JP3916058B2 - Cylinder liner manufacturing method - Google Patents

Cylinder liner manufacturing method Download PDF

Info

Publication number
JP3916058B2
JP3916058B2 JP2002158398A JP2002158398A JP3916058B2 JP 3916058 B2 JP3916058 B2 JP 3916058B2 JP 2002158398 A JP2002158398 A JP 2002158398A JP 2002158398 A JP2002158398 A JP 2002158398A JP 3916058 B2 JP3916058 B2 JP 3916058B2
Authority
JP
Japan
Prior art keywords
cylinder liner
outer diameter
honing
diameter grinding
manufacturing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2002158398A
Other languages
Japanese (ja)
Other versions
JP2003074407A (en
Inventor
佳樹 石川
裕 田屋敷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Piston Ring Co Ltd
Original Assignee
Nippon Piston Ring Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Piston Ring Co Ltd filed Critical Nippon Piston Ring Co Ltd
Priority to JP2002158398A priority Critical patent/JP3916058B2/en
Publication of JP2003074407A publication Critical patent/JP2003074407A/en
Application granted granted Critical
Publication of JP3916058B2 publication Critical patent/JP3916058B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Cylinder Crankcases Of Internal Combustion Engines (AREA)
  • Pistons, Piston Rings, And Cylinders (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、内燃機関用シリンダライナの製造方法に関するものであり、さらに詳しく述べると、シリンダライナ素材から少なくとも内周面の一部に水蒸気処理による酸化鉄皮膜を有するシリンダライナ完成品に仕上げる製造工程に係るものである。
【0002】
【従来の技術】
鋳鉄製又は鋼製の内燃機関用シリンダライナの製造工程において内周面に水蒸気処理を施して酸化鉄皮膜を形成することは、国際公開公報WO01/33065A1により公知である。
【0003】
内周面に水蒸気処理酸化鉄皮膜を有するシリンダライナは、鋳造したシリンダライナ素材に切削加工及び研削加工並びに水蒸気処理を施して製造する。その従来の製造工程は、全長鍔径切削→内面荒切削→外面荒切削→内面中仕上切削→ファインボーリング(切削)→外面仕上切削→ホーニング→水蒸気処理→外径研削→ポリシング、であり、必要に応じて、外面荒切削後、残留応力を除去するために、焼きなまし処理が実施される。ポリシング後のシリンダライナ完成品にグレード検査を実施して製品をランク分けする。
【0004】
【発明が解決しようとする課題】
製造工程中の切削、研削は機械加工であり、加工後のシリンダライナ中間工程品に加工応力が生じて残留する。その残留応力は加工代が大きい程大きい。水蒸気処理と焼きなまし処理は加熱と徐冷の熱処理であり、処理後のシリンダライナ中間工程品の残留応力を解放して除去するが、そのため、シリンダライナ中間工程品に変形が生ずる。その変形量は除去した残留応力が大きい程大きい。
【0005】
従来の工程においては、焼きなまし処理を実施しても、水蒸気処理によるシリンダライナ中間工程品の変形量が比較的大きく、真円度が低下して外径研削時に目残りとなる不良品が発生することもあった。このため、シリンダライナ完成品のグレード検査に過大な工数を要するという問題があった。
【0006】
本発明はこの問題を解決するためになされたものであり、その課題は、シリンダライナ中間工程品の水蒸気処理による変形量を抑制してより精度を向上することにある。
【0007】
【課題を解決するための手段】
本願の発明者は、従来の工程が、焼きなまし処理の実施には関係なく、シリンダライナ中間工程品の水蒸気処理による変形量が比較的大きい理由は、焼きなまし処理後から水蒸気処理までの間にシリンダライナ中間工程品に生じた残留応力が比較的大きいことによると考え、焼きなまし処理後から水蒸気処理までの工程を組み替えて残留応力を減少するテストを繰り返した結果、本発明に到達した。
【0008】
前記課題を達成するため、本発明が採用する手段は、焼きなまし処理前に加工代が多くて加工応力の大きい全長鍔径切削、内面荒切削、外面荒切削、内面中仕上切削、ファインボーリング、外面仕上切削を実施し、焼きなまし処理後から水蒸気処理までの間は、加工代が少なくて加工応力の小さいホーニング、外径研削のみを実施し、水蒸気処理後は加工代が極めて少ない外径研削、ポリシングのみを実施する製造工程にある。
【0009】
焼きなまし処理前に実施した加工によってシリンダライナ中間工程品に生じた比較的大きな残留応力は、焼きなまし処理により除去し、それによって生じた比較的大きな変形は、次のホーニング及び外径研削により修正して、真円度の低下を防止する。このホーニング及び外径研削によりシリンダライナ中間工程品に生じる残留応力は小さいから、その後の水蒸気処理による変形量は極めて小さく、シリンダライナ中間工程品は良好な真円度を保持する。したがって、本発明の製造工程はシリンダライナ素材を精度の良好なシリンダライナ完成品に仕上げることができる。
【0010】
【発明の実施の形態】
本発明のシリンダライナ製造方法を第1実施例と従来例に基づいて説明する。第1実施例と従来例の製造工程は工程表に、外面仕上切削後から水蒸気処理後までの各工程後のシリンダライナ中間工程品及びポリシング後の完成品の真円度の指数は真円度指数表にそれぞれ示している。指数は、従来例の水蒸気処理後のシリンダライナ中間工程品の真円度を100とした数値である。又、図1には、第1実施例と従来例のシリンダライナの水蒸気処理後の中間工程品とポリシング後の完成品の真円度指数をグラフで示している。
【0011】
工程表
工程 第1実施例 従来例
第1工程 全長鍔径切削 全長鍔径切削
第2工程 内面荒切削 内面荒切削
第3工程 外面荒切削 外面荒切削
第4工程 内面中仕上切削 内面中仕上切削
第5工程 ファインボーリング ファインボーリング
第6工程 外面仕上切削 外面仕上切削
第7工程 焼きなまし処理 ホーニング
第8工程 ホーニング 水蒸気処理
第9工程 外径研削 外径研削
第10工程 ホーニング ポリシング
第11工程 水蒸気処理
第12工程 外径研削
第13工程 ポリシング
【0012】
焼きなまし処理をしない従来例は10工程であるが、第1実施例は13工程であり、3工程増加する。増加した工程は、焼きなまし処理、ホーニング、外径研削である。
【0013】
【表1】
真円度指数表

