the water heater (10) has been described.However, the medium in the pipe (24) is cooled by reverse cycle refrigeration using a refrigerant instead of a heat medium, and water is cooled by a water tank (12). It can also be held.
本明細書では、用語「備えた」又は「備えている」他の意味を含む「備える」は、別途説明しない限り説明した完全充足体又は完全充足体群を包含することを意味し、他のいかなる完全充足体又は完全充足体群を除外するものではない。 As used herein, the term “comprising”, including the terms “comprising” or “comprising”, means “including” the fully-sufficient body or group of fully-sufficient bodies, unless otherwise stated, It does not exclude any fully-satisfied body or group of fully-satisfied bodies.
本明細書では、本発明の主要な本質と実施例による或る特徴の実施の形態のみを説明したが、本発明は当業者に自明な多くの修正及び本発明の技術的範囲と領域に包含されるものと認められる多くの修正を含むことは理解されよう。 Although only the embodiments of certain features according to the main essence and examples of the present invention have been described herein, the present invention covers many modifications and technical scopes and areas of the present invention obvious to those skilled in the art. It will be understood that it includes many modifications that are deemed to be made.
(10)・・給湯器、 (12)・・水槽、 (14)・・底部、 (16)・・頂壁、 (18)・・側壁、 (20)・・円筒ケース、 (22)・・蓋、 (24)・・管、 (25)・・管断面、 (26)・・入口、 (28)・・出口、 (30)・・底面、 (32,48,50,52)・・熱伝導性ペースト、 (34〜46)・・素材層、 (56)・・接合隅部、 (64)・・圧縮ローラ、 (66)・・軸、 (68)・・断面中央部、 (70,72)・・膨出部、
(10) ・ ・ Water heater, (12) ・ ・ Water tank, (14) ・ ・ Bottom, (16) ・ ・ Top wall, (18) ・ ・ Side wall, (20) ・ ・ Cylindrical case, (22) ・ ・Lid, (24) ・ ・ Tube, (25) ・ ・ Cross section, (26) ・ ・ Inlet, (28) ・ ・ Outlet, (30) ・ ・ Bottom, (32,48,50,52) ・ Heat Conductive paste, (34-46) ・ Material layer, (56) ・ ・ Corner corner, (64) ・ ・ Compression roller, (66) ・ ・ Shaft, (68) ・ ・ Cross section, (70, 72) ...
Claims (11)
少なくとも1つの材料層は、少なくとも1つの延伸包装フィルムと、延伸包装フィルム上に被覆された少なくとも1つの熱反射性材料層とを備えることを特徴とする給湯器/冷水器。A water tank having a wall formed of a material having heat transfer characteristics; a pipe attached to the outer periphery of the wall of the water tank and carrying a refrigerant; and a wall of the water tank extending along the length of the pipe and A thermally conductive material that brings the tube into heat transfer contact, and at least one layer of material closely packed around the wall of the aquarium and the tube;
At least one material layer comprises at least one stretch wrapping film and at least one heat reflective material layer coated on the stretch wrapping film.
管と水槽の壁部との間で熱伝達接触可能に水槽の壁部の周囲に管を捲回する過程と、
水槽の壁部と管の周りに少なくとも1つの材料層を緊密に包装する過程とを含み、
少なくとも1つの材料層は、少なくとも1つの延伸包装フィルムと、延伸包装フィルム上に被覆された少なくとも1つの熱反射性材料層を備えることを特徴とする給湯器/冷水器の形成法。Attaching the heat transfer material to one of the pipe or the wall of the aquarium with the same length as the pipe;
Winding the pipe around the aquarium wall so that heat transfer contact is possible between the pipe and the aquarium wall;
Tightly packaging at least one layer of material around the aquarium wall and tube;
A method for forming a water heater / cooler, wherein the at least one material layer comprises at least one stretch packaging film and at least one heat-reflective material layer coated on the stretch packaging film.
Applications Claiming Priority (3)
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AU2003901610A AU2003901610A0 (en) | 2003-03-28 | 2003-03-28 | Water heater/cooler |
AU2003904887A AU2003904887A0 (en) | 2003-09-08 | Water heater cooler | |
PCT/AU2004/000365 WO2004085927A1 (en) | 2003-03-28 | 2004-03-24 | Water heater/cooler |
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JP2006521528A JP2006521528A (en) | 2006-09-21 |
JP4319678B2 true JP4319678B2 (en) | 2009-08-26 |
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EP (1) | EP1631771A4 (en) |
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EP1631771A4 (en) | 2011-06-01 |
WO2004085927A1 (en) | 2004-10-07 |
US20060011149A1 (en) | 2006-01-19 |
NZ542600A (en) | 2007-05-31 |
JP2006521528A (en) | 2006-09-21 |
EP1631771A1 (en) | 2006-03-08 |
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