JP2022074284A - Orthogonal integration plate for furniture-fitting and manufacturing method thereof - Google Patents
Orthogonal integration plate for furniture-fitting and manufacturing method thereof Download PDFInfo
- Publication number
- JP2022074284A JP2022074284A JP2020184199A JP2020184199A JP2022074284A JP 2022074284 A JP2022074284 A JP 2022074284A JP 2020184199 A JP2020184199 A JP 2020184199A JP 2020184199 A JP2020184199 A JP 2020184199A JP 2022074284 A JP2022074284 A JP 2022074284A
- Authority
- JP
- Japan
- Prior art keywords
- range
- ply
- temperature
- rough
- furniture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 230000010354 integration Effects 0.000 title abstract 2
- 239000000835 fiber Substances 0.000 claims abstract description 14
- 241000218691 Cupressaceae Species 0.000 claims abstract description 10
- 240000005109 Cryptomeria japonica Species 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 23
- 238000000034 method Methods 0.000 claims description 21
- 230000008569 process Effects 0.000 claims description 17
- 239000011121 hardwood Substances 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 11
- 239000002023 wood Substances 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 2
- 230000008901 benefit Effects 0.000 abstract description 3
- 241000219492 Quercus Species 0.000 description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 241001070941 Castanea Species 0.000 description 8
- 235000014036 Castanea Nutrition 0.000 description 8
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 241000218645 Cedrus Species 0.000 description 4
- 238000003860 storage Methods 0.000 description 3
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- WURBVZBTWMNKQT-UHFFFAOYSA-N 1-(4-chlorophenoxy)-3,3-dimethyl-1-(1,2,4-triazol-1-yl)butan-2-one Chemical compound C1=NC=NN1C(C(=O)C(C)(C)C)OC1=CC=C(Cl)C=C1 WURBVZBTWMNKQT-UHFFFAOYSA-N 0.000 description 1
- 235000007575 Calluna vulgaris Nutrition 0.000 description 1
- 240000000731 Fagus sylvatica Species 0.000 description 1
- 235000010099 Fagus sylvatica Nutrition 0.000 description 1
- 101000652359 Homo sapiens Spermatogenesis-associated protein 2 Proteins 0.000 description 1
- 101000642464 Homo sapiens Spermatogenesis-associated protein 2-like protein Proteins 0.000 description 1
- 240000000599 Lentinula edodes Species 0.000 description 1
- 241000282376 Panthera tigris Species 0.000 description 1
- 241000593922 Quercus acutissima Species 0.000 description 1
- 241001480055 Quercus mongolica Species 0.000 description 1
- 241001480065 Quercus serrata Species 0.000 description 1
- 102100030254 Spermatogenesis-associated protein 2 Human genes 0.000 description 1
- 240000002871 Tectona grandis Species 0.000 description 1
- 241000190021 Zelkova Species 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000009545 invasion Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Images
Abstract
Description
新規性喪失の例外適用申請有り There is an application for exception of loss of novelty
本発明は家具・建具用の直交集成板及びその製造方法に関し、特に広葉樹の硬さの利点を確保しながら軽量化を実現できるようにした集成板及びその製造方法に関する。 The present invention relates to an orthogonal laminated board for furniture and fittings and a method for manufacturing the same, and particularly to a laminated board capable of realizing weight reduction while ensuring the advantage of hardness of hardwood and a method for manufacturing the same.
例えば、兵庫県内の民有林のうち、ほぼ40%が広葉樹林であり、その広葉樹林のうちほぼ40%がコナラやクヌギであるとの統計がある。広葉樹のうち、クリ、タモ、ケヤキ、ミズナラ等は木材の原料として広く利用されているが、成長に長い時間を必要とし、樹齢の古い木を使用する必要があることから、わが国では豊富な資源とはいえず、専ら輸入に頼っていた。
他方、広葉樹のうち、コナラやクヌギは成長が早く、資源としても豊富であり、杉や檜と同様に大量に使用が可能である。
また、クリに関しては小径木に限っては豊富である。
For example, there are statistics that about 40% of the privately owned forests in Hyogo prefecture are broad-leaved forests, and about 40% of the broad-leaved forests are oak and oak. Among broad-leaved trees, chestnuts, tamo, zelkova, quercus crispula, etc. are widely used as raw materials for wood, but they require a long time to grow and it is necessary to use old trees, so they are abundant resources in Japan. However, it relied exclusively on imports.
