JP2023166248A - Water heater - Google Patents

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JP2023166248A
JP2023166248A JP2022077171A JP2022077171A JP2023166248A JP 2023166248 A JP2023166248 A JP 2023166248A JP 2022077171 A JP2022077171 A JP 2022077171A JP 2022077171 A JP2022077171 A JP 2022077171A JP 2023166248 A JP2023166248 A JP 2023166248A
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plate portion
box body
water heater
fixing member
combustion device
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悠哉 花井
Yuya Hanai
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Paloma Co Ltd
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Paloma Co Ltd
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Abstract

To facilitate handling of wiring harnesses and to prevent damage to an operation part or degradation of aesthetic appearance even in a case where an operation part of an operation device is exposed at a front face of a housing.SOLUTION: A water heater 1 includes: a housing 2 formed of a box body 3 that accommodates a combustion device 15 and is open at its front face, and a front cover assembled to the front face of the box body 3; an operation panel 40 having an operation display part 43 at the front face and assembled into the box body 3, the operation display part 43 being exposed via an opening formed in the front cover when the front cover is in an assembled state; and a controller 17 for controlling the combustion device 15. At a position that does not overlap with the controller 17 in a front-back direction within the housing 2, a fixing member 20 with its upper end fixed to the combustion device 15 and its lower end fixed to a bottom plate 8 of the box main body 3 and extending in a vertical direction is provided, and the operation panel 40 is attached to a front face of the fixing member 20.SELECTED DRAWING: Figure 2

Description

本開示は、熱交換器を通過する水をバーナの燃焼排気で加熱する給湯器に関する。 The present disclosure relates to a water heater that heats water passing through a heat exchanger with combustion exhaust from a burner.

給湯器は、バーナや熱交換器等の燃焼装置を筐体に収容してなり、筐体の前面には、温度調整等のためにユーザが操作する操作装置が設けられているものがある。例えば、特許文献1には、制御基板が収容される基板ケースの前面に、操作パネルを有する操作パネルユニット(操作装置)を取り付けて、基板ケースを筐体内に組み付けた熱源機(給湯器)の発明が開示されている。この発明では、筐体の前面にフロントカバーを取り付けると、操作パネルがフロントカバーに設けた窓穴(開口部)を介して前面に露出して操作可能となる。 Some water heaters have combustion devices such as burners and heat exchangers housed in a casing, and the front of the casing is provided with an operating device operated by a user for temperature adjustment and the like. For example, Patent Document 1 discloses that an operation panel unit (operation device) having an operation panel is attached to the front of a board case in which a control board is housed, and a heat source device (water heater) in which the board case is assembled into the housing is installed. An invention is disclosed. In this invention, when the front cover is attached to the front surface of the casing, the operation panel is exposed to the front through the window hole (opening) provided in the front cover and becomes operable.

特開2019-211181号公報JP2019-211181A

上記従来の給湯器において、操作パネルユニットは、基板ケースの前面に重なって取り付けられるため、基板ケースと操作パネルユニットとの間を接続するハーネス等の取り回しがやりにくい。また、給湯器に外部から衝撃が加わった際に操作パネルユニットが位置ずれすると、操作パネルとフロントカバーの開口部とが擦れ合って損傷したり、操作パネルが開口部から後側に外れたりして美観を損なうおそれもある。 In the above-mentioned conventional water heater, the operation panel unit is attached to overlap the front surface of the board case, making it difficult to handle the harness etc. that connects the board case and the operation panel unit. Additionally, if the operation panel unit becomes misaligned when an external shock is applied to the water heater, the operation panel and the front cover opening may rub against each other, causing damage, or the operation panel may come off from the opening toward the rear. There is also the risk of damaging the aesthetic appearance.

そこで、本開示は、操作装置の操作部を筐体の前面に露出させてもハーネス類の取り回しを容易とすると共に、操作部の損傷や美観の低下も抑制することができる給湯器を提供することを目的としたものである。 Accordingly, the present disclosure provides a water heater that allows easy handling of harnesses even when the operating section of the operating device is exposed on the front surface of the housing, and also prevents damage to the operating section and deterioration of the appearance. It is intended for this purpose.

