JP4261168B2 - Solidification aid for hydrous sludge stabilization treatment, solidification material for hydrous sludge stabilization treatment, and hydrous sludge stabilization treatment method - Google Patents

Solidification aid for hydrous sludge stabilization treatment, solidification material for hydrous sludge stabilization treatment, and hydrous sludge stabilization treatment method Download PDF

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JP4261168B2
JP4261168B2 JP2002348895A JP2002348895A JP4261168B2 JP 4261168 B2 JP4261168 B2 JP 4261168B2 JP 2002348895 A JP2002348895 A JP 2002348895A JP 2002348895 A JP2002348895 A JP 2002348895A JP 4261168 B2 JP4261168 B2 JP 4261168B2
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Prior art keywords
stabilization treatment
water
sludge stabilization
hydrous
hydrous sludge
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JP2004181302A (en
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義久 坂根
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Daicel Corp
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Daicel Chemical Industries Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、含水汚泥を短時間で減容、固化処理でき、かつ処理土の強度を保つことができる含水汚泥安定処理用固化助剤、含水汚泥安定処理用固化材、及び含水汚泥安定処理方法に関する。
【0002】
【従来の技術】
一般に、ボーリング工事、構造物基礎工事や地下トンネル掘削工事等の土木工事で発生する排土や、水中泥状堆積物(ヘドロ)等の含水汚泥を除去するため、トラック等で廃棄場所まで搬出する方法が用いられているが、これらの含水汚泥は流動性が高いことから、搬送に制約があり困難であった。これらの含水汚泥はを標準仕様ダンプトラック等で搬送するためには、一般的に、処理土のコーン指数が200kN/m以上であることが要求されている。なお、コーン指数とは、粘性土の変形・強度特性を求めるために利用される指数である。
【0003】
そこで、これらの含水汚泥の流動性を低下させるために固化材を添加し、減容化又は固化させる方法が開発されており、例えば、含水汚泥処理用固化材としては、セメントや生石灰等の水硬性物質からなるもの、水溶性高分子とセメント等の水硬性物質からなるもの、有機高分子吸収剤や無機吸収剤等の吸水性に優れた成分と水硬性物質等の固化成分を含んでなるもの等が開発されてきた(特許文献1〜4参照。)。
【0004】
しかし、水硬性物質のみを用いて含水汚泥を処理する場合には、大量に添加しなければならず、また、処理土の十分な強度を得るまでに長時間を要するなどの問題があった。また、水溶性高分子等のみを用いて含水汚泥を処理する場合には、処理土の強度を確保しにくく、費用的にも問題があった。また、水溶性高分子等と水硬性物質等の組み合わせにより、それぞれの特徴を組み合わせた添加剤も多く開発されているが、含水汚泥の種類によってその効果に大きな差が出るという問題があった。
【0005】
【特許文献1】
特公平6−91999号公報
【特許文献2】
特開平5−57266号公報
【特許文献3】
特開平10−273670号公報
【特許文献4】
特開平10−273662号公報
【0006】
【発明が解決しようとする課題】
本発明者は、含水汚泥の固化速度を高め、作業効率を向上させるとともに、処理土の強度を十分に確保でき、得られた処理土を盛土、裏込め、埋め戻し等として再利用できる含水汚泥安定処理用固化助剤を提供することを目的とする。また、さらに、これを用いた含水汚泥安定処理用固化材、含水汚泥安定処理方法を提供することを目的とするものである。
【0007】
【課題を解決するための手段】
本発明者らは、鋭意研究の結果、主としてポリアクリルアミド及びセルロースエーテルを含有してなる含水汚泥安定処理用固化助剤であって、前記ポリアクリルアミドを5〜35重量%を含み、かつ前記セルロースエーテルを5〜50重量%含むことを特徴とする含水汚泥安定処理用固化助剤を見出し、本発明に至った。
【0008】
また、本発明は、上記含水汚泥安定処理用固化助剤に水硬性物質を添加して得られる含水汚泥安定処理用固化材、及びこれを用いた含水汚泥安定処理方法である。
【0009】
【発明の実施の形態】
本発明の含水汚泥安定処理用固化助剤は、主としてポリアクリルアミド及びセルロースエーテルを含有してなる必要がある。ポリアクリルアミドを含有することにより、水中に懸濁分散する微粒子に吸着し、凝結・凝集作用により含水汚泥中の懸濁粒子を凝集させ、含水汚泥の体積を減容させることができる。
【0010】
