JP3740695B2 - Hopper device - Google Patents

Hopper device Download PDF

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JP3740695B2
JP3740695B2 JP2003392321A JP2003392321A JP3740695B2 JP 3740695 B2 JP3740695 B2 JP 3740695B2 JP 2003392321 A JP2003392321 A JP 2003392321A JP 2003392321 A JP2003392321 A JP 2003392321A JP 3740695 B2 JP3740695 B2 JP 3740695B2
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opening
hopper
weight
weighing
closing plate
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JP2004155591A (en
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金六 浅野
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Hokuetsu Corp
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Description

本発明は、穀類等を収容するホッパー装置に関する。   The present invention relates to a hopper device that accommodates grains and the like.

従来、この種のものとして、被計量物を載置する重量測定手段を備えた台部と、前記重量測定手段により測定された重量を表示する表示手段を備えた台秤が公知である。このような台秤において例えば1トンの籾を測定する場合には、予め集積用ホッパーに籾を集積しておき、一方前記台部上に袋等の収容容器を設置しておき、そして集積用ホッパーの下部落下口を開いて籾を収容容器に落下、投入し、そして重量測定が1トンになったときに下部落下口を閉じて測定を終了するものである。   2. Description of the Related Art Conventionally, as this type, a platform balance including a platform portion provided with a weight measuring unit for placing an object to be weighed and a display unit displaying a weight measured by the weight measuring unit is known. For example, when measuring 1 ton of soot on such a platform scale, the soot is accumulated in advance in a stacking hopper, while a container such as a bag is placed on the base, and the stacking hopper The lower drop opening is opened, the bag is dropped and put into the storage container, and when the weight measurement becomes 1 ton, the lower drop opening is closed to finish the measurement.

しかしながら、このような1トン用などの台秤においては、例えば30kgなどに籾等を小分けして重量計量をおこなうことはできなかった。   However, in such a 1-ton scale platform scale, for example, it was not possible to divide a bag or the like into 30 kg or the like and perform weight measurement.

このような問題を解決するものとして、秤杆に支えられた計量ホッパー内に粉状、粒状物等の重量を測定するようにしたものが公知である(例えば特許文献1)。
特公昭47−37903号公報
As a means for solving such a problem, there is known a technique in which the weight of a powder or granular material is measured in a weighing hopper supported by a balance (for example, Patent Document 1).
Japanese Patent Publication No. 47-37903

しかしながら、従来技術においては計量ホッパーは秤杆に支えられるものであったので、小型化等を図ることができなかった。   However, in the prior art, since the weighing hopper was supported by a balance rod, it was not possible to reduce the size.

そこで、本発明は、正確に計量することができ、小型化等を図ることができるホッパー装置を提供することを目的とする。   Then, an object of this invention is to provide the hopper apparatus which can measure accurately and can aim at size reduction.

請求項1の発明は、四方に立設する柱体の上部に集積用ホッパーを設け、該ホッパー本体の下部には第1の落下口が形成されると共に、前記第1の落下口に該第1の落下口を開閉作動する第1の開閉体を設け、
前記第1の落下口の下方に計量ホッパーを設け、該計量ホッパーの下部に第2の落下口を形成すると共に、前記第2の落下口に該第2の落下口を開閉作動する第2の開閉体を設け、
前記計量ホッパーの上部に、横向き部材の両側に下向き部材を設けた倒コ形の吊り下げ部材を設け、
前記集積用ホッパーの側面から吊り下げられ下方向き部材の下端に中央向き部材を設けたL形の吊り部材に重量計量手段を介して前記吊り下げ部材を吊り下げたことを特徴とするホッパー装置である。
According to the first aspect of the present invention , an accumulation hopper is provided on the upper part of the pillar body standing in four directions, and a first drop port is formed in the lower part of the hopper body, and the first drop port has the first drop port. Providing a first opening / closing body that opens and closes one drop opening;
A weighing hopper is provided below the first dropping port, a second dropping port is formed below the weighing hopper, and a second dropping port is opened and closed at the second dropping port. Open and close body,
On the upper part of the weighing hopper, there is provided an inverted-shaped suspension member provided with downward members on both sides of the lateral member,
A hopper apparatus characterized in that the suspension member is suspended from an L-shaped suspension member suspended from a side surface of the stacking hopper and provided with a central facing member at a lower end of the downward facing member via a weight measuring means. is there.

請求項2の発明は、前記第1の開閉体は前記第1の落下口を全開状態と、全閉状態と、全開と全閉状態の中間にすることを特徴とする請求項1記載のホッパー装置である。   The invention according to claim 2 is characterized in that the first opening / closing body places the first drop port in a fully open state, a fully closed state, and a middle between a fully open state and a fully closed state. Device.

請求項3の発明は、前記重量計量手段はロードセルであることを特徴とする請求項1記載のホッパー装置である。 A third aspect of the present invention is the hopper device according to the first aspect, wherein the weight measuring means is a load cell .

請求項1の発明においては、集積用ホッパーの被収容物は第1の落下口より計量ホッパーに落下収容され、この計量ホッパーへの重量を重量計量手段は正確に計量することができる。また、小型化等を図ることができる。 According to the first aspect of the present invention, the objects to be stored in the accumulation hopper are dropped and accommodated in the weighing hopper from the first dropping port, and the weight weighing means can accurately measure the weight of the weighing hopper. Moreover, size reduction etc. can be achieved.

請求項2の発明においては、集積用ホッパーの被収容物は全開状態と、全閉状態と、全開と全閉状態の中間にする第1の開閉体を介して第1の落下口より計量ホッパーに落下収容され、この計量ホッパーへの重量を重量計量手段は正確に計量することができる。   According to a second aspect of the present invention, the objects to be accommodated in the stacking hopper are fully opened, fully closed, and between the fully opened and fully closed states, the first opening / closing body and the weighing hopper from the first drop opening. The weight weighing means can accurately weigh the weight of the weighing hopper.