上記目的を達成するために、本開示は、燃焼装置を収容して前面を開口した箱本体と、箱本体の前面に組み付けられるフロントカバーとからなる筐体と、
前面に操作部を備えて箱本体内に組み付けられ、フロントカバーの組み付け状態で、フロントカバーに設けた開口部を介して操作部が露出する操作装置と、
燃焼装置を制御するコントローラと、を含んでなる給湯器であって、
筐体内でコントローラと前後方向に重ならない位置には、上端部が燃焼装置に固定され、下端部が箱本体の底板に固定されて上下方向に延びる固定部材が設けられており、操作装置は、固定部材の前面に取り付けられていることを特徴とする。
本開示の別の態様は、上記構成において、底板の前端縁には、箱本体の前面と平行な折り返し部が形成されて、折り返し部に、被係止部が形成される一方、
固定部材は、操作装置が取り付けられる前板部と、前板部の上端から後方へ折曲されて燃焼装置の前面にネジ止めされるネジ止め部を有する上板部と、前板部の下端に連設される下板部とを有し、
下板部には、被係止部に差し込み係止される係止部が設けられており、下板部は、係止部を被係止部に差し込み係止した状態で、フロントカバーと折り返し部との間に挟持固定されることを特徴とする。
本開示の別の態様は、上記構成において、前板部の前面には、操作装置との間に介在されて操作装置を前方へ付勢する弾性部材が取り付けられていることを特徴とする。
本開示の別の態様は、上記構成において、前板部の側縁には、後方へ折曲されて燃焼装置の前面に当接する側板部が形成されると共に、側板部の上端は、上板部の下面に当接又は近接していることを特徴とする。
In order to achieve the above object, the present disclosure includes a housing including a box body that houses a combustion device and has an open front, and a front cover that is assembled to the front of the box body;
an operating device that is assembled into a box body and has an operating section on the front side, and in which the operating section is exposed through an opening provided in the front cover when the front cover is assembled;
A water heater comprising: a controller for controlling a combustion device;
A fixing member whose upper end is fixed to the combustion device and whose lower end is fixed to the bottom plate of the box body and extends in the vertical direction is provided at a position that does not overlap with the controller in the front-back direction within the housing, and the operating device is It is characterized by being attached to the front of the fixed member.
Another aspect of the present disclosure is that in the above configuration, a folded portion parallel to the front surface of the box body is formed on the front edge of the bottom plate, and a locked portion is formed in the folded portion;
The fixing member includes a front plate part to which the operating device is attached, an upper plate part having a screw fixing part that is bent backward from the upper end of the front plate part and screwed to the front of the combustion device, and a lower end of the front plate part. It has a lower plate part connected to the
The lower plate part is provided with a locking part that is inserted into the locked part and locked, and when the locking part is inserted into the locked part and locked, the lower plate part can be folded back and forth with the front cover. It is characterized by being clamped and fixed between the parts.
Another aspect of the present disclosure is that in the above configuration, an elastic member is attached to the front surface of the front plate portion, which is interposed between the front plate portion and the operating device to urge the operating device forward.
Another aspect of the present disclosure is that in the above configuration, a side plate portion is formed on the side edge of the front plate portion, and the side plate portion is bent rearward and comes into contact with the front surface of the combustion device, and the upper end of the side plate portion is formed on the side edge of the front plate portion. It is characterized by being in contact with or close to the lower surface of the part.

本開示によれば、操作装置をコントローラの前面と重ならない位置に設けることができる。よって、操作装置の操作部を筐体の前面に露出させてもハーネス類の取り回しが容易となる。また、固定部材を介して操作装置が固定されるため、給湯器に外部から衝撃が加わった際に操作装置が位置ずれしにくくなる。よって、操作部の損傷や美観の低下も抑制可能となる。
本開示の別の態様によれば、上記効果に加えて、下板部は、係止部を底板の折り返し部に設けた被係止部に差し込み係止した状態で、フロントカバーと折り返し部との間に挟持固定されるので、ネジ止めの箇所を削減して固定部材を定位置へ容易に固定可能となる。
本開示の別の態様によれば、上記効果に加えて、前板部の前面には、弾性部材が取り付けられているので、寸法誤差によって操作装置が開口部から後方に位置ずれする場合でも、弾性部材によって操作装置を前方に付勢してフロントカバーとの一体性を維持し、美観の低下を防止可能となる。また、前板部を利用して弾性部材が容易に取り付け可能となる。
本開示の別の態様によれば、上記効果に加えて、前板部の側縁には、燃焼装置の前面に当接する側板部が形成されると共に、側板部の上端は上板部の下面に当接又は近接しているので、落下等の衝撃が前板部に加わってもその衝撃を燃焼装置側へ逃がして前板部の変形等を抑制できる。よって、操作装置の位置ずれや、開口部との干渉による操作部の損傷を防止可能となる。
According to the present disclosure, the operating device can be provided at a position that does not overlap with the front surface of the controller. Therefore, even if the operating section of the operating device is exposed on the front surface of the casing, the harnesses can be easily handled. Furthermore, since the operating device is fixed via the fixing member, the operating device is less likely to shift position when an external shock is applied to the water heater. Therefore, damage to the operating section and deterioration in appearance can be suppressed.
According to another aspect of the present disclosure, in addition to the above-mentioned effects, the lower plate part is connected to the front cover and the folded part in a state in which the locking part is inserted and locked into the locked part provided in the folded part of the bottom plate. Since the fixing member is clamped and fixed between them, the number of screws to be screwed can be reduced and the fixing member can be easily fixed in a fixed position.
According to another aspect of the present disclosure, in addition to the above effects, since the elastic member is attached to the front surface of the front plate, even if the operating device is displaced backward from the opening due to dimensional error, the The elastic member biases the operating device forward to maintain its integrity with the front cover, thereby making it possible to prevent deterioration in aesthetic appearance. Further, the elastic member can be easily attached using the front plate portion.
According to another aspect of the present disclosure, in addition to the above effects, a side plate portion that comes into contact with the front surface of the combustion device is formed on the side edge of the front plate portion, and the upper end of the side plate portion is connected to the lower surface of the upper plate portion. Since the front plate is in contact with or close to, even if an impact such as a fall is applied to the front plate, the impact can be released to the combustion device side and deformation of the front plate can be suppressed. Therefore, it is possible to prevent damage to the operating section due to displacement of the operating device or interference with the opening.

