JP4288668B2 - Separation device for upper and lower molds from match plate - Google Patents
Separation device for upper and lower molds from match plate Download PDFInfo
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- JP4288668B2 JP4288668B2 JP2003420491A JP2003420491A JP4288668B2 JP 4288668 B2 JP4288668 B2 JP 4288668B2 JP 2003420491 A JP2003420491 A JP 2003420491A JP 2003420491 A JP2003420491 A JP 2003420491A JP 4288668 B2 JP4288668 B2 JP 4288668B2
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- match plate
- piston rod
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- hydraulic cylinder
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- 238000000926 separation method Methods 0.000 title claims description 5
- 238000005266 casting Methods 0.000 claims description 41
- 230000007246 mechanism Effects 0.000 claims description 8
- 230000001939 inductive effect Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
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Description
本発明は、上・下鋳型のマッチプレートからの分離装置に係り、より詳しくは、マッチプレート、上・下鋳枠および上・下スクイズプレートを用いて前記上・下鋳枠内にそれぞれ造型した上・下鋳型を、前記マッチプレートから分離するのに好適な装置に関する。
The present invention relates to an apparatus for separating upper and lower molds from a match plate, and more specifically, molding is performed in the upper and lower casting frames using a match plate, upper and lower casting frames, and upper and lower squeeze plates, respectively. The present invention relates to an apparatus suitable for separating upper and lower molds from the match plate.
従来、この種の分離装置の一つとして、上鋳型内在の上鋳枠を固定するとともに、下鋳型内在の下鋳枠とマッチプレートを一体として一緒に下降させて、まず上鋳型内在の上鋳枠をマッチプレートから分離し、その後、下鋳型内在の下鋳枠とマッチプレートの下降の途中で、マッチプレートだけを停止させて下鋳型を下鋳枠と一緒にマッチプレートから分離するようにしたものがある。 Conventionally, as one of the separators of this type, while fixing the upper casting frame in the upper mold and lowering the lower casting frame and the match plate in the lower mold together, The frame was separated from the match plate, and then the lower mold was separated from the match plate together with the lower cast frame by stopping only the match plate during the lowering of the lower cast frame and the match plate in the lower mold. There is something.
しかし、このように構成された従来の上・下鋳型のマッチプレートからの分離装置では、マッチプレートだけを停止させて下鋳型をマッチプレートから分離する際に、分離される下鋳型に大きな衝撃が作用して、その下鋳型は変形したり欠けたりし、その結果、欠陥鋳物を誘発するなどの問題があった。
解決しようとする問題点は、マッチプレート、上・下鋳枠および上・下スクイズプレートを用いて上・下鋳枠内にそれぞれ造型した上・下鋳型を、マッチプレートから分離する際に、鋳型が変形したり、欠けたりする点である。
The problem to be solved is that when the upper and lower molds formed in the upper and lower casting frames using the match plate, upper and lower casting frames and upper and lower squeeze plates are separated from the match plate, The point is that it is deformed or chipped.
上記の目的を達成するために本発明の上・下鋳型のマッチプレートからの分離装置は、マッチプレート、上・下鋳枠および上・下スクイズプレートを用いて前記上・下鋳枠内にそれぞれ造型した上・下鋳型を、前記マッチプレートから分離する装置であって、そのピストンロッドの先端が前記上鋳枠に装着されかつそのシリンダ本体が前記下鋳枠にそれぞれ装着された第１油圧シリンダと、前記下鋳枠に装着されてそのピストンロッドの伸長作動により前記マッチプレートを前記下鋳枠から押し離す方向へ押圧可能な第２油圧シリンダと、前記第１油圧シリンダにおける前記ピストンロッドを収縮作動させる側からの排油を前記第２油圧シリンダにおける前記ピストンロッドを伸長作動させる側に誘導可能な油圧回路と、前記上鋳枠に装着されて上鋳枠から前記マッチプレートを押し離すように作用しかつ伸縮性を有する弾性機構と、を備えたことを特徴とする。 In order to achieve the above object, the apparatus for separating the upper and lower molds from the match plate according to the present invention includes a match plate, upper and lower casting frames, and upper and lower squeeze plates, respectively. A first hydraulic cylinder for separating the formed upper and lower molds from the match plate, wherein the piston rod has a tip attached to the upper casting frame and a cylinder body attached to the lower casting frame. A second hydraulic cylinder mounted on the lower casting frame and capable of pressing the match plate away from the lower casting frame by extending the piston rod, and the piston rod in the first hydraulic cylinder contracts A hydraulic circuit capable of inducing drain oil from the actuating side to the side of the second hydraulic cylinder to extend and actuate the piston rod, and attached to the upper casting frame And wherein from the cope flask that and an elastic mechanism having an action to and stretch to push apart the match plate Te.