請求項3の発明においては、集積用ホッパーの被収容物は第1の落下口より計量ホッパーに落下収容され、この計量ホッパーへの重量をロードセルからなる重量計量手段は正確に計量することができる。   In the invention of claim 3, the contents of the accumulation hopper are dropped and accommodated in the weighing hopper from the first dropping port, and the weight weighing means comprising the load cell can accurately measure the weight to the weighing hopper. .

本発明における好適な実施の形態について、添付図面を参照して説明する。尚、以下に説明する実施の形態は、特許請求の範囲に記載された本発明の内容を限定するものではない。また、以下に説明される構成の全てが、本発明の必須要件であるとは限らない。   Preferred embodiments of the present invention will be described with reference to the accompanying drawings. The embodiments described below do not limit the contents of the present invention described in the claims. In addition, all of the configurations described below are not necessarily essential requirements of the present invention.

以下、本発明の実施例を添付図を参照して説明する。四方に立設する柱体1の上部に集積用ホッパー2を設けている。この集積用ホッパー2は、計量前の被計量物を収容するもので、逆四角錐状のホッパー本体3と、その上部に配置される角筒体4とから成る。ホッパー本体3の下部には第1の落下口5が形成される。この第1の落下口5に該第1の落下口5を開閉作動する開閉装置6を設ける。この開閉装置6は、前記第1の落下口5を閉塞可能に揺動する第1の開閉体たる第1の開閉板7と、この開閉板7を回動駆動するための第1の開閉用駆動装置たる第1の電磁石装置8及び第2の開閉用駆動装置たる第2の電磁石装置9と、これら第1及び第2の電磁石装置8,9の第1及び第2の進退作動軸10,11と前記開閉板7とを接続した第1及び第2の連結杆12,13とを備える。第1の電磁石装置8の進退作動軸10に接続した第1の連結杆12は開閉板7の一側板7Bに回動自在に接続するものであり、該第1の連結杆12の移動方向たる長手方向に長孔12Aが形成されると共に、該長孔12Aに一側板7Bから突出した突部7Cが挿入している。一方第2の電磁石装置9の進退作動軸11に接続した第2の連結杆13は他側板7Dに回動自在に接続している。したがって、図4に示すように第1の電磁石装置8及び第2の電磁石装置9に通電すると第1,2の連結杆12,13は引かれて開閉板7を全開状態とすることができる。尚、この際は突部7Cは長孔12Aの先端側に係止している。一方、図5に示すように、第1の電磁石装置8を通電して第1の連結杆12を引き、第2の電磁石装置9を非通電とすると第2の連結杆13は復帰ばね(図示せず)により押されて、この結果突部7Cは長孔12Aの先端側に係止状態で引かれ、かつ復帰ばね(図示せず)により押され、この力のバランスなどにより開閉板7を全開と全閉状態の中間とするとすることができる。尚、この中間位置の設定は他の手段によって行なってもよい。さらに、図3に示すように第1の電磁石装置8及び第2の電磁石装置9を非通電すると第1,2の連結杆12,13は押されて第2の連結杆13により開閉板7を全閉状態とすることができる。   Embodiments of the present invention will be described below with reference to the accompanying drawings. An accumulation hopper 2 is provided on an upper portion of a column 1 standing upright in all directions. This stacking hopper 2 accommodates an object to be weighed before weighing, and is composed of an inverted quadrangular pyramid hopper body 3 and a rectangular tube 4 arranged on the upper portion thereof. A first drop port 5 is formed in the lower part of the hopper body 3. An opening / closing device 6 that opens and closes the first dropping port 5 is provided in the first dropping port 5. The opening / closing device 6 includes a first opening / closing plate 7 that is a first opening / closing body that swings so that the first drop port 5 can be closed, and a first opening / closing plate for rotationally driving the opening / closing plate 7. A first electromagnet device 8 as a driving device and a second electromagnet device 9 as a second opening / closing driving device; and first and second advancing and retracting operating shafts 10 of the first and second electromagnet devices 8 and 9; 11 and the first and second connecting rods 12 and 13 connected to the opening / closing plate 7. The first connecting rod 12 connected to the advancing / retracting operating shaft 10 of the first electromagnet device 8 is rotatably connected to the one side plate 7B of the opening / closing plate 7, and corresponds to the moving direction of the first connecting rod 12. A long hole 12A is formed in the longitudinal direction, and a protrusion 7C protruding from the one side plate 7B is inserted into the long hole 12A. On the other hand, the second connecting rod 13 connected to the advance / retreat operating shaft 11 of the second electromagnet device 9 is rotatably connected to the other side plate 7D. Therefore, as shown in FIG. 4, when the first electromagnet device 8 and the second electromagnet device 9 are energized, the first and second connecting rods 12 and 13 are pulled and the open / close plate 7 can be fully opened. At this time, the protrusion 7C is locked to the distal end side of the long hole 12A. On the other hand, as shown in FIG. 5, when the first electromagnet device 8 is energized to pull the first coupling rod 12 and the second electromagnet device 9 is de-energized, the second coupling rod 13 is returned to the return spring (see FIG. 5). As a result, the projection 7C is pulled in a locked state to the distal end side of the long hole 12A and is pushed by a return spring (not shown). It can be set between the fully open state and the fully closed state. The intermediate position may be set by other means. Further, as shown in FIG. 3, when the first electromagnet device 8 and the second electromagnet device 9 are de-energized, the first and second connecting rods 12 and 13 are pushed and the second connecting rod 13 causes the opening / closing plate 7 to be moved. It can be in a fully closed state.

