JP3570293B2 - Sludge thickener - Google Patents

Sludge thickener Download PDF

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JP3570293B2
JP3570293B2 JP13666399A JP13666399A JP3570293B2 JP 3570293 B2 JP3570293 B2 JP 3570293B2 JP 13666399 A JP13666399 A JP 13666399A JP 13666399 A JP13666399 A JP 13666399A JP 3570293 B2 JP3570293 B2 JP 3570293B2
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sludge
concentration
pressure
solution supply
mixing tank
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JP2000325997A (en
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邦夫 藤田
政文 那須
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Ishigaki Co Ltd
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Ishigaki Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、密閉型の処理槽内で汚泥と凝集剤を撹拌混合し、凝集した汚泥を設定倍率にすべくろ過濃縮するとともに、この濃縮汚泥をスクリュープレス型脱水機や連続加圧型脱水機等の圧入型脱水機に圧入して脱水機の処理能力を向上させる汚泥濃縮装置に関する。
【0002】
【従来の技術】
従来、水処理工程より発生する汚泥に凝集剤を添加し、脱水処理する場合、汚泥濃度が低いと大型の脱水機が必要となったり、脱水機の種類によっては脱水処理することが困難であったりすることから、汚泥を凝集濃縮した後に脱水処理することは特開平5−92105号公報や特開平6−315699号公報に記載してあるように公知である。
【0003】
【発明が解決しょうとする課題】
上述の特開平5−92105号公報や特開平6−315699号公報に記載してある汚泥濃縮方法はいずれも濃縮槽が開放型であり、槽内上部の槽壁に設けたスクリーンで汚泥をろ過して、分離液を槽外に排出し、濃縮をおこなっている。特開平5−92105号公報では濃縮汚泥を得るために供給汚泥の流量・濃度を測定し、設定値濃度になるように分離液の排出量をテレスコープ弁で制御している。又、特開平6−315699号公報では供給汚泥の流量・濃度を測定し、この数値から固形物量を演算して濃縮槽内の濃度が一定になるように脱水機への濃縮汚泥供給ポンプの回転数を制御している。そして、上記いずれの発明も脱水処理にはベルトプレス型脱水機を使用している。このタイプの脱水機では安定した脱水処理を行なうために汚泥の濃度を管理することが大きな要因となる。
【0004】
しかしながら、上記従来の濃縮装置は濃縮濃度を管理するために供給側の濃度を高価な濃度計や複雑な制御機器を使用して測定する必要があった。又、濃縮槽が開放型になっているため脱臭対策が必要となったり、脱水機への濃縮汚泥の供給は槽自体を高所に設置したり、ポンプを使用して濃縮汚泥を引抜く必要があった。さらに、濃縮汚泥を脱水するためにベルトプレス型脱水機を使用しているが、このタイプの脱水機はろ布洗浄水量が多い・汚泥処理量に対し本体寸法が大きい・開放構造のため脱臭対策が必要・ろ布交換が定期的に必要等の問題点があった。本発明は複雑な濃度管理制御をすることなく汚泥濃縮を行ない、濃縮液を直接脱水機に圧入できる装置を提供する。
【0005】
【課題を解決するための手段】
