JP3336427B2 - Parking brake mechanism for vehicle disk brake and method of assembling bearings used for the parking brake mechanism - Google Patents

Parking brake mechanism for vehicle disk brake and method of assembling bearings used for the parking brake mechanism

Info

Publication number
JP3336427B2
JP3336427B2 JP22813696A JP22813696A JP3336427B2 JP 3336427 B2 JP3336427 B2 JP 3336427B2 JP 22813696 A JP22813696 A JP 22813696A JP 22813696 A JP22813696 A JP 22813696A JP 3336427 B2 JP3336427 B2 JP 3336427B2
Authority
JP
Japan
Prior art keywords
bearing
hole
bearing hole
cylinder
camshaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP22813696A
Other languages
Japanese (ja)
Other versions
JPH1073137A (en
Inventor
竹徳 土屋
繁幸 岩月
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissin Kogyo Co Ltd
Original Assignee
Nissin Kogyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissin Kogyo Co Ltd filed Critical Nissin Kogyo Co Ltd
Priority to JP22813696A priority Critical patent/JP3336427B2/en
Publication of JPH1073137A publication Critical patent/JPH1073137A/en
Application granted granted Critical
Publication of JP3336427B2 publication Critical patent/JP3336427B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/14Actuating mechanisms for brakes; Means for initiating operation at a predetermined position
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2125/00Components of actuators
    • F16D2125/18Mechanical mechanisms
    • F16D2125/20Mechanical mechanisms converting rotation to linear movement or vice versa
    • F16D2125/22Mechanical mechanisms converting rotation to linear movement or vice versa acting transversely to the axis of rotation
    • F16D2125/26Cranks

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Braking Arrangements (AREA)

Abstract

PROBLEM TO BE SOLVED: To improve the durability of a parking mechanism by pressing a bearing into a bearing hole without slanting easily, preventing the wear of the bearing and the bearing hole and the generation of a burr and turning a cam shaft smoothly. SOLUTION: A bearing 15 is formed by rounding an elastic sheet material in a cylindrical shape with a larger diameter than that of a bearing hole 9. A guide hole 9c with such bigness that the bearing 15 in a free state can be stored is formed between the bearing hole 9 and the boot groove 9a. The bearing 15 in the free state is stored to the through hole 22b of a guide table 22 while projecting its tip 15c. A stopper pin 21 is inserted in the insertion hole 22c of the guide table 22 and the tip of the bearing projected from the through hole 22b is inserted into the guide hole 9c while making the stopper pin 21 to a fulcrum and the other end 15d of the bearing 15 is push-pressed by a press-in tool 23 and the bearing 15 is pressed into the bearing hole 9.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、四輪自動車の後輪
ブレーキ等に用いられるディスクブレーキのパーキンブ
レーキ機構に係り、詳しくは、パーキングブレーキ機構
のカム軸を差し込む軸受孔に、カム軸を回動可能に支承
する軸受を、正確に装着させることができる車両用ディ
スクブレーキのパーキングブレーキ機構と該パーキング
ブレーキ機構に用いる軸受の組付け方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a parkin brake mechanism for a disc brake used for a rear wheel brake or the like of a four-wheeled motor vehicle, and more particularly, to a cam hole of a parking brake mechanism in which a cam shaft is inserted. The present invention relates to a parking brake mechanism of a vehicle disk brake capable of accurately mounting a movably supported bearing, and a method of assembling a bearing used for the parking brake mechanism.

【0002】[0002]

【従来の技術】四輪自動車等の後輪ディスクブレーキに
は、キャリパボディのディスクロータ側に液圧式の作動
機構を、反ディスクロータ側に機械式の作動機構を配設
したパーキングブレーキ機構付きディスクブレーキが用
いられており、その一例として、実開昭60−4083
3号公報に示されるものがある。
2. Description of the Related Art A disk with a parking brake mechanism, in which a hydraulic operating mechanism is disposed on a disk rotor side of a caliper body and a mechanical operating mechanism is disposed on a side opposite to a disk rotor, for a rear wheel disk brake of a four-wheeled vehicle or the like. A brake is used, as an example of which is disclosed in Japanese Utility Model Laid-Open No. 60-4083.
There is one disclosed in Japanese Unexamined Patent Publication No. 3 (KOKAI).

【0003】このパーキングブレーキ機構は、ブレーキ
ケーブルの牽引によって回動するカムレバーと一体のカ
ム軸を軸受孔に差し込み、シリンダ孔の底部やこれに続
く連通孔にスリーブピストンやプッシュロッド等の動力
伝達機構を設け、カム軸の回転力を動力伝達機構によっ
て推力に変換して、シリンダ孔開口部側に配設した液圧
式作動機構のピストンを作動するようにしている。カム
軸が収容されるキャリパボディの軸受孔には、カム軸と
の間にニードル軸受等の軸受を介装して、カム軸の回動
抵抗を減少するようにしているが、近年では、キャリパ
ボディの小型・軽量化と低コスト化を図るために、内面
に低摩擦処理を施した円筒状の軸受を用いることが提案
されている。
In this parking brake mechanism, a cam shaft integral with a cam lever which is rotated by pulling a brake cable is inserted into a bearing hole, and a power transmission mechanism such as a sleeve piston or a push rod is inserted into a bottom of a cylinder hole or a communication hole following the same. And the rotational force of the camshaft is converted into thrust by the power transmission mechanism to operate the piston of the hydraulic operating mechanism disposed on the cylinder hole opening side. A bearing such as a needle bearing is interposed in the bearing hole of the caliper body in which the camshaft is accommodated to reduce the rotational resistance of the camshaft. In order to reduce the size, weight, and cost of the body, it has been proposed to use a cylindrical bearing having an inner surface subjected to a low friction treatment.