前記第1の落下口5の下方に計量ホッパー14を設ける。この計量ホッパー14は下方が幅狭に形成された角筒状であって、その下部に第2の落下口15を形成する。この計量ホッパー14の上部に横向き部材16Aの両側に下向き部材16Bを設けた倒コ形の吊り下げ部材16を設ける。そして集積用ホッパー2の側面から吊り下げられ下方向き部材17Aの下端に中央向き部材17Bを設けたL形の吊り部材17に重量計量手段たるロードセル18を介して吊り下げ部材16を吊り下げる。また、第2の落下口15には該第2の落下口15を開閉作動する開閉装置19を設ける。この開閉装置19は、前記第2の落下口15を閉塞可能に回動する第2の開閉体たる第2の開閉板20と、この開閉板20を回動駆動するための第3の駆動装置たる第3の電磁石装置21と、該第3の電磁石装置21の第3の進退作動軸22と前記開閉板20とを接続した連結杆23とを備え、第3の電磁石装置21に通電すると第3の進退作動軸22が後退して開閉板20を引張り、開閉板20は回転軸20Aを回転中心として回動して第2の落下口15を全面的に開成する。一方、第3の電磁石装置21を非通電とすると第3の復帰ばね(図示せず)により第3の進退作動軸22が前進して開閉板20を押し出し、開閉板20は回転軸20Aを回転中心として回動して第2の落下口15を全閉状態とする。   A weighing hopper 14 is provided below the first drop port 5. The weighing hopper 14 has a rectangular tube shape with a narrow lower portion, and a second drop port 15 is formed in the lower portion thereof. On the upper side of the weighing hopper 14, there is provided an inverted hook-shaped hanging member 16 provided with a downward member 16B on both sides of the lateral member 16A. The suspension member 16 is suspended from an L-shaped suspension member 17 suspended from the side surface of the stacking hopper 2 and provided with a center-facing member 17B at the lower end of the downward-facing member 17A via a load cell 18 serving as a weight measuring means. The second drop port 15 is provided with an opening / closing device 19 that opens and closes the second drop port 15. The opening / closing device 19 includes a second opening / closing plate 20 as a second opening / closing body that rotates so as to be able to close the second drop port 15, and a third driving device for rotationally driving the opening / closing plate 20. A third electromagnet device 21 is provided, and a connecting rod 23 connecting the third advancing / retracting operating shaft 22 of the third electromagnet device 21 and the opening / closing plate 20, and the third electromagnet device 21 is energized when energized. The third advancing / retracting operating shaft 22 retracts and pulls the opening / closing plate 20, and the opening / closing plate 20 rotates about the rotating shaft 20A to open the second drop port 15 entirely. On the other hand, when the third electromagnet device 21 is de-energized, a third return spring (not shown) advances the third advancing / retracting operating shaft 22 to push out the opening / closing plate 20, and the opening / closing plate 20 rotates the rotating shaft 20A. The second drop port 15 is fully closed by rotating about the center.

25は例えば30kgの籾を収容するための袋24を保持するための袋保持用のスタンドである。このスタンド25は、設置板26上に柱体1より幅狭に四方に配置した支持脚27を設け、この支持脚27の上部に投入用ホッパー28を設けたものであり、下部に形成した第3の落下口29は細口状となって袋24の上部開口に挿入できるようになっている。   Reference numeral 25 denotes a bag holding stand for holding a bag 24 for accommodating, for example, a 30 kg bag. This stand 25 is provided with a support leg 27 arranged in four directions narrower than the column body 1 on an installation plate 26, and a charging hopper 28 provided on the upper part of the support leg 27. 3 has a narrow opening 29 which can be inserted into the upper opening of the bag 24.

制御装置30は、正面上部の右側に配置され計量時に計量値を積算(累積或いは集計ともいう)した値を表示する積算重量表示部31と、正面上部の左側に側に配置されロードセル18に基づいて実際に1回(1バッチともいう)当たり測定した重量を示す測定重量表示部32と、中段の左側から右側に、現在表示している重量を強制的に0kgとするゼロボタン33と、計量を開始する計量・継続ボタン34と、計量を完了する完了ボタン35と、後述するサンプリング装置36の作動ボタン37と、計量を停止又は再開する停止・再開ボタン38とを備えている。さらに、下段の左側には表示切換ボタン39、重量設定ボタン40、計量方法ボタン41、電源ボタンたるオン・オフボタン42、測定中の籾の品種を記憶する品種ボタン43、計量日の日付けを記憶する日付ボタン44、測定した資料の伝票番号を記憶する伝票番号ボタン45、及び各種データを他のコンピューター等の制御、表示装置に伝送するための伝送ボタン46とを備えている。また、下段の中央に0〜9のテン(数字)キー47と、クリアーキー48と、設定キー49とを備えている。さらに下段の右側に一回当たりの小分け重量(1バッジ当たりの重量)を設定する定量ボタン50と、供給を小供給(小出し)に切り換える小供給ボタン51と、積算計量時の落差補正重量を設定する落差補正ボタン52と、機種ボタン53と、1荷口当たりの最大サンプル採取回数を設定するサンプルボタン54を備えている。   The control device 30 is arranged on the right side of the upper front part and displays an integrated weight display unit 31 that displays a value obtained by integrating (also referred to as accumulation or totaling) measurement values at the time of weighing. A measured weight display 32 indicating the weight actually measured once (also referred to as one batch), a zero button 33 forcing the currently displayed weight to 0 kg from the left side to the right side of the middle stage, and weighing A measurement / continuation button 34 for starting the measurement, a completion button 35 for completing the measurement, an operation button 37 of the sampling device 36 described later, and a stop / restart button 38 for stopping or restarting the measurement. In addition, on the left side of the lower row, there are a display switching button 39, a weight setting button 40, a weighing method button 41, an on / off button 42 as a power button, a kind button 43 for storing the kind of potato being measured, and a date of measurement. A date button 44 for storing, a slip number button 45 for storing the slip number of the measured material, and a transmission button 46 for transmitting various data to a control and display device of another computer or the like. Also, a ten (numeric) key 47 of 0 to 9, a clear key 48, and a setting key 49 are provided at the center of the lower stage. In addition, on the right side of the lower row, a fixed amount button 50 for setting a small weight per one time (weight per badge), a small supply button 51 for switching supply to small supply (small dispensing), and a head correction weight for integrated weighing are set. A head correction button 52, a model button 53, and a sample button 54 for setting the maximum number of sampling times per cargo port.

