JP3482499B2 - Automatic boxing system - Google Patents
Automatic boxing systemInfo
- Publication number
- JP3482499B2 JP3482499B2 JP26206292A JP26206292A JP3482499B2 JP 3482499 B2 JP3482499 B2 JP 3482499B2 JP 26206292 A JP26206292 A JP 26206292A JP 26206292 A JP26206292 A JP 26206292A JP 3482499 B2 JP3482499 B2 JP 3482499B2
- Authority
- JP
- Japan
- Prior art keywords
- sensor
- counting
- retention
- control device
- carry
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Container Filling Or Packaging Operations (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Description
【０００１】[0001]
【産業上の利用分野】この発明は、自動箱詰めシステム
に関するもので、特に、フォルダ−グルアにより折り畳
まれ糊付けされた状態の箱を、その枚数を数えながら所
定枚数づつ収納容器に整列収納せしめる自動箱詰めシス
テムに関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an automatic cartoning system, and more particularly, to an automatic cartoning system in which the boxes folded and glued by a folder-gluer are aligned and stored in a storage container while counting the number of the boxes. It is about the system.
【０００２】[0002]
【従来の技術】フォルダーグルアは、平板状のブランク
シートや段ボールを折り曲げたり糊付けしたりして折り
畳んだ状態の箱（以下折り箱という）を自動的に形成す
る装置である。従来、この装置で形成される折り箱は、
ベルトコンベア部の排出口部で待機している作業員が枚
数を数えながら収納容器に整列収納している。2. Description of the Related Art A folder gluer is a device for automatically forming a folded box (hereinafter referred to as a folding box) by bending or pasting a flat plate-like blank sheet or cardboard. Conventionally, the folding box formed by this device is
A worker standing by at the discharge port of the belt conveyor unit counts the number of sheets and arranges them in a storage container.
【０００３】ところが、通常のフォルダーグルアの運転
は高速、例えば、３００ｍ／分で行われるため、１人の
作業員で箱詰め作業をするのは無理であった。そのた
め、複数の作業員により箱詰め作業を行っていた。However, since the normal folder / gluer operation is performed at a high speed, for example, 300 m / min, it is impossible for one worker to perform the box packing work. For this reason, a plurality of workers perform the box packing work.
【０００４】[0004]
【発明が解決しようとする課題】従来例では、複数の作
業員が箱詰め作業を行っているが、ベルトコンベア部の
排出口部近傍は狭いので、彼等のために作業性の良いス
ペースを確保するのは困難であった。そのため、作業性
が悪く円滑に作業をすることが出来なかった。In the conventional example, a plurality of workers carry out box packing work, but since the vicinity of the discharge port of the belt conveyor is narrow, a space with good workability is secured for them. It was difficult to do. Therefore, workability was poor and it was not possible to work smoothly.
【０００５】又、枚数のカウントも作業員の目視により
行なわれていたので、必ずしも正確ではなかった。その
ため、所定枚数の折り箱を収納容器に確実に収納できな
いこともあった。Further, since the counting of the number of sheets is also performed visually by the worker, it is not always accurate. Therefore, there are cases where a predetermined number of folding boxes cannot be reliably stored in the storage container.
【０００６】この発明は上記事情に鑑み、折り箱を自動
的に設定枚数箱詰めできる様にすることを目的とする。In view of the above circumstances, an object of the present invention is to automatically pack a set number of folding boxes.
【０００７】[0007]
【課題を解決するための手段】この発明は、上下のフレ
−ムにそれぞれ設けられ、移送路を介して対向する上下
のコンベアと，該上フレ−ムに設けられ、前記移送路と
対向して配設され、制御装置に接続されている滞留セン
サと，を備えている計数用整揃供給装置と；前記移送路
の出口部に対向する搬入口部を有し、押さえベルトと受
ベルトとを備えている挟持移送手段と；前記搬入口部に
設けられ、前記制御装置に接続されている計数用センサ
と，前記搬入口部に設けられ、前記制御装置により制御
されるストッパを有する供給停止手段と，前記搬入口部
に設けられ、前記受ベルトに折り箱を吸着せしめる吸着
手段と，を備えた自動箱詰めシステムであって；前記滞
留センサは、前記移送路の出口部における折り箱の滞留
を検出する滞留減限センサと、前記移送路の入口部にお
ける折り箱の滞留を検出する滞留増限センサとを備えて
おり，前記制御装置には、ワンロットにおける折り箱の
総数と、通常運転枚数と規制運転枚数とが入力され，前
記制御装置は、前記計数用センサが通常運転枚数を検出
したときには計数用整揃供給装置を通常速度で運転し、
規制運転枚数を検出したときにはその速度を前記通常速
度より遅い速度で運転し、前記折り箱の総数を検出した
ときには、前記ストッパを駆動せしめて折り箱の供給を
停止し，前記滞留減限センサが作動したときには吸着手
段を駆動させ、前記滞留増限センサが作動したときに
は、計数用整揃供給装置に接続されているグルアの運転
を停止せしめることを特徴とする自動箱詰めシステム、
により前記目的を達成しようとするものである。SUMMARY OF THE INVENTION According to the present invention, upper and lower conveyors are respectively provided in upper and lower frames and face each other via a transfer path, and the upper frame is provided to face the transfer path. Aligning and feeding device for counting , which is provided with a retention sensor connected to the control device ;
It has a entrance portion which is opposed to the outlet portion, the pressing belt and the clamping transfer means that has a receiving belt; provided at the entrance portion, the counting sensor which is connected to the control device
And is provided in the carry-in section and controlled by the control device.