本発明の含水汚泥安定処理用固化助剤は、ポリアクリルアミドを5〜35重量%含み、かつセルロースエーテルを5〜50重量%以上含む必要がある。ポリアクリルアミドの含有量が5重量%未満であり、かつセルロースエーテルの含有量が5重量%未満であると、含水汚泥に対して使用した場合に凝集性が低下し、また、含水汚泥の凝集性発現までに長時間を要する。ポリアクリルアミドの含有量が35重量%を超え、かつセルロースエーテルの含有量が50重量%を超えると、経済性が低下する。
【0011】
本発明において用いられるポリアクリルアミドは、粉末状であることが好ましく、60メッシュを通過する粒径のポリアクリルアミドが、使用するポリアクリルアミド全量に対して30重量%以上であることがより好ましく、さらに好ましくは60メッシュを通過する粒径のポリアクリルアミドが、使用するポリアクリルアミド全量に対して50重量%以上である。60メッシュを通過しない粒径のポリアクリルアミドは、水への溶解速度が遅く、含水汚泥に対して使用した際に含水汚泥の凝集性発現までに長時間を要し、含水汚泥の処理効率が低下しやすい。しかし、60メッシュを通過する粒径のポリアクリルアミドが、使用するポリアクリルアミド全量に対して30重量%以上であれば、セルロースエーテルと組み合わせて用いた場合に、処理効率の低下を防ぐことができる。
【0012】
ポリアクリルアミドは、分子中に含まれる官能基の種類・含量によって、ノニオン性、アニオン性、カチオン性の3つに大別できるが、本発明に用いられるポリアクリルアミドは、アニオン性ポリアクリルアミドであることが好ましい。本発明において用いられるアニオン性ポリアクリルアミドのカルボキシル基の含量は、15〜50モル%であることが好ましく、より好ましくは20〜40モル%である。カルボキシル基の含量が15モル%未満であると、十分な凝集効果を得にくいため処理土の十分な強度を得にくく、また、50モル%を超えても、十分な凝集効果を得にくい。
【0013】
本発明に用いられるセルロースエーテルとしては、例えば、ヒドロキシエチルセルロース、ヒドロキシエチルメチルセルロース、ヒドロキシプロピルメチルセルロース、メチルセルロース、カルボキシメチルセルロース等が挙げられ、カルボキシメチルセルロースであることが好ましい。カルボキシメチルセルロースは、含水汚泥中の水分及び後述の含水汚泥安定処理用固化材中のCaイオン等の多価イオンの存在下で架橋し、不溶性のゲルとなる。従って、含水汚泥中の懸濁粒子や後述の水硬性物質等の粒子間にカルボキシメチルセルロースが侵入した場合に、生成したゲルが懸濁粒子等を凝集(結合)する作用を有するだけでなく、カルボキシメチルセルロースの優れた吸水性のために、含水汚泥が減容し、処理土の十分な強度を得ることができるようになる。
【0014】
なお、本発明において、カルボキシメチルセルロースとは、カルボキシメチルセルロースおよび/またはその塩をいう。カルボキシメチルセルロースの塩としては特に限定されず、ナトリウム塩、カリウム塩などのアルカリ金属塩、アンモニウム塩等が挙げられ、これらの塩の混合物であってもよい。
【0015】
本発明で使用するカルボキシメチルセルロースは、カルボキシメチル基のエーテル置換度が0.7〜1.5であることが好ましく、より好ましくは0.8〜1.2である。エーテル置換度が0.7未満であると、吸水速度が遅くなり、凝集性が低下しやすく、エーテル置換度が1.5を超えると、製造コストが増加し、経済性が低下しやすい。
【0016】
また、保水性及び含水汚泥の保型性を高めるために、本発明で使用するカルボキシメチルセルロースの1重量%水溶液の粘度はなるべく高いほうがよい。
【0017】
また、本発明の含水汚泥安定処理用固化助剤は、上述の構成に加え、さらに無機粉末を含んでなることが好ましく、無機粉末は含水汚泥安定処理用固化助剤全量に対して、15〜90重量%含んでなることが好ましい。
【0018】
本発明において、無機粉末としては、従来より含水汚泥安定処理用として一般に用いられているものであれば特に限定されず、例えば、フライアッシュ、高炉スラグ粉末、ベントナイト、粘土粉末、ゼオライト等が挙げられ、多孔性で吸水性が優れることから、ゼオライトであることが好ましい。また、無機粉末の粒径は、ポリアクリルアミド及びセルロースエーテルとの混合均一性の観点から、30メッシュを通過するのが好ましい。
【0019】
本発明の含水汚泥安定処理用固化助剤は、本発明の特性を阻害しない範囲で他の成分を含有していてもよい。
【0020】
本発明の含水汚泥安定処理用固化助剤の製造方法としては特に限定されず、構成成分をミキサー等で混合する、公知の混合方法が用いられる。
【0021】
本発明の含水汚泥安定処理用固化助剤は、後述のように、水硬性物質と併用し、含水汚泥安定処理用固化材として用いられることが好ましい。
【0022】
本発明の含水汚泥安定処理用固化助剤を、例えば後述のような含水汚泥安定処理用固化材などの成分として使用することにより、含水汚泥を短時間で処理でき、減容性、固化性を高めることができる。また、後述する水硬性物質の量を低減させることができるため、経済性に優れるようになる。
【0023】
本発明の含水汚泥安定処理用固化材は、上記含水汚泥安定処理用固化助剤に水硬性物質を添加して得られる。本発明において、水硬性物質は含水汚泥の水分により硬化し、含水汚泥を固化させることができるため、含水汚泥の減容性を高めることができる。すなわち、含水汚泥安定処理用固化材に含まれる含水汚泥安定処理用固化助剤の構成成分であるポリアクリルアミドにより、含水汚泥中の懸濁粒子が凝集され、セルロースエーテルにより含水汚泥中の水分の吸収及び懸濁粒子の凝集が起こり、その残存する水分により水硬性物質が硬化するため、含水汚泥を減容化、固化することができ、短時間で処理でき、また、処理土の強度を十分に保つことができるようになる。
【0024】
本発明に用いられる水硬性物質としては、従来の含水汚泥安定処理用固化材の水硬性物質として使用されているものであれば特に限定されず、セメント、消石灰、生石灰、石膏等が挙げられ、処理後の含水汚泥のpH値を中性に保つことが必要な場合、半水石膏を用いることがより好ましい。