【0004】図6及び図7は、キャリパボディ30の軸
受孔31よりも大径なパイプ材で形成された円筒状の軸
受32を、板状のガイドテーブル33と棒状の圧入具3
4とを用いて軸受孔31へ圧入する様子を示しており、
軸受32を貫通孔33a内に収容したガイドテーブル3
3の挿通孔33bに、軸受孔31の近傍から突出するス
トッパピン35を挿通し、該ストッパピン35回りにガ
イドテーブル33を回動して、貫通孔33aを軸受孔3
1に芯合わせし、貫通孔33a内の軸受32を圧入具3
4にて軸受孔31へ圧入していた。
FIGS. 6 and 7 show a cylindrical bearing 32 formed of a pipe material having a diameter larger than that of a bearing hole 31 of a caliper body 30 and a plate-shaped guide table 33 and a rod-shaped press fitting 3.
4 shows a state of press-fitting into the bearing hole 31 using
Guide table 3 containing bearing 32 in through hole 33a
3, a stopper pin 35 protruding from the vicinity of the bearing hole 31 is inserted into the through hole 33b, the guide table 33 is rotated around the stopper pin 35, and the through hole 33a is inserted into the bearing hole 3b.
1 and the bearing 32 in the through hole 33a is
At 4, it was press-fitted into the bearing hole 31.

【0005】軸受孔31の開口部には、ブーツの一端を
嵌合する大径のブーツ溝31aがあって、該ブーツ溝3
1aと軸受孔31との間をテーパ孔31bでつないでお
り、圧入具34に押圧される軸受32は、先端外周をテ
ーパ孔31bに当接させたのち、テーパ孔31bのガイ
ドによって小径に絞られながら、軸受孔31へ圧入され
て行く。
The opening of the bearing hole 31 has a large-diameter boot groove 31a into which one end of the boot is fitted.
1a and the bearing hole 31 are connected by a tapered hole 31b, and the bearing 32 pressed by the press-fitting tool 34 is brought into contact with the outer periphery of the tip against the tapered hole 31b. While being pressed into the bearing hole 31.

【0006】[0006]

【発明が解決しようとする課題】このような軸受32の
圧入にあっては、ストッパピン35を基準にガイドテー
ブル33を回動することによって、貫通孔33aの軸受
32を軸受孔31に案内するものの、軸受孔31がガイ
ドテーブル33に覆われて目視できないため、軸受32
を軸受孔31に芯合わせすることは困難で、時間のかか
るものとなっていた。また、軸受32を軸受孔31へ圧
入する前段階として、軸受32が先端をテーパ孔31b
に線接触させるだけの不安定な状態でセットされるた
め、テーパ孔31bから軸受孔31へ絞り込まれる際
に、軸受32に偏荷重が作用して、図7に示すような芯
ずれを生じ、軸受孔31へ傾いたまま圧入されることと
なり、軸受孔31と軸受32を損傷したりバリの発生を
招き、更にはこのように傾いた軸受32にカム軸が収容
されるため、カム軸の円滑な回動を阻害したり、耐久性
を損うなどの虞があった。
In the press-fitting of the bearing 32, the bearing 32 of the through hole 33a is guided to the bearing hole 31 by rotating the guide table 33 with the stopper pin 35 as a reference. However, since the bearing hole 31 is covered with the guide table 33 and cannot be seen, the bearing 32
It is difficult and time-consuming to align the shaft with the bearing hole 31. Before the bearing 32 is pressed into the bearing hole 31, the tip of the bearing 32 has a tapered hole 31 b.
Since it is set in an unstable state in which only line contact is made, when the tapered hole 31b is squeezed into the bearing hole 31, an unbalanced load acts on the bearing 32, causing a misalignment as shown in FIG. Since the camshaft is press-fitted into the bearing hole 31 while being inclined, the bearing hole 31 and the bearing 32 are damaged or burrs are generated. There is a possibility that smooth rotation may be impaired or durability may be impaired.

【0007】そこで本発明は、カム軸を支承する軸受
を、軸受孔へ短時間で傾きなく良好に圧入できて、カム
軸の円滑な回動を確保することのできる車両用ディスク
ブレーキのパーキング機構と該パーキングブレーキ機構
に用いる軸受の組付け方法を提供することを目的として
いる。
Accordingly, the present invention provides a parking mechanism for a disk brake for a vehicle which can press-fit a bearing for supporting a camshaft into a bearing hole in a short time without tilting, thereby ensuring smooth rotation of the camshaft. And a method of assembling a bearing used in the parking brake mechanism.

【0008】[0008]

【課題を解決するための手段】上記の目的を達成するた
め、第1発明では、ディスクロータの一側部に配設され
るキャリパボディの作用部に、ディスクロータ側へ開口
するシリンダ孔と、該シリンダ孔の後部に直交して前記
作用部の一側壁へ開口する軸受孔とを設けて、該軸受孔
と前記シリンダ孔とをシリンダ軸方向の連通孔にて連接
し、前記シリンダ孔の開口部側にピストンを収容し、前
記軸受孔に軸受を介してカム軸を回動可能に差し込み、
該カム軸と前記ピストンとの間に、カム軸の回動をピス
トンに推力として伝達する動力伝達手段を介装し、前記
軸受孔から前記作用部の一側方へ突出するカム軸の外端
部に、ブレーキケーブルに牽引されるカムレバーを軸着
し、前記軸受孔の開口部側にブーツの一端を嵌合する大
径のブーツ溝を備えると共に、前記軸受を前記軸受孔に
圧入にて組付けする車両用ディスクブレーキのパーキン
グブレーキ機構において、前記軸受を、前記軸受孔より
も大径なパイプ材または弾性板材を軸受孔よりも大径の
円筒状に丸めて形成し、該軸受孔と前記ブーツ溝との間
に、軸受孔よりも大径で且つ自由状態の軸受の収容が可
能なガイド孔を形成したことを特徴としている。
In order to achieve the above object, according to a first aspect of the present invention, a working portion of a caliper body disposed on one side of a disk rotor has a cylinder hole opening toward the disk rotor, A bearing hole which is orthogonal to a rear portion of the cylinder hole and is opened to one side wall of the action portion, and the bearing hole and the cylinder hole are connected by a communication hole in a cylinder axial direction, and the opening of the cylinder hole is formed. A piston is housed in the part side, and a cam shaft is rotatably inserted into the bearing hole via a bearing,
Power transmission means for transmitting rotation of the camshaft to the piston as thrust is interposed between the camshaft and the piston, and an outer end of the camshaft protruding from the bearing hole to one side of the action portion. A cam lever to be pulled by a brake cable, and a large-diameter boot groove for fitting one end of a boot to the opening side of the bearing hole, and press-fitting the bearing into the bearing hole. In the parking brake mechanism for a vehicle disk brake to be attached, the bearing is formed by rolling a pipe or elastic plate having a diameter larger than the bearing hole into a cylindrical shape having a diameter larger than the bearing hole. A guide hole having a diameter larger than that of the bearing hole and capable of accommodating the bearing in a free state is formed between the boot groove and the boot groove.