Supply stopping means having a stopper, and the carry-in port
And an adsorbing means for adsorbing a folding box to the receiving belt, the automatic boxing system comprising :
The stay sensor is used to hold the folding box at the exit of the transfer path.
And a retention limit sensor for detecting
Equipped with a retention limit sensor that detects the retention of the folding box
The control unit is equipped with a folding box for one lot.
The total number, the number of normal operation and the number of regulated operation are entered,
In the control device, the counting sensor detects the number of sheets in normal operation.
When this is done, the counting and aligning feeder is operated at normal speed,
When the number of regulated operation sheets is detected, the speed is set to the normal speed.
The total number of folding boxes was detected by operating at a slower speed than
Sometimes, drive the stopper to supply the folding box.
When it stops and the retention limit sensor operates, the suction
When the stage is driven and the retention limit sensor is activated
Is the operation of the gluer connected to the counting and feeding device.
Automatic cartoning system, characterized by stopping
Therefore, the above-mentioned object is to be achieved.
【０００８】[0008]
【作用】フォルダーグルアで形成された折り箱は、計数
用整揃供給装置のコンベアにより整列収納装置の搬入口
部に向かって起立させられながら搬送される。そして、
該折り箱は搬入口部の吸着手段により受ベルトに吸着さ
れながら挟持移送手段に移し替えられるとともに、挟持
されながら搬出口部から垂直状態となりながら収納容器
内に落下する。The folding box formed by the folder gluer is conveyed while being erected by the conveyor of the counting and aligning and supplying device toward the carry-in port of the aligning and storing device. And
The folding box is transferred to the nipping and transferring means while being adsorbed by the receiving belt by the adsorbing means of the carry-in port, and is dropped from the carry-out port into the storage container while being held vertically while being pinched.
【０００９】計数手段は該折り箱の枚数をカウントす
る。そして、該折り箱が所定枚数となると、供給停止手
段を作動させて挟持移送手段への供給を停止させる。The counting means counts the number of the folding boxes. Then, when the number of folding boxes reaches a predetermined number, the supply stopping means is operated to stop the supply to the sandwiching and transferring means.
【００１０】圧力センサは、収納容器に所定量収納され
ると作動し、該容器が載置されているスライダを摺動さ
せ次に落下する折り箱の収納スペースを確保させる。The pressure sensor operates when a predetermined amount is stored in the storage container, and slides a slider on which the container is mounted to secure a storage space for a folding box to be dropped next.
【００１１】[0011]
【実施例】この発明の実施例を添付図面により説明す
る。フォルダーグルア２には、計数用整揃供給装置３と
整列収納装置４とからなる自動箱詰め装置１が接続され
ている。Embodiments of the present invention will be described with reference to the accompanying drawings. The folder gluer 2 is connected to the automatic boxing device 1 including the counting and aligning and supplying device 3 and the aligning and storing device 4.
【００１２】該グルア２には、図示しない給紙部、折返
部、糊付部、本折部、圧着部・カウンタ部、コンベア部
が順次配設されている。給紙部は罫線や糊代の付いたブ
ランクシートＣを供給する場所であり、折返部は罫線な
どからの折りぐせを付ける場所であり、又、糊付部は糊
代に糊付けする場所である。The gluer 2 is provided with a paper feed unit, a folding unit, a glue unit, a main folding unit, a pressure bonding unit / counter unit, and a conveyor unit, which are not shown. The paper feeding unit is a place for supplying the blank sheet C having a ruled line or a glue margin, the folding unit is a place for making a fold from the ruled line, etc., and the glue unit is a place for pasting the glue margin. .
【００１３】本折部は、折りぐせの付いたブランクシー
トＣを折り畳む場所、圧着部は折り畳まれたブランクシ
ートＣを圧着する場所である。この様にして折り畳まれ
平面状となったブランクシートＣを折り畳み箱Ｇ（以下
折り箱という）と称する。The main folding portion is a place where the folded blank sheet C is folded, and the crimping portion is a place where the folded blank sheet C is crimped. The blank sheet C that has been folded in this way and has a planar shape is referred to as a folding box G (hereinafter referred to as a folding box).
