JP2619847B2 - Step-up transformer manufacturing method - Google Patents
Step-up transformer manufacturing methodInfo
- Publication number
- JP2619847B2 JP2619847B2 JP4280603A JP28060392A JP2619847B2 JP 2619847 B2 JP2619847 B2 JP 2619847B2 JP 4280603 A JP4280603 A JP 4280603A JP 28060392 A JP28060392 A JP 28060392A JP 2619847 B2 JP2619847 B2 JP 2619847B2
- Authority
- JP
- Japan
- Prior art keywords
- winding
- adhesive
- bobbin
- cover
- transformer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Coils Of Transformers For General Uses (AREA)
- Insulating Of Coils (AREA)
Description
【０００１】[0001]
【産業上の利用分野】本発明は低電圧の内側巻線と高電
圧の外側巻線を有する小型昇圧トランスの製造方法に関
するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a small step-up transformer having a low voltage inner winding and a high voltage outer winding.
【０００２】[0002]
【従来の技術】出願人は先に出願した実開平４−１４４
７５号において、下面に凹部を有する断面コ字形の環状
のカバーを高電圧となる外側巻線に被せて絶縁破壊の起
きにくい構造とした小型の昇圧トランスを提案した。図
４はその昇圧トランスの組立方法を示すものである。平
板状の上コア60と、外側巻線50を凹部41内に取付けたカ
バー40、内側巻線30を巻回したボビン10、下コア70を、
それぞれ逆さにして積み重ねるようにして接着固定す
る。そして、二つのスリット14、15からカバー40の凹部
41内に粘度の低い絶縁性の接着剤を注入して、凹部41内
の空間を埋めるようにしていた。2. Description of the Related Art Applicants have previously filed a Japanese Utility Model Application No. 4-144.
No. 75 proposed a small step-up transformer having a structure in which dielectric breakdown does not easily occur by covering an outer winding having a U-shaped cross section having a concave portion on the lower surface with an outer winding having a high voltage. FIG. 4 shows an assembling method of the step-up transformer. A flat upper core 60, a cover 40 in which the outer winding 50 is mounted in the recess 41, a bobbin 10 in which the inner winding 30 is wound, and a lower core 70,
Adhere and fix them upside down so that they are stacked. Then, the recess of the cover 40 from the two slits 14 and 15
A low-viscosity insulating adhesive was injected into the inside 41 to fill the space inside the recess 41.
【０００３】[0003]
【発明が解決しようとする課題】従来は、カバー40やボ
ビン10等を逆さにした状態で接着剤を注入しなければな
らないため、上方に位置するカバー40の下面43まで接着
剤が充分に行き渡らず、ボビン10のベース部11とカバー
40の下面43との間が密封されないことがあった。このた
め、外側巻線50と、端子20や内側巻線30、コア60、70等
との間で放電して絶縁破壊を起こすのを防止できない問
題があった。Conventionally, since the adhesive must be injected with the cover 40, the bobbin 10 and the like turned upside down, the adhesive spreads sufficiently to the lower surface 43 of the cover 40 located above. Of the bobbin 10 and cover
In some cases, the space between the lower surface 43 and the lower surface 43 was not sealed. For this reason, there has been a problem that it is not possible to prevent the occurrence of dielectric breakdown due to discharge between the outer winding 50 and the terminal 20, the inner winding 30, the cores 60, 70 and the like.
【０００４】[0004]
【発明の目的】本発明は、高電圧となる外側巻線を絶縁
体で密封する精度を高め、絶縁破壊を確実に防止するこ
とを目的とする。SUMMARY OF THE INVENTION It is an object of the present invention to improve the accuracy of sealing an outer winding, which becomes a high voltage, with an insulator, and to reliably prevent insulation breakdown.