Figure 0003916058
【0014】
第1実施例も、従来例も、第1工程から第6工程までは、加工代が多い加工であるから、加工による残留応力は大きい。第1実施例は、第7工程に焼きなまし処理が入るため、第1工程から第6工程までの残留応力と加工前の鋳造応力は解放されるが、応力解放によりシリンダライナ中間工程品は変形する。このため、シリンダライナ中間工程品の焼きなまし処理前の真円度指数81.4は焼きなまし処理後に147.3と悪化する。しかし、第8工程のホーニング、第9工程の外径研削、第10工程のホーニングが真円度を改善するから、シリンダライナ中間工程品の真円度指数は27.7まで向上する。この第8工程から第10工程までは、加工代の少ない加工であり、加工による残留応力はわずかであるから、次の第11工程の水蒸気処理において、残留応力を解放してもシリンダライナ中間工程品に変形は殆ど発生しない。このため、水蒸気処理後のシリンダライナ中間工程品の真円度指数は26.5となり、水蒸気処理前と略同じである。第12工程で外径研削を行い、第13工程でポリシングにより内周の粗さを整えたシリンダライナ完成品の真円度指数は26.5である。完成品の検査結果は合格(○)である。
【0015】
これに対し、従来例は第8工程の水蒸気処理により大きな残留応力を解放するから、水蒸気処理後のシリンダライナ中間工程品の変形量は大きく、真円度指数は第7工程のホーニング後の21.8から一挙に100へと悪化する。この真円度の低下は第9工程の外径研削と第10工程のポリシングで補正しきれないから、シリンダライナ完成品の真円度指数は87.3に留まる。完成品の検査結果は不合格(×)である。
【0016】
【実施例】
次に、本発明の第2ないし第9実施例について説明する。前記真円度指数表に、第2ないし第9実施例の外面仕上切削後から水蒸気処理後までの各工程後のシリンダライナ中間工程品及びポリシング後の完成品の真円度指数を示している。又、図1には、第1、第2、第4、第6、第8実施例のシリンダライナの水蒸気処理後の中間工程品とポリシング後の完成品の真円度指数をグラフで示している。
【0017】
第2ないし第9実施例のシリンダライナ素材をシリンダライナ完成品に仕上げる製造工程は、実施例1の製造工程から次の省略工程表に示す工程をそれぞれ省略したものである。
【0018】
省略工程表
Figure 0003916058
【0019】
第2及び第3実施例は、焼きなまし処理と水蒸気処理の間において、ホーニングと外径研削を1回実施するだけであるから、焼きなまし処理によるシリンダライナ中間工程品の変形量が比較的大きい場合は適用できない。但し、焼きなまし処理と水蒸気処理の間の工程数が第1実施例よりも少ないから、水蒸気処理による残留応力の解放に伴うシリンダライナ中間工程品の変形量が第1実施例よりも小さい場合に適用することができ、加工工程数が少ないことでコスト的に有利となる。
【0020】
第2実施例のように、第8工程のホーニングを省略する場合は、第9工程の外径研削ではあまり真円度は変化しないが、第10工程のホーニングにおいては特に真円度を良くしておく必要がある。又、第3実施例のように、第10工程のホーニングを省略する場合は、第8工程のホーニング、第9工程の外径研削において真円度を良くしておく必要がある。
【0021】
第2実施例と第3実施例は、ホーニングと外径研削の順序が逆になる以外は全く同じである。このホーニングと外径研削の順序は、加工条件に応じて適宜に選択される。
【0022】
第4及び第5実施例は、外径研削を1回実施するだけであるから、焼きなまし処理によるシリンダライナ中間工程品の変形量が比較的大きい場合は適用できない。但し、焼きなまし処理と水蒸気処理の間の工程数が第1実施例よりも少ないから、水蒸気処理による残留応力の解放に伴うシリンダライナ中間工程品の変形量が第1実施例よりも小さい場合に適用することができ、加工工程数が少ないことでコスト的に有利となる。
【0023】
第4実施例のように、第9工程の外径研削を省略する場合は、ホーニング工程を段階的な加工にしておき、外径研削は一工程で仕上げるようにする。又、第5実施例のように、第12工程の外径研削を省略する場合は、第9工程の外径研削において精度を出しておく必要がある。
【0024】
第4実施例と第5実施例は、1回だけ実施する外径研削が、2回目のホーニングと水蒸気処理の前か後かの点で相違ある。いずれを選択するかは、加工条件に応じて適宜に決定される。
【0025】
第6ないし第9実施例は、ホーニング及び外径研削をそれぞれ1回実施するだけであるから、焼きなまし処理によるシリンダライナ中間工程品の変形量が比較的大きい場合は適用できない。但し、焼きなまし処理と水蒸気処理の間の工程数が第1実施例よりも少ないから、水蒸気処理による残留応力の解放に伴うシリンダライナ中間工程品の変形量が第1実施例よりも小さい場合に適用することができ、加工工程数が2工程も節減することでコスト的には非常に有利となる。
【0026】
第6実施例ないし第9実施例は、1回だけ実施するホーニング及び外径研削が水蒸気処理の前か後かの点で相違ある。いずれを選択するかは、加工条件に応じて適宜に決定される。
【0027】
第6実施例は、第1実施例の第8工程ホーニング、第9工程外径研削を省略しているので、第10工程ホーニングにおいて精度を上げて次工程に進むことが望ましい。第7実施例は、第1実施例の第10工程ホーニング、第12工程外径研削を省略しているので、第8工程ホーニング、第9工程外径研削において精度を上げて次工程に進むことが望ましい。第8実施例は、第1実施例の第9工程外径研削、第10工程ホーニングを省略しているので、第8工程ホーニングにおいて精度を上げておく必要がある。第9実施例は、第1実施例の第8工程ホーニング、第12工程外径研削を省略しているので、第9工程外径研削において精度を出し、さらに、第10工程ホーニングにおいても精度を上げておく必要がある。
なお、第12工程外径研削を省略する第5、第7、第9実施例は、水蒸気皮膜は形成されたままとなるが、ルーズフィットタイプのライナには問題なく適用可能である。
【0028】
第2ないし第9実施例の完成品検査結果はいずれも合格(○)である。第2ないし第9実施例の上記以外の構成及び効果は第1実施例と同様である。
【0029】
【発明の効果】
上記のとおり、少なくとも内周面に水蒸気処理による酸化鉄皮膜を備えたシリンダライナの製造方法において、従来方法の工程は、水蒸気処理前に、加工応力が比較的大きい研削加工を実施していたために水蒸気処理によるシリンダライナ中間工程品の変形量が比較的大きく、その後の外径研削等により真円度を修正することが困難であったが、本発明方法の工程は、残留応力の大きい切削及び研削加工の終了後に焼きなまし処理を施して残留応力を解放し、ついで、残留応力が比較的小さいホーニングと外径研削を実施して真円度を補正した後に水蒸気処理を施すから、水蒸気処理の応力解放に伴うシリンダライナ中間工程品の変形量はわずかであり、その後の外径研削等により良好な真円度のシリンダライナ完成品に仕上げられる。このため、本発明方法はシリンダライナの真円度が向上してより真円に近づくことから、検査工数の大幅な節減が可能になるという優れた効果を奏する。
【図面の簡単な説明】
【図1】本発明実施例及び従来例シリンダライナの水蒸気処理後の中間工程品及びポリシング後の完成品の真円度指数を示すグラフである。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method of manufacturing a cylinder liner for an internal combustion engine, and more specifically, a manufacturing process for finishing a cylinder liner material from a cylinder liner material to a cylinder liner finished product having an iron oxide film by steam treatment on at least a part of the inner peripheral surface. It is related to.
[0002]
[Prior art]
It is known from International Publication No. WO01 / 33065A1 that an inner peripheral surface is subjected to steam treatment to form an iron oxide film in a manufacturing process of a cylinder liner for an internal combustion engine made of cast iron or steel.
[0003]