【0025】
本発明の含水汚泥安定処理用固化材は、本発明の作用を阻害しない範囲で、高吸水性樹脂等の他の成分を含有していても良い。
【0026】
なお、本発明において、含水汚泥安定処理用固化助剤と水硬性物質との混合時期については特に限定されず、例えば、含水汚泥安定処理用固化助剤と水硬性物質とを予め混合させていても、含水汚泥にそれぞれを別々に添加して混合させてもよい。また、含水汚泥安定処理用固化助剤と水硬性物質との混合方法は特に限定されず、公知のミキサー等を用いて混合させればよい。また、本発明において、含水汚泥安定処理用固化助剤と水硬性物質の混合割合は特に限定されず、含水汚泥の構成(水分量、懸濁粒子等の性状)等によって、適宜選択することができる。
【0027】
本発明の含水汚泥安定処理用固化助剤の添加量は、含水汚泥の水分量や懸濁粒子の性状によっても異なるが、含水汚泥安定処理用固化助剤は、含水汚泥1mに対して0.5〜5.0kg添加されることが好ましく、より好ましくは1.5〜3.0kgである。添加量が0.5kg未満であると含水汚泥の凝集性が低下しやすく、5.0kgを超えると、経済性が低下しやすい。
【0028】
本発明の含水汚泥安定処理用固化助剤は、含水汚泥の水分量が20〜80重量%である含水汚泥の安定処理に好適に用いることができ、含水汚泥の水分量が30〜50重量%である含水汚泥の安定処理にさらに好適である。また、含水汚泥中の懸濁粒子の性状については特に限定されないが、シルト・粘土分が砂礫分より多く含まれる含水汚泥の安定処理に好適である。
【0029】
なお、上記シルト・粘土分とは、含水汚泥中の懸濁粒子において粒径が74μm以下のものをいう。また、上記砂礫分とは、含水汚泥中の懸濁粒子において粒径が74μmを超えるものをいう。
【0030】
本発明の含水汚泥安定処理用固化助剤は、例えば、水分量が33重量%、懸濁粒子のシルト・粘土分と砂礫分との比率が1/1(重量比)を処理する場合、含水汚泥1mに対し、0.5〜3.0kg添加させることが好ましく、より好ましくは1.0〜2.0kgである。この場合、添加量が0.5kg未満であると、凝集性、固化性が低下しやすく、3.0kgを超えると、ポリアクリルアミドの曳糸性が大きくなり、作業性が低下するばかりでなく、経済性にも低下しやすい。
【0031】
本発明の含水汚泥安定処理用固化助剤を用いて処理され得られた処理土は、十分に固化され、保型性に優れるため、盛土、裏込め、埋め戻し等の含水汚泥の再利用に供されることができるようになる。
【0032】
以下に、実施例、比較例を用いて本発明をさらに詳細に説明するが、本発明はこれらによって限定されるものではない。
【0033】
【実施例】
実施例1
(1)含水汚泥安定処理用固化助剤及び含水汚泥安定処理用固化材の調製
60メッシュ以下に調製した粉末ポリアクリルアミド「アコフロックA130」(三井サイテック社製、カルボキシル基含量;30モル%、分子量;1.6×10)10重量部、カルボキシメチルセルロース(ダイセル化学工業(株)製、<2260>、エーテル置換度;0.88、1%水溶液粘度;5080mPa・s)15重量部、ゼオライト(ジークライト社製、「SGW−B3」)75重量部を、ミキサーを用いて撹拌混合し、含水汚泥安定処理用固化助剤を得た。得られた含水汚泥安定処理用固化助剤2.0gを、普通ポルトランドセメント(トクヤマ(株)製)100gに添加し、ミキサーを用いて撹拌混合し、含水汚泥安定処理用固化材を得た。
【0034】
(2)含水汚泥安定処理
上記(1)で得られた含水汚泥安定処理用固化材102gを、表1に示す配合割合の含水汚泥(含水汚泥A、B)2Lにそれぞれ添加し、モルタルミキサーを用いて、JIS R 5201「セメントの物理試験方法」に準じて、低速(自転 140±5回転/分、公転 約62回転)で1分間撹拌混合し、処理土A、Bを得た。得られた処理土A、Bをそれぞれステンレス製バット(28cm×22cm×高さ5cm)に移し、20℃に温調された室内において、処理土Aについては1日間、処理土Bについては3日間自然乾燥養生させた。
【0035】
実施例2
ポリアクリルアミドとして、60メッシュ以下に調整した粉末ポリアクリルアミド「アコフロックA130」(三井サイテック社製、カルボキシル基含量;30モル%、分子量;1.6×10)を3.5重量部、60メッシュ以下に調整しなかった粉末ポリアクリルアミド「アコフロックA130」(三井サイテック社製、カルボキシル基含量;30モル%、分子量;1.6×10)を6.5重量部用いた以外は、実施例1と同様にして、含水汚泥安定処理用固化材を得た。得られた含水汚泥安定処理用固化材を用いて、実施例1と同様に含水汚泥A、Bを処理した。
【0036】
比較例1
ポリアクリルアミドとして、60メッシュ以下に調製された粉末ポリアクリルアミド「アコフロックA130」(三井サイテック社製、カルボキシル基含量;30モル%、分子量;1.6×10)を25重量部、ゼオライト(ジークライト社製、「SGW−B3」)を75重量部を用いた以外は、実施例1と同様にして、含水汚泥安定処理用固化材を得た。得られた含水汚泥安定処理用固化材を用いて、実施例1と同様に含水汚泥A、Bを処理した。
【0037】
参考例1
カルボキシメチルセルロースの代わりに、ヒドロキシエチルセルロース(ダイセル化学工業(株)製、「SP900」、モル置換度;2.2、1%水溶液粘度;4520mPa・s)を用いた以外は、実施例1と同様にして、含水汚泥安定処理用固化材を得た。得られた含水汚泥安定処理用固化材を用いて、実施例1と同様に含水汚泥A、Bを処理した。
【0038】
試験方法
(1)コーン指数の測定
実施例1〜2、比較例1、参考例1で得られた安定処理土について、(財)先端建設技術センター編「建設汚泥リサイクル指針」(発行所;(株)大成出版社、42頁)記載の処理土のコーン指数測定を行った。結果を表2に示した。
【0039】
(2)ポリアクリルアミドのカルボキシル基含量の分析