上記の説明から明らかなように本発明は、マッチプレート、上・下鋳枠および上・下スクイズプレートを用いて前記上・下鋳枠内にそれぞれ造型した上・下鋳型を、前記マッチプレートから分離する装置であって、そのピストンロッドの先端が前記上鋳枠に装着されかつそのシリンダ本体が前記下鋳枠にそれぞれ装着された第１油圧シリンダと、前記下鋳枠に装着されてそのピストンロッドの伸長作動により前記マッチプレートを前記下鋳枠から押し離す方向へ押圧可能な第２油圧シリンダと、前記第１油圧シリンダにおける前記ピストンロッドを収縮作動させる側からの排油を前記第２油圧シリンダにおける前記ピストンロッドを伸長作動させる側に誘導可能な油圧回路と、前記上鋳枠に装着されて上鋳枠から前記マッチプレートを押し離すように作用しかつ伸縮性を有する弾性機構と、を備えたから、上・下鋳枠内にそれぞれ造型した上・下鋳型を、マッチプレートがほぼ静止した状態で、ほぼ同時にマッチプレートから分離を開始することができるため、従来のこの種の分離装置のように、分離される鋳型に大きな衝撃が作用してその下鋳型が変形したり欠けたりすることは、起こらないなどの優れた実用的効果を奏する。 As is apparent from the above description, the present invention provides an upper and lower mold formed in the upper and lower casting frames using a match plate, upper and lower casting frames and upper and lower squeeze plates, respectively. A first hydraulic cylinder having a piston rod tip mounted on the upper casting frame and a cylinder body mounted on the lower casting frame; and a piston mounted on the lower casting frame. A second hydraulic cylinder capable of pressing the match plate in a direction to push it away from the lower casting frame by extending the rod, and draining oil from the side of the first hydraulic cylinder that contracts the piston rod. A hydraulic circuit that can be guided to the side of the cylinder in which the piston rod is extended, and the match plate that is attached to the upper casting frame and pushed away from the upper casting frame. Because with an elastic mechanism having an action to and stretch, the so, the upper and lower molds that molding respectively upper and lower casting frame, with the match plate is substantially stationary, the separation from almost simultaneously match plate Since it can be started, it can be used as a conventional separation device of this type, so that a large impact is applied to the mold to be separated and the mold does not deform or chip under it. There is an effect.