給湯器の正面図である。It is a front view of a water heater. フロントカバーを取り外した給湯器の正面図である。FIG. 3 is a front view of the water heater with the front cover removed. 固定部材及び操作パネルの分解斜視図である。FIG. 3 is an exploded perspective view of a fixing member and an operation panel. 図1のA-A線拡大断面図である。FIG. 2 is an enlarged cross-sectional view taken along line AA in FIG. 1; 図1のB-B線拡大断面図である。FIG. 2 is an enlarged cross-sectional view taken along line BB in FIG. 1; (A)~(C)は、固定部材への操作パネルの取付手順を示す説明図である。(A) to (C) are explanatory diagrams showing the procedure for attaching the operation panel to the fixing member. 固定部材の変更例を示す側面図である。It is a side view which shows the example of a change of a fixing member.

以下、本開示の実施の形態を図面に基づいて説明する。
図1は、給湯器の一例を示す正面図、図2は、フロントカバーを取り外した状態の正面図である。
給湯器1は、正面視矩形状の筐体2を有している。筐体2は、前面を開口し、前後に深底となる箱本体3と、箱本体3の前面を閉塞し、箱本体3より浅底となるフロントカバー4とからなる。箱本体3は、背板5、左右の側板6,6、天板7、底板8を備えている。天板7の前端縁には、上方へ折曲される上折り返し部9が、全長に亘って形成されている。底板8の前端縁には、下方へ折曲される下折り返し部10が、全長に亘って形成されている。上下折り返し部9,10には、一対のネジ孔11,11がそれぞれ形成されている。下折り返し部10には、後述する固定部材20の係止用の差込孔12が形成されている。
フロントカバー4は、上下の端縁にネジ止め部13,13を備えている。フロントカバー4は、ネジ止め部13,13を上下折り返し部9,10に重ねて前方からネジ止めすることで箱本体3に固定される。フロントカバー4の下部左側には、上下方向に延びる正面視矩形状の開口部14が形成されている。開口部14には、後述する操作パネル40の操作表示部43が露出している。
Embodiments of the present disclosure will be described below based on the drawings.
FIG. 1 is a front view showing an example of a water heater, and FIG. 2 is a front view with a front cover removed.
The water heater 1 has a housing 2 that is rectangular in front view. The casing 2 consists of a box body 3 with an open front and a deep bottom from the front and back, and a front cover 4 that closes the front of the box body 3 and has a shallower bottom than the box body 3. The box body 3 includes a back plate 5, left and right side plates 6, 6, a top plate 7, and a bottom plate 8. At the front edge of the top plate 7, an upper folded portion 9 that is bent upward is formed over the entire length. A lower folded portion 10 that is bent downward is formed along the entire length of the front edge of the bottom plate 8 . A pair of screw holes 11, 11 are formed in the upper and lower folded parts 9, 10, respectively. An insertion hole 12 for locking a fixing member 20, which will be described later, is formed in the lower folded portion 10.
The front cover 4 includes screw fixing parts 13, 13 on the upper and lower edges. The front cover 4 is fixed to the box body 3 by overlapping the screw fixing parts 13, 13 with the upper and lower folded parts 9, 10 and screwing them from the front. An opening 14 is formed in the lower left side of the front cover 4 and has a rectangular shape when viewed from the front and extends in the vertical direction. An operation display section 43 of an operation panel 40, which will be described later, is exposed in the opening 14.

箱本体3内には、下からバーナユニット、熱交換器、排気フードを備えた燃焼装置15が設置されている。バーナユニットの前面には、燃料ガスをバーナへ供給するためのノズル台16が設けられている。
箱本体3内において、燃焼装置15の下方右寄りには、コントローラ17が設けられている。コントローラ17は、正面視が矩形で前後方向の厚みが小さい箱状のケーシング内に、図示しない電装基板を収容してなる。
コントローラ17の左隣には、固定部材20を介して操作パネル40が取り付けられている。固定部材20は、ノズル台16と、底板8の下折り返し部10との間で上下方向に架設されている。
Inside the box body 3, a combustion device 15 including a burner unit, a heat exchanger, and an exhaust hood is installed from the bottom. A nozzle stand 16 for supplying fuel gas to the burner is provided on the front side of the burner unit.
In the box body 3, a controller 17 is provided below and to the right of the combustion device 15. The controller 17 houses an electrical board (not shown) in a box-shaped casing that is rectangular in front view and has a small thickness in the front-rear direction.
An operation panel 40 is attached to the left side of the controller 17 via a fixing member 20. The fixing member 20 is vertically installed between the nozzle stand 16 and the lower folded portion 10 of the bottom plate 8.