前述した課題を解決するため、本発明は濃縮槽を密閉型とし、この濃縮槽で汚泥と凝集剤を撹拌混合し、凝集した汚泥を濃縮槽内の槽壁に設けたスクリーンでろ過して分離液を取出すようにするとともに、分離液の排出量を調節するようにした。そして、原液供給ポンプと分離液の排出量を調節する定量排出器とを連動運転する際、予め原液供給ポンプと定量排出器の回転数の比率を濃縮倍率に応じて調節しておくことによって、設定した濃縮倍率に汚泥を濃縮することができる。さらに、分離液の排出量を調節するのに容積型の定量排出器を用いることにより、濃縮初期の分離液の排出過多を抑制することができ、設定値以上の濃縮倍率になることを防止することができるものである。分離液の排出量を調節する容積型の定量排出器としては定量ポンプでも定量式のロータリーバルブでもよく、又、この定量排出器は凝集混和槽と別置型にしても、あるいは、凝集混和槽と一体型にしてもよいものである。
【0006】
又、密閉型の濃縮槽内の圧力調節をするには濃縮槽に設けた圧力センサーが設定圧力になるように原液供給ポンプの回転数をPID制御によって調節する。そして、原液供給ポンプと連動する凝集剤注入ポンプを定量ポンプとし、凝集剤の添加量を汚泥量に応じた対流量比で予め設定しておくことにより凝集剤の添加率を一定にすることができる。さらに、原液供給ポンプと分離液の定量排出器とは定減速比で連動させているので、原液供給ポンプの回転数が変わっても汚泥の濃縮倍率は変わることがない。この濃縮槽の濃縮液の取出管と脱水機の給泥口を直接接続することにより、槽内の圧力がそのまま脱水機のろ過圧力として作用することになるので凝集フロックの破壊等の恐れがない。そして、使用する脱水機は維持費・保守費用の少ないスクリュープレス型脱水機や連続加圧式脱水機等の圧入型脱水機とすることにより効率的な脱水処理を行なうことができる。
【0007】
【発明の実施の形態】
本発明に係る汚泥濃縮装置は上記のように構成してあり、濃縮機能付密閉型の凝集混和槽に定量式原液供給ポンプで汚泥を供給し、定量式の凝集剤注入ポンプで凝集剤を供給する。そして、槽内に設けた撹拌羽根で汚泥と凝集剤を撹拌混合し、凝集反応を行なう。凝集した汚泥は同じく槽内に設けたスクリーンによってろ過され、
清澄なろ液が槽外に分離排出され、汚泥が濃縮される。槽外に分離排出されたろ液は容積型の定量排出器(定量ポンプ等)により、排出量の調節を行なうことによって汚泥の濃縮倍率を設定することができる。そして、原液供給ポンプの凝集混和槽への圧入圧力は通常0.1〜0.5Kg/cm2であり、一方スクリーンでの最適ろ過濃縮圧力は0.01〜0.05Kg/cm2程度と圧入圧力の約1/10の圧力である。従って、密閉型の凝集混和槽にスクリーンを設け、ろ過濃縮する際、ろ過濃縮に最適な圧力が微圧であるため、背圧調整あるいは流路の絞り調整では最適ろ過濃縮圧力に調整することは極めて困難である。この定量排出器を設けることによってろ液の排出量を安定して規制することができ、濃縮過多を防ぎ、さらに、凝集混和槽のろ液室のスクリーン前後での圧力差を小さくでき、清澄なろ液が得られる。また、原液供給ポンプの供給圧力が凝集混和槽の内圧として利用できるので、この内圧を設定することにより、そのまま脱水機への圧入圧とすることができるものであり、この圧入圧を変化させた場合に、ろ過濃縮圧即ち背圧を調整する必要は無いものである。
【0008】
【実施例】
本発明に係る汚泥濃縮装置の実施例を図1乃至図3に基づき詳述する。まず、凝集混和槽1の構造を図1、図2に基づき説明する。符号2は凝集混和槽1の天壁の上部に支架した駆動機であり、この駆動機2に連結した回転軸3が凝集混和槽1の中心部に垂下され、回転軸3の下方に撹拌羽根4が止着してある。この撹拌羽根4は上下2段に設け、各段4枚の羽根で構成している。さらに上下の羽根は45°位相をずらしてとりつけている。符号5は凝集混和槽1の下部の槽壁に撹拌羽根4に対向させて設けた板状の邪魔板であり、汚泥供給管6から供給された汚泥と凝集剤を撹拌混合するようにしてある。そして、凝集混和槽1の上方部の周壁にパンチングメタルあるいはウェッジワイヤー等で構成したスクリーン7が張設してあり、このスクリーン7に対向させて回転軸3に止着したスクレーパー8が設けてあり、図2に示すようにスクレーパー8の先端には樹脂あるいはゴム等の可撓性の刃先8aを設け、スクリーン7に摺接するようにしてある。実施例ではスクレーパー8は2枚羽根としている。