On the other hand, among broad-leaved trees, oak and oak are fast-growing and abundant as resources, and can be used in large quantities like cedar and cypress.
In addition, chestnuts are abundant only in small-diameter trees.
また、木材を30°C~50°Cの範囲の温度で、反り、歪み、変色を生じることなく低温乾燥するようにした技術が提案されているが(特許文献1)、この低温乾燥技術によってコナラやクヌギを乾燥させても反りや捩じれが発生して板材の用途には使用し難く、薪炭や椎茸のほだ木として利用されるに止まっていた(特許文献2)。 Further, a technique has been proposed in which wood is dried at a low temperature at a temperature in the range of 30 ° C to 50 ° C without warping, distortion, or discoloration (Patent Document 1). Even if Quercus serrata and Quercus acutissima were dried, they were warped and twisted, making it difficult to use as a plate material, and they were only used as firewood and shiitake mushrooms (Patent Document 2).
最近、薪炭やほだ木への需要が減少し、又里山が手入れされずに放置され、ほだ木を生産する場合にも樹齢60~80年の大木を切ってその枝をほだ木に使用することが行われており、広葉樹、例えばコナラ、クヌギ、クリの用途の開発が求められていた。 Recently, the demand for firewood and oak trees has decreased, and the satoyama has been left unmaintained, and even when producing oak trees, large trees 60 to 80 years old are cut and their branches are used for the oak trees. There was a need to develop applications for hardwoods such as oak, oak, and chestnut.
本件出願人はコナラ又はクヌギから粗材を製材し、これを35°C~60°Cの範囲内の温度で15%~20%の範囲内の含水率となるまで低温乾燥し、遮光防湿シートで覆って養生した後、35°C~60°Cの範囲内の温度で10%以下の含水率となるまで低温再乾燥し、低温再乾燥済みの素板材を仕上げ幅及び仕上げ厚みのフローリング材に仕上げるようにした製造方法を提案するに至った(特許文献3)。 The applicant applies a crude lumber from Konara or Kunugi, which is then dried at a temperature in the range of 35 ° C to 60 ° C at a low temperature until the water content is in the range of 15% to 20%, and is a light-shielding moisture-proof sheet. After covering with and curing, low-temperature re-drying is performed at a temperature within the range of 35 ° C to 60 ° C until the water content reaches 10% or less, and the low-temperature re-dried base plate material is used as a flooring material with a finishing width and finishing thickness. We have come up with a proposal for a manufacturing method that is designed to be finished in the above (Patent Document 3).
ところで、建築構造物の床材や壁材に高強度を有するCLT(Cross Laminated Timber:直交集成板)を使用することが提案されている(特許文献4)。 By the way, it has been proposed to use CLT (Cross Laminated Timber) having high strength for floor materials and wall materials of building structures (Patent Document 4).
広葉樹、例えばコナラ、クヌギあるいはクリの板を家具や建具に用いることができれば広葉樹の用途が拡がるが、コナラ、クヌギ、クリはスギやヒノキに比較して板質が硬くて重く、家具や建具に使用し難い。最近は専門家でない人(素人)が自分で材料を加工し工作して家具や建具を造るDIYが普及しているが、広葉樹は硬くて重いことから、素人には扱い難い。 If hardwoods such as oak, oak or chestnut can be used for furniture and fittings, the use of hardwoods will be expanded, but oak, oak and chestnut are harder and heavier than cedar and hinoki, and can be used for furniture and fittings. Difficult to use. Recently, DIY, in which non-experts (amateur) process materials by themselves to make furniture and fittings, has become widespread, but hardwoods are hard and heavy, so it is difficult for amateurs to handle.
本発明はかかる点に鑑み、広葉樹の硬さの利点を確保しながら軽量化を実現できるようにした家具・建具用の直交集成板を提供することを課題とする。 In view of this point, it is an object of the present invention to provide an orthogonal laminated board for furniture and fittings which can realize weight reduction while ensuring the advantage of hardness of hardwood.