前記サンプリング装置36は、集積用ホッパー2の側面に内外を貫通する貫通孔(図示せず)を形成すると共に、該貫通孔を開閉する板状のシャッター55を集積用ホッパー2の側面にスライド自在に設けると共に、該シャッター55を第4の電磁石装置56の進退作動軸57に接続して、第4の電磁石装置56の作動により貫通孔を開き、そして集積用ホッパー2に集積された籾の一部をパイプ58を介して取り出し、一対の柱体1の間に架設した横杆59に回動自在に設けたターンテーブル60に載置したサンプル用容器61に収容できるようになっている。   The sampling device 36 forms a through hole (not shown) penetrating the inside and outside of the side surface of the stacking hopper 2, and a plate-like shutter 55 that opens and closes the through hole is slidable on the side surface of the stacking hopper 2. The shutter 55 is connected to the advance / retreat operating shaft 57 of the fourth electromagnet device 56, the through hole is opened by the operation of the fourth electromagnet device 56, and the scissors integrated in the accumulation hopper 2 The portion is taken out via a pipe 58 and can be accommodated in a sample container 61 placed on a turntable 60 that is rotatably provided on a horizontal bar 59 installed between a pair of pillars 1.

さらに、集積用ホッパー2の後部にバケットコンベア等の縦向きコンベア62を設ける。この縦向きコンベア62は、その下部に投入口62Aを設けると共に、上部に集積用ホッパー2の上部開口に臨んで排出口62Bが設けられている。   Further, a vertical conveyor 62 such as a bucket conveyor is provided at the rear of the stacking hopper 2. The vertical conveyor 62 is provided with an input port 62A at the lower portion thereof, and is provided with an outlet port 62B at the upper portion thereof so as to face the upper opening of the stacking hopper 2.

また、制御装置30には第1及び第2の電磁石装置8,9、ロードセル18、第3の電磁石装置21、第4の電磁石装置56が接続されている。そして、制御装置30は小分けした状態の重量を積算して所定の目標総重量になったときに集積用ホッパー2からの排出を停止するようになっている。   The control device 30 is connected to the first and second electromagnet devices 8 and 9, the load cell 18, the third electromagnet device 21, and the fourth electromagnet device 56. Then, the control device 30 is configured to stop discharging from the stacking hopper 2 when the subdivided weights are integrated to reach a predetermined target total weight.

次に前記構成についてその作用を説明する。例えば籾を投入口62へ投入することで、縦向きコンベア61により上昇せしめて、排出口62Bから集積用ホッパー2へ投入する。そして、オン・オフボタン42により電源を入れる。そして、計量を始める。尚、実際の計量においては目標総重量を1000kgとする場合が一般的であるが、実施例では目標総重量を100kgとして説明する。図9に示すように目標総重量100kgを30kgづつ小分けして計量するときは、まず重量設定ボタン14を押圧し、次にテンキーボタン47で目標総重量100kgに対応する数字100を入力し、さらに設定ボタン49を押圧して入力を確定させる。そして、定量ボタン50を押圧し、テンキー47で小分け目標重量30kgに対応する数字30を入力し、さらに設定ボタン49を押圧して入力を確定させる。次に、4回目の計量に当たる最終計量時に供給を小供給(小出し)に切り換える、すなわち第1の開閉板7を全開と全閉の途中位置に設定できるようにする。その際の設定重量、例えばロードセル18が6kgを検知したときにそのような作動がなされるようにするには、小供給目標重量6kgに対応する数字6を入力し、設定ボタン49を押圧して入力を確定させる。   Next, the operation of the above configuration will be described. For example, when the straw is introduced into the insertion port 62, it is lifted by the vertical conveyor 61 and is introduced into the stacking hopper 2 from the discharge port 62B. Then, the power is turned on by the on / off button 42. Then start weighing. In the actual measurement, the target total weight is generally set to 1000 kg. However, in the embodiment, the target total weight is assumed to be 100 kg. As shown in FIG. 9, when the target total weight 100 kg is subdivided and weighed by 30 kg, the weight setting button 14 is first pressed, and then the number 100 corresponding to the target total weight 100 kg is input with the numeric keypad 47, Press the setting button 49 to confirm the input. Then, the fixed amount button 50 is pressed, the number 30 corresponding to the subdivided target weight 30 kg is input with the numeric keypad 47, and the setting button 49 is further pressed to confirm the input. Next, at the final measurement corresponding to the fourth measurement, the supply is switched to the small supply (small delivery), that is, the first opening / closing plate 7 can be set to the halfway position between full open and full close. In order to perform such an operation when the set weight at that time, for example, the load cell 18 detects 6 kg, the number 6 corresponding to the small supply target weight 6 kg is input, and the setting button 49 is pressed. Confirm the input.