水90mlをビーカーに入れ、N/10水酸化ナトリウム水溶液0.5mlを加え、撹拌しながらメチルグリコールキトサン(MGch)約3.5gをメスフラスコ1Lに取り、標線まで水を加えて作成したN/200メチルグリコールキトサン水溶液5mlを加え、1分間以上撹拌した。次に、試料液10mlを徐々に添加し、5分間以上撹拌した後、トルイジンブルー指示薬(0.1w/v%)を数滴加え、N/400ポリビニル硫酸カリウム水溶液で滴定した。滴定速度は2ml/分で実施し、液が青色から赤紫色に変色した後、約10秒間以上保持する時間まで滴定し、これに要したN/400ポリビニル硫酸カリウム水溶液の量(ml)を求めた。別に、水100mlについて空試験を行い、下記式1、2によりカルボキシル基含量を求めた。なお、上記N/200メチルグリコールキトサン水溶液は、N/400ポリビニル硫酸カリウム水溶液で標定することができる。
A = (a−b)×f/2 式1
B = 71.8×A×100/(1000−22.96×A) 式2
但し、上記式1、2において、
A:コロイド当量値(meq/g)
B:カルボキシル基含量(モル%)
a:試料液に要したN/400ポリビニル硫酸カリウム水溶液の量(ml)
b:空試験に要したN/400ポリビニル硫酸カリウム水溶液の量(ml)
f:N/400ポリビニル硫酸カリウム水溶液のファクター
とする。
【0040】
【表1】

Figure 0004261168
【0041】
【表2】
Figure 0004261168
【0042】
【発明の効果】
本発明の含水汚泥安定処理用固化助剤を用いることにより、粒子径の細かいシルト・粘土分の多い含水汚泥であっても、良好に安定処理をすることができる。また、本発明の含水汚泥安定処理用固化材は、含水汚泥に対する溶解性が早く、短時間に混合撹拌により均一に混合することができるので、効率的に固化処理を行うことができる。また、本発明の含水汚泥安定処理方法により得られた処理土は、盛土、裏込め、埋め戻し等に使用することができ、含水汚泥を再利用することができるようになる。[0001]
BACKGROUND OF THE INVENTION
The present invention is a water-containing sludge stabilization treatment solidification aid, a water-containing sludge stabilization treatment solidification material, and a water-containing sludge stabilization treatment method capable of reducing the volume of water-containing sludge in a short time, solidifying treatment, and maintaining the strength of the treated soil. About.
[0002]
[Prior art]
Generally, in order to remove soil generated in civil engineering work such as drilling, foundation work for construction and underground tunnel excavation, and water-containing sludge such as underwater mud deposits (sludge), it is transported to a disposal site by a truck. Although the method is used, these water-containing sludges are difficult to transport because of their high fluidity. In order to transport these water-containing sludge by a standard specification dump truck or the like, it is generally required that the treated soil has a cone index of 200 kN / m 2 or more. The cone index is an index used for obtaining the deformation / strength characteristics of the cohesive soil.
[0003]
Therefore, a method of adding a solidifying material to reduce the fluidity of these water-containing sludge and reducing or solidifying the volume has been developed. For example, as a solidifying material for water-containing sludge treatment, water such as cement and quicklime is used. It consists of hard materials, water-soluble polymers and hydraulic materials such as cement, organic polymer absorbents and inorganic absorbents and other components with excellent water absorption and solidified components such as hydraulic materials. Have been developed (see Patent Documents 1 to 4).