本発明を適用した上・下鋳型のマッチプレートからの分離装置の一実施例について図１および図２に基づき詳細に説明する。本分離装置は、図１に示すように、ピストンロッド１の先端が上鋳枠２の左右両側に装着されかつそのシリンダ本体３が下鋳枠４の左右両側にそれぞれ装着された２本の上向きの第１油圧シリンダ５・５と、前記下鋳枠４の前後左右四側面にそれぞれ装着されピストンロッド６の伸長作動により前記マッチプレート７を前記下鋳枠４から押し離す方向へ押圧可能な４本の上向きの第２油圧シリンダ８・８と、前記第１油圧シリンダ５・５における前記ピストンロッド１を収縮作動させる側からの排油を前記第２油圧シリンダ８・８における前記ピストンロッド６を伸長作動させる側に誘導可能な油圧回路９と、前記上鋳枠２の前後左右四側面にそれぞれ装着されて上鋳枠２から前記マッチプレート７を押し離すように作用しかつ伸縮性を有する弾性機構２７と、前記で構成してある。 An embodiment of a separating apparatus for upper / lower molds from a match plate to which the present invention is applied will be described in detail with reference to FIGS. As shown in FIG. 1, the separating apparatus includes two upwardly facing piston rods 1 mounted on the left and right sides of the upper casting frame 2 and cylinder bodies 3 mounted on the left and right sides of the lower casting frame 4, respectively. The first hydraulic cylinders 5 and 5 and the front and rear left and right side surfaces of the lower casting frame 4 are mounted on the front, rear, left and right sides, respectively, and the match plate 7 can be pressed away from the lower casting frame 4 by the extension operation of the piston rod 6. The second hydraulic cylinders 8 and 8 facing upward, and the piston rod 6 in the second hydraulic cylinders 8 and 8 are discharged from the side of the first hydraulic cylinders 5 and 5 in which the piston rod 1 is contracted. A hydraulic circuit 9 that can be guided to the side to be extended and mounted on the front, rear, left, and right side surfaces of the upper casting frame 2 to act to push the match plate 7 away from the upper casting frame 2 and have elasticity An elastic mechanism 27, are constituted by the.
そして、前記油圧回路９においては、前記第１油圧シリンダ５における前記ピストンロッド１を伸長作動させる側に、配管１０、チェック弁１２および四方口方向切換弁１３を介して油圧ポンプ１４が接続してある。また、前記第１油圧シリンダ５における前記ピストンロッド１を収縮作動させる側は、配管１５、チェック弁１６および前記四方口方向切換弁１３を介して油圧タンク１７に接続してあり、前記チェック弁１６のパイロット部は四方口方向切換弁１８を介して前記油圧ポンプ１４および前記油圧タンク１７に接続してある。また、前記第１油圧シリンダ５・５における前記ピストンロッド１を収縮作動させる側は、前記配管１５、配管１９、四方口方向切換弁２０、速度調整回路２１および配管２２を介して前記第２油圧シリンダ８・８における前記ピストンロッド６を伸長作動させる側に接続してある。また、前記第２油圧シリンダ８・８における前記ピストンロッド６を収縮作動させる側および前記ピストンロッド６を伸長作動させる側は、配管２３、配管２４、速度調整回路２５および四方口方向切換弁２６を介して前記油圧ポンプ１４および前記油圧タンク１７に接続してある。 In the hydraulic circuit 9, a hydraulic pump 14 is connected to the side of the first hydraulic cylinder 5 on which the piston rod 1 is extended, via a pipe 10, a check valve 12, and a four-way direction switching valve 13. is there. The side of the first hydraulic cylinder 5 on which the piston rod 1 is contracted is connected to a hydraulic tank 17 via a pipe 15, a check valve 16, and the four-way opening direction switching valve 13, and the check valve 16 The pilot portion is connected to the hydraulic pump 14 and the hydraulic tank 17 through a four-way port direction switching valve 18. The side of the first hydraulic cylinders 5 and 5 on which the piston rod 1 is contracted is connected to the second hydraulic pressure via the pipe 15, the pipe 19, the four-way direction switching valve 20, the speed adjustment circuit 21 and the pipe 22. The pistons 8 in the cylinders 8 and 8 are connected to the side on which the piston rod 6 is extended. Further, the side of the second hydraulic cylinders 8 and 8 on which the piston rod 6 is contracted and the side on which the piston rod 6 is extended are connected to a pipe 23, a pipe 24, a speed adjustment circuit 25 and a four-way port direction switching valve 26. Via the hydraulic pump 14 and the hydraulic tank 17.