A cylinder liner having a steam-treated iron oxide film on its inner peripheral surface is manufactured by subjecting a cast cylinder liner material to cutting, grinding, and steam treatment. The conventional manufacturing process is as follows: full length groin cutting → inner surface rough cutting → outer surface rough cutting → inner surface finishing cutting → fine boring (cutting) → outer surface finishing cutting → honing → steam treatment → outer diameter grinding → polishing Accordingly, after rough cutting of the outer surface, an annealing process is performed in order to remove residual stress. Grade inspection is performed on the finished cylinder liner after polishing to rank the products.
[0004]
[Problems to be solved by the invention]
Cutting and grinding in the manufacturing process are machining, and a machining stress is generated and remains in the cylinder liner intermediate process product after processing. The residual stress increases as the machining allowance increases. The steam treatment and the annealing treatment are heat treatments of heating and gradual cooling, and the residual stress of the cylinder liner intermediate product after the treatment is released and removed. Therefore, the cylinder liner intermediate product is deformed. The amount of deformation increases as the removed residual stress increases.
[0005]
In the conventional process, even if the annealing process is performed, the deformation amount of the cylinder liner intermediate process product due to the steam process is relatively large, the roundness is lowered, and a defective product that remains as a residue during outer diameter grinding occurs. There was also. For this reason, there has been a problem that excessive man-hours are required for the grade inspection of the finished cylinder liner.
[0006]
The present invention has been made to solve this problem, and its object is to improve the accuracy by suppressing the amount of deformation of the intermediate product of the cylinder liner due to the steam treatment.
[0007]
[Means for Solving the Problems]
The inventor of the present application stated that the reason why the deformation amount due to the steam treatment of the intermediate process of the cylinder liner is relatively large regardless of the implementation of the annealing treatment is that the cylinder liner is between the annealing treatment and the steam treatment. The present invention has been reached as a result of repeating the test of reducing the residual stress by recombining the processes from the annealing process to the steaming process, considering that the residual stress generated in the intermediate process product is relatively large.
[0008]
In order to achieve the above-mentioned object, the means employed by the present invention is the full-length groin cutting, internal rough cutting, external rough cutting, fine internal boring, fine boring, external surface, which has a large machining allowance and a large processing stress before annealing treatment. After finishing cutting, between the annealing treatment and the steam treatment, only the honing and outer diameter grinding with less machining allowance and less processing stress are performed, and after the steam treatment, the outer diameter grinding and polishing with very little machining allowance. Only in the manufacturing process.
[0009]
The relatively large residual stress generated in the intermediate process of the cylinder liner due to the processing performed before the annealing treatment is removed by annealing treatment, and the relatively large deformation caused thereby is corrected by the next honing and outer diameter grinding. , Preventing a decrease in roundness. Since the residual stress generated in the cylinder liner intermediate process product by this honing and outer diameter grinding is small, the amount of deformation due to the subsequent steam treatment is extremely small, and the cylinder liner intermediate process product maintains good roundness. Therefore, the manufacturing process of the present invention can finish the cylinder liner material into a finished cylinder liner with good accuracy.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