このような入力操作により、制御装置30は目標総重量が100kgで30kgづつの小分け計量を3回繰り返し、最終の第4回目の計量では小供給(小出し)設定目標値である6kgを計量すると小供給(小出し)、すなわち第1の開閉板7を全開より小さく開成するように切り換えし、積算重量が100kgを計量して終了することを計算する。したがって、予め図9に示すように第2の落下口15の下方に、袋24及びスタンド25に代えて100kgの籾が収容可能な袋などの容器(図示せず)を設置した後に、制御装置30を作動する。尚、図9において縦軸は計量重量を示しており、横軸は計量工程の回数を示し、そして表中実線は各計量工程(各バッジ)での計量重量、一点鎖線は積算(累積或いは集計)重量を示している。第1回目の計量では、予め第2の開閉板20は閉成しており、そして第1の開閉板7が全開することにより集積用ホッパー2の籾は第1の落下口5より計量ホッパー14に落下収容される。この計量ホッパー14への重量をロードセル18は検知しており、30kgを検知すると制御装置30は第1の電磁石装置8及び第2の電磁石装置9を非通電状態として全閉状態とする。しかしながら、30kgを検知した時と第一の開閉板7が全閉する時は一致しないので、すなわち両者にはタイムラグが生じるので、第1の落下口5より計量ホッパー14へは30kgを超えた、例えば31kgの籾が収容される。同時にその重量は積算重量表示部31、測定重量表示部32に表示される。そして第2の開閉板20が全開して31kgの籾が第1回目の計量として前記100kg用の容器に収容される。所定時間後に第2の開閉板20が全閉状態となり、再び第1の開閉板7が全開すると第1の落下口5より計量ホッパー14へは30kgを超えた、例えば31kgの籾が再び収容されて第1の開閉板7は全閉状態となる。この第2回目の計量、すなわちによって積算重量表示部31には例えば62kgが表示され、測定重量表示部32には31kgが表示される。   By such an input operation, the control device 30 repeats the sub-weighing of 30 kg each with a target total weight of 100 kg three times. In the final fourth measurement, the small supply (small dispensing) target value 6 kg is weighed. Supply (small delivery), that is, the first opening / closing plate 7 is switched so as to be opened smaller than the full opening, and it is calculated that the integrated weight is measured by measuring 100 kg. Therefore, after a container (not shown) such as a bag capable of accommodating 100 kg of bags instead of the bag 24 and the stand 25 is previously installed below the second drop port 15 as shown in FIG. Operate 30. In FIG. 9, the vertical axis represents the weighing weight, the horizontal axis represents the number of weighing processes, the solid line in the table represents the weighing weight in each weighing process (each badge), and the alternate long and short dash line represents the accumulated (accumulated or totaled) ) Indicates weight. In the first weighing, the second opening / closing plate 20 is closed in advance, and when the first opening / closing plate 7 is fully opened, the trap of the stacking hopper 2 is transferred from the first dropping port 5 to the weighing hopper 14. Fall accommodated. The load cell 18 detects the weight to the weighing hopper 14, and when 30 kg is detected, the control device 30 puts the first electromagnet device 8 and the second electromagnet device 9 in a non-energized state and makes them fully closed. However, when 30 kg is detected and when the first opening / closing plate 7 is fully closed, they do not coincide with each other, that is, a time lag occurs between them, so that the weighing hopper 14 has exceeded 30 kg from the first drop port 5. For example, 31 kg of straw is accommodated. At the same time, the weight is displayed on the integrated weight display unit 31 and the measured weight display unit 32. Then, the second opening / closing plate 20 is fully opened, and 31 kg of straw is accommodated in the 100 kg container as the first measurement. After a predetermined time, when the second opening / closing plate 20 is fully closed and the first opening / closing plate 7 is fully opened again, the weighing hopper 14 from the first dropping port 5 is again accommodated with, for example, 31 kg of soot. Thus, the first opening / closing plate 7 is fully closed. For example, 62 kg is displayed on the integrated weight display unit 31 and 31 kg is displayed on the measured weight display unit 32 due to the second measurement, that is, the integrated weight display unit 31.

そして、第2の開閉板20が全開して31kgの籾が第2回目の計量として前記100kg用の容器に収容される。同様に第3回目の計量が行なわれ、前記100kg用の容器には例えば93kgの籾が収容される。最終計量の第4回目の計量では予め第2の開閉板20は閉成しており、そして第1の開閉板7が全開することにより集積用ホッパー2の籾は第1の落下口5より計量ホッパー14に落下収容される。この計量ホッパー14への重量をロードセル18は検知しており、予め設定した小供給(小出し)設定目標値である6kgを検知すると、制御装置30は上述のように第1の電磁石装置8を通電したまま第1の連結杆12を引き、第2の電磁石装置9を非通電として第2の連結杆13を押して、この結果開閉板7を全開と全閉状態の中間とする。これにより、第1の落下口5より計量ホッパー14に落下収容する単位時間当たりの量は小さくなり、小供給(小出し)状態となる。そして、この小供給(小出し)状態でロードセル18が7kgを検知すると、すなわち積算重量で100kgを検知すると、制御装置30により第1の開閉板7が全閉すると共に、第2の開閉板20が全開して残りの7kgが前記容器に収容されて目標総重量の100kgの計量を終了する。   Then, the second opening / closing plate 20 is fully opened and 31 kg of straw is accommodated in the 100 kg container as the second measurement. Similarly, the third weighing is performed, and for example, 93 kg of soot is accommodated in the 100 kg container. In the fourth measurement of the final measurement, the second opening / closing plate 20 is closed in advance, and when the first opening / closing plate 7 is fully opened, the trap of the stacking hopper 2 is measured from the first drop port 5. Dropped into the hopper 14. The load cell 18 detects the weight to the weighing hopper 14, and when detecting 6 kg which is a preset target value for small supply (dispensing), the control device 30 energizes the first electromagnet device 8 as described above. The first connecting rod 12 is pulled while the second electromagnet device 9 is de-energized and the second connecting rod 13 is pushed. As a result, the open / close plate 7 is placed between the fully open state and the fully closed state. As a result, the amount per unit time that is dropped and accommodated in the weighing hopper 14 from the first drop port 5 is reduced, and a small supply (small delivery) state is established. When the load cell 18 detects 7 kg in this small supply (small delivery) state, that is, when 100 kg is detected in the integrated weight, the first opening / closing plate 7 is fully closed by the control device 30 and the second opening / closing plate 20 is The remaining 7 kg is fully opened and the weighing of 100 kg of the target total weight is completed.

一方、集積用ホッパー2より籾を例えば30kg袋詰めするような場合は、図2に示すようにスタンド25に袋24を予めセットしておく。次に制御装置30の重量設定ボタン40を押圧し、テンキー47で目標重量30kgに対応する数字30を入力し、さらに設定ボタン49を押圧して入力を確定させる。次に定量ボタン50を押圧し、テンキー47で目標重量30kgに対応する数字30を入力し、さらに設定ボタン49を押圧して入力を確定させる。次に小供給ボタン51を押圧して、計量時に供給を小供給(小出し)に切り換える、すなわち第1の開閉板7を全開と全閉の途中位置に設定できるようにする。その際の設定量、例えばロードセル18が28kgを検知したときにそのような作動がなされるようにするには、小供給目標重量28kgに対応する数字28を入力し、設定ボタン49を押圧して入力を確定させる。   On the other hand, when bagging, for example, 30 kg of bag from the accumulation hopper 2, the bag 24 is set in advance on the stand 25 as shown in FIG. Next, the weight setting button 40 of the control device 30 is pressed, the number 30 corresponding to the target weight 30 kg is input with the numeric keypad 47, and the setting button 49 is further pressed to confirm the input. Next, the fixed amount button 50 is pressed, the number 30 corresponding to the target weight 30 kg is input with the numeric keypad 47, and the setting button 49 is further pressed to confirm the input. Next, the small supply button 51 is pressed so that the supply is switched to small supply (small dispensing) at the time of weighing, that is, the first opening / closing plate 7 can be set to a halfway position between full open and full close. In order to make such an operation when the set amount at that time, for example, the load cell 18 detects 28 kg, the number 28 corresponding to the small supply target weight 28 kg is input, and the setting button 49 is pressed. Confirm the input.