固定部材20は、図3に示すように、前板部21と、上板部22と、下板部23と、側板部24,24とを備えている。
前板部21は、左右幅が上下長さよりも小さい帯板状で、前板部21の上下には、上四角孔25及び下四角孔26が形成されている。上下四角孔25,26の間で前板部21の右端部には、切欠き27が形成されている。上下四角孔25,26の間で前板部21の前面には、上下方向に延びる矩形状のスポンジシート28が貼り付けられている。
上板部22は、前板部21の上端から後方へ直角に折曲されている。上板部22には、四角形状の逃がし孔29が形成されている。上板部22の後端で左右には、上方へ折曲される一対のネジ止め片30,30が形成されている。
As shown in FIG. 3, the fixing member 20 includes a front plate part 21, an upper plate part 22, a lower plate part 23, and side plate parts 24, 24.
The front plate part 21 is shaped like a band whose horizontal width is smaller than its vertical length, and an upper square hole 25 and a lower square hole 26 are formed at the top and bottom of the front plate part 21 . A notch 27 is formed at the right end of the front plate portion 21 between the upper and lower square holes 25 and 26. A rectangular sponge sheet 28 extending in the vertical direction is attached to the front surface of the front plate section 21 between the upper and lower square holes 25 and 26.
The upper plate part 22 is bent rearward from the upper end of the front plate part 21 at a right angle. A rectangular escape hole 29 is formed in the upper plate portion 22 . A pair of screw fixing pieces 30, 30 which are bent upward are formed on the left and right sides of the rear end of the upper plate part 22.

下板部23は、前板部21の下端からやや後方へ段差を有した状態で前板部21と平行に下方へ延び、底板8の下折り返し部10に前方から重なっている。下板部23の下端で左右方向の中央には、図4にも示すように、後方へ折曲される係止片31が形成されている。
側板部24,24は、前板部21の左右の両側縁から後方へ折り曲げられて上端から上下方向に延びている。右側の側板部24は、切欠き27まで形成されて左側の側板部24よりも短くなっている。側板部24,24の上端は、上板部22よりも下方に位置して上板部22の下面に近接している。
この固定部材20を箱本体3に組み付ける際、まず、下板部23の係止片31を底板8の下折り返し部10の差込孔12に差し込んで下板部23を位置決めする。そして、上板部22に設けたネジ止め片30,30を、ノズル台16にネジ止めする。すると、固定部材20は、図4に示すように、ノズル台16と下折り返し部10との間で上下方向に架設される。このとき前板部21は、箱本体3の開口と平行に延びている。
The lower plate part 23 extends downward parallel to the front plate part 21 with a step slightly rearward from the lower end of the front plate part 21, and overlaps the lower folded part 10 of the bottom plate 8 from the front. As shown in FIG. 4, a locking piece 31 that is bent rearward is formed at the lower end of the lower plate portion 23 and at the center in the left-right direction.
The side plate parts 24, 24 are bent rearward from both left and right side edges of the front plate part 21 and extend in the vertical direction from the upper end. The right side plate part 24 is formed up to the notch 27 and is shorter than the left side plate part 24. The upper ends of the side plate parts 24, 24 are located below the upper plate part 22 and are close to the lower surface of the upper plate part 22.
When assembling this fixing member 20 to the box body 3, first, the locking piece 31 of the lower plate part 23 is inserted into the insertion hole 12 of the lower folded part 10 of the bottom plate 8 to position the lower plate part 23. Then, the screw fixing pieces 30, 30 provided on the upper plate portion 22 are screwed to the nozzle stand 16. Then, the fixing member 20 is vertically installed between the nozzle stand 16 and the lower folded portion 10, as shown in FIG. At this time, the front plate portion 21 extends parallel to the opening of the box body 3.

操作パネル40は、パネル台41と、基板42と、操作表示部43とを備えている。パネル台41は、固定部材20の前板部21よりやや小さい左右幅で上下方向に延びる正面視矩形状である。パネル台41の上下面には、後方へ延びた後、互いに相反する上下方向へ延びる側面視L字状の上取付片44及び下取付片45が形成されている。パネル台41の前部外周で前面よりもやや後退した位置には、上下左右方向に拡開するフランジ部46が一体形成されている。パネル台41の前面には、正面視矩形状の凹部47が形成されている。
基板42は、パネル台41内に収容されて、スイッチ等をパネル台41の凹部47の底面に設けた開口から露出させている。パネル台41の右側面には、ハーネスを電気的に接続するためのコネクタ48が設けられている。
The operation panel 40 includes a panel stand 41, a substrate 42, and an operation display section 43. The panel stand 41 has a rectangular shape in a front view that extends in the vertical direction and has a horizontal width slightly smaller than the front plate portion 21 of the fixing member 20 . The upper and lower surfaces of the panel stand 41 are formed with an upper mounting piece 44 and a lower mounting piece 45 that are L-shaped in side view and extend rearward and then in opposite vertical directions. A flange portion 46 that expands in the vertical and horizontal directions is integrally formed on the front outer periphery of the panel stand 41 at a position slightly set back from the front surface. A recess 47 having a rectangular shape when viewed from the front is formed on the front surface of the panel stand 41 .
The board 42 is housed within the panel stand 41, and switches and the like are exposed through an opening provided at the bottom of the recess 47 of the panel stand 41. A connector 48 for electrically connecting a harness is provided on the right side of the panel stand 41.