The cylinder liner manufacturing method of the present invention will be described based on the first embodiment and the conventional example. The manufacturing process of the first example and the conventional example is shown in the process chart, and the roundness index of the cylinder liner intermediate process product after each process from the finishing finish to the steam treatment and the finished product after polishing are roundness. Each is shown in the index table. The index is a numerical value with the roundness of the cylinder liner intermediate product after the steam treatment of the conventional example as 100. FIG. 1 is a graph showing the roundness index of the intermediate process product after the steam treatment of the cylinder liner of the first embodiment and the conventional example and the finished product after polishing.
[0011]
Process Table Process First Example Conventional Example 1 Process Full Length Inguinal Cutting Full Length Inguinal Cutting Second Process Internal Rough Cutting Internal Rough Cutting 3rd External Rough Cutting External Rough Cutting 4th Internal Finishing Internal Cutting Internal Finishing 5 steps Fine boring Fine boring 6th step External finish cutting External finish 7th step Annealing treatment Honing 8th step Honing Steam treatment 9th step External grinding External grinding 10th step Honing Polishing 11th step Steam treatment 12th outside Diameter grinding 13th step Polishing [0012]
The conventional example without annealing treatment has 10 steps, but the first embodiment has 13 steps, which is increased by 3 steps. The increased processes are annealing, honing, and outer diameter grinding.
[0013]
[Table 1]
Roundness index table
Figure 0003916058
[0014]
In both the first example and the conventional example, the first process to the sixth process are processes with a large machining allowance, so the residual stress due to the process is large. In the first embodiment, since the annealing process is performed in the seventh process, the residual stress from the first process to the sixth process and the casting stress before processing are released, but the cylinder liner intermediate process product is deformed by the stress release. . For this reason, the roundness index 81.4 before the annealing process of the intermediate product of the cylinder liner deteriorates to 147.3 after the annealing process. However, the roundness index of the intermediate product of the cylinder liner is improved to 27.7 because the honing in the eighth step, the outer diameter grinding in the ninth step, and the honing in the tenth step improve the roundness. Since the eighth process to the tenth process are processes with a small machining allowance and the residual stress due to the process is small, the cylinder liner intermediate process even if the residual stress is released in the steam process of the next eleventh process. Almost no deformation occurs in the product. For this reason, the roundness index of the cylinder liner intermediate process product after the steam treatment is 26.5, which is substantially the same as before the steam treatment. The roundness index of the finished cylinder liner obtained by grinding the outer diameter in the twelfth step and adjusting the roughness of the inner periphery by polishing in the thirteenth step is 26.5. The inspection result of the finished product is acceptable (O).
[0015]
On the other hand, since the conventional example releases a large residual stress by the steam treatment in the eighth step, the deformation amount of the cylinder liner intermediate process product after the steam treatment is large, and the roundness index is 21 after the honing in the seventh step. Deteriorates from 8 to 100 at once. Since this decrease in roundness cannot be corrected by the outer diameter grinding in the ninth step and the polishing in the tenth step, the roundness index of the finished cylinder liner remains at 87.3. The inspection result of the finished product is rejected (x).