【０００５】[0005]
【課題を解決するための手段】本発明は、対向する二側
面に端子を植設しこの二側面にスリットを形成したベー
ス部とベース部のほぼ中央から上方に突出した巻軸を有
する絶縁性のボビンと、巻軸に巻回された内側巻線と、
内側巻線の外側に位置する外側巻線と、下面に凹部を有
し上面に貫通孔を有する環状の絶縁体からなるカバーと
を具え、内側巻線と外側巻線のリード線を、それぞれ異
なるスリットを通してボビンの下側に引出して端子に接
続した昇圧トランスの製造方法において、内側巻線を巻
軸に巻回しリード線を一方のスリットを通してベース部
の下面に引出して端子に接続したボビンのベース部上
に、巻き固めた外側巻線を凹部の中に収納したカバーを
重ね合わせ、外側巻線のリード線を他方のスリットを通
してボビンの下側に引出して端子に接続した後、両スリ
ットに第１の接着剤を充填し、次いで、カバーの貫通孔
から凹部の中に第２の接着剤を注入してカバーの下面と
ベース部の間を密封することを特徴とする。According to the present invention, there is provided an insulating material having a base portion having terminals implanted on two opposite sides and a slit formed on the two sides, and a winding shaft projecting upward from substantially the center of the base portion. Bobbin, and an inner winding wound around a winding shaft,
An outer winding positioned outside the inner winding, and a cover made of an annular insulator having a concave portion on the lower surface and a through hole on the upper surface, and has different lead wires for the inner winding and the outer winding. In a method of manufacturing a step-up transformer in which a bobbin is drawn out to a lower side through a slit and connected to a terminal, the inner winding is wound around a winding shaft, and a lead wire is drawn out to the lower surface of a base portion through one slit and connected to a terminal. A cover in which the outer winding is housed in the concave portion is overlapped on the upper part, and the lead wire of the outer winding is pulled out to the lower side of the bobbin through the other slit and connected to the terminal. The first adhesive is filled, and then the second adhesive is injected into the recess from the through hole of the cover to seal between the lower surface of the cover and the base.
【０００６】[0006]
【実施例】図１は本発明による昇圧トランスの一実施例
を示す分解斜視図であり、図２は平面図、図３は正面断
面図である。これらの図においても、従来例と対応する
部分には同一符号を付してある。プラスチック製のボビ
ン10は、対向する二側面に複数の端子20を植設したベー
ス部11と、このベース部11の中央から上方に突出した円
筒形の巻軸12を具えており、巻軸12の上端には鍔13を設
けてある。またボビン10のベース部11の端子20を植設し
た側の二側面には、巻軸12付近まで達するスリット14
と、これよりも浅いスリット15がそれぞれ設けてある。1 is an exploded perspective view showing an embodiment of a step-up transformer according to the present invention, FIG. 2 is a plan view, and FIG. 3 is a front sectional view. Also in these figures, parts corresponding to those of the conventional example are denoted by the same reference numerals. The plastic bobbin 10 includes a base portion 11 in which a plurality of terminals 20 are implanted on two opposing side surfaces, and a cylindrical winding shaft 12 protruding upward from the center of the base portion 11. A flange 13 is provided at the upper end of the. On the two side surfaces of the base portion 11 of the bobbin 10 where the terminals 20 are implanted, slits 14 reaching the vicinity of the winding shaft 12 are provided.
And a slit 15 shallower than this.
【０００７】ボビン10の巻軸12には低圧側の内側巻線30
を巻回し、この内側巻線30の外側には、外側巻線50を収
納した環状の絶縁体からなるカバー40が配置してある。
外側巻線50は、線材を内側から外側に向かって多層に整
列巻きした状態で図１のように巻き固めてある。カバー
40は、外側巻線50を収納する凹部41を下面に有し、上面
に二つの貫通孔42を有している。貫通孔42から注入した
絶縁性の接着剤（図示せず）によって、カバー40の下面
43とベース部11との間が密封されている。The winding shaft 12 of the bobbin 10 has an inner winding 30 on the low voltage side.
A cover 40 made of an annular insulator and containing the outer winding 50 is disposed outside the inner winding 30.
The outer winding 50 is hardened as shown in FIG. 1 in a state where the wire is wound in multiple layers from the inner side to the outer side. cover
40 has a concave portion 41 for accommodating the outer winding 50 on the lower surface, and has two through holes 42 on the upper surface. By the insulating adhesive (not shown) injected from the through hole 42, the lower surface of the cover 40 is
The space between 43 and the base 11 is sealed.