[0004]
However, when water-containing sludge is treated using only a hydraulic substance, it must be added in a large amount, and there is a problem that it takes a long time to obtain sufficient strength of the treated soil. In addition, when water-containing sludge is treated using only a water-soluble polymer or the like, it is difficult to ensure the strength of the treated soil, and there is a problem in cost. In addition, many additives have been developed in combination with water-soluble polymers and hydraulic substances, but there is a problem that the effect varies greatly depending on the type of hydrous sludge.
[0005]
[Patent Document 1]
Japanese Patent Publication No. 6-91999 [Patent Document 2]
Japanese Patent Laid-Open No. 5-57266 [Patent Document 3]
Japanese Patent Laid-Open No. 10-273670 [Patent Document 4]
Japanese Patent Laid-Open No. 10-273661 [0006]
[Problems to be solved by the invention]
The present inventor can increase the solidification rate of the hydrous sludge, improve the work efficiency, sufficiently ensure the strength of the treated soil, and recycle the obtained treated soil as embankment, backfill, backfill, etc. It aims at providing the solidification adjuvant for stable processing. It is another object of the present invention to provide a water-containing sludge stabilization treatment solidifying material and a water-containing sludge stabilization method using the same.
[0007]
[Means for Solving the Problems]
As a result of diligent research, the inventors of the present invention are a solidification aid for hydrous sludge stabilization treatment mainly containing polyacrylamide and cellulose ether, containing 5 to 35% by weight of the polyacrylamide, and the cellulose ether. As a result, the present inventors have found a solidification aid for hydrous sludge stabilization treatment characterized by containing 5 to 50% by weight of the present invention.
[0008]
The present invention also relates to a hydrous sludge stabilization treatment solidified material obtained by adding a hydraulic substance to the hydrous sludge stabilization treatment solidification aid, and a hydrous sludge stabilization treatment method using the same.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
The solidification aid for hydrous sludge stabilization treatment of the present invention needs to contain mainly polyacrylamide and cellulose ether. By containing polyacrylamide, it is adsorbed by fine particles suspended and dispersed in water, and the suspended particles in the water-containing sludge can be aggregated by the coagulation / coagulation action, thereby reducing the volume of the water-containing sludge.
[0010]
The solidification aid for hydrous sludge stabilization treatment of the present invention needs to contain 5 to 35% by weight of polyacrylamide and 5 to 50% by weight or more of cellulose ether. When the content of polyacrylamide is less than 5% by weight and the content of cellulose ether is less than 5% by weight, the cohesiveness is lowered when used on hydrous sludge, and the cohesiveness of hydrous sludge. It takes a long time to develop. When the content of polyacrylamide exceeds 35% by weight and the content of cellulose ether exceeds 50% by weight, the economy is lowered.
[0011]
The polyacrylamide used in the present invention is preferably in the form of a powder, and the polyacrylamide having a particle size passing through 60 mesh is more preferably 30% by weight or more based on the total amount of polyacrylamide used, and further preferably. The polyacrylamide having a particle size passing through 60 mesh is 50% by weight or more based on the total amount of polyacrylamide used. Polyacrylamide with a particle size that does not pass through 60 mesh has a slow dissolution rate in water, and when used on hydrous sludge, it takes a long time for the cohesiveness of the hydrous sludge to appear, and the treatment efficiency of hydrous sludge decreases. It's easy to do. However, if the polyacrylamide having a particle size passing through 60 mesh is 30% by weight or more based on the total amount of polyacrylamide used, it is possible to prevent a reduction in processing efficiency when used in combination with cellulose ether.
[0012]
Polyacrylamide can be broadly classified into three types, nonionic, anionic, and cationic, depending on the type and content of functional groups contained in the molecule. The polyacrylamide used in the present invention is an anionic polyacrylamide. Is preferred. The content of carboxyl groups in the anionic polyacrylamide used in the present invention is preferably 15 to 50 mol%, more preferably 20 to 40 mol%. If the carboxyl group content is less than 15 mol%, it is difficult to obtain a sufficient agglomeration effect, so that it is difficult to obtain sufficient strength of the treated soil, and even if it exceeds 50 mol%, a sufficient agglomeration effect is difficult to obtain.
[0013]
Examples of the cellulose ether used in the present invention include hydroxyethyl cellulose, hydroxyethyl methyl cellulose, hydroxypropyl methyl cellulose, methyl cellulose, carboxymethyl cellulose and the like, and carboxymethyl cellulose is preferable. Carboxymethylcellulose crosslinks in the presence of water in the water-containing sludge and polyvalent ions such as Ca ions in the solidified material for water-containing sludge stabilization treatment described below to form an insoluble gel. Therefore, when carboxymethyl cellulose enters between suspended particles in hydrous sludge and particles such as hydraulic substances described later, the generated gel not only has an action of aggregating (binding) suspended particles, but also carboxymethylcellulose. Due to the excellent water absorption of methylcellulose, the water-containing sludge is reduced in volume, and sufficient strength of the treated soil can be obtained.