【００１４】カウンタ部は折り箱Ｇの枚数を計測する場
所であり、又、コンベア部は折り箱Ｇを計数用整揃供給
装置３に搬送する手段である。The counter section is a place for measuring the number of folding boxes G, and the conveyor section is a means for transporting the folding boxes G to the counting and assembling supply device 3.
【００１５】計数用整揃供給装置３には、折り箱Ｇの移
送路１０を介して対向する上ベルト１１と下ベルト１２
とが設けられている。上ベルト１１は上フレーム１４に
張設されているが、この上フレーム１４は水平方向に間
隔をおいて２本平行に設けられている。An upper belt 11 and a lower belt 12 that face each other through the transfer path 10 of the folding box G are arranged in the counting and leveling and feeding device 3.
And are provided. The upper belt 11 is stretched around an upper frame 14, and two upper frames 14 are provided in parallel with each other at intervals in the horizontal direction.
【００１６】上フレーム１４には移送路１０の長手方向
に沿って３個の滞留センサＳ1 、Ｓ 2 、Ｓ3 が配設され
ている。このセンサＳ1 〜Ｓ3 はいずれも近接型センサ
である。該センサＳ1 は滞留減限センサであり、移送路
１０の出口部Ａ1 における折り箱Ｇの滞留を検出する。
該センサＳ2 は滞留中間センサであり、移送路１０の中
間部Ａ2 における折り箱Ｇの滞留を検出する。該センサ
Ｓ3 は滞留増限センサであり、移送路１０の入口部Ａ3
における折り箱Ｇの滞留を検出する。The upper frame 14 has a longitudinal direction of the transfer path 10.
Along with three retention sensors S1 , S 2 , S3 Is arranged
ing. This sensor S1 ~ S3 Are proximity sensors
Is. The sensor S1 Is a retention limit sensor, and the transfer path
Exit A of 101 The retention of the folding box G at is detected.
The sensor S2 Is a staying intermediate sensor in the transfer path 10.
Part A2 The retention of the folding box G at is detected. The sensor
S3 Is a retention limit sensor, which is the inlet A of the transfer path 10.3
The retention of the folding box G at is detected.
【００１７】下ベルト１２は下フレーム１５に張設され
ているが、この下フレーム１５は水平方向に間隔をおい
て２本平行に設けられている。この下フレーム１５に
は、駆動部１６により上下動する押上バー１７が設けら
れているが、このバー１７は下ベルト１２の側部に位置
している。The lower belt 12 is stretched around a lower frame 15, and the two lower frames 15 are provided in parallel with each other at intervals in the horizontal direction. The lower frame 15 is provided with a push-up bar 17 that moves up and down by the drive unit 16, and the bar 17 is located on the side of the lower belt 12.
【００１８】整列収納装置４は、折り箱Ｇを１枚づつ収
納容器３１内に搬送し、折り箱Ｇを垂直状態に整列させ
ながら該容器３１内に詰め込むもので、フレーム２３に
支持された挟持ベルトを備えている。この挟持ベルト
は、受ベルト２０と押えベルト２１とから構成されてい
る。The aligning and storing device 4 conveys the folding boxes G one by one into the storing container 31, and packs the folding boxes G in the container 31 while aligning the folding boxes G in a vertical state. I have it. The sandwiching belt includes a receiving belt 20 and a pressing belt 21.
【００１９】受ベルト２０には、長手方向に沿って間隔
をおいた複数の吸引穴２４が形成されている。前記挟持
ベルトの挟持部２５は順次連続する傾斜部２５ａと円弧
状部２５ｂと垂直部２５ｃとを備えている。この垂直部
２５ｃは、矢印Ａ２５で示すように上下動可能であり、
その下端には搬出口部９と圧力センサ２６が設けられて
いる。A plurality of suction holes 24 are formed in the receiving belt 20 at intervals along the longitudinal direction. The sandwiching portion 25 of the sandwiching belt includes an inclined portion 25a, an arcuate portion 25b, and a vertical portion 25c that are sequentially continuous. The vertical portion 25c can move up and down as shown by an arrow A25,
An outlet 9 and a pressure sensor 26 are provided at the lower end thereof.
【００２０】傾斜部２５ａの下部には搬入口部８が設け
られているが、この搬入口部８には移送路１０の出口部
Ａ1 に対向する受ベルト２０の露出部と、該受ベルト２
０の露出部の裏側２０ａにそれぞれ設けられた計数用セ
ンサ２７、ストッパ２８、吸引装置の吸引口２９と、が
設けれている。A carry-in port 8 is provided below the inclined part 25a. The carry-in port 8 has an exposed part of the receiving belt 20 facing the outlet A 1 of the transfer path 10 and the receiving belt 8. Two
A counting sensor 27, a stopper 28, and a suction port 29 of a suction device, which are respectively provided on the back side 20a of the exposed portion of 0, are provided.