そこで、本発明に係る家具・建具用の直交集成板は、2つの外側プライの間に内側プライが繊維方向を相互に直交させて積層接着されて構成され、上記2つの外側プライは広葉樹のひき板又は小角材がその繊維方向を相互に平行に並べて又は接着して構成されている一方、上記内側プライにはスギ又はヒノキで構成され、上記外側プライ及び内側プライの板厚は内側プライが12mm~14mmの範囲内の寸法で、外側プライが2.4mm~2.6mmの範囲内の寸法又は3.9mm~4.1mmの範囲内の寸法となっているか、又は内側プライが15mm~17mmの範囲内の寸法で、外側プライが3.4mm~4.6mmの範囲内の寸法となっていることを特徴とする。 Therefore, the orthogonal laminated board for furniture and fittings according to the present invention is configured by laminating and adhering the inner plies between the two outer plies with the fiber directions orthogonal to each other, and the above two outer plies are made of broad-leaved lumber. The inner ply is made of cedar or glulam, while the plate or small square lumber is composed of the fiber directions arranged parallel to each other or bonded to each other, and the outer ply and the inner ply have a thickness of 12 mm. Dimensions in the range of ~ 14 mm, outer plies in the range of 2.4 mm to 2.6 mm, dimensions in the range of 3.9 mm to 4.1 mm, or inner plies in the range of 15 mm to 17 mm. It is characterized in that the outer ply has a dimension within the range of 3.4 mm to 4.6 mm.
本発明の特徴の1つは2つの外側プライと内側プライをその繊維方向を相互に直交させてCLTを構成し、2つの外側プライに広葉樹のひき板又は小角材を、内側プライにスギ又はヒノキを用いるようにした点にある。 One of the features of the present invention is to form a CLT by making two outer plies and inner plies orthogonal to each other in the fiber direction, and the two outer plies are made of broad-leaved sawn board or small square lumber, and the inner plies are made of cedar or cypress. It is in the point that I tried to use.
これより、スギ又はヒノキの特質によって板材を軽量化できる一方、広葉樹によってCLTの硬さや強さを確保できる。
本件のCLTをドアに適用した場合、軽量化できる結果、蝶番の負担が少なく、又内部を中空にした場合に比較して釘打ちが容易にできる。
さらに、表面に広葉樹の模様が現れるので、合板等に比較して本物感が得られるとともに、意匠的に美しく、上質な風合いが得られる。
As a result, the weight of the board can be reduced due to the characteristics of sugi or cypress, while the hardness and strength of CLT can be ensured by hardwood.
When the CLT of this case is applied to a door, the weight can be reduced, and as a result, the burden on the hinge is small, and nailing can be easily performed as compared with the case where the inside is hollow.
Furthermore, since the pattern of hardwood appears on the surface, a real feeling can be obtained as compared with plywood and the like, and a beautiful design and a high-quality texture can be obtained.
直交集成板(以下、単にCLTということがある)の板厚が18mmの場合、内側プライを12mm~14mmの範囲内の寸法、外側プライを2.4mm~2.6mmの範囲内の寸法とするが、外側プライを2.6mmを越える厚みにすると、CLTが重く硬くなり、DIY等で加工するのが煩雑になる一方、2.4mm未満では所望の硬さが得られないからである。 When the thickness of the orthogonal laminated board (hereinafter, sometimes simply referred to as CLT) is 18 mm, the inner ply has a dimension within the range of 12 mm to 14 mm, and the outer ply has a dimension within the range of 2.4 mm to 2.6 mm. However, if the outer ply has a thickness of more than 2.6 mm, the CLT becomes heavy and hard, which makes it complicated to process with DIY or the like, but if it is less than 2.4 mm, the desired hardness cannot be obtained.
CLTの板厚が21mmの場合、内側プライを12mm~14mmの範囲内の寸法、外側プライを3.9mm~4.1mmの範囲内の寸法とするが、外側プライを4.1mmを越える厚みにすると、CLTが重く硬くなり、DIY等で加工するのが煩雑になる一方、3.9mm未満では所望の硬さが得られないからである。 When the CLT plate thickness is 21 mm, the inner ply has a dimension in the range of 12 mm to 14 mm, the outer ply has a dimension in the range of 3.9 mm to 4.1 mm, but the outer ply has a thickness exceeding 4.1 mm. Then, the CLT becomes heavy and hard, and it becomes complicated to process by DIY or the like, but the desired hardness cannot be obtained if it is less than 3.9 mm.
