JP3528357B2 - TAB mounting bonding tool - Google Patents

TAB mounting bonding tool

Info

Publication number
JP3528357B2
JP3528357B2 JP24677795A JP24677795A JP3528357B2 JP 3528357 B2 JP3528357 B2 JP 3528357B2 JP 24677795 A JP24677795 A JP 24677795A JP 24677795 A JP24677795 A JP 24677795A JP 3528357 B2 JP3528357 B2 JP 3528357B2
Authority
JP
Japan
Prior art keywords
bonding tool
lead wire
bonding
tool
mounting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP24677795A
Other languages
Japanese (ja)
Other versions
JPH0969544A (en
Inventor
克享 田中
英明 森上
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Electric Industries Ltd
Original Assignee
Sumitomo Electric Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Electric Industries Ltd filed Critical Sumitomo Electric Industries Ltd
Priority to JP24677795A priority Critical patent/JP3528357B2/en
Publication of JPH0969544A publication Critical patent/JPH0969544A/en
Application granted granted Critical
Publication of JP3528357B2 publication Critical patent/JP3528357B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/50Tape automated bonding [TAB] connectors, i.e. film carriers; Manufacturing methods related thereto
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/50Tape automated bonding [TAB] connectors, i.e. film carriers; Manufacturing methods related thereto

Landscapes

  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Wire Bonding (AREA)