【００２１】計数用センサ２７は、距離センサであり、
受ベルト２０の移動軌跡の外側に対向して設けられてい
る。The counting sensor 27 is a distance sensor,
The receiving belt 20 is provided to face the outside of the movement path of the receiving belt 20.
【００２２】ストッパ２８は、受ベルト２０を挟むよう
にしながらその両側に配設されている。該ストッパ２８
は駆動部３０の駆動により回動し、受ベルト２０の表面
側に突出する。吸引口２９は、受ベルト２０の吸引穴２
４の移動軌跡に対向して設けられている。The stoppers 28 are arranged on both sides of the receiving belt 20 while sandwiching the receiving belt 20 therebetween. The stopper 28
Is rotated by the drive of the drive unit 30 and protrudes to the surface side of the receiving belt 20. The suction port 29 is the suction hole 2 of the receiving belt 20.
It is provided so as to face the movement locus of No. 4.
【００２３】垂直部２５Ｃの下部には、スライダ３３に
載置された収納容器３１が設けられている。このスライ
ダ３３には、該容器３１の摺動を規制するための係止部
３５が設けられている。A storage container 31 placed on a slider 33 is provided below the vertical portion 25C. The slider 33 is provided with a locking portion 35 for restricting the sliding of the container 31.
【００２４】次に、本実施例の作動について説明する。
フォルダーグルア２で折り畳まれ糊付けされた折り箱Ｇ
は、ベルトコンベア部から計数用整揃供給装置３の下ベ
ルト１２上に移され、移送路１０内を立ち上がりながら
矢印Ａ１０方向に移動し出口部Ａ1 に運ばれるとともに
折り箱Ｇは搬入口部８の受ベルト２０に当接する。Next, the operation of this embodiment will be described.
Folding box G folded and glued with folder gluer 2
Is transferred from the belt conveyer unit onto the lower belt 12 of the counting and straightening and feeding device 3, is moved in the direction of the arrow A10 while rising in the transfer path 10 and is conveyed to the outlet unit A 1, and the folding box G is moved to the carry-in unit 8 Abut the receiving belt 20.
【００２５】この時、滞留センサＳ1の検知により吸引
装置が作動しており、その吸引口２９から吸引穴２４を
介して吸引しているので、折り箱Ｇは１枚ずつ受ベルト
２０に吸着されながら、挟持部２５の傾斜部２５ａに移
し替えられる。At this time, the suction device is operated by the detection of the stay sensor S 1 and is sucking from the suction port 29 through the suction hole 24, so that the folding boxes G are sucked onto the receiving belt 20 one by one. Meanwhile, it is transferred to the inclined portion 25a of the holding portion 25.
【００２６】計数用センサ２７は、受ベルト２０上の折
り箱Ｇまでの距離を計測しており、移送中の折り箱Ｇ
が、該センサ２７の測定地点を通り過ぎ、次に移送され
る折り箱Ｇとの間に段差が発生し、その距離に差が生じ
ると、検出信号を出力して１枚をカウントする。The counting sensor 27 measures the distance to the folding box G on the receiving belt 20, and the folding box G is being transferred.
However, when a step is generated between the folding box G to be transferred next after passing the measurement point of the sensor 27 and the distance is different, a detection signal is output and one sheet is counted.
【００２７】このセンサ２７のカウントデータは制御装
置１００に入力される。なお、折り箱Ｇは、受ベルト２
０に吸着されているので位置ずれなどが生じないため、
正確なカウントを行うことができる。The count data of the sensor 27 is input to the control device 100. The folding box G is the receiving belt 2
Since it is adsorbed on 0, there will be no displacement etc.
Accurate counting can be done.
【００２８】この制御装置１００には、入力装置１０１
を用いて予めワンロット（１行程）における折り箱Ｇの
総数と、計数用整揃供給装置３と整列収納装置４とを通
常速度で運転する通常運転枚数と、その速度を通常速度
より遅くして運転する規制運転枚数と、が入力されてい
る。例えば、折り箱Ｇの総数は１００枚、通常運転枚数
は９５枚、規制運転枚数は残りの５枚、に設定される。
計数用センサ２７が通常運転枚数９５枚をカウントする
と、制御装置１００は、計数用整揃供給装置３の駆動部
１８と整列収納装置４の駆動部とに制御信号を送り、回
転速度を遅くさせる。そうすると、上下ベルト１１、１
２と前記ベルト２０、２１のスピードが遅くなり、例え
ば１００ｍ／分のスピードから２０ｍ／分のスピードに
落ちる。The control device 100 includes an input device 101.