【0009】また、第2発明として、ディスクロータの
一側部に配設されるキャリパボディの作用部に、ディス
クロータ側へ開口するシリンダ孔と、該シリンダ孔の後
部に直交して前記作用部の一側壁へ開口する軸受孔とを
設けて、該軸受孔と前記シリンダ孔とをシリンダ軸方向
の連通孔にて連接し、前記シリンダ孔の開口部側にピス
トンを収容し、前記軸受孔に軸受を介してカム軸を回動
可能に差し込み、該カム軸と前記ピストンとの間に、カ
ム軸の回動をピストンに推力として伝達する動力伝達手
段を介装し、前記軸受孔から前記作用部の一側方へ突出
するカム軸の外端部に、ブレーキケーブルに牽引される
カムレバーを軸着し、該カムレバーの後退限を、前記作
用部の一側壁に突設したストッパピンにて規制すると共
に、前記軸受孔の開口部側にブーツの一端を嵌合する大
径のブーツ溝を備え、前記軸受を前記軸受孔に圧入にて
組付けする車両用ディスクブレーキのパーキングブレー
キ機構に用いる軸受組付け方法において、前記軸受を、
前記軸受孔よりも大径なパイプ材または弾性板材を軸受
孔よりも大径の円筒状に丸めて形成し、該軸受孔と前記
ブーツ溝との間に、軸受孔よりも大径で且つ自由状態の
軸受の収容が可能なガイド孔を連設し、該自由状態の軸
受を、ガイドテーブルの貫通孔に先端を突出させて収容
すると共に、ガイドテーブルに開設した挿通孔に前記ス
トッパピンを挿入しながら、該ストッパピンを支点に、
前記貫通孔より突出する軸受の先端を前記ガイド孔へ挿
入し、該軸受の他端を圧入具で押圧して、前記軸受孔に
軸受を圧入することを特徴としている。
According to a second aspect of the present invention, a working portion of a caliper body disposed on one side of a disk rotor has a cylinder hole opening toward the disk rotor and the working portion orthogonal to a rear portion of the cylinder hole. A bearing hole opening to one side wall is provided, the bearing hole and the cylinder hole are connected by a communication hole in the cylinder axial direction, and a piston is accommodated in the opening side of the cylinder hole, and the bearing hole is formed in the bearing hole. A camshaft is rotatably inserted through a bearing, and a power transmission means for transmitting the rotation of the camshaft to the piston as a thrust is interposed between the camshaft and the piston. A cam lever pulled by a brake cable is journaled to the outer end of a cam shaft protruding to one side of the portion, and the retraction limit of the cam lever is regulated by a stopper pin protruding from one side wall of the working portion. And the bearing hole A bearing mounting method for use in a parking brake mechanism of a disk brake for a vehicle, comprising a large-diameter boot groove in which one end of a boot is fitted on the mouth side and press-fitting the bearing into the bearing hole. To
A pipe or elastic plate having a diameter larger than that of the bearing hole is formed into a cylindrical shape having a diameter larger than that of the bearing hole, and is formed between the bearing hole and the boot groove with a diameter larger than that of the bearing hole and freely. A guide hole capable of accommodating the bearing in the state is provided in series, the bearing in the free state is housed by projecting a tip into a through hole of the guide table, and the stopper pin is inserted into an insertion hole formed in the guide table. While using the stopper pin as a fulcrum,
A tip of the bearing projecting from the through hole is inserted into the guide hole, and the other end of the bearing is pressed by a press fitting to press-fit the bearing into the bearing hole.

【0010】第1発明のパーキングブレーキ機構によれ
ば、軸受の先端が絞られながら軸受孔へ圧入される際
に、ガイド孔が軸受を傾きなく保持するので、軸受を軸
受孔に傾きなく圧入することができるようになる。第1
発明の構成を用いた第2発明の軸受組付け方法によれ
ば、ガイドテーブルの貫通孔から軸受の先端が突出して
いるため、ガイドテーブルの挿通孔にストッパピンを差
し込みながら、ストッパピンを支点にガイドテーブルを
回動することにより、作業者がガイド孔を目視できない
場合にも、ガイド孔に軸受を容易に位置合わせして、ガ
イド孔へ簡便に差し入れることができるようになる。ガ
イド孔へ差し込まれた軸受は、軸受孔へ圧入する前段階
として、ガイド孔の中心軸上に傾きなくガイドされ、軸
受は、このようにガイド孔に保持されながら、圧入具の
押圧を受けて軸受孔へ傾きなく圧入されて行く。
According to the parking brake mechanism of the first invention, when the tip of the bearing is pressed into the bearing hole while being squeezed, the guide hole holds the bearing without tilting, so that the bearing is pressed into the bearing hole without tilting. Will be able to do it. First
According to the bearing assembling method of the second invention using the configuration of the present invention, since the tip of the bearing protrudes from the through hole of the guide table, the stopper pin is inserted into the insertion hole of the guide table while the stopper pin is used as a fulcrum. By rotating the guide table, even when the operator cannot visually recognize the guide hole, the bearing can be easily positioned in the guide hole and can be easily inserted into the guide hole. The bearing inserted into the guide hole is guided without inclination on the center axis of the guide hole as a stage before being pressed into the bearing hole, and the bearing is pressed by the press-in tool while being held in the guide hole in this way. Pressed into the bearing hole without tilt.