[0014]
In the present invention, carboxymethylcellulose refers to carboxymethylcellulose and / or a salt thereof. It does not specifically limit as a salt of carboxymethylcellulose, Alkali metal salts, such as a sodium salt and potassium salt, ammonium salt, etc. are mentioned, The mixture of these salts may be sufficient.
[0015]
In the carboxymethyl cellulose used in the present invention, the degree of ether substitution of the carboxymethyl group is preferably 0.7 to 1.5, and more preferably 0.8 to 1.2. When the degree of ether substitution is less than 0.7, the water absorption rate is slowed, and the cohesiveness tends to decrease. When the degree of ether substitution exceeds 1.5, the production cost increases and the economy tends to decrease.
[0016]
Moreover, in order to improve the water retention and the shape retention of the water-containing sludge, the viscosity of the 1% by weight aqueous solution of carboxymethyl cellulose used in the present invention should be as high as possible.
[0017]
Further, the solidification aid for hydrous sludge stabilization treatment of the present invention preferably further comprises an inorganic powder in addition to the above-described configuration, and the inorganic powder is 15 to 15% relative to the total amount of the solidification aid for hydrous sludge stabilization treatment. It is preferable to comprise 90% by weight.
[0018]
In the present invention, the inorganic powder is not particularly limited as long as it is conventionally used for hydrous sludge stabilization treatment, and examples thereof include fly ash, blast furnace slag powder, bentonite, clay powder, and zeolite. Zeolite is preferred because it is porous and excellent in water absorption. Moreover, it is preferable that the particle diameter of inorganic powder passes 30 mesh from a viewpoint of mixing uniformity with polyacrylamide and a cellulose ether.
[0019]
The solidification aid for hydrous sludge stabilization treatment of the present invention may contain other components as long as the properties of the present invention are not impaired.
[0020]
It does not specifically limit as a manufacturing method of the solidification adjuvant for hydrous sludge stabilization processing of this invention, The well-known mixing method of mixing a structural component with a mixer etc. is used.
[0021]
As described later, the water-containing sludge stabilization treatment solidification aid of the present invention is preferably used in combination with a hydraulic substance and used as a water-containing sludge stabilization treatment solidification material.
[0022]
By using the solidifying aid for hydrous sludge stabilization treatment of the present invention, for example, as a component of a hydrous sludge stabilization treatment as described later, hydrous sludge can be treated in a short time, reducing volume and solidifying properties. Can be increased. Moreover, since the quantity of the hydraulic substance mentioned later can be reduced, it comes to be excellent in economical efficiency.
[0023]
The water-containing sludge stabilization treatment solidifying material of the present invention is obtained by adding a hydraulic substance to the water-containing sludge stabilization processing solidification aid. In the present invention, the hydraulic substance can be hardened by the moisture of the water-containing sludge and solidify the water-containing sludge, so that the volume reduction of the water-containing sludge can be enhanced. That is, suspended particles in hydrous sludge are aggregated by polyacrylamide, which is a component of the solidification aid for hydrous sludge stabilization treatment, contained in the solidification material for hydrous sludge stabilization treatment, and moisture in the hydrous sludge is absorbed by cellulose ether. Aggregation of suspended particles occurs and the hydraulic substance hardens due to the remaining moisture, so that the water-containing sludge can be reduced in volume and solidified, can be treated in a short time, and the strength of the treated soil can be sufficiently increased. Will be able to keep.
[0024]
The hydraulic substance used in the present invention is not particularly limited as long as it is used as the hydraulic substance of the conventional solidified material for hydrous sludge stabilization treatment, and includes cement, slaked lime, quicklime, gypsum, etc. When it is necessary to keep the pH value of the hydrous sludge after the treatment neutral, it is more preferable to use hemihydrate gypsum.
[0025]
The solidified material for water-containing sludge stabilization treatment of the present invention may contain other components such as a superabsorbent resin as long as the action of the present invention is not inhibited.
[0026]
In the present invention, the mixing timing of the water-containing sludge stabilization treatment solidification aid and the hydraulic substance is not particularly limited. For example, the water-containing sludge stabilization treatment solidification aid and the hydraulic substance are mixed in advance. Alternatively, each of them may be added to and mixed with the water-containing sludge. Moreover, the mixing method of the solidification aid for hydrous sludge stabilization processing and a hydraulic substance is not specifically limited, What is necessary is just to mix using a well-known mixer etc. In the present invention, the mixing ratio of the solidifying aid for hydrous sludge stabilization treatment and the hydraulic substance is not particularly limited, and can be appropriately selected depending on the configuration of the hydrous sludge (the amount of water, properties of suspended particles, etc.) and the like. it can.
[0027]
The amount of the water-containing sludge stabilization treatment solidification aid of the present invention varies depending on the water content of the water-containing sludge and the properties of the suspended particles, but the water-containing sludge stabilization treatment solidification aid is 0 with respect to 1 m 3 of the water-containing sludge. 0.5 to 5.0 kg is preferably added, and more preferably 1.5 to 3.0 kg. If the amount added is less than 0.5 kg, the cohesiveness of the water-containing sludge tends to decrease, and if it exceeds 5.0 kg, the economic efficiency tends to decrease.