In advance, the total number of folding boxes G in one lot (one stroke), the normal operation number of the counting and aligning and supplying device 3 and the aligning and accommodating device 4 are operated at a normal speed, and the speed is made lower than the normal speed. The number of regulated operations to be performed is entered. For example, the total number of folding boxes G is set to 100, the normal operation number is 95, and the regulated operation number is the remaining 5 sheets.
When the counting sensor 27 counts 95 sheets for normal operation, the control device 100 sends a control signal to the drive unit 18 of the counting and aligning and feeding device 3 and the drive unit of the alignment and storage device 4 to slow down the rotation speed. . Then, the upper and lower belts 11, 1
2 and the speed of the belts 20 and 21 becomes slow, for example, from 100 m / min to 20 m / min.
【００２９】この様に二段階にスピードをコントロール
すると、ベルト１１、１２、２０、２１上の折り箱Ｇに
大きな慣性力が働かないので、該ベルト１１、１２、２
０、２１を急激に停止しても折り箱Ｇの移動は急激に停
止する。When the speed is controlled in two stages in this way, a large inertial force does not act on the folding box G on the belts 11, 12, 20, 21 and therefore the belts 11, 12, 2,
Even if 0 and 21 are suddenly stopped, the movement of the folding box G is suddenly stopped.
【００３０】そして、前記制御装置１００は総数１００
枚を数えると同時に駆動部３０を駆動させ、ストッパ２
８を矢印Ａ２８方向に回動させて、該ストッパ２８の押
圧部２８ａを受ベルト２０の表面側に突出させるので、
該ストッパ２８は、図１の鎖線の状態及び図７の状態に
なる。このため、受ベルト２０表面に当接している搬入
口部８の折り箱Ｇは、強制的に該ベルト２０から離され
るので、折り箱Ｇの傾斜部２５ａへの供給は停止され
る。The total number of control devices 100 is 100.
At the same time as counting the number of sheets, the driving unit 30 is driven to stop the stopper 2
Since the pressing portion 28a of the stopper 28 is projected to the front surface side of the receiving belt 20 by rotating 8 in the direction of the arrow A28,
The stopper 28 is in the state shown by the chain line in FIG. 1 and the state shown in FIG. 7. For this reason, the folding box G of the carry-in port 8 that is in contact with the surface of the receiving belt 20 is forcibly separated from the belt 20, so that the supply of the folding box G to the inclined portion 25a is stopped.
【００３１】なお、移送路１０の中間部Ａ2 に折り箱Ｇ
が滞留し過ぎると、滞留中間センサＳ2 が作動して制御
装置１００に検出信号を出力する。該制御装置１００は
駆動部１６の駆動を指示するので、押上バー１７が上昇
して図３に示す様に一点鎖線の状態となる。A folding box G is provided at the intermediate portion A 2 of the transfer path 10.
When is excessively retained, the retention intermediate sensor S 2 is activated to output a detection signal to the control device 100. Since the control device 100 gives an instruction to drive the drive unit 16, the push-up bar 17 is raised to be in the state of alternate long and short dash line as shown in FIG.
【００３２】そうすると、下ベルト１２上の折り箱Ｇは
押上バー１７により持ち上げられるので、該下ベルト１
２から離れる。そのため、折り箱Ｇの出口部Ａ1 側への
進行が阻止されるので、出口部Ａ1 側の折り箱Ｇに異常
な押圧力が加わることはなく、又、折り箱Ｇの表面が押
圧により傷つくこともない。Then, since the folding box G on the lower belt 12 is lifted by the push-up bar 17, the lower belt 1
Move away from 2. Therefore, since the progress of the outlet portion A 1 side of Oribako G is prevented, not an abnormal pressing force is applied to Oribako G in the outlet portion A 1 side, also the surface of Oribako G from being damaged by the press Absent.
【００３３】更に、移送路１０の入口部Ａ3 にまで折り
箱Ｇが滞留すると、滞留増減センサＳ3 が作動し、制御
装置１００に検出信号を出力する。そうすると、この制
御装置１００は、前記グルア２のベルトコンベアの駆動
部６を停止させ、計数用整揃供給装置３への折り箱Ｇの
供給を停止させる。Further, when the folding box G is retained up to the entrance A 3 of the transfer path 10, the retention increase / decrease sensor S 3 is activated to output a detection signal to the control device 100. Then, the control device 100 stops the drive unit 6 of the belt conveyor of the gluer 2 and stops the supply of the folding box G to the counting justification supply device 3.