【0009】
スクレーパー8の下端部には周辺部を開口した仕切壁9を支持させ、この仕切壁9によって凝集混和槽1の下部を凝集部、上部を濃縮部に区画するようにした。この凝集部で混合撹拌された汚泥は仕切壁9で循環流動を制限しながら凝集反応が行なわれる。そして、凝集反応が行なわれた汚泥は仕切壁9の周部を通過して濃縮部に流入し、汚泥の一部がスクリーン7でろ過されて濃縮される。ろ過された分離液はスクリーン7の裏面側に設けられた密閉状のろ液室10に集積され分離液取出管11から外部に排出される。濃縮された汚泥は濃縮汚泥取出管12から排出するようにしてある。スクリーン7面に付着したフロックはスクレーパー8の先端に設けられた刃先8aがスクリーン7面に摺接しながら回転しているので、スクリーン7面は常時清掃再生されるので目詰まりが防止されスクリーン7の開口率が維持され、ろ過能力の低下を防ぐことができるものである。
【0010】
次に、本発明に係る濃縮装置の構成及び動作を図3に基づいて詳述する。凝集混和槽1の槽底部に設けられた汚泥供給管6と原液供給ポンプ13を接続して凝集混和槽1内に汚泥を圧入するようにしている。そして、図3では凝集剤注入ポンプ14からの凝集剤は汚泥供給管6に供給するようにしているが、直接凝集混和槽1の下部に供給するようにしてもよいものである。前述したようにこの汚泥と凝集剤は凝集混和槽1の凝集部において撹拌混合され、凝集反応した汚泥は濃縮部へと上昇し、スクリーン7でろ過濃縮される。ここでろ過された分離液はろ液室10に集まり分離液取出管11から排出される。分離液取出管11には定量排出器15を接続している。そして、濃縮された汚泥は凝集混和槽1の上部に設けられた濃縮汚泥取出管12から排出される。この濃縮汚泥取出管12は脱水機16の汚泥供給管と接続しているので、濃縮汚泥は直接脱水機16へ供給される。
【0011】
原液供給ポンプ13及び凝集剤注入ポンプ14は定量式のポンプを用い、定量排出器15は定量式のポンプでも定量式のロータリーバルブでもよいものである。原液供給ポンプ13、凝集剤注入ポンプ14、定量排出器15にはいずれも減速機構付の電動機を使用し、インバーター装置18にて連動して運転するようにしてある。このインバーター装置18は原液供給ポンプ13、凝集剤注入ポンプ14、定量排出器15とも常に同一周波数になるように設定しておく。そして、汚泥量に対する凝集剤の添加量は予め実験で算出した所定の添加率になるよう凝集剤注入ポンプ14の減速比を調節しておく。又、原液供給ポンプ13と定量排出器15とは同程度の能力の仕様としておく。さらに、凝集混和槽1に槽の内圧を検知する圧力センサー17を設け、この圧力が一定になるように濃縮汚泥の脱水機16への圧入圧力を調節するようにしている。
【0012】
図3において、汚泥供給量をA、濃縮後の汚泥量をB、濃縮後の分離液量をCとすれば、A=B+Cとなる。例えば2倍濃縮を行なう場合には定量排出器15の減速比を調節することによって定量排出器15の吐出量を原液供給ポンプ13の吐出量の50%になるようにすることによって設定濃縮倍率2倍が保持できるものである。即ちA=100とした場合、B=50、C=50でA/B=100/50=2倍濃縮となる。そして、原液供給ポンプ13の吐出圧力によって密閉型の凝集混和槽1には内圧がたち、この内圧がスクリーン7でのろ過圧となるが、分離液の抜出量を定量排出器15によって規制しているのでろ液室10から凝集混和槽1に背圧がかかる。スクリーン7部にろ液室10から排出量に見合った背圧をかけることによって、スクリーン7の前後面での圧力差が小さくなり、清澄な分離液を得ることができ、スクリーン7の目詰まりも防止できる。又、原液供給ポンプ13の吐出圧力による凝集混和槽1の内圧が直接脱水機16への圧入圧となるものである。そして、脱水機16への濃縮汚泥の圧入圧力を保持して脱水機16の運転を行なうときには、凝集混和槽1内の圧力が設定圧力になるように、圧力センサー17で検知し、この検知信号を制御手段19に伝達し、制御手段19からインバーター装置18に指示を与え原液供給ポンプ13、凝集剤注入ポンプ14、定量排出器15の電動機の回転数を制御するものである。そして、原液供給ポンプ13の回転数が変化した場合においても、凝集剤注入ポンプ14、定量排出器15も同じ比率だけ回転数が変わっていくので、最初に設定した汚泥濃縮倍率及び凝集剤の添加率は変わることがないものである。