このような入力操作により、制御装置30は目標重量を30kgを1回とし、そして図10R>0に示すようにロードセル18が28kgを検知するまでは第1の開閉板7を全開として籾を第2の開閉板20が全閉状態の計量ホッパー14に収容し、そしてロードセル18が28kgを検知したときに、第1の開閉板7を全開と全閉の途中位置に設定して小供給(小出し)状態として籾を継続して計量ホッパー14に収容する。この後ロードセル18が30を検知すると第1の開閉板7を全閉とする。その後、第2の開閉板20を全開として籾を袋24に収容するものである。   By such an input operation, the control device 30 sets the target weight to 30 kg once, and the first opening / closing plate 7 is fully opened until the load cell 18 detects 28 kg as shown in FIG. When the opening / closing plate 2 is accommodated in the weighing hopper 14 in the fully closed state and the load cell 18 detects 28 kg, the first opening / closing plate 7 is set to the halfway position between full opening and full closing, and small supply (small dispensing) ) Continue to fill the weighing hopper 14 with the bag as a state. Thereafter, when the load cell 18 detects 30, the first opening / closing plate 7 is fully closed. After that, the bag is accommodated in the bag 24 with the second opening / closing plate 20 fully opened.

以上のように、前記実施例では集積用ホッパー2の下部に設けた第1の落下口5を開閉する開閉装置6を設けたホッパー装置において、集積用ホッパー2の第1の落下口5に第1の開閉板7を設け、前記第1の落下口5の下方に計量ホッパー14を設け、該計量ホッパー14に第2の落下口15を備え、前記計量ホッパー14は重量計量手段たるロードセル18を介して吊下げられたことにより、集積用ホッパー2の籾等被収容物は第1の落下口5より計量ホッパー14に落下収容され、この計量ホッパー14への重量をロードセル18は正確に計量することができる。さらに、計量ホッパー14はロードセル18を介して吊下げられたことにより、計量ホッパー14の下方が開放されるので、袋24の出し入れなどを容易に行うことができると共に、さらに小型化を図ることができる。   As described above, in the embodiment, in the hopper device provided with the opening / closing device 6 that opens and closes the first drop port 5 provided in the lower part of the stacking hopper 2, the first drop port 5 of the stacking hopper 2 is connected to the first drop port 5. 1 opening and closing plate 7, a weighing hopper 14 is provided below the first dropping port 5, the weighing hopper 14 is provided with a second dropping port 15, and the weighing hopper 14 has a load cell 18 serving as a weight weighing means. As a result, the load such as the bag of the stacking hopper 2 is dropped and accommodated in the weighing hopper 14 from the first dropping port 5, and the load cell 18 accurately measures the weight to the weighing hopper 14. be able to. Further, since the weighing hopper 14 is suspended via the load cell 18, the lower portion of the weighing hopper 14 is opened, so that the bag 24 can be easily taken in and out and the size can be further reduced. it can.

しかも、計量ホッパー14の上部に横向き部材16Aの両側に下向き部材16Bを設けた倒コ形の吊り下げ部材16を設け、そして集積用ホッパー2の側面から吊り下げられ下方向き部材17Aの下端に中央向き部材17Bを設けたL形の吊り部材17に重量計量手段たるロードセル18を介して吊り下げ部材16を吊り下げるようにしたので、計量ホッパー14の下方のみならず側方も開放されるので、袋24の出し入れなどをいっそう容易に行うことができると共に、いっそう小型化等を図ることができる。。   In addition, an inverted-shaped hanging member 16 having a downward member 16B provided on both sides of the lateral member 16A is provided on the upper portion of the weighing hopper 14, and is suspended from the side surface of the stacking hopper 2 and is centered on the lower end of the downward member 17A. Since the suspension member 16 is suspended from the L-shaped suspension member 17 provided with the orientation member 17B via the load cell 18 serving as a weight measurement means, not only the lower side of the weighing hopper 14 but also the side is opened. The bag 24 can be taken in and out more easily, and further downsizing can be achieved. .

また、前記第1の落下口5を開閉可能な第1の開閉板7と、前記第1の開閉板7を前記第1の落下口5の全閉、全開の他にそれらの中間位置で開成保持するための駆動装置たる第1の電磁石装置8及び第2の開閉用駆動装置たる第2の電磁石装置9とを備えたことにより、第1の落下口5を全開、全閉の他にそれらの中間位置とすることができるので、第1の落下口5より単位時間当たり排出する籾の量を調節でき、正確な量を排出することができる。さらに、計量ホッパー14に第2の落下口15を備えると共に、該第2の落下口15に第2の開閉板20を設け、第2の開閉板20は第2の落下口15を全閉の後、第2の開閉板20を全開として籾などを排出でき、早く排出できるようにできる。   In addition, the first opening / closing plate 7 capable of opening and closing the first drop opening 5 and the first opening / closing plate 7 are opened at their intermediate positions in addition to the first drop opening 5 being fully closed and fully opened. By providing the first electromagnet device 8 as a driving device for holding and the second electromagnet device 9 as a second opening / closing drive device, the first drop port 5 is fully opened and fully closed. Therefore, the amount of soot discharged per unit time from the first drop port 5 can be adjusted, and an accurate amount can be discharged. Further, the weighing hopper 14 is provided with a second drop port 15, and the second drop port 15 is provided with a second opening / closing plate 20, and the second opening / closing plate 20 fully closes the second drop port 15. Thereafter, the second opening / closing plate 20 is fully opened, so that the soot can be discharged and can be discharged quickly.