[0028]
The solidification aid for water-containing sludge stabilization treatment of the present invention can be suitably used for the stabilization of water-containing sludge having a water content of 20 to 80% by weight, and the water content of the water-containing sludge is 30 to 50% by weight. It is further suitable for the stable treatment of hydrous sludge. The properties of the suspended particles in the water-containing sludge are not particularly limited, but are suitable for the stable treatment of water-containing sludge in which the silt / clay content is greater than the gravel content.
[0029]
The silt / clay is a suspended particle in hydrous sludge having a particle size of 74 μm or less. Moreover, the said gravel part means what has a particle size exceeding 74 micrometers in the suspended particle | grains in a hydrous sludge.
[0030]
The solidification aid for stable treatment of hydrous sludge according to the present invention is, for example, a case where the moisture content is 33% by weight and the ratio of suspended particles of silt / clay to sand gravel is 1/1 (weight ratio). to sludge 1 m 3, preferably it is added 0.5~3.0Kg, more preferably 1.0~2.0Kg. In this case, if the addition amount is less than 0.5 kg, the cohesiveness and solidification are likely to be reduced, and if it exceeds 3.0 kg, the spinnability of polyacrylamide is increased, not only the workability is reduced, It tends to decrease in economic efficiency.
[0031]
The treated soil obtained by using the solidification aid for the stable treatment of hydrous sludge of the present invention is sufficiently solidified and has excellent shape retention, so that it can be used for reuse of hydrous sludge such as embankment, backfilling and backfilling. Can be served.
[0032]
Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples, but the present invention is not limited thereto.
[0033]
【Example】
Example 1
(1) Preparation of solidification aid for hydrous sludge stabilization treatment and solidification material for hydrous sludge stabilization treatment Powdered polyacrylamide “Acofloc A130” (Mitsui Cytec Co., Ltd., carboxyl group content; 30 mol%, molecular weight) prepared to 60 mesh or less 1.6 × 10 7 ) 10 parts by weight, carboxymethyl cellulose (manufactured by Daicel Chemical Industries, <2260>, ether substitution degree: 0.88, 1% aqueous solution viscosity: 5080 mPa · s), 15 parts by weight, zeolite (Sieg) 75 parts by weight of “SGW-B3” manufactured by Wright Co., Ltd. were mixed with stirring using a mixer to obtain a solidification aid for hydrous sludge stabilization treatment. 2.0 g of the obtained water-containing sludge stabilization treatment solidification aid was added to 100 g of ordinary Portland cement (manufactured by Tokuyama Corporation), and the mixture was stirred and mixed using a mixer to obtain a water-containing sludge stabilization treatment solidification material.
[0034]
(2) Hydrous sludge stabilization treatment 102 g of the hydrous sludge stabilization treatment solidified material obtained in (1) above was added to 2 L of each of the hydrous sludges (hydrous sludges A and B) in the blending ratio shown in Table 1, and a mortar mixer was added. Then, according to JIS R 5201 “Cement physical testing method”, the mixture was stirred and mixed for 1 minute at low speed (rotation 140 ± 5 rotations / minute, revolution about 62 rotations) to obtain treated soils A and B. The obtained treated soils A and B were each transferred to a stainless steel vat (28 cm × 22 cm × 5 cm height), and the temperature was adjusted to 20 ° C. for 1 day for treated soil A and 3 days for treated soil B. It was allowed to dry naturally.
[0035]
Example 2
As polyacrylamide, 3.5 parts by weight of powdered polyacrylamide “Acofloc A130” (manufactured by Mitsui Cytec Co., Ltd., carboxyl group content: 30 mol%, molecular weight: 1.6 × 10 7 ) adjusted to 60 mesh or less, 60 mesh or less Example 1 except that 6.5 parts by weight of powdered polyacrylamide “Acofloc A130” (manufactured by Mitsui Cytec Co., Ltd., carboxyl group content: 30 mol%, molecular weight: 1.6 × 10 7 ) not adjusted to 1 was used. Similarly, a solidified material for hydrous sludge stabilization treatment was obtained. Water-containing sludges A and B were treated in the same manner as in Example 1 using the obtained solidified material for water-containing sludge stabilization treatment.
[0036]
Comparative Example 1
As polyacrylamide, 25 parts by weight of powdered polyacrylamide “Acofloc A130” (Mitsui Cytec Co., Ltd., carboxyl group content: 30 mol%, molecular weight: 1.6 × 10 7 ) prepared to 60 mesh or less, zeolite (Geeklite) A solidified material for hydrous sludge stabilization treatment was obtained in the same manner as in Example 1 except that 75 parts by weight of “SGW-B3” manufactured by the company was used. Water-containing sludges A and B were treated in the same manner as in Example 1 using the obtained solidified material for water-containing sludge stabilization treatment.
[0037]
Reference example 1
Instead of carboxymethylcellulose, the same procedure as in Example 1 was used except that hydroxyethylcellulose (manufactured by Daicel Chemical Industries, Ltd., “SP900”, molar substitution degree: 2.2, 1% aqueous solution viscosity; 4520 mPa · s) was used. Thus, a solidified material for stable treatment of hydrous sludge was obtained. Water-containing sludges A and B were treated in the same manner as in Example 1 using the obtained solidified material for water-containing sludge stabilization treatment.