【0013】
以下に、濃縮によって脱水効率が向上する効果を確かめるために行なった脱水試験結果を表1、表2に示す。
【0014】
【表1】

Figure 0003570293
【0015】
【表2】
Figure 0003570293
【0016】
表1・表2から濃縮無と濃縮有の汚泥を比較すると、ケーキ含水率については濃縮無と濃縮有の汚泥では殆ど同じ含水率の脱水ケーキが得られた。しかし、単位時間、単位面積当たりの処理量については約2倍濃縮の場合が46.0/35.5=1.3倍、約3倍濃縮の場合は17.8/10.2=1.75倍となり、濃縮汚泥の方が脱水機の処理能力が向上していることを示している。
【0017】
【発明の効果】
この発明は上記のように構成してあり、濃縮機能付密閉型の凝集混和槽へ汚泥と凝集剤を供給し、撹拌混合・凝集反応後、ろ過濃縮を行ない、任意に設定した濃縮倍率となるように分離液の排出量を規制するようにしたので、設定倍率の濃縮汚泥を得るための汚泥濃度の測定は不必要であり、さらに、原液供給ポンプの吐出圧力がそのまま直接脱水機へのろ過圧力として作用させることができるので脱水機の処理能力を向上させ安定した運転を行なうことができるものである。
【図面の簡単な説明】
【図1】本発明に係る汚泥濃縮装置の凝集混和槽の縦断面図である。
【図2】本発明に係る凝集混和槽の図1のA−A線に沿って切断した横断面図である。
【図3】本発明に係る汚泥濃縮装置のフローチャート図である。
【符号の説明】
1 凝集混和槽
11 分離液取出管
12 濃縮汚泥取出管
13 原液供給ポンプ
14 凝集剤注入ポンプ
15 定量排出器
17 圧力センサー[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention stirs and mixes sludge and a flocculant in a closed treatment tank, filters and concentrates the flocculated sludge to a set magnification, and uses a screw press type dehydrator or a continuous pressure type dehydrator to concentrate the concentrated sludge. The present invention relates to a sludge concentrator for press-fitting into a press-in type dehydrator to improve the processing capacity of the dehydrator.
[0002]
[Prior art]
Conventionally, when a flocculant is added to sludge generated from a water treatment step and dewatering is performed, a large dehydrator is required if the sludge concentration is low, and it is difficult to perform dehydration depending on the type of dewaterer. For this reason, it is known to conduct dehydration treatment after coagulating and condensing sludge as described in JP-A-5-92105 and JP-A-6-315699.