【０００８】図示は省略してあるが、内側巻線30のリー
ド線は一方のスリット14を通して引き出し、ボビン10の
一方の側面に植設された端子20に接続してある。外側巻
線50のリード線は他方のスリット15を通して引き出し、
ボビン10の他方の側面に植設された端子20に接続してあ
る。そして、スリット14、15の中にエポキシ樹脂系等の
絶縁性の接着剤を充填し、同時にスリット15から端子20
まで延びる外側巻線50のリード線51にも、この接着剤を
塗布して覆い、ベース部11の下面に密着させてある。Although not shown, the lead wire of the inner winding 30 is drawn through one slit 14 and connected to a terminal 20 implanted on one side surface of the bobbin 10. The lead wire of the outer winding 50 is pulled out through the other slit 15,
It is connected to a terminal 20 implanted on the other side of the bobbin 10. Then, an insulating adhesive such as an epoxy resin is filled in the slits 14 and 15, and at the same time, the terminals 20
The adhesive is also applied to the lead wire 51 of the outer winding 50 that extends to cover it, and is adhered to the lower surface of the base portion 11.
【０００９】一対の磁性体コア60、70は、ボビン10を上
下方向から挾んで互いに突き合わされて閉磁路を形成し
ている。図１から明らかなように、上側のコア60は平板
形、下側のコア70は断面Ｅ形をしている。下側のコア70
は、平板部71とその両端に一体に形成された外脚72、及
び平板部71の中央に一体に形成された円柱形の中央脚73
を有しており、中央脚73は巻軸12の中空部に挿入されて
いる。コア60とコア70は互いに接着してあり、さらにコ
ア70とボビン10も接着固定してある。図示は省略してあ
るが、コア60と中央脚73との間、あるいはコア60と中央
脚73及び外脚72の間にプラスチックフィルムを挿入した
り隙間を設けたりすることにより、磁気飽和が起きにく
い構造とされる。The pair of magnetic cores 60 and 70 are opposed to each other while sandwiching the bobbin 10 from above and below to form a closed magnetic path. As is apparent from FIG. 1, the upper core 60 has a flat plate shape, and the lower core 70 has an E-shaped cross section. Lower core 70
Are a flat plate portion 71 and outer legs 72 integrally formed at both ends thereof, and a cylindrical central leg 73 integrally formed at the center of the flat plate portion 71.
And the central leg 73 is inserted into the hollow portion of the winding shaft 12. The core 60 and the core 70 are adhered to each other, and the core 70 and the bobbin 10 are also adhered and fixed. Although not shown, magnetic saturation occurs when a plastic film is inserted or a gap is provided between the core 60 and the center leg 73 or between the core 60 and the center leg 73 and the outer leg 72. The structure is difficult.
【００１０】次に、この昇圧トランスの組立方法につい
て説明する。まず、ボビン10の巻軸12に内側巻線30を巻
回し、そのリード線31をスリット14を通してベース部11
の下面に導き、端子20に接続する。次いで、逆さにした
カバー40の凹部41の中に外側巻線50を収納し、この上に
逆さにしたボビン10を被せて、カバー40とベース部11を
重ね合わせる。そして、外側巻線50のリード線51を他方
のスリット15を通して引出して端子20に接続した後、ス
リット14及びスリット15に粘度の高い接着剤を充填す
る。このとき、スリット15から端子20まで延びる外側巻
線50のリード線51にも接着剤を塗布し、リード線51をベ
ース部11に密着した状態で絶縁被覆するようにする。Next, a method of assembling the step-up transformer will be described. First, the inner winding 30 is wound around the winding shaft 12 of the bobbin 10, and the lead wire 31 is passed through the slit 14 to form the base 11
And connected to the terminal 20. Next, the outer winding 50 is housed in the recess 41 of the inverted cover 40, the inverted bobbin 10 is put on the outer winding 50, and the cover 40 and the base 11 are overlapped. Then, after the lead wire 51 of the outer winding 50 is pulled out through the other slit 15 and connected to the terminal 20, the slit 14 and the slit 15 are filled with a highly viscous adhesive. At this time, an adhesive is also applied to the lead wire 51 of the outer winding 50 extending from the slit 15 to the terminal 20, so that the lead wire 51 is insulated and covered with the base portion 11 in close contact therewith.