[0016]
【Example】
Next, second to ninth embodiments of the present invention will be described. In the roundness index table, the roundness index of the cylinder liner intermediate process product after each process from after finishing the outer surface of the second to ninth embodiments to after the steam treatment and the finished product after polishing are shown. . FIG. 1 is a graph showing the roundness index of the intermediate process product after the steam treatment of the cylinder liner of the first, second, fourth, sixth and eighth embodiments and the finished product after polishing. Yes.
[0017]
The manufacturing process for finishing the cylinder liner material of the second to ninth embodiments into a finished cylinder liner is obtained by omitting the steps shown in the following abbreviated process table from the manufacturing process of the first embodiment.
[0018]
Abbreviated process chart
Figure 0003916058
[0019]
In the second and third embodiments, only the honing and the outer diameter grinding are performed once between the annealing process and the steaming process. Therefore, when the deformation amount of the intermediate process product of the cylinder liner due to the annealing process is relatively large. Not applicable. However, since the number of steps between the annealing treatment and the steam treatment is smaller than that in the first embodiment, it is applied when the deformation amount of the cylinder liner intermediate process product due to the release of the residual stress by the steam treatment is smaller than that in the first embodiment. This is advantageous in terms of cost because the number of processing steps is small.
[0020]
When the honing of the eighth step is omitted as in the second embodiment, the roundness does not change much in the outer diameter grinding of the ninth step, but the roundness is particularly improved in the honing of the tenth step. It is necessary to keep. Further, when honing in the tenth step is omitted as in the third embodiment, it is necessary to improve the roundness in the honing in the eighth step and the outer diameter grinding in the ninth step.
[0021]
The second and third embodiments are exactly the same except that the order of honing and outer diameter grinding is reversed. The order of the honing and outer diameter grinding is appropriately selected according to the processing conditions.
[0022]
In the fourth and fifth embodiments, the outer diameter grinding is performed only once. Therefore, the fourth and fifth embodiments are not applicable when the deformation amount of the cylinder liner intermediate process product by the annealing process is relatively large. However, since the number of steps between the annealing treatment and the steam treatment is smaller than that in the first embodiment, it is applied when the deformation amount of the cylinder liner intermediate process product due to the release of the residual stress by the steam treatment is smaller than that in the first embodiment. This is advantageous in terms of cost because the number of processing steps is small.
[0023]
When the outer diameter grinding in the ninth process is omitted as in the fourth embodiment, the honing process is performed in stages, and the outer diameter grinding is finished in one process. Further, when the outer diameter grinding in the twelfth step is omitted as in the fifth embodiment, it is necessary to obtain accuracy in the outer diameter grinding in the ninth step.
[0024]
The fourth embodiment and the fifth embodiment are different in that the outer diameter grinding performed only once is before or after the second honing and the steam treatment. Which to select is appropriately determined according to the processing conditions.