[0003]
[Problems to be solved by the invention]
In each of the sludge concentration methods described in JP-A-5-92105 and JP-A-6-315699, the thickening tank is an open type, and the sludge is filtered by a screen provided on a tank wall in an upper part of the tank. Then, the separated liquid is discharged out of the tank and concentrated. In Japanese Patent Application Laid-Open No. 5-92105, the flow rate and concentration of supplied sludge are measured in order to obtain concentrated sludge, and the discharge amount of the separated liquid is controlled by a telescope valve so as to reach a set concentration. In Japanese Patent Application Laid-Open No. Hei 6-315699, the flow rate and concentration of the supplied sludge are measured, and the solid matter amount is calculated from these values to rotate the concentrated sludge supply pump to the dehydrator so that the concentration in the concentration tank becomes constant. You control the number. In each of the above inventions, a belt press type dehydrator is used for the dehydration treatment. In this type of dehydrator, controlling the concentration of sludge is a major factor in performing a stable dehydration treatment.
[0004]
However, in the conventional concentrator described above, it was necessary to measure the concentration on the supply side using an expensive densitometer or a complicated control device in order to control the concentration. In addition, since the thickening tank is an open type, it is necessary to take measures against deodorization.For the supply of concentrated sludge to the dehydrator, it is necessary to install the tank itself at a high place or use a pump to pull out the concentrated sludge. was there. Furthermore, a belt press type dehydrator is used to dehydrate concentrated sludge, but this type of dehydrator has a large amount of filter cloth washing water. There was a problem that the filter cloth needs to be replaced regularly. The present invention provides an apparatus capable of performing sludge concentration without performing complicated concentration management control and directly injecting the concentrated liquid into a dehydrator.
[0005]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the present invention makes the concentration tank a closed type, stirs and mixes the sludge and the flocculant in the concentration tank, and separates the condensed sludge by filtration through a screen provided on a tank wall in the concentration tank. The liquid was taken out and the discharge amount of the separated liquid was adjusted. Then, when the undiluted solution supply pump and the quantitative discharger for adjusting the discharge amount of the separated liquid are operated in conjunction with each other, by previously adjusting the ratio of the rotation speed of the undiluted solution supply pump and the quantitative discharger according to the concentration ratio, Sludge can be concentrated to the set concentration ratio. Furthermore, by using a volumetric fixed-quantity discharger to adjust the discharge amount of the separated liquid, it is possible to suppress excessive discharge of the separated liquid at the initial stage of concentration, and to prevent the concentration ratio from exceeding the set value. Is what you can do. As a positive displacement type quantitative discharger for adjusting the discharge amount of the separated liquid, a quantitative pump or a quantitative rotary valve may be used.The quantitative discharger may be a separate type from the coagulation mixing tank, or may be a coagulation mixing tank. It may be an integral type.
[0006]
In order to adjust the pressure in the closed concentration tank, the rotation speed of the stock solution supply pump is adjusted by PID control so that the pressure sensor provided in the concentration tank has a set pressure. The coagulant injection pump interlocked with the stock solution supply pump is used as a fixed amount pump, and the coagulant addition rate can be made constant by presetting the coagulant addition amount at a flow rate ratio corresponding to the sludge amount. it can. Further, since the stock solution supply pump and the constant-rate discharging device for the separated solution are linked at a constant reduction ratio, the concentration ratio of the sludge does not change even if the rotation speed of the stock solution supply pump changes. By directly connecting the concentrate discharge pipe of this concentration tank and the mud supply port of the dehydrator, the pressure in the tank acts as the filtration pressure of the dehydrator as it is, so there is no danger of destruction of the flocculated floc. . The dehydrator to be used is a press-in type dehydrator such as a screw press type dehydrator or a continuous pressure type dehydrator with low maintenance cost and maintenance cost, so that efficient dehydration treatment can be performed.