Description

【発明の詳細な説明】 【0001】 【発明の属する技術分野】本発明は、ICやLSI等の
半導体素子を基板等に実装する際に、圧着工具として使
用されるボンディングツールに関する。 【0002】 【従来の技術】半導体素子を実用できる形に実装して、
その電気的特性を引き出すためには、半導体素子に形成
された電極とパッケージのリードとを電気的に接続し、
及びこのリードとプリント配線基板等の外部端子とを電
気的に接続する必要がある。 【0003】半導体素子の電極とパッケージのリードと
の接続は、従来から金あるいは銅等からなる金属細線を
導線(ボンディングワイヤー)とし、キャピラリーと呼
ばれる工具を用いて1本づつ接続するワイヤボンディン
グ法によって行われてきた。又、最近では、パターン形
成された銅箔に錫もしくは金めっきしたフィルムキャリ
アテープと呼ばれるリードを用い、このフィルム上にパ
ターン化されたリードと半導体素子の電極とを、所定温
度に加熱されたボンディングツールを用いて一括して接
続するTAB方式(Tape Automated Bonding)等のワイ
ヤレスボンディングも広く普及している。 【0004】このTAB方式等のワイヤレスボンディン
グ等に用いられるボンディングツールは、Mo、Fe−
Ni合金、Ni合金、Ti又はTi合金、W又はW−N
i合金、W−Cu合金、Fe−Ni−Co合金、超硬合
金等で直接通電したり、又はヒーターを挿入することに
より、所定の温度に加熱して使用されていた。 【0005】しかし、これら金属単体からなるボンディ
ングツールは先端押圧面の平坦度が低い、温度分布が均
一でない、耐摩耗性に劣り工具寿命が短い等の欠点があ
った。そこでこれら金属単体からなるボンディングツー
ルの先端部に、多結晶ダイヤモンド、ダイヤモンド単結
晶、立方晶窒化ホウ素焼結体(cBN)等の硬質物質を
設けて先端押圧面を構成したボンディングツールが多く
用いられている。 【0006】尚、多結晶ダイヤモンドは低圧気相合成法
によりSi34、SiC又はAlN等を主成分とする焼
結体やSi等の基板上に形成したものを工具母材に接合
し、他の硬質物質は工具母材にそのまま接合した上で、
ボンディングツールに取りつけられることが多い。 【0007】 【発明が解決しようとする課題】ところが近年になり、
半導体チップが多機能高集積化のために一つのチップか
ら引き出すリード数が増加する傾向にあり、かつコスト
面・実装面積の点で半導体チップの大きさを大きく出来
ないため、必然的にリード線が細く・薄くなる傾向にあ
り、今後は幅10μm以下、厚さ5μm以下のリード線
もでてきている状況にある。かかる半導体チップの高集
積度化・リード線の極細化に伴って、従来のボンディン
グツールにおいてはリード線と直接接触する押圧面を形
成する4辺の稜線により、リード線が傷つく或いは断線
する問題が生じ信頼性の高い実装が困難になっている。 【0008】本発明はかかる従来の事情に鑑み、半導体
素子の高集積度化に伴い、リード線の極細化・極薄化に
対しても、実装に際してリード線が断線し難いボンディ
ングツールを提供することを課題とする。 【0009】 【課題を解決するための手段】上記課題を解決するた
め、本発明の半導体素子接合用のTAB実装用ボンディ
ングツールにおいては、先端押圧面を形成する4辺の稜
線の全部もしくは一部に半径1μm以上100μm以下
の丸みを設けたことを特徴とする。 【0010】 【作用】本発明者らは、リード線幅が40μmよりも細
いICのTAB実装において、実装後の信頼性のデータ
を詳細に検討した結果、リード線のボンディングツール
の稜線部が接触する箇所において実装に際して極微細な
傷が発生し、この傷が元で使用中にリード線が断線する
ことを突き止めた。 【0011】即ち、実装に際して図5に示すごとく基板
等に設けてあるリード線5とICやLSI等の半導体素
子6とをボンディングツールにより加熱状態で圧着する
が、このときボンディングツールの先端押圧面3の稜線
部4と銅箔上に金或いは錫をメッキしたリード線5が接
触し、リード線5はボンディングツールにより1リード
あたり5g以上200g未満の荷重で電極側に押しつけ
られる。この場合にボンディングツールの先端押圧面3
の稜線部4が鋭利な状態であると、リード線5に傷が付
いたり断線したりするわけである。この傾向は、特にリ
ード線5が細い、あるいは薄い場合に顕著に発生する。 【0012】そこで本発明では、図3に示すようにボン
ディングツールの先端押圧面3の稜線部4に半径1μm
以上100μm以下の丸みを設けることによって、リー
ド線5がボンディングツールにより抑えつけられた際の
リード線5の傷付き及び断線を無くすことができるので
ある。 【0013】丸みの大きさは1μm未満ではリードの傷
付け及び断線防止の効果が少なく、又100μmを越え
ると稜線部4に丸みが付きすぎて図4に示すように、十
分にリードを押すことが出来なくなる。尚、稜線部は必
ずしも一定の半径を持っている必要は無く、複数の半径
の混在した丸みであっても良い、必要なのはリード線を
傷つけるような鋭利な稜線でなければ良いことになる。 【0014】 【発明の実施の形態】図1は、この発明のボンディング
ツールの一態様を示すもので、1は工具の先端ブランク
部、2は金属シャンク部である。この先端ブランク部1
は金属シャンク部2へ蝋付け、ネジ止め、あるいはその
他の機械的固定手段等適宜の方法で接合されている。 【0015】先端ブランク部1における先端押圧面3の
材質は、ダイヤモンド又は立方晶窒化ホウ素を主成分と
する硬質物質からなり、この先端押圧面3を形成する4
辺の稜線部4には半径1μm以上100μm以下の丸み
を持たせてある。 【0016】使用に際しては、金属シャンク部2の装着
部分7でボンディング装置(図示せず)に取り付けら
れ、金属シャンク部2にあるカートリッジヒーター収納
部8及び熱電対収納部9にそれぞれ熱電対及びカートリ
ッジヒーターが取り付けられ、この状態で工具を加熱
し、工具先端部1を熱した状態で、図2に示すように、
ICやLSI等の半導体素子6を基板等のリード線5に
圧着して実装を行なう。 【0017】この際、図3に示すように、先端押圧面3
の4辺の稜線部4とリード線5が接触する部分は、半径
1μm以上100μm以下の丸みが設けてあり鋭利な稜
線がないので、この部分でリード線5を傷つけるおそれ
がなく、実装後のリード線5の断線を生じることが殆ど
なくなる。 【0018】 【実施例】幅が30μm、厚さが15μmのリード線を
514本有したフィルムキャリアテープを、長さ17.
5mm、幅が3.8mmのICチップに実装する作業
を、先端押圧面を形成する4辺の稜線部に半径15μm
の丸みを有した本発明のボンディングツールを用いて1
000個のICチップについて行った。又、比較のため
従来の稜線部に曲率を有していないボンディングツール
を用いて1000個のICチップについて行った。 【0019】評価として外観検査及び−30℃から13
0℃の繰り返し熱サイクル試験を3000回行い断線の
検査を行った。表1はその結果を示すが、本発明のボン
ディングツールにより良好な接合品質の得られることが
判る。 【0020】 【表1】 【0021】 【発明の効果】本発明によれば、実装時にボンディング
ツールの先端押圧面の稜線部に鋭利な稜線がないため、
リード線にボンディングツールが接触した際に、リード
線を傷つけることを避けることが出来る。特に、リード
線幅が40μmよりも細く、かつリード線厚さが25μ
mよりも薄い場合に本発明のボンディングツールが特に
効果的である。
Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a bonding tool used as a crimping tool when mounting a semiconductor element such as an IC or LSI on a substrate or the like. 2. Description of the Related Art A semiconductor device is mounted in a practical form,
In order to bring out the electrical characteristics, the electrodes formed on the semiconductor element are electrically connected to the leads of the package,