CLTの板厚が24mmの場合、内側プライを15mm~17mmの範囲内の寸法、外側プライを3.4mm~4.6mmの範囲内の寸法とするが、外側プライを4.6mmを越える厚みにすると、CLTが重く硬くなり、DIY等で加工するのが煩雑になる一方、3.4mm未満では所望の硬さが得られないからである。 When the CLT plate thickness is 24 mm, the inner ply has a dimension in the range of 15 mm to 17 mm, the outer ply has a dimension in the range of 3.4 mm to 4.6 mm, but the outer ply has a thickness exceeding 4.6 mm. Then, the CLT becomes heavy and hard, and it becomes complicated to process by DIY or the like, but the desired hardness cannot be obtained if it is less than 3.4 mm.
また、外側プライ及び内側プライを上述のような範囲の寸法に特定したのは範囲を外れると、CLTに反りや捩じれが生ずることがあるからである。 Further, the reason why the outer ply and the inner ply are specified to have the dimensions in the above range is that if the outer ply and the inner ply are out of the range, the CLT may be warped or twisted.
スギやヒノキは1枚板でもよいが、スギやヒノキをひき板又は小角材をその繊維方向を相互に平行に並べて又は接着して構成されることができる。 Sugi and cypress may be a single plate, but sugi and cypress may be formed by arranging or adhering the fiber directions of the ground lumber or small square lumber in parallel to each other.
広葉樹のひき板や小角材は次のように製作することができる。広葉樹の幹から直材を切り出し、直材から仕上げ幅及び仕上げ厚さよりも大きな粗板を製材し、粗板を35°C以上60°C以下の範囲内の温度で10%を超え20%以下の範囲内の含水率となるまで低温乾燥し、低温乾燥済みの粗板を仕上げ幅及び仕上げ厚さより大きな素板材に粗仕上げし、粗仕上げ済みの素板材を遮光防湿シートで覆って養生し、養生された素板材を35°C以上60°C以下の範囲内の温度で10%以下の含水率になるまで低温再乾燥し、最後に低温再乾燥済みの素板材を仕上げ幅及び仕上げ厚みのひき板又は小角材に仕上げる。 Hardwood milling boards and small lumber can be manufactured as follows. A straight lumber is cut out from the trunk of a broad-leaved tree, and a rough plate larger than the finish width and finish thickness is sawn from the straight lumber. After low-temperature drying until the water content is within the range of The cured base plate is low-temperature re-dried at a temperature within the range of 35 ° C or more and 60 ° C or less until the water content reaches 10% or less, and finally the low-temperature re-dried base plate is used for the finishing width and finishing thickness. Finish on a ground board or small square lumber.
35°C~60°Cの範囲内の温度で10%~20%の範囲内の含水率になるまで低温乾燥することによって反りや捩じれが少ない粗板が得られ、これを養生することによって粗板の含有水分が粗板全体で均一となり、その後に10%以下の含水率になるまで低温再乾燥することによって反りや捩じれのない素板材が得られ、これを所定の寸法のひき板や小角材に仕上げることによって、ブナやチークよりも高密度で高磨耗性の板材が得られ、家具や建具に最適なCLTを得ることができる。 A rough plate with less warpage and twist can be obtained by low-temperature drying at a temperature in the range of 35 ° C to 60 ° C until the moisture content is in the range of 10% to 20%. The water content of the board becomes uniform throughout the rough board, and then it is re-dried at low temperature until the water content reaches 10% or less to obtain a raw board material without warping or twisting. By finishing to a square lumber, a plate material having a higher density and higher wear resistance than beech or teak can be obtained, and the optimum CLT for furniture and fittings can be obtained.
また、コナラやクヌギの特性として虎班などの杢があり、ナラやクリにも相当する高級な質感で意匠性にも優れ、釘の保持力が高く、施工性に優れている。 In addition, there is a heather such as a tiger group as a characteristic of oak and oak, and it has a high-class texture equivalent to oak and chestnut, and has excellent design, high nail holding power, and excellent workability.
直材は帯鋸台車とテーブルソーを用いて粗板に製材する。 The straight material is sawn on a rough plate using a band saw trolley and a table saw.