また、前記第1の開閉板7は前記第1の落下口5に揺動して開閉自在に設けられ、そして第1の開閉板7には第2の連結杆13を介して直結した該開閉板7の全開又は全閉用の第2の電磁石装置9と、前記突部7Cが係止可能な長孔12Aを形成した該第1の連結杆12を介して接続した第1の電磁石装置8とを備えたことにより、第1の開閉板7は全開、全閉及びその中間位置での開成が可能となり、第1の落下口5より単位時間当たり排出する籾の量を調節でき、さらに1個の第1の開閉板7自体を全開、全閉及びその中間位置とすることにより、第1の落下口5まわりをコンパクトに形成することができる。   The first opening / closing plate 7 is swingably provided at the first drop opening 5 and can be opened / closed. The opening / closing plate directly connected to the first opening / closing plate 7 via a second connecting rod 13 is provided. A first electromagnet device 8 connected to the second electromagnet device 9 for fully opening or closing the plate 7 and the first connecting rod 12 having a long hole 12A in which the projection 7C can be locked. The first opening / closing plate 7 can be fully opened, fully closed, and opened at an intermediate position thereof. The amount of soot discharged per unit time from the first drop port 5 can be adjusted. By making the first opening / closing plates 7 themselves fully open, fully closed, and their intermediate positions, the periphery of the first drop opening 5 can be formed compactly.

しかも、前記第1の開閉板7は第1,2の電磁石装置8,9の組合せにより全開、全閉及びその中間位置とすることができるので、作動を確実に行なうことができると共に、安価に製造することができる。   In addition, the first opening / closing plate 7 can be fully opened, fully closed, and an intermediate position thereof by the combination of the first and second electromagnet devices 8 and 9, so that the operation can be performed reliably and at a low cost. Can be manufactured.

さらに計量方法においては、集積用ホッパー2の第1の落下口5に全開、全閉の他にそれらの中間位置で開成保持される第1の開閉板7を設け、前記第1の落下口5の下方に計量ホッパー14を設け、該計量ホッパー14にロードセル18と第2の落下口15を備えると共に該第2の落下口15に全開、全閉する第2の開閉板20を設け、前記第1の開閉板7を開成して集積用ホッパー2内の籾を計量ホッパー14に収容すると共に、前記収容された籾の重量がロードセル18により例えば30kgとした小分け重量目標値まで達した後に、前記第1の開閉板7を閉成すると共に、前記第2の開閉板20を全開して第2の落下口15より排出し、このような前記計量ホッパー14による小分け重量計量の積算値が例えば100kgのような目標総重量となるまで計量を繰り返すホッパー装置の重量計量方法であって、前記計量ホッパー14による小分け重量計量は前記積算値が前記目標総重量に近づくまでは前記第1の開閉板7は全開、全閉を繰り返し、一方前記積算値が前記目標総重量に近づくと前記第1の開閉体7は全開の後、中間位置で開成保持され、この後全閉するようにすることにより、第1回から第3回の例えば30kgとした小分け計量においては、前記第1の開閉板7は全開、全閉を繰り返して計量を行なうので、計量速度を早くすることができ、一方第4回めの計量時においては第1の開閉板7を全開として計量した後、あらかじめ設定した小供給(小出し)設定目標値に達すると、第1の開閉板7の開度を小さくして単位時間当たりの排出量を小さくして計量を調節しながら、目標総重量まで計量するようにしたので、すなわち計量時の第1の開閉板7による調整は最終回の計量時としたので、最終回意外では第1の開閉板7による調整に共なう時間の損失がなく、計量に伴う総時間を短縮することができる。また、例えば30kgのみを計量するような場合には、計量時に第1の開閉板7による調整を行なうことができるので、上述のような積算して計量する場合のみならず、1回ごとの計量においても正確に計量を行なうことができる。   Further, in the weighing method, the first drop opening 5 of the stacking hopper 2 is provided with a first opening / closing plate 7 which is opened and held at an intermediate position in addition to being fully opened and fully closed. A weighing hopper 14 is provided below the weighing hopper 14. The weighing hopper 14 is provided with a load cell 18 and a second drop port 15. The second drop port 15 is provided with a second opening / closing plate 20 that is fully opened and closed. 1 is opened and the soot in the stacking hopper 2 is accommodated in the weighing hopper 14, and the weight of the accommodated soot reaches a subdivided weight target value of, for example, 30 kg by the load cell 18. The first opening / closing plate 7 is closed, the second opening / closing plate 20 is fully opened and discharged from the second drop port 15, and the integrated value of the subdivided weight measurement by the weighing hopper 14 is, for example, 100 kg. Repeat weighing until the target gross weight is reached A weight weighing method for a hopper device, wherein the first weight 7 is fully opened and fully closed until the integrated value approaches the target total weight, while the divided weight measurement by the weighing hopper 14 is repeated. When the value approaches the target total weight, the first opening / closing body 7 is opened and held at an intermediate position after being fully opened, and then fully closed, so that the first to third times, for example, 30 kg In the sub-measurement, the first opening / closing plate 7 repeats full open and fully closed for measurement, so that the measurement speed can be increased. On the other hand, in the fourth measurement, the first open / close plate is used. After measuring with 7 fully open, when the preset small supply (small delivery) set target value is reached, the opening of the first opening / closing plate 7 is reduced to reduce the discharge per unit time and adjust the measurement. While measuring the target total weight Since the adjustment by the first opening and closing plate 7 at the time of measurement was made at the time of the final measurement, there was no time loss associated with the adjustment by the first opening and closing plate 7 except for the final turn. The total time required for weighing can be shortened. For example, when only 30 kg is weighed, the adjustment by the first opening / closing plate 7 can be performed at the time of weighing. It is possible to accurately measure in

しかも、前記積算値が例えば100kgとした前記目標総重量に近づき前記第1の開閉板7は全開の後、中間位置で開成保持され、この後全閉する工程は第4回目の最終工程でとすることにより、計量が前記目標総重量に達するまでには小供給(小出し)を1回のみで済ますようになるので、第1の開閉板7による調整に共なう回数を最終工程の1回のみですますことができ、計量に伴う時間の総時間を最短時間とすることができる。   Moreover, when the integrated value approaches the target total weight, for example, 100 kg, the first opening / closing plate 7 is opened and held at an intermediate position after being fully opened, and the process of fully closing thereafter is the fourth final process. As a result, only one small supply (small dispensing) is required until the weighing reaches the target total weight. Therefore, the number of adjustments by the first opening / closing plate 7 is set to one time of the final process. The total time required for weighing can be made the shortest time.