In addition, it is necessary to electrically connect the leads to external terminals such as a printed wiring board. Conventionally, the connection between the electrode of the semiconductor element and the lead of the package is made by a wire bonding method in which a thin metal wire made of gold or copper is used as a conducting wire (bonding wire) and connected one by one using a tool called a capillary. Has been done. Also, recently, a lead called a film carrier tape in which tin or gold is plated on a patterned copper foil is used, and the leads patterned on the film and the electrodes of the semiconductor element are bonded to each other by heating to a predetermined temperature. Wireless bonding, such as TAB (Tape Automated Bonding), in which connections are made collectively using a tool, is also widespread. [0004] Bonding tools used for wireless bonding of the TAB method or the like are Mo, Fe-
Ni alloy, Ni alloy, Ti or Ti alloy, W or W-N
An i-alloy, a W-Cu alloy, an Fe-Ni-Co alloy, a cemented carbide or the like has been used by directly energizing or inserting a heater to heat it to a predetermined temperature. [0005] However, these bonding tools made of a single metal have disadvantages such as low flatness of the front end pressing surface, uneven temperature distribution, poor wear resistance and short tool life. Therefore, a bonding tool having a pressing surface formed by providing a hard material such as polycrystalline diamond, diamond single crystal, or cubic boron nitride sintered body (cBN) at the tip of these metal bonding tools is often used. ing. Incidentally, polycrystalline diamond formed on a sintered body or a substrate made of Si or the like containing Si 3 N 4 , SiC or AlN as a main component by a low-pressure vapor phase synthesis method is joined to a tool base material. Other hard materials are joined directly to the tool base material,
Often attached to a bonding tool. [0007] In recent years, however,
Since the number of leads drawn from one chip tends to increase due to multifunctional and highly integrated semiconductor chips, and the size of the semiconductor chip cannot be increased in terms of cost and mounting area, lead wires are inevitable. Are becoming thinner and thinner, and in the future, lead wires having a width of 10 μm or less and a thickness of 5 μm or less are being produced. With the increase in the degree of integration of semiconductor chips and the miniaturization of lead wires, the conventional bonding tool has a problem that the lead wires are damaged or disconnected due to the four ridges forming the pressing surface that directly contacts the lead wires. As a result, reliable mounting is difficult. In view of the above circumstances, the present invention provides a bonding tool in which a lead wire is hard to be broken at the time of mounting, even if the lead wire is made extremely thin and extremely thin with the increase in the degree of integration of a semiconductor element. That is the task. In order to solve the above problems, a bonding tool for mounting a TAB for bonding a semiconductor element according to the present invention provides a ridge line of four sides forming a front end pressing surface. Characterized in that a radius of 1 μm or more and 100 μm or less is provided on all or a part of them. The present inventors have studied in detail the reliability data after mounting in TAB mounting of an IC having a lead wire width smaller than 40 μm, and as a result, the ridge of the bonding tool of the lead wire has come into contact. A very small flaw was generated during mounting at a location where the lead wire was broken during use. That is, as shown in FIG. 5, a lead wire 5 provided on a substrate or the like and a semiconductor element 6 such as an IC or LSI are pressure-bonded in a heated state by a bonding tool as shown in FIG. The ridge portion 4 of 3 comes in contact with a lead wire 5 plated with gold or tin on a copper foil, and the lead wire 5 is pressed against the electrode side by a bonding tool with a load of 5 g or more and less than 200 g per lead. In this case, the tip pressing surface 3 of the bonding tool