粗板や素板材は低温乾燥機を用い、35°C~60°Cの範囲内の温度にて低温乾燥する。35°C以上としたのは35°C未満の温度では粗板を10%~20%の範囲内の含水率又は素板材を10%以下の含水率まで乾燥するのに長い時間を必要とし、60°Cを超えると、乾燥によって反りや捩じれが大きくなるおそれがあるからである。 The rough plate and the raw plate material are dried at a low temperature in the range of 35 ° C to 60 ° C using a low temperature dryer. The reason why the temperature is set to 35 ° C or higher is that at a temperature of less than 35 ° C, it takes a long time to dry the rough plate to a moisture content in the range of 10% to 20% or the raw plate material to a moisture content of 10% or less. This is because if the temperature exceeds 60 ° C, the warp or twist may increase due to drying.
ひき板や小角材は内外のプライが相互に接着されるので、幅方向に並べたものであってよいが、例えば木実はぎによって幅方向に接合してCLTに使用すると、高い強度が得られる。 Since the inner and outer plies are bonded to each other, the ground board and the small square timber may be arranged in the width direction, but if they are joined in the width direction by, for example, wood grain strips and used for CLT, high strength can be obtained. ..
また、本発明に係る家具・建具用の直交集成板の製造方法は、広葉樹の幹から直材を切り出す工程と、直材から仕上げ幅及び仕上げ厚さよりも大きな粗板を製材する工程と、粗板を35°C以上60°C以下の範囲内の温度で10%を超え20%以下の範囲内の含水率となるまで低温乾燥する工程と、低温乾燥済みの粗板を仕上げ幅及び仕上げ厚さより大きな素板材に粗仕上げする工程と、粗仕上げ済みの素板材を遮光防湿シートで覆って養生する工程と、養生された素板材を35°C以上60°C以下の範囲内の温度で10%以下の含水率になるまで低温再乾燥する工程と、低温再乾燥済みの素板材を仕上げ幅及び仕上げ厚みのひき板又は小角材に仕上げる工程と、ひき板又は小角材をその繊維方向を相互に平行に並べ又は接着して外側プライを製造する工程と、2つの外側プライの間にスギ又はヒノキの内側プライを挟んで接着する工程と、を備えたことを特徴とする。 Further, the method for manufacturing an orthogonal laminated board for furniture and fittings according to the present invention includes a step of cutting a straight lumber from a trunk of a broad-leaved tree, a step of sawing a rough plate larger than the finish width and finish thickness from the straight lumber, and a rough plank. A step of low-temperature drying the board at a temperature in the range of 35 ° C or more and 60 ° C or less until the water content is in the range of more than 10% and 20% or less, and the finishing width and finishing thickness of the low-temperature dried rough board. The process of rough-finishing a larger base plate material, the process of covering the rough-finished base plate material with a light-shielding moisture-proof sheet and curing it, and the process of curing the cured base plate material at a temperature within the range of 35 ° C or more and 60 ° C or less 10 The process of low-temperature re-drying until the water content reaches% or less, the process of finishing the low-temperature re-dried base plate into a ground board or small square lumber with a finishing width and finish thickness, and the process of finishing the ground board or small square lumber with each other in the fiber direction. It is characterized by comprising a step of manufacturing an outer ply by arranging or adhering it in parallel with each other, and a step of sandwiching and adhering an inner ply of a lumber or a lumber between two outer plies.
以下、本発明を図面に示す具体例に基づいて詳細に説明する。図1及び図2は本発明に係る家具・建具用の直交集成板の好ましい実施形態を示す。図において、本例のCLT30は2つの外側プライ10と内側プライ20をその繊維方向を相互に直交させて積層接着されて構成されている。
Hereinafter, the present invention will be described in detail based on specific examples shown in the drawings. 1 and 2 show preferred embodiments of orthogonal laminated boards for furniture and fittings according to the present invention. In the figure, the
2つの外側プライ10は広葉樹、例えばコナラ又はクリのひき板11又は小角材12がその繊維方向を相互に平行に並べて接着して製作され、内側プライ20にはスギ又はヒノキのひき板21又は小角材22がその繊維方向を相互に平行に並べて接着して製作されている。
The two
外側プライ10及び内側プライ20の板厚は内側プライ20が12mm~14mmの範囲内の寸法b、例えば13mmで、外側プライ10が2.4mm~2.6mm、例えば2.5mm又は3.9mm~4.1mmの範囲内の寸法a、例えば4.0mmとなっているか、内側プライ20が15mm~17mmの範囲内の寸法b、例えば16mmで、外側プライ10が3.4mm~4.6mmの範囲内の寸法a、例えば4.0mmとなっている。
The thickness of the
CLT30を製造する場合、コナラ又はクリを伐採する。末口28cm以上の幹を曲がり部で切って直材とする。2m~4mで造材とする。 When manufacturing CLT30, logging oak or chestnut. Cut the trunk of 28 cm or more at the end at the bend to make a straight material. The lumber is 2m to 4m.