操作表示部43は、パネル台41の凹部47に嵌合する平面視矩形の薄板状で、凹部47内に保持されている。この状態で操作表示部43の前面は、パネル台41の前面と前後方向で同一面上に位置している。操作表示部43は、基板42のスイッチをタッチ操作する操作部49と、温度等を表示する表示部50とを上下に備えている。
パネル台41の前部の周囲でフランジ部46の前面には、スペーサ51,51が設けられている。スペーサ51は、ゴム又は樹脂等で形成される正面視L字状で、向きを変えて組み合わせることでパネル台41の周囲を非接触で囲む格好でフランジ部46の前面に固定されている。スペーサ51の前面は、パネル台41及び操作表示部43の前面よりも後方に位置している。
The operation display section 43 has a rectangular thin plate shape in plan view that fits into the recess 47 of the panel stand 41 and is held within the recess 47 . In this state, the front surface of the operation display section 43 is located on the same plane as the front surface of the panel stand 41 in the front-rear direction. The operation display section 43 includes an operation section 49 for touch-operating switches on the board 42, and a display section 50 for displaying temperature and the like on the upper and lower sides.
Spacers 51, 51 are provided around the front of the panel stand 41 and on the front of the flange portion 46. The spacer 51 is formed of rubber, resin, or the like and has an L-shape when viewed from the front, and is fixed to the front surface of the flange portion 46 so as to surround the panel stand 41 without contact by changing the direction and combining them. The front surface of the spacer 51 is located behind the front surfaces of the panel stand 41 and the operation display section 43.

以上の如く構成された給湯器1において、固定部材20に操作パネル40を取り付ける際には、操作パネル40を、図6(A)に示すように、まずパネル台41の上取付片44を前板部21の前方から上四角孔25に差し込む。次に、図6(B)に示すように、上取付片44の上端を上板部22の逃がし孔29に差し込みながら上方へ移動させる。すると、上取付片44が上四角孔25の上端に当接して下取付片45の後方に下四角孔26が位置する。よって、そのまま操作パネル40の下部を前板部21側へ移動させれば、図6(C)に示すように、下取付片45を下四角孔26に挿入することができる。
そして、操作パネル40から離すと、図4に示すように、下取付片45が下四角孔26の下縁に当接し、上下取付片44,45の先端がそれぞれ前板部21の裏側に位置して、操作パネル40は、前方へ抜け止めされた状態で前板部21に組み付けられる。
こうして操作パネル40は、コントローラ17の左側で前方から重ならない位置に配置される。よって、コントローラ17とコネクタ48とのハーネス等の接続を容易に行うことができる。
In the water heater 1 configured as described above, when attaching the operation panel 40 to the fixing member 20, as shown in FIG. Insert into the upper square hole 25 from the front of the plate part 21. Next, as shown in FIG. 6(B), the upper end of the upper mounting piece 44 is inserted into the escape hole 29 of the upper plate part 22 and moved upward. Then, the upper mounting piece 44 comes into contact with the upper end of the upper square hole 25, and the lower square hole 26 is positioned behind the lower mounting piece 45. Therefore, if the lower part of the operation panel 40 is moved toward the front plate part 21 side, the lower mounting piece 45 can be inserted into the lower square hole 26 as shown in FIG. 6(C).
When released from the operation panel 40, the lower mounting piece 45 comes into contact with the lower edge of the lower square hole 26, as shown in FIG. The operation panel 40 is then assembled to the front plate portion 21 in a state where it is prevented from coming off forward.
In this way, the operation panel 40 is arranged on the left side of the controller 17 in a position that does not overlap from the front. Therefore, the harness and the like can be easily connected between the controller 17 and the connector 48.

そして、フロントカバー4を、開口部14にパネル台41の前部を嵌合させて箱本体3の前面にネジ止めする。すると、図4及び図5に示すように、固定部材20の下板部23は、係止片31を差込孔12に差し込んだ状態で、底板8の下折り返し部10とフロントカバー4のネジ止め部13との間に挟持される。同時に操作パネル40は、パネル台41がスポンジシート28に押し付けられると共に、スペーサ51,51がパネル台41のフランジ部46とフロントカバー4との間に挟持されて、前板部21とフロントカバー4との間に固定される。
開口部14の内縁には、後方へ折り返されるバーリング部52が形成されている。バーリング部52は、フロントカバー4を箱本体3にネジ止めした状態で、パネル台41とスペーサ51,51との間に進入している。パネル台41は、スポンジシート28の弾性力によって前方へ付勢されて、フランジ部46の前面をバーリング部52の後端に押圧させる。よって、開口部14から水等の異物が筐体2の内部に侵入しにくくなる。
Then, the front cover 4 is screwed to the front surface of the box body 3 by fitting the front part of the panel stand 41 into the opening 14. Then, as shown in FIGS. 4 and 5, the lower plate part 23 of the fixing member 20 is connected to the lower folded part 10 of the bottom plate 8 and the screw of the front cover 4 with the locking piece 31 inserted into the insertion hole 12. It is held between the stopper part 13 and the stopper part 13. At the same time, the operation panel 40 is constructed such that the panel base 41 is pressed against the sponge sheet 28 and the spacers 51, 51 are sandwiched between the flange portion 46 of the panel base 41 and the front cover 4. is fixed between.
A burring portion 52 that is folded back is formed at the inner edge of the opening 14 . The burring portion 52 enters between the panel stand 41 and the spacers 51, 51 with the front cover 4 screwed to the box body 3. The panel stand 41 is urged forward by the elastic force of the sponge sheet 28, and presses the front surface of the flange portion 46 against the rear end of the burring portion 52. Therefore, foreign substances such as water are less likely to enter the inside of the casing 2 through the opening 14.