【００１１】この後、巻軸12が上になるようボビン10の
上下位置を元に戻し、カバー40の貫通孔42から凹部41内
に粘度の低い接着剤を注入する。この粘度の低い接着剤
としては、ワニスのような絶縁塗料を用いてもよい。す
ると、接着剤は下方に位置するカバー40の下面43とベー
ス部11の間から僅かに滲み出した状態で凹部41内に溜ま
る。その結果、外側巻線50全体が接着剤で覆われてカバ
ー40内に固定され、同時にカバー40もボビン10に接着さ
れる。そして、カバー40の下面43とベース部11の間は乾
燥して固まった接着剤によって確実に密封されることに
なる。Thereafter, the vertical position of the bobbin 10 is returned so that the winding shaft 12 is at the top, and an adhesive having a low viscosity is injected into the recess 41 from the through hole 42 of the cover 40. As the adhesive having a low viscosity, an insulating paint such as varnish may be used. Then, the adhesive accumulates in the recess 41 while slightly exuding from between the lower surface 43 of the cover 40 located below and the base portion 11. As a result, the entire outer winding 50 is covered with the adhesive and fixed in the cover 40, and at the same time, the cover 40 is also adhered to the bobbin 10. Then, the space between the lower surface 43 of the cover 40 and the base portion 11 is securely sealed by the dried and hardened adhesive.
【００１２】[0012]
【発明の効果】本発明の構成及び製造方法によれば、ボ
ビン10のベース部11とカバー40の下面43との間が確実に
密封されるので、外側巻線50と、端子20や内側巻線30、
コア60、70等との間で放電して絶縁破壊を起こすのを防
止することができる。According to the structure and the manufacturing method of the present invention, the space between the base portion 11 of the bobbin 10 and the lower surface 43 of the cover 40 is securely sealed. Line 30,
Discharge can be prevented from occurring between the cores 60, 70 and the like to cause dielectric breakdown.
【図１】 本発明のトランスの一実施例を示す一部を切
欠した分解斜視図FIG. 1 is an exploded perspective view showing a transformer according to an embodiment of the present invention, with a portion cut away.
【図２】 同トランスの平面図FIG. 2 is a plan view of the transformer.
【図３】 同トランスの正面断面図FIG. 3 is a front sectional view of the transformer.
【図４】 従来の組立方法を示す正面断面図FIG. 4 is a front sectional view showing a conventional assembling method.
１０ ボビン １１ ベース部 １２ 巻軸 １４・１５ スリット ２０ 端子 ３０ 内側巻線 ３１・５１ リード線 ４０ カバー ４１ 凹部 ４２ 貫通孔 ５０ 外側巻線 REFERENCE SIGNS LIST 10 bobbin 11 base portion 12 winding shaft 14.15 slit 20 terminal 30 inner winding 31.51 lead wire 40 cover 41 concave portion 42 through hole 50 outer winding
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 ＦＩ 技術表示箇所 Ｈ０１Ｆ 31/00 Ｇ (72)発明者 樋浦 朝海 埼玉県鶴ヶ島市大字五味ヶ谷18番地 東 光株式会社 埼玉事業所内 (56)参考文献 特開 平４−209510（ＪＰ，Ａ) 実開 昭49−141309（ＪＰ，Ｕ) 実開 平２−35424（ＪＰ，Ｕ) 実開 昭62−92618（ＪＰ，Ｕ)──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 6 Identification number Agency reference number FI Technical display location H01F 31/00 G (72) Inventor Asami Hiura 18 Ogomigaya, Tsurugashima-shi, Saitama Toko stock (56) References JP-A-4-209510 (JP, A) JP-A-49-141309 (JP, U) JP-A-2-35424 (JP, U) JP-A-62-292618 (JP) , U)
Claims (2)
にスリットを形成したベース部と該ベース部のほぼ中央
から上方に突出した巻軸を有する絶縁性のボビンと、該
巻軸に巻回された内側巻線と、内側巻線の外側に位置す
る外側巻線と、下面に凹部を有し上面に貫通孔を有する
環状の絶縁体からなるカバーとを具え、内側巻線と外側
巻線のリード線を、それぞれ異なるスリットを通してボ
ビンの下側に引出して端子に接続した昇圧トランスの製
造方法において、内側巻線を巻軸に巻回しリード線を一方のスリットを通
してベース部の下面に引出して端子に接続したボビンの
ベース部上に、巻き固めた外側巻線を凹部の中に収納し
たカバーを重ね合わせ、外側巻線のリード線を他方のス
リットを通してボビンの下側に引出して端子に接続した
後、両スリットに第１の接着剤を充填し、次いで、カバ
ーの貫通孔から凹部の中に第２の接着剤を注入してカバ
ーの下面とベース部の間を密封することを特徴とする昇