しかも、実施例では制御装置30において、目標総重量、小分け重量目標値、小供給(小出し)設定目標値を夫々自由に設定することができるので、いかなる計量にも対処することができる。また、その操作は積算(累積又は集計)計量のときも、1回(1バッジ)のときの計量も、いずれも重量設定ボタン40、定量ボタン50、及び小供給ボタン51による同一であるので、操作性も優れる。   In addition, in the embodiment, since the target total weight, the subdivided weight target value, and the small supply (dispensing) set target value can be set freely in the control device 30, any weighing can be dealt with. In addition, the operation is the same with the weight setting button 40, the fixed amount button 50, and the small supply button 51 for both the integration (cumulative or total) measurement and the measurement for one time (one badge). Excellent operability.

本発明は上記実施例に限定されるものではなく、本発明の要旨の範囲内において、種々の変形実施が可能である。例えば、実施例では電磁石装置を用いものを示したが、油圧或いは空気圧シリンダー装置又はモータのような駆動装置により第1及び第2の開閉体を作動できるようにしてもよい。   The present invention is not limited to the above embodiments, and various modifications can be made within the scope of the gist of the present invention. For example, although an electromagnet device is used in the embodiment, the first and second opening / closing bodies may be operated by a driving device such as a hydraulic or pneumatic cylinder device or a motor.

本発明の実施例1を示す正面図である。It is a front view which shows Example 1 of this invention. 本発明の実施例1を示す側面図である。It is a side view which shows Example 1 of this invention. 本発明の実施例1を示す開閉板が全閉状態を示した要部の斜視図である。It is the perspective view of the principal part in which the opening-and-closing board which shows Example 1 of this invention showed the fully closed state. 本発明の実施例1を示す開閉板が全開状態を示した要部の斜視図である。It is the perspective view of the principal part which the opening-and-closing board which shows Example 1 of this invention showed the fully open state. 本発明の実施例1を示す開閉板が中間状態を示した要部の斜視図である。It is the perspective view of the principal part which the opening-and-closing board which shows Example 1 of this invention showed the intermediate state. 本発明の実施例1を示す制御装置の正面図である。It is a front view of a control device showing Example 1 of the present invention. 本発明の実施例1を示すブロック図である。It is a block diagram which shows Example 1 of this invention. 本発明の実施例1を示す流れ図である。It is a flowchart which shows Example 1 of this invention. 本発明の実施例1を示す積算計量時のグラフである。It is a graph at the time of the integral measurement which shows Example 1 of this invention. 本発明の実施例1を示す1回計量時のグラフである。It is a graph at the time of one measurement which shows Example 1 of this invention.

符号の説明Explanation of symbols

1 柱体
2 集積用ホッパー
5 第1の落下口
7 第1の開閉板(開閉体)
14 計量ホッパー
15 第2の落下口
16 吊り下げ部材
16A 横向き部材
16B 下向き部材
17 吊り部材
17A 下方向き部材
17B 中央向き部材
18 ロードセル(重量計量手段)
20 第2の開閉板(開閉体)
DESCRIPTION OF SYMBOLS 1 Column body 2 Stacking hopper 5 1st drop port 7 1st opening-and-closing board (opening-closing body)
14 Weighing hopper
15 Second drop port
16 Suspension member
16A Sideways member
16B downward member
17 Suspension member
17A downward facing member
17B Center facing member
18 Load cell (weight measuring means)
20 Second opening / closing plate (opening / closing body)

Claims (3)

四方に立設する柱体の上部に集積用ホッパーを設け、該ホッパー本体の下部には第1の落下口が形成されると共に、前記第1の落下口に該第1の落下口を開閉作動する第1の開閉体を設け、
前記第1の落下口の下方に計量ホッパーを設け、該計量ホッパーの下部に第2の落下口を形成すると共に、前記第2の落下口に該第2の落下口を開閉作動する第2の開閉体を設け、
前記計量ホッパーの上部に、横向き部材の両側に下向き部材を設けた倒コ形の吊り下げ部材を設け、
前記集積用ホッパーの側面から吊り下げられ下方向き部材の下端に中央向き部材を設けたL形の吊り部材に重量計量手段を介して前記吊り下げ部材を吊り下げたことを特徴とするホッパー装置。
An accumulation hopper is provided on the upper part of the pillar body standing in all directions, and a first drop opening is formed in the lower part of the hopper body, and the first drop opening is opened and closed at the first drop opening. A first opening / closing body is provided,
A weighing hopper is provided below the first dropping port, a second dropping port is formed below the weighing hopper, and a second dropping port is opened and closed at the second dropping port. Open and close body,
On the upper part of the weighing hopper, there is provided an inverted-shaped suspension member provided with downward members on both sides of the lateral member,
A hopper device, wherein the suspension member is suspended from an L-shaped suspension member suspended from a side surface of the stacking hopper and provided with a central facing member at a lower end of the downward facing member via a weight measuring means .
前記第1の開閉体は前記第1の落下口を全開状態と、全閉状態と、全開と全閉状態の中間にすることを特徴とする請求項1記載のホッパー装置。   2. The hopper device according to claim 1, wherein the first opening / closing body sets the first dropping port to a middle position between a fully opened state, a fully closed state, and a fully opened state and a fully closed state. 前記重量計量手段はロードセルであることを特徴とする請求項1記載のホッパー装置。 2. The hopper device according to claim 1, wherein the weight measuring means is a load cell .
JP2003392321A 2003-11-21 2003-11-21 Hopper device Expired - Lifetime JP3740695B2 (en)

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Cited By (1)

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CN110451288A (en) * 2018-09-19 2019-11-15 浙江厚达智能科技股份有限公司 Chinese medicine automatic modulation line and Chinese drugs dispensing method

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CN110451288A (en) * 2018-09-19 2019-11-15 浙江厚达智能科技股份有限公司 Chinese medicine automatic modulation line and Chinese drugs dispensing method
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