上記形態の給湯器1は、燃焼装置15を収容して前面を開口した箱本体3と、箱本体3の前面に組み付けられるフロントカバー4とからなる筐体2と、前面に操作表示部43(操作部の一例)を備えて箱本体3内に組み付けられ、フロントカバー4の組み付け状態で、フロントカバー4に設けた開口部14を介して操作表示部43が露出する操作パネル40(操作装置の一例)と、燃焼装置15を制御するコントローラ17と、を含んでなる。
そして、筐体2内でコントローラ17と前後方向に重ならない位置には、上端部が燃焼装置15に固定され、下端部が箱本体3の底板8に固定されて上下方向に延びる固定部材20が設けられており、操作パネル40は、固定部材20の前面に取り付けられている。
この構成によれば、操作パネル40をコントローラ17の前面と重ならない位置に設けることができる。よって、操作パネル40の操作表示部43を筐体2の前面に露出させてもハーネス類の取り回しが容易となる。また、固定部材20を介して操作パネル40が固定されるため、給湯器1に外部から衝撃が加わった際に操作パネル40が位置ずれしにくくなる。よって、操作表示部43の損傷や美観の低下も抑制可能となる。
The water heater 1 of the above configuration includes a housing 2 consisting of a box body 3 that houses a combustion device 15 and has an open front, a front cover 4 assembled to the front of the box body 3, and an operation display section 43 ( An operation panel 40 (an example of an operation unit) is assembled inside the box body 3, and an operation display unit 43 is exposed through an opening 14 provided in the front cover 4 when the front cover 4 is assembled. example) and a controller 17 that controls the combustion device 15.
A fixing member 20 whose upper end is fixed to the combustion device 15 and whose lower end is fixed to the bottom plate 8 of the box body 3 and extends in the vertical direction is located at a position in the housing 2 that does not overlap with the controller 17 in the front-back direction. The operation panel 40 is attached to the front surface of the fixing member 20.
According to this configuration, the operation panel 40 can be provided at a position that does not overlap the front surface of the controller 17. Therefore, even if the operation display section 43 of the operation panel 40 is exposed on the front surface of the housing 2, the harnesses can be easily handled. Furthermore, since the operation panel 40 is fixed via the fixing member 20, the operation panel 40 is less likely to shift position when an external impact is applied to the water heater 1. Therefore, damage to the operation display section 43 and deterioration in appearance can be suppressed.

底板8の前端縁には、箱本体3の前面と平行な下折り返し部10(折り返し部の一例)が形成されて、下折り返し部10に、差込孔12(被係止部の一例)が形成される。一方、固定部材20は、操作パネル40が取り付けられる前板部21と、前板部21の上端から後方へ折曲されて燃焼装置15のノズル台16の前面にネジ止めされるネジ止め片30(ネジ止め部の一例)を有する上板部22と、前板部21の下端に連設される下板部23とを有する。そして、下板部23には、差込孔12に差し込み係止される係止片31(係止部の一例)が設けられており、下板部23は、係止片31を差込孔12に差し込み係止した状態で、フロントカバー4と下折り返し部10との間に挟持固定される。
よって、ネジ止めの箇所を削減して固定部材20を定位置へ容易に固定可能となる。
前板部21の前面には、操作パネル40との間に介在されて操作パネル40を前方へ付勢するスポンジシート28(弾性部材の一例)が取り付けられている。
よって、寸法誤差によって操作パネル40が開口部14から後方に位置ずれする場合でも、スポンジシート28によって操作パネル40を前方に付勢してフロントカバー4との一体性を維持し、美観の低下を防止可能となる。また、前板部21を利用してスポンジシート28が容易に取り付け可能となる。
A lower folded part 10 (an example of a folded part) parallel to the front surface of the box body 3 is formed on the front edge of the bottom plate 8, and an insertion hole 12 (an example of a locked part) is formed in the lower folded part 10. It is formed. On the other hand, the fixing member 20 includes a front plate part 21 to which the operation panel 40 is attached, and a screw piece 30 that is bent backward from the upper end of the front plate part 21 and screwed to the front surface of the nozzle stand 16 of the combustion device 15. It has an upper plate part 22 having (an example of a screwed part) and a lower plate part 23 connected to the lower end of the front plate part 21. The lower plate part 23 is provided with a locking piece 31 (an example of a locking part) that is inserted into the insertion hole 12 and locked. 12 and in a locked state, it is clamped and fixed between the front cover 4 and the lower folded portion 10.
Therefore, it becomes possible to easily fix the fixing member 20 in a fixed position by reducing the number of places to be screwed.
A sponge sheet 28 (an example of an elastic member) is attached to the front surface of the front plate portion 21 and is interposed between the sponge sheet 28 and the operation panel 40 to urge the operation panel 40 forward.
Therefore, even if the operation panel 40 is displaced backward from the opening 14 due to a dimensional error, the sponge sheet 28 urges the operation panel 40 forward to maintain its integrity with the front cover 4, thereby preventing deterioration in aesthetic appearance. Preventable. Further, the sponge sheet 28 can be easily attached using the front plate portion 21.