また、前記弾性機構２７は、前記上鋳枠２に装着した筒部材２８と、筒部材２８の下端に上下動可能にして挿設しかつ前記筒部材２８に内装した圧縮コイルばね（図示せず）によって押圧される当接部材２９と、で構成してある。 The elastic mechanism 27 includes a cylindrical member 28 attached to the upper casting frame 2 and a compression coil spring (not shown) that is inserted in the lower end of the cylindrical member 28 so as to be vertically movable and is internally provided in the cylindrical member 28. ) And the contact member 29 pressed.
このように構成したものは、図１に示す状態において、上・下鋳枠２・４内にそれぞれ造型した上・下鋳型Ａ・Ｂを、マッチプレート７から分離するには、図２のａに示すように、四方口方向切換弁１３を切り換えて第１油圧シリンダ５・５におけるピストンロッド１・１を伸長作動させる側に、油圧ポンプ１４から吐出される圧油を供給すると、第１油圧シリンダ５・５が伸長作動しかつ弾性機構２７・２７の当接部材２９・２９による押圧力の付加により、上鋳枠２を介して上鋳型Ａがマッチプレート７から分離されると同時に、第１油圧シリンダ５・５の伸長作動に伴い第１油圧シリンダ５・５におけるピストンロッド１・１を収縮作動させる側から排出される油が四方口方向切換弁２０の切換えにより第２油圧シリンダ８・８におけるピストンロッド６・６を伸長作動させる側に誘導されて第２油圧シリンダ８・８は伸長作動し、この結果、上・下鋳型Ａ・Ｂは、マッチプレート７がほぼ静止した状態で、両方がほぼ同時にマッチプレート７から静止状態から分離されることとなる。
In order to separate the upper and lower molds A and B formed in the upper and lower casting frames 2 and 4 from the match plate 7 in the state shown in FIG. When the pressure oil discharged from the hydraulic pump 14 is supplied to the side of the first hydraulic cylinders 5 and 5 that causes the piston rods 1 and 1 to extend as shown in FIG. At the same time as the upper mold A is separated from the match plate 7 through the upper casting frame 2, the cylinders 5 and 5 are extended and the pressing force is applied by the contact members 29 and 29 of the elastic mechanisms 27 and 27. As the hydraulic cylinders 5 and 5 are extended, the oil discharged from the side of the first hydraulic cylinders 5 and 5 that contracts the piston rods 1 and 1 is switched by the four-way opening direction switching valve 20 to switch the second hydraulic cylinders 8 and 5. 8 The second hydraulic cylinders 8 and 8 are extended by being guided to the side where the piston rods 6 and 6 are extended, and as a result, the upper and lower molds A and B are in a state where the match plate 7 is almost stationary, At substantially the same time, the plate is separated from the stationary state from the match plate 7.
なお、上述のように、第１油圧シリンダ５・５におけるピストンロッド１・１を収縮作動させる側から排出される油を第２油圧シリンダ８・８におけるピストンロッド６・６を伸長作動させる側に誘導して第２油圧シリンダ８・８を伸長作動させることは、消費エネルギの削減になる効果がある。
As described above, the oil discharged from the side of the first hydraulic cylinders 5 and 5 in which the piston rods 1 and 1 are contracted is moved to the side of the second hydraulic cylinders 8 and 8 in which the piston rods 6 and 6 are extended. Inducing and extending the second hydraulic cylinders 8 and 8 has an effect of reducing energy consumption.
続いて、図２のｂに示すように、第１油圧シリンダ５・５におけるピストンロッド１・１を伸長作動させる側に圧油を供給し続けて、第１油圧シリンダ５・５をストロークエンドまで伸長作動し上鋳型Ａ内在の上鋳枠２を上昇端まで上昇させるとともに、第１油圧シリンダ５・５のストロークエンドまでの伸長作動に伴い第１油圧シリンダ５・５におけるピストンロッド１・１を収縮作動させる側から排出される油は、第２油圧シリンダ８・８におけるピストンロッド６・６を伸長作動させる側を満たした後、四方口方向切換弁２０の切換えにより、油圧タンク１７に戻される。
なお、 上・下鋳枠２・４が分離したマッチプレート７は、図示しないマッチプレート搬入出機構の上に載る。
Subsequently, as shown in FIG. 2 b, the pressure oil is continuously supplied to the side of the first hydraulic cylinder 5, 5 where the piston rod 1, 1 is extended, and the first hydraulic cylinder 5, 5 is moved to the stroke end. The upper casting frame 2 in the upper mold A is lifted up to the rising end, and the piston rods 1 and 1 in the first hydraulic cylinders 5 and 5 are moved along with the extending operation up to the stroke end of the first hydraulic cylinders 5 and 5. The oil discharged from the side to be contracted is returned to the hydraulic tank 17 by switching the four-way opening direction switching valve 20 after filling the side of the second hydraulic cylinders 8 and 8 for extending the piston rods 6 and 6. .