[0025]
In the sixth to ninth embodiments, honing and outer diameter grinding are performed only once, and therefore cannot be applied when the amount of deformation of the intermediate product of the cylinder liner due to the annealing process is relatively large. However, since the number of steps between the annealing treatment and the steam treatment is smaller than that in the first embodiment, it is applied when the deformation amount of the cylinder liner intermediate process product due to the release of the residual stress by the steam treatment is smaller than that in the first embodiment. The number of processing steps can be reduced by two, which is very advantageous in terms of cost.
[0026]
The sixth to ninth embodiments are different in that honing and outer diameter grinding performed only once are before or after the steam treatment. Which to select is appropriately determined according to the processing conditions.
[0027]
In the sixth embodiment, the 8th step honing and the 9th step outer diameter grinding of the first embodiment are omitted, so it is desirable to increase the accuracy in the 10th step honing and proceed to the next step. In the seventh embodiment, the 10th step honing and the 12th step outer diameter grinding of the first embodiment are omitted, and therefore the accuracy is increased in the eighth step honing and the ninth step outer diameter grinding to proceed to the next step. Is desirable. In the eighth example, the ninth step outer diameter grinding and the tenth step honing of the first example are omitted, so it is necessary to increase the accuracy in the eighth step honing. In the ninth embodiment, the 8th step honing and the 12th step outer diameter grinding of the first embodiment are omitted, so that the accuracy is obtained in the ninth step outer diameter grinding, and further, the accuracy is also obtained in the 10th step honing. It needs to be raised.
The fifth, seventh, and ninth examples omitting the outer diameter grinding of the twelfth step remain formed with the water vapor film, but can be applied to the loose-fit type liner without any problem.
[0028]
The finished product inspection results of the second to ninth examples are all acceptable (◯). The other configurations and effects of the second to ninth embodiments are the same as those of the first embodiment.
[0029]
【The invention's effect】
As described above, in the method of manufacturing a cylinder liner having at least an inner peripheral surface provided with an iron oxide film by steam treatment, the process of the conventional method is because grinding processing with a relatively large machining stress is performed before the steam treatment. The amount of deformation of the cylinder liner intermediate process product due to the steam treatment was relatively large, and it was difficult to correct the roundness by the subsequent outer diameter grinding or the like. After the grinding process is finished, annealing is performed to release residual stress, and then the honing and outer diameter grinding with relatively small residual stress is performed to correct the roundness, and then steam treatment is performed. The amount of deformation of the cylinder liner intermediate process product resulting from the release is small, and the cylinder liner finished product with good roundness can be finished by subsequent outer diameter grinding or the like. For this reason, since the roundness of a cylinder liner improves and it approaches a perfect circle more, the method of this invention has the outstanding effect that a significant saving of an inspection man-hour is attained.
[Brief description of the drawings]
FIG. 1 is a graph showing the roundness index of an intermediate process product after steam treatment and a finished product after polishing of a cylinder liner of an embodiment of the present invention and a conventional example.