以下、本開示の変更例を説明する。
固定部材20の前板部21に設ける側板部24は、図7に示すように、上端を上板部22の下面に当接させると共に、後端をノズル台16の前面に当接させてもよい。
このように、前板部21の左右の側縁に、後方へ折曲されて燃焼装置15のノズル台16の前面に当接する側板部24,24が形成されると共に、側板部24,24の上端が、上板部22の下面に当接している構造とすれば、落下等の衝撃が前板部21に加わってもその衝撃を燃焼装置15側へ逃がして前板部21の変形等を抑制できる。よって、操作パネル40の位置ずれや、開口部14との干渉による操作表示部43の損傷を防止可能となる。
なお、側板部24は、前板部21の左右の側縁でなく何れか一方の側縁にのみ設けてもよい。側板部24の上端は、上板部22の下面に近接させてもよい。
Modifications of the present disclosure will be described below.
As shown in FIG. 7, the side plate part 24 provided on the front plate part 21 of the fixing member 20 can have its upper end in contact with the lower surface of the upper plate part 22 and its rear end in contact with the front surface of the nozzle stand 16. good.
In this way, side plate parts 24, 24 are formed on the left and right side edges of the front plate part 21, and the side plate parts 24, 24 are bent rearward and come into contact with the front surface of the nozzle stand 16 of the combustion device 15. If the structure is such that the upper end is in contact with the lower surface of the upper plate part 22, even if an impact such as a fall is applied to the front plate part 21, the impact will be released to the combustion device 15 side, thereby preventing deformation of the front plate part 21. It can be suppressed. Therefore, it is possible to prevent damage to the operation display section 43 due to misalignment of the operation panel 40 or interference with the opening 14.
Note that the side plate portion 24 may be provided not only on the left and right side edges of the front plate portion 21 but only on one side edge. The upper end of the side plate part 24 may be made close to the lower surface of the upper plate part 22.

固定部材の構造は、上記形態に限らない。例えば、下板部に設ける係止片は、複数あってもよい。係止片をなくして下板部をフロントカバーと共に底板へネジ止めしてもよい。
固定部材は、上下方向に延びる矩形状でなく、左右幅が大きい正方形状等であってもよい。固定部材は、複数の部材で形成してもよい。
弾性部材は、スポンジシートに限らない。スペースがあればゴムや板バネ等を用いてもよい。弾性部材は省略してもよい。
操作装置は、上記形態の操作パネルに限らない。例えば、操作装置は、フランジ部が全周でなく左右のみや上下のみにあるものであってもよい。操作装置は、フランジ部がないものであってもよい。スペーサも、数や材質を変えたり、省略したりすることができる。
操作部は、上記形態の操作表示部に限らない。操作部は、表示部がなくてもよい。操作部は、正面視矩形状でなくてもよい。
The structure of the fixing member is not limited to the above-mentioned form. For example, there may be a plurality of locking pieces provided on the lower plate portion. The locking piece may be omitted and the lower plate portion may be screwed together with the front cover to the bottom plate.
The fixing member may not have a rectangular shape extending in the vertical direction, but may have a square shape with a large horizontal width. The fixing member may be formed from a plurality of members.
The elastic member is not limited to a sponge sheet. If space is available, rubber, leaf springs, etc. may be used. The elastic member may be omitted.
The operating device is not limited to the operating panel of the above type. For example, the operating device may have flanges not all around, but only on the left and right, or only on the top and bottom. The operating device may not have a flange portion. The number and material of the spacers can also be changed, or they can be omitted.
The operation section is not limited to the operation display section of the above embodiment. The operation section may not have a display section. The operating section does not have to have a rectangular shape when viewed from the front.

固定部材への操作装置の組み付けは、上記形態の上取付片と下取付片とによる構造に限らない。例えば、操作装置の後面に設けたフックを固定部材に設けた被係止部に上方から係止させたり、凹凸の嵌合によって位置決めしたりしてもよい。ネジ止めによる組み付けも可能である。
上記形態では、コントローラが右側に、固定部材及び操作パネルが左側に配置されているが、これと逆に、コントローラが左側に、固定部材及び操作パネルが右側に配置されていてもよい。コントローラと固定部材及び操作装置とが上下に配置されていてもよい。
箱本体とフロントカバーとの形状や取付構造も、上記形態に限らず、適宜変更可能である。箱本体の上下の折り返し部は、折り返しの向きが上下逆となってもよい。
The assembly of the operating device to the fixed member is not limited to the structure using the upper mounting piece and the lower mounting piece as described above. For example, a hook provided on the rear surface of the operating device may be locked from above to a locked portion provided on the fixing member, or the positioning may be performed by fitting the projections and depressions. Assembly using screws is also possible.
In the above embodiment, the controller is placed on the right side, and the fixing member and the operation panel are placed on the left side, but conversely, the controller may be placed on the left side, and the fixing member and the operation panel are placed on the right side. The controller, the fixing member, and the operating device may be arranged one above the other.
The shape and attachment structure of the box body and the front cover are not limited to the above-mentioned forms, and can be changed as appropriate. The upper and lower folded portions of the box body may be folded upside down.