圧トランスの製造方法。 1. An insulating bobbin having a base portion having terminals implanted on two opposing side surfaces and slits formed on the two side surfaces, a winding shaft protruding upward from substantially the center of the base portion, and the winding shaft. , An outer winding positioned outside the inner winding , a concave portion on the lower surface and a through hole on the upper surface
A step-up transformer with a cover made of an annular insulator, with the lead wires of the inner winding and the outer winding pulled out to the lower side of the bobbin through different slits and connected to the terminals .
In the manufacturing method , the inner winding is wound around the winding shaft, and the lead wire passes through one slit.
Of the bobbin connected to the terminal
On the base part, store the hardened outer winding in the recess
Cover, and connect the lead wire of the outer winding to the other
Pulled out below the bobbin through the lit and connected to the terminal
After that, both slits are filled with the first adhesive, and then the cover is
Inject the second adhesive into the recess from the through hole of
, Characterized by sealing between the lower surface of the
Manufacturing method of pressure transformer.
第２の接着剤として使用する請求項１の昇圧トランスの
製造方法。2. An adhesive having a lower viscosity than the first adhesive.
2. The method for manufacturing a step-up transformer according to claim 1, wherein the step-up transformer is used as a second adhesive .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4280603A JP2619847B2 (en) | 1992-09-25 | 1992-09-25 | Step-up transformer manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4280603A JP2619847B2 (en) | 1992-09-25 | 1992-09-25 | Step-up transformer manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH06112065A JPH06112065A (en) | 1994-04-22 |
| JP2619847B2 true JP2619847B2 (en) | 1997-06-11 |
Family
ID=17627336
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4280603A Expired - Fee Related JP2619847B2 (en) | 1992-09-25 | 1992-09-25 | Step-up transformer manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2619847B2 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5805431A (en) * | 1996-01-17 | 1998-09-08 | Synergy Microwave Corporation | Surface Mountable transformer |
| CN1234137C (en) * | 1996-10-24 | 2005-12-28 | 松下电器产业株式会社 | Choke coil |
| WO2008053613A1 (en) | 2006-10-31 | 2008-05-08 | Mitsubishi Electric Corporation | Sheet-type transformer and discharge lamp lighting device |
| CN206947140U (en) * | 2017-07-13 | 2018-01-30 | 深圳市艾尔曼医疗电子仪器有限公司 | Insulation encapsulated transformer and its high pressure winding skeleton |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5236182Y2 (en) * | 1973-04-05 | 1977-08-18 | ||
| JPH0244502Y2 (en) * | 1985-12-02 | 1990-11-27 | ||
| JPH0235424U (en) * | 1988-08-29 | 1990-03-07 | ||
| JPH04209510A (en) * | 1990-12-04 | 1992-07-30 | Mitsubishi Electric Corp | Transformer |
-
1992
- 1992-09-25 JP JP4280603A patent/JP2619847B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH06112065A (en) | 1994-04-22 |
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