Claims (6)

シリンダライナ素材に切削加工、研削加工、水蒸気処理を施して、少なくとも内周面に水蒸気処理酸化鉄皮膜を有するシリンダライナ完成品に仕上げる製造工程において、ホーニングと外径研削とポリシングを除く切削加工及び研削加工を実施した後に、焼きなまし処理を施し、ついで、ホーニング及び外径研削をそれぞれ1回以上実施した後に水蒸気処理を施すことを特徴とするシリンダライナの製造方法。In the manufacturing process of subjecting the cylinder liner material to cutting, grinding, and steam treatment to finish the cylinder liner finished product that has at least an inner surface with a steam-treated iron oxide coating, cutting and excluding honing, outer diameter grinding and polishing A manufacturing method of a cylinder liner, characterized by performing an annealing process after performing a grinding process, and then performing a steaming process after performing honing and outer diameter grinding at least once each. 請求項1に記載のシリンダライナの製造方法において、さらに外径研削およびポリシングを実施することを特徴とするシリンダライナの製造方法。The method for manufacturing a cylinder liner according to claim 1, further comprising outer diameter grinding and polishing. シリンダライナ素材からシリンダライナ完成品に仕上げる製造工程は、第1工程:全長鍔径切削、第2工程:内面荒切削、第3工程:外面荒切削、第4工程:内面中仕上切削、第5工程:ファインボーリング、第6工程:外面仕上切削、第7工程:焼きなまし処理、第8工程:ホーニング、第9工程:外径研削、第10工程:ホーニング、第11工程:水蒸気処理、第12工程:外径研削、第13工程:ポリシングであることを特徴とするシリンダライナの製造方法。The manufacturing process for finishing the cylinder liner material from the cylinder liner material is as follows. First process: full length inguinal cutting, second process: rough cutting of the inner surface, third process: rough cutting of the outer surface, fourth process: finishing cutting in the inner surface, fifth Process: Fine boring, 6th process: Finish finish cutting, 7th process: Annealing process, 8th process: Honing, 9th process: Outer diameter grinding, 10th process: Honing, 11th process: Steam treatment, 12th process : Outer diameter grinding, 13th step: polishing method characterized by polishing. 請求項3に記載のシリンダライナの製造方法において、第8工程及び第10工程のいずれか一方のホーニングは省略されることを特徴とするシリンダライナの製造方法。4. The method of manufacturing a cylinder liner according to claim 3, wherein either one of the eighth step and the tenth step is omitted. 請求項3に記載のシリンダライナの製造方法において、第9工程及び第12工程のいずれか一方の外径研削は省略されることを特徴とするシリンダライナの製造方法。4. The method for manufacturing a cylinder liner according to claim 3, wherein the outer diameter grinding of any one of the ninth step and the twelfth step is omitted. 請求項3に記載のシリンダライナの製造方法において、第8工程及び第10工程のいずれか一方のホーニングは省略され、かつ、第9工程及び第12工程のいずれか一方の外径研削は省略されることを特徴とするシリンダライナの製造方法。4. The cylinder liner manufacturing method according to claim 3, wherein either one of the eighth process and the tenth process is omitted, and the outer diameter grinding of any one of the ninth process and the twelfth process is omitted. A method for manufacturing a cylinder liner.
JP2002158398A 2001-06-15 2002-05-31 Cylinder liner manufacturing method Expired - Fee Related JP3916058B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002158398A JP3916058B2 (en) 2001-06-15 2002-05-31 Cylinder liner manufacturing method