【0011】[0011]

【発明の実施の形態】以下、本発明の一形態例を図面に
基づいて説明する。ディスクブレーキ1は、キャリパボ
ディ2に、ブレーキペダルにて操作される液圧式作動機
構3と、ハンドレバーまたはフットペダルにて操作され
るパーキングブレーキ用の機械式作動機構4とを併設し
たパーキングブレーキ付きで、キャリパボディ2は、キ
ャリパブラケット5に、図示しない一対の摺動ピンを介
してディスク軸方向へ移動可能に支持されている。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of the present invention will be described below with reference to the drawings. The disc brake 1 has a parking brake in which a caliper body 2 is provided with a hydraulic operating mechanism 3 operated by a brake pedal and a mechanical operating mechanism 4 for a parking brake operated by a hand lever or a foot pedal. The caliper body 2 is supported by the caliper bracket 5 via a pair of sliding pins (not shown) so as to be movable in the disk axial direction.

【0012】キャリパボディ2は、ディスクロータ6の
両側に対向配置される作用部2a及び反作用部2bと、
ディスクロータ6の外側を跨いでこれらを連結するブリ
ッジ部2cとからなっており、作用部2aと反作用部2
bとの間には、一対の摩擦パッド7,7が、ディスクロ
ータ6を挟んでディスク軸方向へ移動可能に吊持されて
いる。作用部2aには、ディスクロータ6側に開口する
ディスク軸方向の大径なシリンダ孔8と、該シリンダ孔
8の後部で作用部2aの一側壁へ開口するディスク軸と
直交方向の軸受孔9と、シリンダ孔8と軸受孔9とをつ
なぐディスク軸方向の小径な連通孔10とが形成されて
いる。
The caliper body 2 includes an operating portion 2a and a reaction portion 2b which are disposed on both sides of the disk rotor 6, and
A bridge portion 2c for connecting the two over the outside of the disk rotor 6;
b, a pair of friction pads 7 are suspended so as to be movable in the disk axial direction with the disk rotor 6 interposed therebetween. The action portion 2a has a large-diameter cylinder hole 8 in the disk axis direction that opens on the disk rotor 6 side, and a bearing hole 9 that opens to one side wall of the action portion 2a at the rear of the cylinder hole 8 and is orthogonal to the disk axis. And a communication hole 10 having a small diameter in the disk axial direction connecting the cylinder hole 8 and the bearing hole 9.

【0013】シリンダ孔8の先端開口部側には、有底筒
状のピストン11が収容され、該ピストン11とシリン
ダ孔8の底部との間に、液圧室12が画成される。液圧
室12内には、摩擦パッド7,7の摩耗量を自動的に補
償する制動間隙自動調節装置13が配設されている。こ
の制動間隙自動調節装置13は、アジャストナット13
aと、アジャストボルト13bと、スリーブピストン1
3cとを備えており、その作動は周知のものと同様であ
るため、説明は省略する。
A cylindrical piston 11 having a bottom is accommodated at the tip opening side of the cylinder hole 8, and a hydraulic chamber 12 is defined between the piston 11 and the bottom of the cylinder hole 8. In the hydraulic chamber 12, an automatic braking gap adjusting device 13 for automatically compensating the wear amount of the friction pads 7, 7 is provided. The automatic adjusting device 13 is provided with an adjusting nut 13.
a, the adjustment bolt 13b, and the sleeve piston 1
3c, the operation of which is the same as that of the well-known one, and a description thereof will be omitted.

【0014】スリーブピストン13cは、シリンダ孔8
の底部側と連通孔10とに跨って配設され、前記軸受孔
9には、カム軸14が、円筒状の軸受15を介して回動
可能に収容されている。カム軸14にはカム溝14aが
形成され、該カム溝14aとスリーブピストン13cの
係合凹部13dとの間に、プッシュロッド16が懸装さ
れており、本形態例では、スリーブピストン13cとプ
ッシュロッド16とが、本発明の動力伝達機構に相当す
る。
The sleeve piston 13c has a cylinder hole 8
The camshaft 14 is rotatably accommodated in the bearing hole 9 via a cylindrical bearing 15 in the bearing hole 9. A cam groove 14a is formed in the camshaft 14, and a push rod 16 is suspended between the cam groove 14a and the engagement recess 13d of the sleeve piston 13c. The rod 16 corresponds to the power transmission mechanism of the present invention.

【0015】軸受孔9の開口部側には、大径のブーツ溝
9aが入口孔9bに連続して設けられ、該ブーツ溝9a
と軸受孔9との間にガイド孔9cが形成されると共に、
ガイド孔9cと軸受孔9との間にテーパ孔9dが設けら
れている。軸受孔9とブーツ溝9aとの間に位置するガ
イド孔9cは、軸受孔9よりも大径で、且つ内外方向に
負荷をかけない自由状態の軸受15を収容できる口径を
持ち、更に入口孔9bとブーツ溝9aを通して差し込ま
れた軸受15を脱落なく保持することのできる長さで形
成されている。また、ブーツ溝9aにはブーツ17の一
端が嵌合され、該ブーツ17の他端をカム軸14に嵌合
して、軸受孔9内の防塵及び防水が図られる。
On the opening side of the bearing hole 9, a large-diameter boot groove 9a is provided continuously to the inlet hole 9b.
A guide hole 9c is formed between the bearing hole 9 and
A tapered hole 9d is provided between the guide hole 9c and the bearing hole 9. The guide hole 9c located between the bearing hole 9 and the boot groove 9a has a diameter larger than that of the bearing hole 9 and has a diameter capable of accommodating the bearing 15 in a free state in which no load is applied inward and outward. The bearing 15 is formed with a length capable of holding the bearing 15 inserted through the boot groove 9a without falling off. Further, one end of a boot 17 is fitted into the boot groove 9a, and the other end of the boot 17 is fitted to the camshaft 14, so that dust and water in the bearing hole 9 are prevented.