次に、粗板の製材を行う。帯鋸台車とテーブルソーによって仕上がり幅よりも+20mm、仕上がり厚みよりも+5mm以上に製材する。辺材、かびやシミや虫食いがあるものはチップにする。製材した後は速やかに「べた積」をし、かびの侵入を防ぐ。また、反りや捩じれがでないように、直射日光を避け、風雨にあてないようにする。 Next, the rough plate is sawn. Saw with a band saw trolley and table saw to be +20 mm wider than the finished width and +5 mm or more than the finished thickness. Use chips for sapwood, mold, stains, and worm-eaten materials. Immediately after sawing, "solid" is applied to prevent the invasion of mold. Also, avoid direct sunlight and avoid exposure to wind and rain so that it will not warp or twist.
次の工程では人工乾燥を行う。低温乾燥機内にて24mm以上の厚みの桟木を60cmピッチ以下で入れ、幅方向には1cm以上の隙間をあけて粗板を桟積みにし、35°C~60°Cの範囲内の温度で10%を超え20%以下の範囲内の含水率になるまで低温乾燥する。乾燥時間は粗板の含水率によって変動する。粗板の含水率が多ければ長い時間を必要とする。 In the next step, artificial drying is performed. Put stiles with a thickness of 24 mm or more in a low-temperature dryer at a pitch of 60 cm or less, lay slabs with a gap of 1 cm or more in the width direction, and stack them at a temperature within the range of 35 ° C to 60 ° C. Dry at low temperature until the moisture content is in the range of more than% and 20% or less. The drying time varies depending on the moisture content of the rough plate. If the water content of the rough plate is high, a long time is required.
次に、低温乾燥済みの粗板の欠点除去を行う。まず、仕上がり幅よりも+10mm、仕上がり厚みよりも+4mmとなるように、荒かんなをかける。その後、虫食い、割れ、かび、曲がり、折れ節などの欠点をカットソーにて取り除き、素板材とする。 Next, the defects of the low-temperature dried rough plate are removed. First, roughen the plane so that it is +10 mm from the finished width and +4 mm from the finished thickness. After that, defects such as worm-eaten, cracked, mold, bent, and bent knots are removed with a cut and sew, and the raw plate material is used.
得られた素板材にはフィンガー加工を行う。フィンガー加工はフィンガーシェーバーを使用し、素板材の対向する端面にフィンガーを形成する。フィンガー加工が済むと、接着剤、例えば水性塩化ビニル系接着剤にて素板材を長手方向に接着した後、必要な長さに切り揃える。接着の際、ピンホールができないように調整した圧力でプレスする。 Finger processing is performed on the obtained raw plate material. Finger processing uses a finger shaver to form fingers on the opposite end faces of the substrate. After the finger processing is completed, the base plate is bonded in the longitudinal direction with an adhesive, for example, an aqueous vinyl chloride adhesive, and then cut to a required length. When bonding, press with a pressure adjusted to prevent pinholes.
次に、保管・養生を行う。24mm以上の厚みの桟木を60cmピッチ以下で入れて桟積みし、湿気を吸わないように遮光防湿シート、例えばポリシートをかぶせて保管養生する。この養生によって素板材の含有水分が素板材の全体に均一となる。保管・養生の時間は製品の受注があるまでであるが、品質の安定性のためには長期間の保管・養生が好ましい。 Next, storage and curing are performed. A stile with a thickness of 24 mm or more is put in a stile at a pitch of 60 cm or less, and the stile is piled up. By this curing, the water content of the base plate material becomes uniform throughout the base plate material. The storage / curing time is until the product is ordered, but long-term storage / curing is preferable for quality stability.
