JP2872050B2 - Wrapping machine - Google Patents
Wrapping machineInfo
- Publication number
- JP2872050B2 JP2872050B2 JP6234692A JP23469294A JP2872050B2 JP 2872050 B2 JP2872050 B2 JP 2872050B2 JP 6234692 A JP6234692 A JP 6234692A JP 23469294 A JP23469294 A JP 23469294A JP 2872050 B2 JP2872050 B2 JP 2872050B2
- Authority
- JP
- Japan
- Prior art keywords
- bean
- dough
- nozzle
- polymerization nozzle
- wrapping machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Confectionery (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
- Formation And Processing Of Food Products (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、包あん機に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a packaging machine.
【0002】[0002]
【従来の技術】例えば製パン工場においては、生地とあ
んとを押し込み手段にて重合ノズルに押し込み、筒状に
した生地内にあんを包み込んだ連続棒状体にしてその重
合ノズルから押し出したうえでこれを適宜な大きさに切
断する包あん機を使用しており、食材と形状の組み合わ
せが多種多様なパンや菓子類を生産している。2. Description of the Related Art For example, in a baking factory, dough and bean paste are pushed into a polymerization nozzle by a pushing means, and are then extruded from the polymerization nozzle into a continuous rod-like body that wraps the bean in a cylindrical dough. A wrapping machine that cuts this into appropriate sizes is used, and breads and confectioneries with various combinations of ingredients and shapes are produced.
【0003】[0003]
【発明が解決しようとする課題】ところで、弾性があっ
てかつ不定形の塊に崩れ易いゼリー状のあんを包み込む
用途に従来の包あん機をそのまま使用すると、そのあん
は塊の大きさが不均一であるために重合ノズルから押し
出されるときに不安定になり易く、結果として、製品に
含まれるあんの量が大きくばらついてしまうという問題
があった。However, if the conventional wrapping machine is used as it is for the purpose of wrapping jelly-shaped bean which is elastic and easily collapsed into an irregular mass, the size of the bun is not large. Because of its uniformity, it tends to become unstable when extruded from the polymerization nozzle, and as a result, there is a problem in that the amount of bean contained in the product greatly varies.
【0004】そこで本発明は、包あん機を用いて例えば
ゼリー状のあんを生地で包み込む場合、製品に含まれる
あんの量に大きなばらつきがでないようにすることを解
決すべき技術的課題とする。[0004] Therefore, the present invention is a technical problem to be solved in that when a jelly-shaped bean is wrapped in dough using a wrapping machine, the amount of bean included in the product is not greatly varied. .
【0005】[0005]
【課題を解決するための手段】上記課題を解決するため
に、次のような包あん機を創作した。すなわち、本発明
は、生地とあんとを押し込み手段にて重合ノズルに押し
込み、筒状にした生地内にあんを包み込んだ連続棒状体
にしてその重合ノズルから押し出したうえでこれを適宜
な大きさに切断する包あん機において、生地と接触する
前にあんが通過する前記重合ノズルのあん通路には、所
定の大きさの貫通孔を複数有するグリッドを設けたこと
を特徴としている。Means for Solving the Problems In order to solve the above problems, the following packing machine has been created. That is, in the present invention, dough and bean are pushed into a polymerization nozzle by a pushing means, and are extruded from the polymerization nozzle into a continuous rod-like body wrapping bean in a tubular dough, and this is appropriately sized. In the wrapping machine, a grid having a plurality of through-holes of a predetermined size is provided in an an passage of the polymerization nozzle through which the annulus passes before coming into contact with the dough.
【0006】[0006]
【作用】上記の包あん機において、例えばゼリー状のあ
んを生地で包み込む場合、あんは押し込み手段にて重合
ノズルに押し込まれるが、生地と接触する前にグリッド
を通過していわば裏ごしされる状態になる。したがっ
て、重合ノズルから押し出された連続棒状体中のあんは
断面形状がほぼ揃い、かつ過大な塊が取り除かれている
から、その連続棒状体を切断して作る製品にはあんの量
に大きなばらつきがでない。In the above wrapping machine, for example, when wrapping jelly-shaped bean with dough, the bean is pushed into the polymerization nozzle by the pushing means, but is passed through the grid before coming into contact with the dough, so that it is flattened. become. Therefore, since the bean paste in the continuous rod extruded from the polymerization nozzle has a substantially uniform cross-sectional shape and an excessive amount of lump has been removed, the product made by cutting the continuous rod has a large variation in the amount of bean paste. Is not.