The match plate 7 from which the upper and lower casting frames 2 and 4 are separated is placed on a match plate loading / unloading mechanism (not shown).
１ ピストンロッド
３ シリンダ本体
５ 第１油圧シリンダ
６ ピストンロッド
７ マッチプレート
８ 第２油圧シリンダ
９ 油圧回路
２７ 弾性機構
DESCRIPTION OF SYMBOLS 1 Piston rod 3 Cylinder body 5 1st hydraulic cylinder 6 Piston rod 7 Match plate 8 2nd hydraulic cylinder 9 Hydraulic circuit
27 Elastic mechanism
Claims (2)
そのピストンロッドの先端が前記上鋳枠に装着されかつそのシリンダ本体が前記下鋳枠にそれぞれ装着された第１油圧シリンダと、A first hydraulic cylinder having a tip of the piston rod attached to the upper casting frame and a cylinder body attached to the lower casting frame;
前記下鋳枠に装着されてそのピストンロッドの伸長作動により前記マッチプレートを前記下鋳枠から押し離す方向へ押圧可能な第２油圧シリンダと、A second hydraulic cylinder mounted on the lower casting frame and capable of pressing the match plate away from the lower casting frame by an extension operation of the piston rod;
前記第１油圧シリンダにおける前記ピストンロッドを収縮作動させる側からの排油を前記第２油圧シリンダにおける前記ピストンロッドを伸長作動させる側に誘導可能な油圧回路と、A hydraulic circuit capable of inducing drained oil from a side of the first hydraulic cylinder that contracts the piston rod to a side of the second hydraulic cylinder that extends the piston rod;
前記上鋳枠に装着されて上鋳枠から前記マッチプレートを押し離すように作用しかつ伸縮性を有する弾性機構と、An elastic mechanism attached to the upper casting frame and acting to push the match plate away from the upper casting frame and having elasticity;
を備えたことを特徴とする上・下鋳型のマッチプレートからの分離装置。An apparatus for separating the upper and lower molds from the match plate.
前記第１油圧シリンダにおける前記ピストンロッドのある側から排出され、前記第２油圧シリンダにおける前記ピストンロッドを伸長作動させる側に誘導される油は、前記上・下鋳型の前記マッチプレートからの分離をほぼ同時に開始可能な分量であることを特徴とする上・下鋳型のマッチプレートからの分離装置。The oil discharged from the side of the first hydraulic cylinder where the piston rod is located and guided to the side of the second hydraulic cylinder where the piston rod is extended is separated from the match plate of the upper and lower molds. An apparatus for separating the upper and lower molds from the match plate, which is an amount that can be started almost simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2003420491A JP4288668B2 (en) | 2003-12-18 | 2003-12-18 | Separation device for upper and lower molds from match plate |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2003420491A JP4288668B2 (en) | 2003-12-18 | 2003-12-18 | Separation device for upper and lower molds from match plate |
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| Application Number | Title | Priority Date | Filing Date |
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| JP2009023699A Division JP4817081B2 (en) | 2009-02-04 | 2009-02-04 | Separation method of upper and lower molds from match plate |
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| JP2005177794A JP2005177794A (en) | 2005-07-07 |
| JP4288668B2 true JP4288668B2 (en) | 2009-07-01 |
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