受注があると、再乾燥を行う。低温乾燥機内にて24mm以上の厚みの桟木を60cmピッチ以下で入れ、幅方向には1cm以上の隙間をあけて粗板を桟積みにし、35°C~60°Cの範囲内の温度で10%以下の含水率になるまで低温再乾燥する。これによって反りや捩じれの少ない安定した品質の素板材が得られる。 When an order is received, it will be re-dried. Put stiles with a thickness of 24 mm or more in a low-temperature dryer at a pitch of 60 cm or less, lay slabs with a gap of 1 cm or more in the width direction, and stack them at a temperature within the range of 35 ° C to 60 ° C. Re-dry at low temperature until the moisture content is less than%. As a result, a base plate material of stable quality with less warpage and twist can be obtained.
低温再乾燥が済むと、事前加工を行う。つまり、モルダーを用い、ひき割り加工を行い、ひき板又は小角材を製造し、モルダーを用いて木実加工を行い、ひき板又は小角材の一方の側面にさね、他方の側面に溝を形成するとともに、ダブルエンドテノーナーにてエンドマッチ加工を施し、節や割れなどをパテと接着剤で補修し、ワイドサンダーにて♯240の粗さに仕上げる。 After low temperature re-drying, pre-processing is performed. That is, using a moulder, crushing is performed to produce a slab or small square lumber, and a wood grain is processed using a moulder, and a groove is formed on one side of the slab or small square. At the same time, end match processing is performed with a double end tenor, repairs such as knots and cracks with putty and adhesive, and finished with a wide sander to a roughness of # 240.
その後、プレス機にかけ、接着剤、例えば水性塩化ビニル系接着剤にて接着し、必要寸法に成型し、プレナーで仕上げ寸法よりも0.5mm大きくかんながけをし、ワイドサンダーで♯240の粗さに仕上げ、集成板を製造する。 After that, it is put on a press machine, bonded with an adhesive, for example, an aqueous vinyl chloride adhesive, molded to the required dimensions, squeezed 0.5 mm larger than the finished dimensions with a planar, and # 240 roughness with a wide sander. Finish to manufacture a laminated board.
10 外側プライ
20 内側プライ
10
Claims (3)
上記2つの外側プライ(10)は広葉樹のひき板又は小角材がその繊維方向を相互に平行に並べて又は接着して構成されている一方、
上記内側プライにはスギ又はヒノキで構成され、上記外側プライ及び内側プライの板厚は内側プライが12mm~14mmの範囲内の寸法で、外側プライが2.4mm~2.6mmの範囲内の寸法又は3.9mm~4.1mmの範囲内の寸法となっているか、又は内側プライが15mm~17mmの範囲内の寸法で、外側プライが3.4mm~4.6mmの範囲内の寸法となっていることを特徴とする家具・建具用の直交集成板。 The inner ply (20) is laminated and bonded between the two outer plies (10) with the fiber directions orthogonal to each other.
The two outer plies (10) are composed of hardwood sawn boards or small square lumbers whose fiber directions are arranged parallel to each other or adhered to each other.
The inner ply is made of sugi or cypress, and the thickness of the outer ply and the inner ply is within the range of 12 mm to 14 mm for the inner ply and 2.4 mm to 2.6 mm for the outer ply. Or the dimensions are in the range of 3.9 mm to 4.1 mm, or the inner plies are in the range of 15 mm to 17 mm and the outer plies are in the range of 3.4 mm to 4.6 mm. Orthogonal laminated board for furniture and fittings characterized by being.
直材から仕上げ幅及び仕上げ厚さよりも大きな粗板を製材する工程と、
粗板を35°C以上60°C以下の範囲内の温度で10%を超え20%以下の範囲内の含水率となるまで低温乾燥する工程と、
低温乾燥済みの粗板を仕上げ幅及び仕上げ厚さより大きな素板材に粗仕上げする工程と、
粗仕上げ済みの素板材を遮光防湿シートで覆って養生する工程と、
養生された素板材を35°C以上60°C以下の範囲内の温度で10%以下の含水率になるまで低温再乾燥する工程と、
低温再乾燥済みの素板材を仕上げ幅及び仕上げ厚みのひき板又は小角材に仕上げる工程と、
ひき板又は小角材をその繊維方向を相互に平行に並べ又は接着して外側プライを製作する工程と、
2つの外側プライの間にスギ又はヒノキの内側プライを挟んで背着する工程と、
を備えたことを特徴とする家具・建具用の直交集成板の製造方法。
The process of cutting out direct wood from the trunk of hardwood,
The process of sawing rough plates larger than the finished width and thickness from straight lumber,
A step of low-temperature drying the rough plate at a temperature in the range of 35 ° C or more and 60 ° C or less until the moisture content is in the range of more than 10% and 20% or less.