[0038]
Test method (1) Measurement of corn index About the stabilized soil obtained in Examples 1 and 2, Comparative Example 1 and Reference Example 1, "Construction Sludge Recycling Guidelines"(issue); The cone index of the treated soil described in Taisei Publishing Co., Ltd., page 42) was measured. The results are shown in Table 2.
[0039]
(2) Analysis of carboxyl group content of polyacrylamide 90 ml of water is put into a beaker, 0.5 ml of N / 10 aqueous sodium hydroxide solution is added, and about 3.5 g of methyl glycol chitosan (MGch) is placed in a 1 L volumetric flask while stirring. Then, 5 ml of an N / 200 methyl glycol chitosan aqueous solution prepared by adding water up to the marked line was added and stirred for 1 minute or more. Next, 10 ml of the sample solution was gradually added, and after stirring for 5 minutes or more, a few drops of toluidine blue indicator (0.1 w / v%) were added and titrated with an aqueous N / 400 polyvinyl potassium sulfate solution. The titration rate was 2 ml / min. After the liquid changed from blue to reddish purple, titration was performed until the liquid was held for about 10 seconds or longer, and the amount (ml) of N / 400 polyvinyl potassium sulfate aqueous solution required for this was obtained. It was. Separately, a blank test was performed on 100 ml of water, and the carboxyl group content was determined by the following formulas 1 and 2. The N / 200 methyl glycol chitosan aqueous solution can be standardized with an N / 400 potassium potassium sulfate aqueous solution.
A = (ab) × f / 2 Formula 1
B = 71.8 * A * 100 / (1000-22.96 * A) Formula 2
However, in the above formulas 1 and 2,
A: Colloidal equivalent value (meq / g)
B: Carboxyl group content (mol%)
a: Amount of N / 400 potassium polyvinyl sulfate aqueous solution required for the sample solution (ml)
b: Amount of N / 400 potassium polyvinyl sulfate aqueous solution required for the blank test (ml)
f: The factor of N / 400 potassium polyvinyl sulfate aqueous solution.
[0040]
[Table 1]
Figure 0004261168
[0041]
[Table 2]
Figure 0004261168
[0042]
【The invention's effect】
By using the solidification aid for stable treatment of hydrous sludge according to the present invention, even if it is hydrous sludge having a small particle size and a large amount of silt / clay, a stable treatment can be performed satisfactorily. Moreover, since the solidified material for water-containing sludge stabilization treatment of the present invention has high solubility in water-containing sludge and can be uniformly mixed by mixing and stirring in a short time, the solidification treatment can be performed efficiently. Moreover, the treated soil obtained by the hydrous sludge stabilization method of the present invention can be used for embankment, backfilling, backfilling, etc., and the hydrous sludge can be reused.

Claims (7)

主としてポリアクリルアミド及びセルロースエーテルを含有してなる含水汚泥安定処理用固化助剤であって、前記ポリアクリルアミドを5〜35重量%含み、かつ前記セルロースエーテルを5〜50重量%含むことを特徴とする含水汚泥安定処理用固化助剤。A solidification aid for hydrous sludge stabilization treatment mainly comprising polyacrylamide and cellulose ether, comprising 5 to 35% by weight of the polyacrylamide and 5 to 50% by weight of the cellulose ether. Solidification aid for stable treatment of hydrous sludge. 前記ポリアクリルアミドが、粉末状のアニオン性ポリアクリルアミドであることを特徴とする請求項1記載の含水汚泥安定処理用固化助剤。2. The solidification aid for hydrous sludge stabilization treatment according to claim 1, wherein the polyacrylamide is a powdery anionic polyacrylamide. 前記セルロースエーテルが、カルボキシメチルセルロースであることを特徴とする請求項1又は2記載の含水汚泥安定処理用固化助剤。The solidification aid for hydrous sludge stabilization treatment according to claim 1 or 2, wherein the cellulose ether is carboxymethylcellulose. さらに無機粉末を含むことを特徴とする請求項1乃至3のいずれか一項に記載の含水汚泥安定処理用固化助剤。The solidification aid for hydrous sludge stabilization treatment according to any one of claims 1 to 3, further comprising an inorganic powder. 請求項1乃至4のいずれか一項に記載の含水汚泥安定処理用固化助剤に、水硬性物質を添加して得られることを特徴とする含水汚泥安定処理用固化材。A water-containing sludge stabilization treatment solidifying material obtained by adding a hydraulic substance to the water-containing sludge stabilization processing solidification aid according to any one of claims 1 to 4. 前記水硬性物質が半水石膏であることを特徴とする請求項5記載の含水汚泥安定処理用固化材。6. The water-containing sludge stabilization treatment solidifying material according to claim 5, wherein the hydraulic substance is hemihydrate gypsum. 含水汚泥1mに、請求項1乃至4のいずれか一項に記載の含水汚泥安定処理用固化助剤を0.5〜5kg添加することを特徴とする含水汚泥安定処理方法。A hydrous sludge stabilization treatment method comprising adding 0.5 to 5 kg of a solidification aid for hydrous sludge stabilization treatment according to any one of claims 1 to 4 to 1 m 3 of hydrous sludge.
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