If the ridge portion 4 is sharp, the lead wire 5 may be damaged or broken. This tendency particularly occurs when the lead wire 5 is thin or thin. Therefore, in the present invention, as shown in FIG. 3, the ridge 4 of the tip pressing surface 3 of the bonding tool has a radius of 1 μm.
By providing the roundness of 100 μm or less, it is possible to eliminate the damage and disconnection of the lead wire 5 when the lead wire 5 is held down by the bonding tool. If the size of the roundness is less than 1 μm, the effect of preventing damage and breakage of the lead is small, and if it exceeds 100 μm, the ridge 4 is too rounded and the lead can be sufficiently pressed as shown in FIG. I cannot do it. Note that the ridge portion does not necessarily have to have a constant radius, and may have a rounded shape having a plurality of radii. It is only necessary that the ridge portion be a sharp ridge line that does not damage the lead wire. FIG. 1 shows an embodiment of a bonding tool according to the present invention, wherein 1 is a blank portion at the tip of the tool, and 2 is a metal shank portion. This tip blank part 1
Is joined to the metal shank portion 2 by an appropriate method such as brazing, screwing, or other mechanical fixing means. The material of the front end pressing surface 3 of the front end blank portion 1 is made of a hard material mainly composed of diamond or cubic boron nitride.
The side ridge 4 has a radius of 1 μm or more and 100 μm or less. At the time of use, a thermocouple and a cartridge are attached to a bonding device (not shown) at a mounting portion 7 of the metal shank portion 2 and stored in a cartridge heater storage portion 8 and a thermocouple storage portion 9 in the metal shank portion 2, respectively. A heater is attached, the tool is heated in this state, and the tool tip 1 is heated, as shown in FIG.
A semiconductor element 6 such as an IC or an LSI is mounted on a lead wire 5 such as a substrate by pressure bonding. At this time, as shown in FIG.
The portion where the ridge 4 of the four sides contacts the lead wire 5 is provided with a radius of 1 μm or more and 100 μm or less, and there is no sharp ridge. Disruption of the lead wire 5 hardly occurs. EXAMPLE A film carrier tape having 514 leads having a width of 30 .mu.m and a thickness of 15 .mu.m has a length of 17.times.
The work of mounting on an IC chip having a width of 5 mm and a width of 3.8 mm is performed by applying a radius of 15 μm to the ridges of the four sides forming the tip pressing surface.
1 using the bonding tool of the present invention having a roundness
Performed on 000 IC chips. For comparison, a conventional bonding tool having no curvature at the ridge was used for 1,000 IC chips. As an evaluation, a visual inspection and a temperature of -30.degree.
A repeated thermal cycle test at 0 ° C. was performed 3000 times to check for disconnection. Table 1 shows the results, and it can be seen that good bonding quality can be obtained by the bonding tool of the present invention. [Table 1] According to the present invention, since there is no sharp ridge at the ridge of the pressing surface at the tip of the bonding tool at the time of mounting,
When the bonding tool comes into contact with the lead wire, the lead wire can be prevented from being damaged. In particular, the lead wire width is smaller than 40 μm and the lead wire thickness is 25 μm.
When the thickness is smaller than m, the bonding tool of the present invention is particularly effective.