The process of rough finishing a low-temperature dried rough plate into a base plate material larger than the finish width and finish thickness,
The process of covering the rough-finished base plate with a light-shielding moisture-proof sheet and curing it,
A step of low-temperature re-drying the cured raw plate material at a temperature within the range of 35 ° C or higher and 60 ° C or lower until the moisture content reaches 10% or lower.
The process of finishing a low-temperature re-dried raw plate into a ground lumber or small square lumber with a finishing width and finishing thickness.
The process of making an outer ply by arranging or adhering a sawn board or small square lumber in parallel with each other in the fiber direction.
The process of putting the inner ply of Sugi or Japanese cypress between the two outer plies and putting it on the back,
A method of manufacturing orthogonal laminated boards for furniture and fittings, which is characterized by being equipped with.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2020184199A JP2022074284A (en) | 2020-11-04 | 2020-11-04 | Orthogonal integration plate for furniture-fitting and manufacturing method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2020184199A JP2022074284A (en) | 2020-11-04 | 2020-11-04 | Orthogonal integration plate for furniture-fitting and manufacturing method thereof |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2022074284A true JP2022074284A (en) | 2022-05-18 |
Family
ID=81606080
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2020184199A Pending JP2022074284A (en) | 2020-11-04 | 2020-11-04 | Orthogonal integration plate for furniture-fitting and manufacturing method thereof |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2022074284A (en) |
-
2020
- 2020-11-04 JP JP2020184199A patent/JP2022074284A/en active Pending
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN100500394C (en) | Carbonization wood finger-joint glued-laminated timber manufacturing method | |
RU2361730C2 (en) | Production method of veneer | |
RU2325988C1 (en) | Laminated butt-end reduced log and method of its production | |
JP6262175B2 (en) | Method for producing hybrid wood core laminated lumber | |
CN101863058B (en) | Novel laminated wood and manufacturing method thereof | |
AU2012301542B2 (en) | Construction timber | |
CN1792584A (en) | Method for producing single plate laminated floor board by middle and small diameter grade rotation cutted wood material | |
US8221894B2 (en) | Surface reinforced solid wood profiles, flooring and manufacturing method | |
RU2339506C2 (en) | Method of laminate wood structures manufacture | |
JP2022074284A (en) | Orthogonal integration plate for furniture-fitting and manufacturing method thereof | |
CN104827541A (en) | High-outturn-rate spruce defect-free quarter-sawed sheet cutting method | |
CN108797948A (en) | A kind of production technology of composite floor board | |
KR200334715Y1 (en) | Overlaping Wood board | |
US20050003147A1 (en) | Laminated board and methods of producing the same | |
RU166691U1 (en) | DECORATIVE FINISHING VENEER | |
RU2049661C1 (en) | Parquet block and method of its manufacturing | |
JP3341836B2 (en) | Method of manufacturing square timber for pillar or base | |
JP6486296B2 (en) | Manufacturing method of plate material | |
KR20200095202A (en) | Hybrid wooden-core laminated timber with high heat insulation and fireproof structure and manufacturing method thereof | |
RU2166429C2 (en) | Method for manufacture of end decorative panel | |
AU2017216557A1 (en) | Product and method | |
US20130288012A1 (en) | Contoured veneer and method of making same | |
CN1193872C (en) | Material of enhanced stacked single plates of bamboo material and its mfg. method | |
JP6157692B1 (en) | Wood manufacturing method | |
WO1997010934A1 (en) | Blank for manufacturing a laminated plate or a laminated beam plate |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A80 | Written request to apply exceptions to lack of novelty of invention |
Free format text: JAPANESE INTERMEDIATE CODE: A80 Effective date: 20201126 |
|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20231101 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20240510 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20240621 |