【0007】[0007]
【実施例】次に、本発明の一実施例を図面に基づいて説
明する。図1は包あん機の要部を示す概略構成図であ
る。同図において、包あん機1には左右一対のホッパー
2a,2bが設けられ、それらのホッパー2a,2b
は、それぞれ圧送用のスクリュー3a,3bを備えた左
右のシリンダ4a,4b及びジョイント4c,4dを介
して重合ノズル5の左右の注入口5a,5bに連結され
ている。なお、スクリュー3a,3bは図示省略のモー
タ等の駆動手段にて駆動されるようになっており、押し
込み手段を構成している。Next, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a schematic configuration diagram showing a main part of the packaging machine. In the figure, the wrapping machine 1 is provided with a pair of left and right hoppers 2a, 2b, and these hoppers 2a, 2b are provided.
Are connected to the left and right inlets 5a, 5b of the polymerization nozzle 5 via left and right cylinders 4a, 4b provided with pressure feeding screws 3a, 3b, respectively, and joints 4c, 4d. The screws 3a and 3b are driven by driving means such as a motor (not shown), and constitute a pushing means.
【0008】重合ノズル5の下部は二重の筒状に形成さ
れていて、左注入口5aに連通する断面円形のアウタ通
路5cの中心部に、右注入口5bに連通するインナ通路
5dが配設され、そのインナ通路5dの下端部には多孔
板6が装着されるとともに、所定形状のインナノズル7
がねじ込まれている。上記多孔板6は、図2に示すよう
に、円板に貫通孔6aを複数明けたものである。この多
孔板6が本発明でいうグリッドであり、インナ通路5d
及びインナノズル7が本発明でいうところのあん通路を
構成している。The lower part of the polymerization nozzle 5 is formed in a double cylindrical shape, and an inner passage 5d communicating with the right inlet 5b is provided at the center of an outer passage 5c having a circular cross section communicating with the left inlet 5a. A perforated plate 6 is attached to the lower end of the inner passage 5d, and an inner nozzle 7 having a predetermined shape is provided.
Is screwed. As shown in FIG. 2, the perforated plate 6 has a plurality of through holes 6a formed in a circular plate. The perforated plate 6 is a grid according to the present invention, and has an inner passage 5d.
The inner nozzle 7 and the inner nozzle 7 constitute a so-called passage in the present invention.
【0009】さらに、重合ノズル5の下端部には取付け
フランジ8がボルトで固定され、取付けフランジ8に対
して所定形状の固定リング9が押さえナット10によっ
て取付けられている。なお、固定リング9の直下位置に
は、詳細説明は省略するが、切断用のシャッター機構1
1が配設されている。Further, a mounting flange 8 is fixed to a lower end portion of the polymerization nozzle 5 with a bolt, and a fixing ring 9 having a predetermined shape is mounted on the mounting flange 8 by a holding nut 10. Although a detailed description is omitted at a position directly below the fixing ring 9, the shutter mechanism 1 for cutting is used.
1 is provided.