[0007]
BEST MODE FOR CARRYING OUT THE INVENTION
The sludge concentrating apparatus according to the present invention is configured as described above, supplies sludge to a closed type coagulation mixing tank with a concentrating function by using a quantitative raw solution supply pump, and supplies coagulant by a quantitative coagulant injection pump. I do. Then, the sludge and the flocculant are stirred and mixed by a stirring blade provided in the tank, and a flocculation reaction is performed. The flocculated sludge is filtered by a screen provided in the tank,
The clear filtrate is separated and discharged out of the tank, and the sludge is concentrated. The concentration of the sludge can be set by adjusting the amount of the filtrate separated and discharged to the outside of the tank using a positive displacement meter (a fixed volume pump or the like). The injection pressure of the stock solution supply pump into the coagulation mixing tank is usually 0.1 to 0.5 kg / cm 2, while the optimal filtration and concentration pressure at the screen is about 0.01 to 0.05 kg / cm 2. The pressure is about 1/10. Therefore, when a screen is provided in a closed-type coagulation mixing tank and filtration and concentration are performed, the optimal pressure for filtration and concentration is a very small pressure. Extremely difficult. By providing this constant-rate discharger, it is possible to stably regulate the discharge amount of the filtrate, prevent excessive concentration, further reduce the pressure difference before and after the screen in the filtrate chamber of the coagulation mixing tank, and provide a clear filter. A liquid is obtained. Also, since the supply pressure of the stock solution supply pump can be used as the internal pressure of the coagulation mixing tank, by setting this internal pressure, it is possible to use the internal pressure as it is as the press-in pressure to the dehydrator, and this press-in pressure was changed. In this case, there is no need to adjust the filtration concentration pressure, that is, the back pressure.
[0008]
【Example】
An embodiment of the sludge concentrator according to the present invention will be described in detail with reference to FIGS. First, the structure of the coagulation mixing tank 1 will be described with reference to FIGS. Reference numeral 2 denotes a driving device supported on the top of the top wall of the coagulation mixing tank 1. A rotating shaft 3 connected to the driving device 2 is hung down at the center of the coagulation mixing tank 1, and a stirring blade is provided below the rotating shaft 3. 4 is fixed. The stirring blades 4 are provided in upper and lower two stages, and each stage includes four blades. Further, the upper and lower blades are mounted with a phase shift of 45 °. Reference numeral 5 denotes a plate-shaped baffle plate provided on the lower tank wall of the coagulation mixing tank 1 so as to face the stirring blade 4 so as to stir and mix the sludge supplied from the sludge supply pipe 6 and the coagulant. . A screen 7 made of punched metal or wedge wire or the like is stretched over the peripheral wall at the upper part of the coagulation mixing tank 1, and a scraper 8 fixed to the rotating shaft 3 is provided opposite to the screen 7. As shown in FIG. 2, a flexible blade 8a made of resin, rubber, or the like is provided at the tip of the scraper 8 so as to be in sliding contact with the screen 7. In the embodiment, the scraper 8 has two blades.
[0009]
At the lower end of the scraper 8, a partition wall 9 having an open peripheral portion was supported, and the lower portion of the coagulation mixing tank 1 was partitioned by the partition wall 9 into an aggregating section, and the upper section was defined by a concentrating section. The sludge mixed and stirred in the aggregating section undergoes an agglutination reaction while restricting the circulating flow on the partition wall 9. Then, the sludge that has undergone the flocculation reaction passes through the peripheral portion of the partition wall 9 and flows into the concentration section, and a part of the sludge is filtered by the screen 7 and concentrated. The filtered separated liquid is collected in a sealed filtrate chamber 10 provided on the back side of the screen 7 and discharged to the outside from a separated liquid outlet pipe 11. The concentrated sludge is discharged from the concentrated sludge discharge pipe 12. Since the cutting edge 8a provided at the tip of the scraper 8 rotates while sliding on the screen 7, the floc attached to the screen 7 is constantly cleaned and regenerated, so that clogging is prevented and the screen 7 is prevented from clogging. The aperture ratio is maintained, and a decrease in filtration capacity can be prevented.