【0016】作用部2aの一側方へ突出するカム軸14
の外端部14bには、カムレバー18が固定ナット19
にて固着され、該固定ナット19の外周にコイル状のリ
ターンスプリング20が巻装されており、カム軸14と
カムレバー18は、リターンスプリング20のトーショ
ン力にて、常時非作動方向へ付勢されている。カムレバ
ー18の外端には、運転席のハンドレバーまたはフット
ペダルにつながれる図示しないブレーキワイヤが連結さ
れ、また、作用部2aの一側壁には、軸受孔9の近傍位
置に、カムレバー18の後退限を規制するストッパピン
21が突設されている。尚、前記ブレーキワイヤに牽引
されるカムレバー18から、カム軸14,プッシュロッ
ド17,制動間隙自動調節装置13までが、前述の機械
式作動機構4を構成する。
A cam shaft 14 protruding to one side of the action portion 2a
The cam lever 18 has a fixing nut 19
A coil-shaped return spring 20 is wound around the outer periphery of the fixed nut 19, and the cam shaft 14 and the cam lever 18 are constantly urged in the non-operation direction by the torsion force of the return spring 20. ing. A brake wire (not shown) connected to a hand lever or a foot pedal in the driver's seat is connected to the outer end of the cam lever 18, and the cam lever 18 is retracted to a position near the bearing hole 9 on one side wall of the action portion 2 a. A stopper pin 21 for restricting the limit is protruded. In addition, the cam lever 18 pulled by the brake wire, the cam shaft 14, the push rod 17, and the brake clearance automatic adjusting device 13 constitute the mechanical operating mechanism 4 described above.

【0017】軸受15は、ばね板等の弾性板材を、軸受
孔9よりもやや大径の円筒状に丸め、その内周面に低摩
擦樹脂等の低摩擦処理層をコーティングした巻きブッシ
ュで、軸受15に用いる弾性板材の弾発力は、ガイドテ
ーブル22と圧入具23とを用いて軸受孔9へ圧入した
際に、カム軸14の回動によって共回りしない強さに設
定されている。軸受15の巻き始めと巻き終りとなる両
端部間には、弾性板材の拡縮を許容するスリット15a
が設定され、また軸受15の円筒状部分には、前述のプ
ッシュロッド16を挿通するための窓部15bが穿設さ
れている。窓部15bは、軸受15の周方向へ連通孔1
0と略同一の長さを持ち、且つ軸受15の幅方向へ、プ
ッシュロッド16の太さと連通孔10の径との中間の幅
を持つ長円形に形成されている。軸受15の先端15c
と後端15dの外周縁には、テーパ孔9dと同形の面取
りが施されており、ガイド孔9cや軸受孔9への差し込
みを容易に行なえるようにしている。
The bearing 15 is a wound bushing obtained by rolling an elastic plate material such as a spring plate into a cylindrical shape having a diameter slightly larger than that of the bearing hole 9 and coating the inner peripheral surface thereof with a low friction processing layer such as a low friction resin. The elastic force of the elastic plate material used for the bearing 15 is set to such a strength that when the cam plate 14 is pressed into the bearing hole 9 using the guide table 22 and the press fitting 23, the cam shaft 14 does not rotate together. A slit 15a for allowing the elastic plate to expand and contract is provided between both ends of the bearing 15 at the start and end of winding.
In the cylindrical portion of the bearing 15, a window 15b through which the push rod 16 is inserted is formed. The window portion 15 b is provided with the communication hole 1 in the circumferential direction of the bearing 15.
0, and is formed in an oval shape having a width in the width direction of the bearing 15 and an intermediate width between the thickness of the push rod 16 and the diameter of the communication hole 10. Tip 15c of bearing 15
An outer peripheral edge of the rear end 15d is chamfered in the same shape as the tapered hole 9d so that the guide hole 9c and the bearing hole 9 can be easily inserted.

【0018】ガイドテーブル22は、軸受孔9の開口部
側とストッパピン21の突出部分とを覆う大きさのテー
ブル本体22aに、自由状態の軸受15及び棒状の圧入
具23の収容が可能な貫通孔22bと、ストッパピン2
1の差し込みが可能な有底の挿通孔22cとが穿設され
ており、挿通孔22bが開口する貫通孔22bの一端側
には、自由状態の軸受15が先端15cを突出させて収
容される(図4)。
The guide table 22 has a table main body 22a large enough to cover the opening side of the bearing hole 9 and the protruding portion of the stopper pin 21. Hole 22b and stopper pin 2
1 and a bottomed insertion hole 22c into which the insertion hole 22b can be inserted. A free end bearing 15 is housed at one end of the through hole 22b where the insertion hole 22b is opened, with the tip 15c protruding. (FIG. 4).