【0010】上記構成の包あん機1の作用を、弾性があ
ってかつ不定形の塊に崩れ易いゼリー状のあんが入った
葛饅頭(ゼリー菓子)を作る例で説明する。左ホッパー
2aには外皮材である葛状の生地を投入し、右ホッパー
2bには内包材であるゼリー状のあんを投入する。そし
て、左右のスクリュー3a,3bを図示省略の駆動手段
により最適速度で回転させて生地とあんを重合ノズル5
へと圧送する。ゼリー状のあんは右スクリュー3bにて
形が大まかに崩されるが、このスクリューは一定の形に
破砕することを目的としたものではないので、あんは比
較的大きな不定形の塊のままでインナ通路5d内に押し
込まれ、多孔板6の貫通孔6aを通過するときに裏ごし
される状態になって断面形状が規制された後、インナノ
ズル7から押し出される。The operation of the wrapping machine 1 having the above-described structure will be described with reference to an example in which a jelly bun (jelly confectionery) containing jelly-like bean paste having elasticity and being easily broken into an irregular mass is prepared. In the left hopper 2a, kuzu-like dough as an outer skin material is put, and in the right hopper 2b, a jelly-shaped bean as an inner packing material is put. Then, the left and right screws 3a and 3b are rotated at an optimum speed by a driving means (not shown) to make the dough and the bean paste into the polymerization nozzle 5.
To pump. The jelly-shaped bean is roughly broken by the right screw 3b. However, since this screw is not intended to be crushed into a fixed shape, the bean is left as a relatively large amorphous mass. After being pushed into the passage 5 d and passing through the through-hole 6 a of the perforated plate 6, the cross-sectional shape is regulated and pushed out from the inner nozzle 7.
【0011】そして、固定リング9から押し出される葛
状の生地で上記のあんを包み込んだ連続棒状体をシャッ
ター機構11にて切断すると同時に切断端部を閉じて所
定の大きさの葛饅頭を生産する。このとき、連続棒状体
に含まれるあんは、断面形状が大体揃っているから、重
合ノズルから押し出されて切断される際、従来のように
不安定になって途切れたり過大な塊がそのまま押し出さ
れたりすることがなく、製品の葛饅頭に含まれるあんの
量に大きなばらつきがでない。[0011] Then, the continuous rod-shaped body wrapped in the bean paste wrapped with the kuzu-like dough extruded from the fixing ring 9 is cut by the shutter mechanism 11 and at the same time the cut end is closed to produce a kuzu bun of a predetermined size. . At this time, the bean paste contained in the continuous rod-shaped body has almost the same cross-sectional shape, so when it is extruded and cut from the polymerization nozzle, it becomes unstable and breaks or an excessively large mass is extruded as it is conventionally. And there is no large variation in the amount of bean paste contained in the kudzu bun of the product.
【0012】なお、本実施例では、多孔板6として、板
厚2.6mm、外径60mmのステンレス円板に直径1
0mmの貫通孔6aを9個明けたものを使用したとこ
ろ、製品のあん重量13gに対して±2gのばらつきに
抑えることができた。因みに、この多孔板6を使用しな
い実験例では、あん重量が13±5gとなってしまい、
ばらつきが大きすぎて商品化することができなかった。In this embodiment, the perforated plate 6 is a stainless steel plate having a thickness of 2.6 mm and an outer diameter of 60 mm and a diameter of 1 mm.
When nine through-holes 6a each having a diameter of 0 mm were drilled, a variation of ± 2 g could be suppressed with respect to the product weight of 13 g. By the way, in the experimental example not using the perforated plate 6, the weight of the bean became 13 ± 5 g,
The variation was too large to be commercialized.
【0013】また、上記の例ではゼリー状のあんの断面
が一旦直径10mm程度の略円形に整形され、そのあん
が適宜長さに切断された複数個が生地に包み込まれてい
るから、巨峰やマスカット風味のあんでもって巨峰やマ
スカットに似た舌触りを楽しませることができる。すな
わち、従来の包あん機に多孔板6を追加するという簡素
な構成で、食感に特長のある葛饅頭(ゼリー菓子)の大
量生産が可能になったのである。In the above example, the cross section of the jelly-shaped bean paste is once formed into a substantially circular shape having a diameter of about 10 mm, and a plurality of bean pastes cut into appropriate lengths are wrapped in a cloth. You can enjoy the taste similar to Kyoho and Muscat with the flavor. In other words, with a simple configuration in which the perforated plate 6 is added to the conventional wrapping machine, mass production of kuzu buns (jelly confectionery) having a texture is possible.