[0010]
Next, the configuration and operation of the concentrator according to the present invention will be described in detail with reference to FIG. The sludge supply pipe 6 provided at the bottom of the coagulation mixing tank 1 is connected to the stock solution supply pump 13 to press-fit the sludge into the coagulation mixing tank 1. In FIG. 3, the coagulant from the coagulant injection pump 14 is supplied to the sludge supply pipe 6, but may be supplied directly to the lower part of the coagulation mixing tank 1. As described above, the sludge and the flocculant are stirred and mixed in the flocculation section of the flocculation mixing tank 1, and the sludge that has undergone the flocculation reaction rises to the concentration section and is filtered and concentrated by the screen 7. The separated liquid filtered here collects in the filtrate chamber 10 and is discharged from the separated liquid outlet pipe 11. A fixed amount discharger 15 is connected to the separated liquid discharge pipe 11. Then, the concentrated sludge is discharged from a concentrated sludge discharge pipe 12 provided at an upper part of the coagulation mixing tank 1. Since the concentrated sludge discharge pipe 12 is connected to the sludge supply pipe of the dehydrator 16, the concentrated sludge is directly supplied to the dehydrator 16.
[0011]
The stock solution supply pump 13 and the coagulant injection pump 14 use a fixed-quantity pump, and the fixed-quantity discharger 15 may be a fixed-quantity pump or a fixed-quantity rotary valve. An electric motor with a speed reduction mechanism is used for each of the stock solution supply pump 13, the coagulant infusion pump 14, and the fixed-quantity discharger 15, and is operated in conjunction with an inverter device 18. This inverter device 18 is set so that the stock solution supply pump 13, the coagulant injection pump 14, and the quantitative discharger 15 always have the same frequency. Then, the reduction ratio of the coagulant injection pump 14 is adjusted so that the addition amount of the coagulant to the sludge amount becomes a predetermined addition rate calculated in advance by an experiment. In addition, the stock solution supply pump 13 and the fixed amount discharger 15 are set to have the same capacity. Further, a pressure sensor 17 for detecting the internal pressure of the coagulation and mixing tank 1 is provided, and the pressure for injecting the concentrated sludge into the dehydrator 16 is adjusted so that the pressure becomes constant.
[0012]
In FIG. 3, if the amount of sludge supplied is A, the amount of sludge after concentration is B, and the amount of separated liquid after concentration is C, A = B + C. For example, when performing double concentration, the discharge rate of the fixed amount discharger 15 is adjusted to 50% of the discharge amount of the undiluted liquid supply pump 13 by adjusting the reduction ratio of the fixed amount discharger 15 to set the concentration ratio 2 It can hold twice. That is, when A = 100, B / 50, C = 50, and A / B = 100/50 = 2 times concentration. The discharge pressure of the stock solution supply pump 13 generates an internal pressure in the sealed coagulation and mixing tank 1, and this internal pressure becomes the filtration pressure at the screen 7. Therefore, a back pressure is applied from the filtrate chamber 10 to the coagulation mixing tank 1. By applying a back pressure corresponding to the discharge amount from the filtrate chamber 10 to the screen 7 part, the pressure difference between the front and rear surfaces of the screen 7 is reduced, a clear separated liquid can be obtained, and the screen 7 can be clogged. Can be prevented. Further, the internal pressure of the coagulation mixing tank 1 due to the discharge pressure of the stock solution supply pump 13 is directly used as the press-in pressure to the dehydrator 16. When the operation of the dehydrator 16 is performed while maintaining the pressure at which the concentrated sludge is injected into the dehydrator 16, the pressure sensor 17 detects the pressure in the coagulation and mixing tank 1 so as to reach the set pressure, and this detection signal is output. Is transmitted to the control means 19, and the control means 19 gives an instruction to the inverter device 18 to control the number of rotations of the electric motor of the stock solution supply pump 13, the coagulant injection pump 14, and the fixed amount discharger 15. Even when the rotation speed of the stock solution supply pump 13 changes, the rotation speed of the flocculant injection pump 14 and the fixed amount discharger 15 also changes by the same ratio, so that the initially set sludge concentration ratio and addition of the flocculant. The rates do not change.