【図面の簡単な説明】 【図1】本発明のボンディングツールを示す図である。 【図2】本発明のボンディングツールの実装状態を示す
図である。 【図3】実装時のリード線とボンディングツールの状態
を示す拡大図である。 【図4】稜線部の丸みが大き過ぎる場合の不具合を示す
拡大図である。 【図5】従来のボンディングツールの不具合を示す拡大
図である。 【符号の説明】 1 先端ブランク部 2 金属シャンク部 3 先端押圧面 4 稜線部 5 リード線 6 ICチップ等の半導体素子 7 装着部分 8 カートリッジヒーター収納部 9 熱電対収納部
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a view showing a bonding tool of the present invention. FIG. 2 is a diagram showing a mounting state of a bonding tool of the present invention. FIG. 3 is an enlarged view showing a state of a lead wire and a bonding tool during mounting. FIG. 4 is an enlarged view showing a problem when the ridge line portion is too round. FIG. 5 is an enlarged view showing a defect of a conventional bonding tool. [Description of Signs] 1 Tip blank section 2 Metal shank section 3 Tip pressing surface 4 Ridge section 5 Lead wire 6 Semiconductor element 7 such as IC chip 7 Mounting section 8 Cartridge heater storage section 9 Thermocouple storage section

フロントページの続き (56)参考文献 特開 平3−191538(JP,A) 特開 平1−273325(JP,A) 特開 平3−83356(JP,A) 特開 平8−222610(JP,A) 実開 平5−87947(JP,U) (58)調査した分野(Int.Cl.7,DB名) H01L 21/603 H01L 21/60 H01L 21/607 H01L 21/92 Continuation of the front page (56) References JP-A-3-191538 (JP, A) JP-A-1-273325 (JP, A) JP-A-3-83356 (JP, A) JP-A-8-222610 (JP) , A) Japanese Utility Model Application Hei 5-87947 (JP, U) (58) Fields investigated (Int. Cl. 7 , DB name) H01L 21/603 H01L 21/60 H01L 21/607 H01L 21/92

Claims (1)

(57)【特許請求の範囲】 【請求項1】 先端押圧面がダイヤモンド又は立方晶窒
化ホウ素を主成分とする硬質物質からなる半導体素子
TAB実装用ボンディングツールにおいて、先端押圧面
を形成する4辺全部もしくは一部の稜線に半径1μm以
上100μm以下の丸みを持たせたことを特徴とする
AB実装用ボンディングツール。
(57) [Claims 1] A semiconductor element whose tip pressing surface is made of a hard substance mainly composed of diamond or cubic boron nitride .
In the bonding tool for mounting a TAB, T is characterized in that all or some of the ridges forming the front end pressing surface have a radius of 1 μm or more and 100 μm or less.
AB mounting bonding tool.
JP24677795A 1995-08-30 1995-08-30 TAB mounting bonding tool Expired - Lifetime JP3528357B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP24677795A JP3528357B2 (en) 1995-08-30 1995-08-30 TAB mounting bonding tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP24677795A JP3528357B2 (en) 1995-08-30 1995-08-30 TAB mounting bonding tool

Publications (2)

Publication Number Publication Date
JPH0969544A JPH0969544A (en) 1997-03-11
JP3528357B2 true JP3528357B2 (en) 2004-05-17

Family

ID=17153511

Family Applications (1)

Application Number Title Priority Date Filing Date
JP24677795A Expired - Lifetime JP3528357B2 (en) 1995-08-30 1995-08-30 TAB mounting bonding tool

Country Status (1)

Country Link
JP (1) JP3528357B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012124247A (en) * 2010-12-07 2012-06-28 Mitsubishi Electric Corp Joint element, method of manufacturing semiconductor device and semiconductor device
JP2013174833A (en) * 2012-02-27 2013-09-05 Sumitomo Bakelite Co Ltd Molding tool and method for manufacturing optical waveguide

Also Published As

Publication number Publication date
JPH0969544A (en) 1997-03-11

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