【００３４】整列収納装置４に供給された折り箱Ｇは、
挟持部２５を通り垂直部２５Ｃの搬出口部９から垂直状
態になりながら収納容器３１内に落下し整列する。そし
て、該容器３１の前壁３１ａと圧力センサ２６との間に
折り箱Ｇが多数整列し、圧力センサ２６を押圧すると、
該圧力センサ２６は制御装置１００に検出信号を出力す
る。The folding box G supplied to the aligning and storing device 4 is
It passes through the holding part 25 and falls from the carry-out port part 9 of the vertical part 25C into the storage container 31 while being in a vertical state and aligned. When a large number of folding boxes G are aligned between the front wall 31a of the container 31 and the pressure sensor 26 and the pressure sensor 26 is pressed,
The pressure sensor 26 outputs a detection signal to the control device 100.
【００３５】そうすると、制御装置１００はスライダ３
３の駆動部３６を駆動させるので、スライダ３３は矢印
Ａ３３方向に移動し、一点鎖線に示す位置となる。この
様にスライダ３３を摺動させ、収納容器３１内に搬入さ
れる折り箱Ｇの収納スペースを確保しながら折り箱Ｇの
詰め込みが自動的に行われる。Then, the control device 100 causes the slider 3
Since the driving unit 36 of No. 3 is driven, the slider 33 moves in the direction of the arrow A33 and reaches the position shown by the alternate long and short dash line. In this way, the slider 33 is slid, and the folding boxes G are automatically packed while ensuring a storage space for the folding boxes G carried into the storage container 31.
【００３６】この発明の実施例は上記に限定されるもの
ではなく、例えば、ブランクシートのみならが、ダンボ
ールで形成した折り畳み箱の自動箱詰めにも利用するこ
とができることは勿論である。又、折り畳み箱の自動箱
詰めの他、他の製品の自動箱詰め作業にも利用すること
ができる。The embodiment of the present invention is not limited to the above, and it goes without saying that, for example, only a blank sheet can be used for automatic packaging of a folding box formed of cardboard. Further, it can be used not only for automatic packaging of folding boxes but also for automatic packaging of other products.
【００３７】[0037]
【発明の効果】この発明は以上の様に構成したので、自
動的に折り畳み箱の箱詰めをすることができる。又、前
記制御装置には、ワンロットにおける折り箱の総数と、
通常運転枚数と規制運転枚数とが入力され，前記制御装
置は、前記計数用センサが通常運転枚数を検出したとき
には計数用整揃供給装置を通常速度で運転し、規制運転
枚数を検出したときにはその速度を前記通常速度より遅
い速度で運転し、前記折り箱の総数を検出したときに
は、前記ストッパを駆動せしめて折り箱の供給を停止
し，制御装置には、予めワンロット（１行程）における
折り箱の総数と、計数用整揃供給装置を通常速度で運転
する通常運転枚数と、その速度を通常速度より遅くして
運転する規制運転枚数と、が入力されているので、計数
用センサの検出枚数により、運転速度が変化する。その
ため、上下のコンベア上の折り箱に大きな慣性力が働か
ないので、該コンベアを急激に停止しても折り箱の移動
を急激に停止することができる。 Since the present invention is configured as described above, the folding boxes can be automatically packed. Also before
The control unit includes the total number of folding boxes in one lot,
The normal operation number and the regulated operation number are input, and the control device
When the counting sensor detects the number of sheets in normal operation,
For normal operation, the counting and assembling feeder is operated at normal speed.
When the number of sheets is detected, the speed is slower than the normal speed.
When operating at high speed and detecting the total number of folding boxes
Stops the supply of folding boxes by driving the stopper.
However, the control device is pre-installed in one lot (one stroke).
Run the total number of folding boxes and the counting and assembling feeder at normal speed
Set the normal operation number and the speed to slower than the normal speed.
Since the number of regulated driving to drive and is entered, counting
The operation speed changes depending on the number of sensors detected. That
Therefore, a large inertial force is applied to the folding boxes on the upper and lower conveyors.
Since there is no such, the folding box moves even if the conveyor is suddenly stopped.
Can be stopped abruptly.
【００３８】下コンベアの側部に上下動可能な押上バー
をもうけたので、移送路に折り箱が滞留し過ぎた時に該
押上レバーを上方に移動し、折り箱を下ベルトから離さ
せることができる。そのため、搬入口部の折り箱に大き
な押圧力が加わるのを防止することができるので、２枚
同時に整列収納装置に供給されるのを防止できるととも
に該箱の表面を傷つけることがない。Since a push-up bar which can be moved up and down is provided on the side of the lower conveyor, the push-up lever can be moved upward to separate the folding box from the lower belt when the folding box stays too much in the transfer path. Therefore, it is possible to prevent a large pressing force from being applied to the folding box at the carry-in port, so that it is possible to prevent two sheets from being simultaneously supplied to the aligning and storing device and the surface of the box is not damaged.