【0014】なお、上記の実施例においては、グリッド
として多孔板6を採用したが、網体や適宜な隙間を有す
る整流板等を採用することもできる。また、あんの性状
がゼリー状でなくても適用でき、貫通孔の形状を適宜に
設定することにより、あんの性状に応じた均質化が簡素
な構成でもって可能になるという作用効果が期待し得
る。この他、当業者の知識に基づき、種々の変更を加え
た態様で本発明を実施し得ることは勿論である。In the above embodiment, the perforated plate 6 is used as the grid, but a net or a rectifying plate having an appropriate gap may be used. In addition, it can be applied even if the properties of the bean are not jelly-like, and by setting the shape of the through-holes appropriately, it is expected that the homogenization according to the properties of the bean can be achieved with a simple configuration. obtain. In addition, it is needless to say that the present invention can be implemented in various modified embodiments based on the knowledge of those skilled in the art.
【0015】[0015]
【発明の効果】以上説明したように、本発明の包あん機
を用いれば、あんの量にばらつきの少ない製品を生産す
ることが可能になるという効果がある。As described above, the use of the packaging machine according to the present invention has an effect that it is possible to produce a product having a small variation in the amount of bean jam.
【図1】実施例の包あん機を示す概略構成図である。FIG. 1 is a schematic configuration diagram showing a packaging machine according to an embodiment.
【図2】実施例の包あん機に用いる多孔板の斜視図であ
る。FIG. 2 is a perspective view of a perforated plate used in the packaging machine according to the embodiment.
1 包あん機 2a,2b ホッパ 3a,3b スクリュー 4 シリンダ 5 重合ノズル 5d インナ通路(あん通路) 6 多孔板(グリッド) 7 インナノズル 8 取付フランジ 9 固定リング DESCRIPTION OF SYMBOLS 1 Packaging machine 2a, 2b Hopper 3a, 3b Screw 4 Cylinder 5 Superposition nozzle 5d Inner passage (annular passage) 6 Perforated plate (grid) 7 Inner nozzle 8 Mounting flange 9 Fixing ring
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.6,DB名) A21C 11/16 A23G 3/20 A23P 1/08 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int.Cl. 6 , DB name) A21C 11/16 A23G 3/20 A23P 1/08
Claims (1)
ズルに押し込み、筒状にした生地内にあんを包み込んだ
連続棒状体にしてその重合ノズルから押し出したうえで
これを適宜な大きさに切断する包あん機において、生地
と接触する前にあんが通過する前記重合ノズルのあん通
路には、所定の大きさの貫通孔を複数有するグリッドを
設けたことを特徴とする包あん機。1. A dough and an bean are pushed into a polymerization nozzle by a pushing means to form a continuous rod-like body in which the bean is wrapped in a tubular dough, and then extruded from the polymerization nozzle, and this is made into an appropriate size. An enamelling machine for cutting, wherein a grid having a plurality of through holes of a predetermined size is provided in an annulus of the polymerization nozzle through which the annulus passes before coming into contact with the dough.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6234692A JP2872050B2 (en) | 1994-09-29 | 1994-09-29 | Wrapping machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6234692A JP2872050B2 (en) | 1994-09-29 | 1994-09-29 | Wrapping machine |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0889157A JPH0889157A (en) | 1996-04-09 |
JP2872050B2 true JP2872050B2 (en) | 1999-03-17 |
Family
ID=16974930
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP6234692A Expired - Fee Related JP2872050B2 (en) | 1994-09-29 | 1994-09-29 | Wrapping machine |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2872050B2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU2003235240B8 (en) * | 2002-05-14 | 2009-07-30 | Rheon Automatic Machinery Co., Ltd. | Food dough discharge device |
KR200449564Y1 (en) * | 2008-04-21 | 2010-07-20 | 주식회사 샤마 | Red Bean Settle Injection Nozzle Instrument |
CN114451439A (en) * | 2022-02-24 | 2022-05-10 | 福建泉州海丝源食品有限公司 | Production process of multi-point sandwich pastry |
-
1994
- 1994-09-29 JP JP6234692A patent/JP2872050B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH0889157A (en) | 1996-04-09 |
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