【0019】貫通孔22bの他端側には圧入具23が差
し込まれ、ガイドテーブル22は、挿通孔22cにスト
ッパピン21を挿入しながら、ストッパピン21を支点
にガイドテーブル22を回動することにより、軸受15
をガイド孔9cに位置合わせし、圧入具23の押動にて
ガイド孔9cへ差し入れて行く。圧入具23に押圧され
る軸受15は、先端15cとテーパ孔9dとの当接によ
ってガイド孔9cへの差し込み量を規制され、該ガイド
孔9cの中心軸上に傾きなく保持される(図5)。そし
て、圧入具23の押圧を更に加えると、軸受15はガイ
ド孔9cに保持されながら、テーパ孔9dと当接する先
端15cから徐々に絞られて軸受孔9へ圧入されて行
き、軸受15の全部が軸受孔9の所定位置に装着される
(図1及び図2)。
A press fitting 23 is inserted into the other end of the through hole 22b. The guide table 22 rotates the guide table 22 about the stopper pin 21 while inserting the stopper pin 21 into the insertion hole 22c. The bearing 15
Is positioned in the guide hole 9c, and is inserted into the guide hole 9c by pushing the press-in tool 23. The amount of the bearing 15 pressed by the press-fitting tool 23 into the guide hole 9c is regulated by the contact between the tip 15c and the tapered hole 9d, and the bearing 15 is held on the central axis of the guide hole 9c without inclination (FIG. 5). ). When the pressing of the press fitting 23 is further applied, the bearing 15 is gradually pressed down from the tip 15c abutting on the tapered hole 9d and pressed into the bearing hole 9 while being held in the guide hole 9c. Is mounted at a predetermined position in the bearing hole 9 (FIGS. 1 and 2).

【0020】本形態例はこのように、外力を受けない自
由状態の軸受15を、ガイドテーブル22の貫通孔22
bに先端15cを突出させて収容し、ガイドテーブル2
2の挿通孔22cにストッパピン21を挿入しながら、
このストッパピン21を支点にガイドテーブル22を回
動することにより、作業者がガイド孔9cを目視できな
い場合にも、貫通孔22bから突出する軸受15の先端
15cをガイド孔9cに軸受15を容易に位置合わせし
て、簡便に差し入れることができるようになるので、組
付け作業性の向上を図ることができる。
In this embodiment, the bearing 15 in the free state which is not subjected to an external force is connected to the through-hole 22 of the guide table 22 as described above.
b, the tip 15c is protruded and housed, and the guide table 2
While inserting the stopper pin 21 into the second insertion hole 22c,
By rotating the guide table 22 with the stopper pin 21 as a fulcrum, even when the operator cannot see the guide hole 9c, the tip 15c of the bearing 15 protruding from the through hole 22b can be easily inserted into the guide hole 9c. , And can be easily inserted, so that the assembling workability can be improved.

【0021】また、上述のガイド孔9cを、軸受孔9と
ブーツ溝9aとの間に、自由状の軸受15を収容できる
大きさで形成したから、軸受孔9へ圧入する前段階とし
て、軸受15をガイド孔9cの面接触で、その中心軸上
に傾きなくセットすることができ、軸受15を絞りなが
ら軸受孔9へ圧入する際には、ガイド孔9cによる保持
が継続するので、軸受15に偏荷重を与えることなく、
軸受孔9の中心軸上に小さな押圧力で短時間に圧入する
ことができるようになる。従って、従来のような軸受1
5や軸受孔9に損傷を与えたり、バリが発生するといっ
た不具合を生じることがなくなり、カム軸15を円滑に
回動できて、パーキング機構の耐久性を向上させること
ができる。
The guide hole 9c is formed between the bearing hole 9 and the boot groove 9a in such a size that the free bearing 15 can be accommodated. 15 can be set on the center axis of the guide hole 9c without any inclination by surface contact with the guide hole 9c. When the bearing 15 is pressed into the bearing hole 9 while being squeezed, the holding by the guide hole 9c is continued. Without giving an eccentric load to
Pressing into the center axis of the bearing hole 9 with a small pressing force can be performed in a short time. Therefore, the conventional bearing 1
The camshaft 15 can be smoothly rotated, and the durability of the parking mechanism can be improved.

【0022】尚、本発明のガイド孔を、ブーツ溝よりも
外側に設定することも考えられるが、この場合には、圧
入具が軸受を押圧してガイド孔やブーツ溝へ進入した場
合に、圧入具がガイド孔やブーツ溝をこじって損耗を与
えたりバリを発生する虞があって、好ましくない。また
本発明の軸受は、上述の形態例のように、弾性板材を丸
めた巻きブッシュに限らず、軸受孔よりも大径なパイプ
材で形成される円筒状の軸受であっても差支えない。
Incidentally, it is conceivable to set the guide hole of the present invention outside the boot groove, but in this case, when the press-fitting tool presses the bearing and enters the guide hole or the boot groove, The press-fitting tool may undesirably pry the guide hole or the boot groove to give wear or generate burrs. Further, the bearing of the present invention is not limited to the wound bush obtained by rolling the elastic plate material as in the above-described embodiment, but may be a cylindrical bearing formed of a pipe material having a diameter larger than the bearing hole.

【0023】[0023]

【発明の効果】以上説明したように、第1発明の車両用
ディスクブレーキのパーキングブレーキ機構によれば、
軸受孔とブーツ溝との間に、自由状の軸受を収容できる
大きさのガイド孔を形成したから、軸受孔へ圧入する前
段階の軸受をガイド孔との面接触によって、その中心軸
上に傾きなくセットすることができ、軸受を絞りながら
軸受孔へ圧入する際には、ガイド孔による保持が継続す
るので、軸受に偏荷重を与えることなく、軸受孔の中心
軸上に小さな押圧力で短時間に圧入することができるよ
うになる。従って、従来のように軸受や軸受孔に損傷を
与えたり、バリが発生するといった不具合を生じること
がなくなり、カム軸を円滑に回動できて、パーキング機
構の耐久性を向上させることができる。
As described above, according to the parking brake mechanism for a vehicle disk brake of the first invention,
Since a guide hole large enough to accommodate a free-form bearing is formed between the bearing hole and the boot groove, the bearing before pressing into the bearing hole is brought into contact with the guide hole on its central axis by surface contact. It can be set without inclination, and when press-fitting into the bearing hole while squeezing the bearing, the holding by the guide hole will continue, so there is no uneven load on the bearing and a small pressing force on the center axis of the bearing hole Press-fitting can be performed in a short time. Therefore, unlike the related art, there are no problems such as damage to bearings and bearing holes and occurrence of burrs, so that the cam shaft can be smoothly rotated, and the durability of the parking mechanism can be improved.