[0013]
Tables 1 and 2 show the results of a dehydration test performed to confirm the effect of improving the dehydration efficiency by concentration.
[0014]
[Table 1]
Figure 0003570293
[0015]
[Table 2]
Figure 0003570293
[0016]
Comparing sludge without concentration and sludge with concentration from Tables 1 and 2, dewatered cakes having almost the same moisture content were obtained for sludge with no concentration and sludge with concentration. However, the processing amount per unit time and unit area is about 46.0 / 35.5 = 1.3 times in the case of about 2 times concentration, and 17.8 / 10.2 = 1.times. In the case of about 3 times concentration. It became 75 times, which indicates that the treatment capacity of the dewatering machine is improved in the concentrated sludge.
[0017]
【The invention's effect】
The present invention is configured as described above, supplies sludge and a flocculant to a closed-type flocculation and mixing tank with a concentration function, performs stirring and mixing / coagulation reaction, performs filtration and concentration, and achieves an arbitrarily set concentration ratio. Since the amount of separated liquid discharged is regulated as described above, it is not necessary to measure the sludge concentration to obtain the set sludge concentration, and the discharge pressure of the stock solution supply pump is directly filtered to the dehydrator. Since it can act as pressure, the processing capacity of the dehydrator can be improved and stable operation can be performed.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view of a coagulation mixing tank of a sludge concentrator according to the present invention.
FIG. 2 is a cross-sectional view of the coagulation mixing tank according to the present invention, taken along line AA in FIG.
FIG. 3 is a flow chart of a sludge concentrator according to the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Coagulation mixing tank 11 Separation liquid extraction pipe 12 Condensed sludge extraction pipe 13 Stock solution supply pump 14 Coagulant injection pump 15 Quantitative discharger 17 Pressure sensor

Claims (2)

定量式の原液供給ポンプ(13)と定量式の凝集剤注入ポンプ(14)から濃縮機能付密閉型の凝集混和槽(1)に供給した汚泥と凝集剤を撹拌混合し、凝集した汚泥をろ過し分離ろ液を分離液取出管(11)から抜出し、濃縮汚泥を濃縮汚泥取出管(12)から取出す汚泥濃縮装置において、分離ろ液を排出する容積型の定量排出器(15)を設け、前記定量排出器(15)の排出量を設定して、排出する濃縮汚泥の濃縮倍率が設定値になるように分離液の排出量を調節することを特徴とする汚泥濃縮装置。The agglutinating agent and the sludge supplied from the quantitative type undiluted solution supply pump (13) and the quantitative type aggregating agent injection pump (14) to the closed type aggregating and mixing tank (1) with a concentration function are stirred and mixed, and the agglomerated sludge is filtered. In the sludge concentrator for extracting the separated filtrate from the separated liquid discharge pipe (11) and extracting the concentrated sludge from the concentrated sludge discharge pipe (12), a volumetric quantitative discharger (15) for discharging the separated filtrate is provided. A sludge concentrating device, wherein the discharge amount of the separated liquid is adjusted so that the discharge amount of the constant-rate discharger (15) is set and the concentration ratio of the discharged concentrated sludge becomes a set value. 上記の濃縮機能付密閉型の凝集混和槽(1)において、槽内の圧力を検知する圧力センサー(17)を設け、この圧力センサー(17)が設定圧力になるように原液供給ポンプ(13)の回転数を制御するとともに、凝集剤注入ポンプ(14)と定量排出器(15)の回転数を上記原液供給ポンプ(13)の回転数に比例させて調節することを特徴とする請求項1に記載の汚泥濃縮装置。A pressure sensor (17) for detecting the pressure in the closed type coagulation mixing tank (1) with a concentration function is provided, and the undiluted solution supply pump (13) is set so that the pressure sensor (17) has a set pressure. The rotation speed of the coagulant injection pump (14) and the rotation speed of the fixed amount discharger (15) are adjusted in proportion to the rotation speed of the stock solution supply pump (13). A sludge concentrator according to item 1.
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