1・・給湯器、2・・筐体、3・・箱本体、4・・フロントカバー、5・・背板、6・・側板、7・・天板、8・・底板、9・・上折り返し部、10・・下折り返し部、11・・ネジ孔、12・・差込孔、13・・ネジ止め部、14・・開口部、15・・燃焼装置、16・・ノズル台、17・・コントローラ、20・・固定部材、21・・前板部、22・・上板部、23・・下板部、24・・側板部、25・・上四角孔、26・・下四角孔、27・・切欠、28・・スポンジシート、29・・逃がし孔、30・・ネジ止め片、31・・係止片、40・・操作パネル、41・・パネル台、42・・基板、43・・操作表示部、44・・上取付片、45・・下取付片、46・・フランジ部、47・・凹部、48・・コネクタ、49・・操作部、50・・表示部、51・・スペーサ、52・・バーリング部。 1. Water heater, 2. Housing, 3. Box body, 4. Front cover, 5. Back plate, 6. Side plate, 7. Top plate, 8. Bottom plate, 9. Top. Folded part, 10... Lower folded part, 11... Screw hole, 12... Insertion hole, 13... Screw fixing part, 14... Opening, 15... Combustion device, 16... Nozzle stand, 17... - Controller, 20...Fixing member, 21...Front plate part, 22...Upper plate part, 23...Lower plate part, 24...Side plate part, 25...Upper square hole, 26...Lower square hole, 27... Notch, 28... Sponge sheet, 29... Escape hole, 30... Screw fixing piece, 31... Locking piece, 40... Operation panel, 41... Panel stand, 42... Board, 43...・Operation display section, 44.. Upper mounting piece, 45.. Lower mounting piece, 46.. Flange section, 47.. Recessed part, 48.. Connector, 49.. Operating section, 50.. Display section, 51.. Spacer, 52...burring part.

Claims (4)

燃焼装置を収容して前面を開口した箱本体と、前記箱本体の前面に組み付けられるフロントカバーとからなる筐体と、
前面に操作部を備えて前記箱本体内に組み付けられ、前記フロントカバーの組み付け状態で、前記フロントカバーに設けた開口部を介して前記操作部が露出する操作装置と、
前記燃焼装置を制御するコントローラと、を含んでなる給湯器であって、
前記筐体内で前記コントローラと前後方向に重ならない位置には、上端部が前記燃焼装置に固定され、下端部が前記箱本体の底板に固定されて上下方向に延びる固定部材が設けられており、前記操作装置は、前記固定部材の前面に取り付けられていることを特徴とする給湯器。
A casing consisting of a box body that houses a combustion device and has an open front side, and a front cover that is assembled to the front side of the box body;
an operating device that has an operating section on the front surface and is assembled into the box main body, and when the front cover is assembled, the operating section is exposed through an opening provided in the front cover;
A water heater comprising: a controller for controlling the combustion device;
A fixing member whose upper end is fixed to the combustion device and whose lower end is fixed to the bottom plate of the box body and extends in the vertical direction is provided at a position that does not overlap with the controller in the front-back direction in the housing, The water heater is characterized in that the operating device is attached to the front surface of the fixing member.
前記底板の前端縁には、前記箱本体の前面と平行な折り返し部が形成されて、前記折り返し部に、被係止部が形成される一方、
前記固定部材は、前記操作装置が取り付けられる前板部と、前記前板部の上端から後方へ折曲されて前記燃焼装置の前面にネジ止めされるネジ止め部を有する上板部と、前記前板部の下端に連設される下板部とを有し、
前記下板部には、前記被係止部に差し込み係止される係止部が設けられており、前記下板部は、前記係止部を前記被係止部に差し込み係止した状態で、前記フロントカバーと前記折り返し部との間に挟持固定されることを特徴とする請求項1に記載の給湯器。
A folded part parallel to the front surface of the box body is formed on the front edge of the bottom plate, and a locked part is formed in the folded part,
The fixing member includes a front plate portion to which the operating device is attached, an upper plate portion having a screw portion bent rearward from an upper end of the front plate portion and screwed to the front surface of the combustion device; It has a lower plate part connected to the lower end of the front plate part,
The lower plate part is provided with a locking part that is inserted into and locked with the locked part, and the lower plate part is configured such that the locking part is inserted into the locked part and locked. The water heater according to claim 1, wherein the water heater is clamped and fixed between the front cover and the folded portion.
前記前板部の前面には、前記操作装置との間に介在されて前記操作装置を前方へ付勢する弾性部材が取り付けられていることを特徴とする請求項2に記載の給湯器。 3. The water heater according to claim 2, wherein an elastic member is attached to the front surface of the front plate portion, the elastic member being interposed between the front plate portion and the operating device to urge the operating device forward. 前記前板部の側縁には、後方へ折曲されて前記燃焼装置の前面に当接する側板部が形成されると共に、前記側板部の上端は、前記上板部の下面に当接又は近接していることを特徴とする請求項2又は3に記載の給湯器。 A side plate portion is formed on the side edge of the front plate portion, and the side plate portion is bent rearward and comes into contact with the front surface of the combustion device, and the upper end of the side plate portion is in contact with or close to the lower surface of the upper plate portion. The water heater according to claim 2 or 3, characterized in that:
JP2022077171A 2022-05-09 2022-05-09 Water heater Pending JP2023166248A (en)

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