【0024】また、第2発明の車両用ディスクブレーキ
のパーキングブレーキ機構に用いる軸受の組付け方法に
よれば、ガイドテーブルの挿通孔にストッパピンを挿入
しながら、このストッパピンを支点にガイドテーブルを
回動することにより、作業者がガイド孔を目視できない
場合にも、ガイドテーブルの貫通孔に先端を突出させて
収容した軸受を、ガイド孔に容易に位置合わせして、簡
便に差し入れることができるようになり、組付け作業性
の向上を図ることができる。
According to the method of assembling a bearing for use in a parking brake mechanism of a vehicle disk brake according to the second invention, the guide table is supported by the stopper pin while the stopper pin is inserted into the insertion hole of the guide table. By rotating, even when the operator cannot visually recognize the guide hole, the bearing housed by projecting the tip into the through hole of the guide table can be easily aligned with the guide hole and easily inserted. It is possible to improve the assembling workability.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 図2のI−I断面図FIG. 1 is a sectional view taken along line II of FIG. 2;

【図2】 図1のII−II断面図FIG. 2 is a sectional view taken along line II-II of FIG.

【図3】 本発明の一形態例を示す車両用ディスクブレ
ーキの一部断面図
FIG. 3 is a partial cross-sectional view of a vehicle disk brake showing one embodiment of the present invention.

【図4】 軸受組付け時の説明図FIG. 4 is an explanatory view when assembling a bearing.

【図5】 軸受を軸受孔に圧入する際の説明図FIG. 5 is an explanatory view when a bearing is pressed into a bearing hole.

【図6】 従来の軸受組付け時の説明図FIG. 6 is an explanatory view when a conventional bearing is assembled.

【図7】 従来の軸受を軸受孔に圧入する際の説明図FIG. 7 is an explanatory view when press-fitting a conventional bearing into a bearing hole.

【符号の説明】[Explanation of symbols]

1…ディスクブレーキ 2…キャリパボディ 2a…作用部 8…シリンダ孔 9…軸受孔 9a…ブーツ溝 9c…ガイド孔 9d…テーパ孔 10…連通孔 11…ピストン 13…制動間隙自動調節装置 13c…スリーブピストン(本発明の動力伝達手段) 14…カム軸 15…軸受 15c…先端 15d…後端 16…プッシュロッド(本発明の動力伝達手段) 17…ブーツ 18…カムレバー 20…リターンスプリング 21…ストッパピン 22…ガイドテーブル 22a…テーブル本体 22b…貫通孔 22c…挿通孔 23…圧入具 DESCRIPTION OF SYMBOLS 1 ... Disc brake 2 ... Caliper body 2a ... Working part 8 ... Cylinder hole 9 ... Bearing hole 9a ... Boot groove 9c ... Guide hole 9d ... Taper hole 10 ... Communication hole 11 ... Piston 13 ... Automatic braking gap adjusting device 13c ... Sleeve piston (Power transmission means of the present invention) 14 camshaft 15 bearing 15 c tip 15 d rear end 16 push rod (power transmission means of the present invention) 17 boot 18 cam lever 20 return spring 21 stopper pin 22 Guide table 22a Table main body 22b Through hole 22c Insertion hole 23 Press-in tool

フロントページの続き (56)参考文献 実開 昭60−40833(JP,U) 実開 昭57−25229(JP,U) 実開 昭53−87378(JP,U) 実開 平3−98340(JP,U) (58)調査した分野(Int.Cl.7,DB名) F16D 65/18 Continuation of the front page (56) References Japanese Utility Model Showa 60-40833 (JP, U) Japanese Utility Model Showa 57-25229 (JP, U) Japanese Utility Model Showa 53-87378 (JP, U) Japanese Utility Model Utility Model No. 3-98340 (JP) , U) (58) Field surveyed (Int. Cl. 7 , DB name) F16D 65/18