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2001181405 2001-06-15
JP2001-181405 2001-06-15
JP2002158398A JP3916058B2 (en) 2001-06-15 2002-05-31 Cylinder liner manufacturing method

Publications (2)

Publication Number Publication Date
JP2003074407A JP2003074407A (en) 2003-03-12
JP3916058B2 true JP3916058B2 (en) 2007-05-16

Family

ID=26616975

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002158398A Expired - Fee Related JP3916058B2 (en) 2001-06-15 2002-05-31 Cylinder liner manufacturing method

Country Status (1)

Country Link
JP (1) JP3916058B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8070217B2 (en) 2009-05-28 2011-12-06 Honda Motor Co., Ltd. Vehicle body rear part structure

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2135694A4 (en) * 2007-03-15 2010-08-18 Honda Motor Co Ltd Hollow member, cylinder sleeve and methods for producing them
JP5111903B2 (en) * 2007-03-15 2013-01-09 本田技研工業株式会社 Cylinder sleeve manufacturing method
CN107639223B (en) * 2017-07-25 2019-08-20 中原内配集团安徽有限责任公司 A kind of preparation process of Cast iron liner

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8070217B2 (en) 2009-05-28 2011-12-06 Honda Motor Co., Ltd. Vehicle body rear part structure

Also Published As

Publication number Publication date
JP2003074407A (en) 2003-03-12

Similar Documents

Publication Publication Date Title
US4043847A (en) Hardening process for crankshafts
JP3916058B2 (en) Cylinder liner manufacturing method
JP3075368B2 (en) piston ring
JP6289504B2 (en) Piston ring with increased fatigue resistance for internal combustion engines and method for manufacturing the same
US7600499B2 (en) Titanium alloy valve lifter
JP3562198B2 (en) Manufacturing method of connecting rod
US3824659A (en) Crankshaft with hardened transition portions and its manufacture
JPS63203226A (en) Manufacture of high strength crank shaft
US2014440A (en) Method of heat treating piston rings
KR100259983B1 (en) Method for minimizing thermal deformation of metal
JPH0734815A (en) Manufacture of engine valve made of titanium alloy
CN110195195A (en) Amorphous alloy material, amorphous alloy bearing race and preparation method thereof
JP3789856B2 (en) Low cost cold work wire manufacturing method with low hardness and guaranteed surface scratches over the entire length, and cold work wire manufactured by this method
JP3388517B2 (en) Manufacturing method of heat-resistant steel polished bar steel
JPH06246547A (en) Manufacture of bearing ring for rolling bearing
JPH025533B2 (en)
WO1999066092A1 (en) Bearing material for cold rolling forming and forming member thereof
JPS62292362A (en) Roll processing method for shaft fillet part with different stress distribution
JPH08300066A (en) Production of die
JPS629728A (en) Manufacture of cam shaft
JPH0734134A (en) Surface treatment of crank shaft
JP2754002B2 (en) Low distortion heat treatment method for turning wheels
JPH04202733A (en) Manufacture of co-base alloy member
CN117821889A (en) Processing method of disk type carburized gear
JPH0215925A (en) Strengthening method for gear

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20040726

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20070119

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20070201

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110216

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120216

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130216

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140216

Year of fee payment: 7

LAPS Cancellation because of no payment of annual fees