【００３９】滞留センサを設けたので、移送路内の折り
箱の滞留状態を把握できる。そのため、該移送路内の折
り箱を最適な状態に保つためのコントロールが容易とな
る。Since the retention sensor is provided, the retention state of the folding box in the transfer path can be grasped. Therefore, control for maintaining the folding box in the transfer path in an optimum state becomes easy.
【００４０】搬入口部に計数手段及び供給停止手段を設
けたので、折り箱はカウントされながら整列収納装置に
搬送され、又、設定枚数になると供給停止手段によりそ
の供給は確実に停止される。Since the counting means and the supply stopping means are provided at the carry-in port, the folding boxes are conveyed to the aligning and storing device while being counted, and when the set number is reached, the supply is surely stopped by the supply stopping means.
【００４１】搬入口部が吸着手段を備えているので、折
り畳み箱は確実に受ベルトに吸着しながら確実に整列収
納装置に搬送される。そのため、搬送中に位置ずれを起
こすことがないので、計数カウントを正確にすることが
できる。Since the carry-in port is provided with the suction means, the folding box is surely sucked to the receiving belt and is surely conveyed to the aligned storage device. Therefore, since the positional deviation does not occur during the transportation, the counting count can be made accurate.
【００４２】挟持移送手段の下端部に圧力センサを設
け、該圧力センサとスライダとを接続したので、スライ
ダ上の容器内に折り畳み箱が供給され、所定量になると
圧力センサが作動し、該スライダを摺動せしめる。その
ため、該折り畳み箱の収容スペースを順次確保すること
ができるので円滑に収納することができる。Since the pressure sensor is provided at the lower end of the sandwiching and transferring means, and the pressure sensor and the slider are connected to each other, the folding box is supplied into the container on the slider, and when the predetermined amount is reached, the pressure sensor operates and the slider moves. Slide. Therefore, the accommodation space of the folding box can be sequentially secured, so that the folding box can be smoothly accommodated.
【図１】本発明の実施例を示す要部正面図である。FIG. 1 is a front view of essential parts showing an embodiment of the present invention.
【図２】図１のII−II線断面図である。FIG. 2 is a sectional view taken along line II-II in FIG.
【図３】計数用整揃供給装置の要部側面図である。FIG. 3 is a side view of a main part of the counting and assembling supply device.
【図４】整列収納装置の要部拡大図である。FIG. 4 is an enlarged view of a main part of the alignment storage device.
【図５】本発明の実施例を示す全体図である。FIG. 5 is an overall view showing an embodiment of the present invention.
【図６】制御部のフローチャートである。FIG. 6 is a flowchart of a control unit.
【図７】供給停止手段の作動状態を示す拡大正面図であ
る。FIG. 7 is an enlarged front view showing an operating state of the supply stopping means.
１ 自動箱詰めシステム ３ 計数用整揃供給装置 ４ 整列収納装置 ８ 搬入口部 ９ 搬出口部 １０ 移送路 １１ 上ベルト １２ 下ベルト １７ 押上バ− ２０ 受ベルト ２１ 押さえベルト ２５ 挟持部 ２６ 圧力セサ ２７ 計数用センサ ２８ ストッパ ２９ 吸引口 ３３ スライダ Ｇ 折り畳み箱 1 Automatic boxing system 3 Alignment supply device for counting 4 Alignment storage device 8 carry-in section 9 Carrying out section 10 Transfer route 11 Upper belt 12 Lower belt 17 Push-up bar 20 belt 21 Holding belt 25 clamping part 26 Pressure Sensor 27 Counting sensor 28 Stopper 29 Suction port 33 slider G folding box
フロントページの続き (56)参考文献 特開 昭61−93020（ＪＰ，Ａ) 特開 昭61−81330（ＪＰ，Ａ) 特開 平２−45319（ＪＰ，Ａ) 特開 昭55−89138（ＪＰ，Ａ) 実開 昭49−22675（ＪＰ，Ｕ) 実開 昭61−139940（ＪＰ，Ｕ) 実開 昭50−120494（ＪＰ，Ｕ) 特公 昭44−713（ＪＰ，Ｂ１) (58)調査した分野(Int.Cl.7，ＤＢ名) B65B 5/10,65/08 Continuation of the front page (56) Reference JP 61-93020 (JP, A) JP 61-81330 (JP, A) JP 2-45319 (JP, A) JP 55-89138 (JP , A) Actually open 49-22675 (JP, U) Actually open 61-139940 (JP, U) Actually open 50-120494 (JP, U) JP-B 44-713 (JP, B1) (58) Fields investigated (Int.Cl. 7 , DB name) B65B 5 / 10,65 / 08
Claims (3)
路を介して対向する上下のコンベアと，該上フレ−ムに
設けられ、前記移送路と対向して配設され、制御装置に
接続されている滞留センサと，を備えている計数用整揃
供給装置と；前記移送路の出口部に対向する搬入口部を
有し、押さえベルトと受ベルトとを備えている挟持移送
手段と；前記搬入口部に設けられ、前記制御装置に接続
されている計数用センサと；前記搬入口部に設けられ、
前記制御装置により制御されるストッパを備えた供給停
止手段と；前記搬入口部に設けられ、前記受ベルトに折
り箱を吸着せしめる吸着手段と；を備えた自動箱詰めシ
ステムであって： 前記滞留センサは、前記移送路の出口部における折り箱
の滞留を検出する滞留減限センサと、前記移送路の入口
部における折り箱の滞留を検出する滞留増限センサとを
備えており、 前記制御装置には、ワンロットにおける折り箱の総数
と、通常運転枚数と規制運転枚数とが入力され、 前記制御装置は、前記計数用センサが通常運転枚数を検
出したときには計数用整揃供給装置を通常速度で運転
し、規制運転枚数を検出したときにはその速度を前記通
常速度より遅い速度で運転し、前記折り箱の総数を検出
したときには、前記ストッパを駆動せしめて折り箱の供
給を停止し、 前記滞留減限センサが作動したときには吸着手段を駆動
させ、前記滞留増限センサが作動したときには、計数用
整揃供給装置に接続されているグルアの運転を停止せし
め ることを特徴とする自動箱詰めシステム。1. An upper frame and a lower frame are respectively provided and transferred.