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 ディスクロータの一側部に配設されるキ
ャリパボディの作用部に、ディスクロータ側へ開口する
シリンダ孔と、該シリンダ孔の後部に直交して前記作用
部の一側壁へ開口する軸受孔とを設けて、該軸受孔と前
記シリンダ孔とをシリンダ軸方向の連通孔にて連接し、
前記シリンダ孔の開口部側にピストンを収容し、前記軸
受孔に軸受を介してカム軸を回動可能に差し込み、該カ
ム軸と前記ピストンとの間に、カム軸の回動をピストン
に推力として伝達する動力伝達手段を介装し、前記軸受
孔から前記作用部の一側方へ突出するカム軸の外端部
に、ブレーキケーブルに牽引されるカムレバーを軸着
し、前記軸受孔の開口部側にブーツの一端を嵌合する大
径のブーツ溝を備えると共に、前記軸受を前記軸受孔に
圧入にて組付けする車両用ディスクブレーキのパーキン
グブレーキ機構において、前記軸受を、前記軸受孔より
も大径なパイプ材または弾性板材を軸受孔よりも大径の
円筒状に丸めて形成し、該軸受孔と前記ブーツ溝との間
に、軸受孔よりも大径で且つ自由状態の軸受の収容が可
能なガイド孔を形成したことを特徴とする車両用ディス
クブレーキのパーキングブレーキ機構。
An operating portion of a caliper body disposed on one side of a disk rotor has a cylinder hole opening toward the disk rotor, and an opening on one side wall of the operating portion orthogonal to a rear portion of the cylinder hole. A bearing hole to be provided, the bearing hole and the cylinder hole are connected by a communication hole in the cylinder axial direction,
A piston is accommodated in the opening side of the cylinder hole, and a camshaft is rotatably inserted into the bearing hole via a bearing, and between the camshaft and the piston, the rotation of the camshaft is thrust by the piston. A cam lever pulled by a brake cable is axially attached to an outer end of a cam shaft protruding from the bearing hole to one side of the working portion, and an opening of the bearing hole is provided. A parking brake mechanism for a disk brake for a vehicle in which a large-diameter boot groove for fitting one end of a boot is fitted to the part side and the bearing is assembled into the bearing hole by press fitting. A large diameter pipe or elastic plate is formed into a cylindrical shape larger in diameter than the bearing hole, and between the bearing hole and the boot groove, a bearing having a diameter larger than the bearing hole and in a free state. Form a guide hole that can be stored Parking brake mechanism of the vehicle disc brake, characterized in that.
【請求項2】 ディスクロータの一側部に配設されるキ
ャリパボディの作用部に、ディスクロータ側へ開口する
シリンダ孔と、該シリンダ孔の後部に直交して前記作用
部の一側壁へ開口する軸受孔とを設けて、該軸受孔と前
記シリンダ孔とをシリンダ軸方向の連通孔にて連接し、
前記シリンダ孔の開口部側にピストンを収容し、前記軸
受孔に軸受を介してカム軸を回動可能に差し込み、該カ
ム軸と前記ピストンとの間に、カム軸の回動をピストン
に推力として伝達する動力伝達手段を介装し、前記軸受
孔から前記作用部の一側方へ突出するカム軸の外端部
に、ブレーキケーブルに牽引されるカムレバーを軸着
し、該カムレバーの後退限を、前記作用部の一側壁に突
設したストッパピンにて規制すると共に、前記軸受孔の
開口部側にブーツの一端を嵌合する大径のブーツ溝を備
え、前記軸受を前記軸受孔に圧入にて組付けする車両用
ディスクブレーキのパーキングブレーキ機構に用いる軸
受組付け方法において、前記軸受を、前記軸受孔よりも
大径なパイプ材または弾性板材を軸受孔よりも大径の円
筒状に丸めて形成し、該軸受孔と前記ブーツ溝との間
に、軸受孔よりも大径で且つ自由状態の軸受の収容が可
能なガイド孔を連設し、該自由状態の軸受を、ガイドテ
ーブルの貫通孔に先端を突出させて収容すると共に、ガ
イドテーブルに開設した挿通孔に前記ストッパピンを挿
入しながら、該ストッパピンを支点に、前記貫通孔より
突出する軸受の先端を前記ガイド孔へ挿入し、該軸受の
他端を圧入具で押圧して、前記軸受孔に軸受を圧入する
ことを特徴とする車両用ディスクブレーキのパーキング
ブレーキ機構に用いる軸受の組付け方法。
2. An operation portion of a caliper body disposed on one side of a disk rotor, a cylinder hole opening toward the disk rotor, and an opening on one side wall of the operation portion orthogonal to a rear portion of the cylinder hole. A bearing hole to be provided, the bearing hole and the cylinder hole are connected by a communication hole in the cylinder axial direction,
A piston is accommodated in the opening side of the cylinder hole, and a camshaft is rotatably inserted into the bearing hole via a bearing, and between the camshaft and the piston, the rotation of the camshaft is thrust by the piston. A cam lever, which is pulled by a brake cable, is axially attached to an outer end of a cam shaft protruding from the bearing hole to one side of the working portion, and the cam lever is retracted. Is regulated by a stopper pin protruding from one side wall of the acting portion, and a large-diameter boot groove for fitting one end of a boot is provided on the opening side of the bearing hole, and the bearing is provided in the bearing hole. In a bearing assembling method used for a parking brake mechanism of a vehicle disk brake to be assembled by press fitting, the bearing is formed by forming a pipe or elastic plate having a diameter larger than the bearing hole into a cylindrical shape having a diameter larger than the bearing hole. Roll and form, A guide hole having a diameter larger than that of the bearing hole and capable of accommodating the bearing in a free state is continuously provided between the bearing hole and the boot groove. While inserting the stopper pin into the insertion hole formed in the guide table while inserting the stopper pin into the insertion hole, the tip of the bearing projecting from the through hole is inserted into the guide hole with the stopper pin as a fulcrum. A method of assembling a bearing used for a parking brake mechanism of a vehicle disk brake, wherein the other end is pressed by a press-fitting tool to press-fit the bearing into the bearing hole.
JP22813696A 1996-08-29 1996-08-29 Parking brake mechanism for vehicle disk brake and method of assembling bearings used for the parking brake mechanism Expired - Fee Related JP3336427B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP22813696A JP3336427B2 (en) 1996-08-29 1996-08-29 Parking brake mechanism for vehicle disk brake and method of assembling bearings used for the parking brake mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP22813696A JP3336427B2 (en) 1996-08-29 1996-08-29 Parking brake mechanism for vehicle disk brake and method of assembling bearings used for the parking brake mechanism

Publications (2)

Publication Number Publication Date
JPH1073137A JPH1073137A (en) 1998-03-17
JP3336427B2 true JP3336427B2 (en) 2002-10-21

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP22813696A Expired - Fee Related JP3336427B2 (en) 1996-08-29 1996-08-29 Parking brake mechanism for vehicle disk brake and method of assembling bearings used for the parking brake mechanism

Country Status (1)

Country Link
JP (1) JP3336427B2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2594691B1 (en) * 1986-02-24 1990-08-03 Bonne Claude NEW COSMETIC PREPARATIONS CONTAINING EXTRACT OF SILYBUM MARIANUM FRUITS
JP4608390B2 (en) * 2005-08-04 2011-01-12 日信工業株式会社 Vehicle disc brake
CN111075860A (en) * 2019-12-17 2020-04-28 张和平 Floating caliper type electromagnetic brake for new energy automobile

Also Published As

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JPH1073137A (en) 1998-03-17

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