The upper and lower conveyors facing each other through the road and the upper frame
Is provided and is arranged so as to face the transfer path,
A counting and leveling and feeding device provided with a staying sensor connected thereto ; and a carry-in inlet portion facing the outlet portion of the transfer path.
Holding transport which has a holding belt and a receiving belt
Means; provided at the carry-in port and connected to the control device
A counting sensor provided; provided in the carry-in section,
Supply stop with stopper controlled by the control device
Stop means; provided at the carry-in port and folded at the receiving belt
An automatic box packing system equipped with;
Stem: The retention sensor is a folding box at the exit of the transfer path.
Retention sensor for detecting the retention of the air, and the entrance of the transfer path
A retention limit sensor that detects the retention of folding boxes in
Equipped with the control device, the total number of folding boxes in one lot.
, The normal operation number and the regulated operation number are input, and in the control device, the counting sensor detects the normal operation number.
When it comes out, the counting and assembling feeder operates at normal speed.
However, when the number of regulated operation sheets is detected, the speed is
Operates at a slower speed than normal speed and detects the total number of folding boxes
If this happens, the stopper is driven to operate the folding box.
Stop the supply and drive the suction means when the retention limit sensor operates
When the retention limit sensor is activated,
Stop the operation of the gluer connected to the leveling and feeding device.
Automatic packing system according to claim because Rukoto.
に上下動可能に設けられた押上バ−と、移送路の中間部
における折り箱の滞留を検出する滞留中間センサとを備
え、 制御装置は、該滞留中間センサが動作したときに押上バ
ーを上昇させることを特徴とする請求項１記載の 自動箱
詰めシステム。2. Both sides of the lower conveyor of the counting and assembling feeder.
The push-up bar installed on the upper and lower sides and the intermediate part of the transfer path
Equipped with a staying intermediate sensor that detects staying of folding boxes in
However , the control device is such that the push-up bar is activated when the staying intermediate sensor operates.
2. The automatic cartoning system according to claim 1, wherein the height is raised .
た、収納容器が載置されるスライダと，該挟持移送手段
の搬出口部に設けられた、前記収納容器内に突出する圧
力センサと，前記圧力センサの検知出力に基づいて前記
スライダを摺動 させるスライダの制御装置と，が設けら
れていることを特徴とする請求項１，又は、２記載の自
動箱詰めシステム。3. It is provided below the carry-out port of the pinching and transferring means.
Also, a slider on which the storage container is placed, and the holding and transferring means.
Pressure that is provided at the carry-out port of the
Based on the force sensor and the detection output of the pressure sensor,
A slider control device for sliding the slider is provided.
Claim 1, or, 2 automatic packing system according been characterized that you have.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26206292A JP3482499B2 (en) | 1992-09-30 | 1992-09-30 | Automatic boxing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26206292A JP3482499B2 (en) | 1992-09-30 | 1992-09-30 | Automatic boxing system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH06115504A JPH06115504A (en) | 1994-04-26 |
| JP3482499B2 true JP3482499B2 (en) | 2003-12-22 |
Family
ID=17370503
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP26206292A Expired - Lifetime JP3482499B2 (en) | 1992-09-30 | 1992-09-30 | Automatic boxing system |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3482499B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5568295B2 (en) * | 2009-12-22 | 2014-08-06 | 川崎重工業株式会社 | Boxing system and boxing method |
-
1992
- 1992-09-30 JP JP26206292A patent/JP3482499B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH06115504A (en) | 1994-04-26 |
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