JP2021091754A - Water-soluble fluororesin coating composition - Google Patents
Water-soluble fluororesin coating composition Download PDFInfo
- Publication number
- JP2021091754A JP2021091754A JP2019221441A JP2019221441A JP2021091754A JP 2021091754 A JP2021091754 A JP 2021091754A JP 2019221441 A JP2019221441 A JP 2019221441A JP 2019221441 A JP2019221441 A JP 2019221441A JP 2021091754 A JP2021091754 A JP 2021091754A
- Authority
- JP
- Japan
- Prior art keywords
- fluororesin
- water
- coating composition
- resin
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 229920004738 ULTEM® Polymers 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- GKXVJHDEWHKBFH-UHFFFAOYSA-N [2-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=CC=C1CN GKXVJHDEWHKBFH-UHFFFAOYSA-N 0.000 description 1
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- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
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- 238000005054 agglomeration Methods 0.000 description 1
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- 125000005442 diisocyanate group Chemical group 0.000 description 1
- 229940043279 diisopropylamine Drugs 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 1
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- 238000004090 dissolution Methods 0.000 description 1
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- 239000000835 fiber Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- XUCNUKMRBVNAPB-UHFFFAOYSA-N fluoroethene Chemical group FC=C XUCNUKMRBVNAPB-UHFFFAOYSA-N 0.000 description 1
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- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- JJWLVOIRVHMVIS-UHFFFAOYSA-N isopropylamine Chemical compound CC(C)N JJWLVOIRVHMVIS-UHFFFAOYSA-N 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- WHIVNJATOVLWBW-SNAWJCMRSA-N methylethyl ketone oxime Chemical compound CC\C(C)=N\O WHIVNJATOVLWBW-SNAWJCMRSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- KFIGICHILYTCJF-UHFFFAOYSA-N n'-methylethane-1,2-diamine Chemical compound CNCCN KFIGICHILYTCJF-UHFFFAOYSA-N 0.000 description 1
- 125000004957 naphthylene group Chemical group 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- UKODFQOELJFMII-UHFFFAOYSA-N pentamethyldiethylenetriamine Chemical compound CN(C)CCN(C)CCN(C)C UKODFQOELJFMII-UHFFFAOYSA-N 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- YLLIGHVCTUPGEH-UHFFFAOYSA-M potassium;ethanol;hydroxide Chemical compound [OH-].[K+].CCO YLLIGHVCTUPGEH-UHFFFAOYSA-M 0.000 description 1
- 238000003918 potentiometric titration Methods 0.000 description 1
- 229940098458 powder spray Drugs 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- MWWATHDPGQKSAR-UHFFFAOYSA-N propyne Chemical group CC#C MWWATHDPGQKSAR-UHFFFAOYSA-N 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 230000007696 reproductive toxicity Effects 0.000 description 1
- 231100000372 reproductive toxicity Toxicity 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 235000015424 sodium Nutrition 0.000 description 1
- 235000010413 sodium alginate Nutrition 0.000 description 1
- 239000000661 sodium alginate Substances 0.000 description 1
- 229940005550 sodium alginate Drugs 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 125000006158 tetracarboxylic acid group Chemical group 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- GPRLSGONYQIRFK-MNYXATJNSA-N triton Chemical compound [3H+] GPRLSGONYQIRFK-MNYXATJNSA-N 0.000 description 1
- 235000010493 xanthan gum Nutrition 0.000 description 1
- 239000000230 xanthan gum Substances 0.000 description 1
- 229920001285 xanthan gum Polymers 0.000 description 1
- 229940082509 xanthan gum Drugs 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D127/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
- C09D127/02—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
- C09D127/12—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C09D127/18—Homopolymers or copolymers of tetrafluoroethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/14—Polyamide-imides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08L27/18—Homopolymers or copolymers or tetrafluoroethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/08—Polyethers derived from hydroxy compounds or from their metallic derivatives
- C08L71/10—Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
- C08L71/12—Polyphenylene oxides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L81/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur with or without nitrogen, oxygen or carbon only; Compositions of polysulfones; Compositions of derivatives of such polymers
- C08L81/06—Polysulfones; Polyethersulfones
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09D179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/02—Emulsion paints including aerosols
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2202/00—Metallic substrate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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- C—CHEMISTRY; METALLURGY
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Polymers & Plastics (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Dispersion Chemistry (AREA)
- Paints Or Removers (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Laminated Bodies (AREA)
Abstract
Description
本発明は、金属基材、特にステンレス（ＳＵＳ）基材、と強固に接着し、耐水蒸気性・耐食性に優れた塗膜を形成できる水性フッ素樹脂塗料組成物、それを塗装してなる塗膜、その塗膜を有する物品に関する。 The present invention is an aqueous fluororesin coating composition capable of forming a coating film having excellent water vapor resistance and corrosion resistance by firmly adhering to a metal base material, particularly a stainless steel (SUS) base material, and a coating film formed by coating the same. , The article having the coating film.
フッ素樹脂は、優れた耐熱性、耐薬品性、電気的性質及び機械的性質を有し、また極めて低い摩擦係数、非粘着性、撥水撥油性も有しているため、化学、機械、電機などあらゆる工業分野において広く利用されている。 Fluororesin has excellent heat resistance, chemical resistance, electrical and mechanical properties, and also has extremely low coefficient of friction, non-adhesiveness, water repellency and oil repellency, so that it is chemically, mechanically, and electric. It is widely used in all industrial fields.
特に、フッ素樹脂の非粘着性、撥水撥油性を利用して、フッ素樹脂コーティングは、フライパン・炊飯器などの調理器具の塗装、ＯＡ機器のトナーを定着させる定着ロール・ベルトなど様々な分野で利用され、近年では、インクジェットノズル、化学プラントの設備など、利用分野はさらに広がっている。 In particular, utilizing the non-adhesiveness and water- and oil-repellent properties of fluororesin, fluororesin coating is used in various fields such as painting of cooking utensils such as frying pans and rice cookers, and fixing rolls and belts for fixing toner in OA equipment. It has been used, and in recent years, the fields of use have expanded further, such as inkjet nozzles and equipment for chemical plants.
ところが、各種基材にフッ素樹脂をコーティングする場合、フッ素樹脂の特性である非粘着性のために、フッ素樹脂を直接基材に塗装することは接着不良が生じ、極めて困難である。そのため、フッ素樹脂コーティングを行なう場合には、基材に対する接着性を有し、かつその上に塗装されるフッ素樹脂コーティングとも接着性を有するプライマー塗料組成物が通常利用されてきた。 However, when various base materials are coated with fluororesin, it is extremely difficult to directly coat the base material with fluororesin due to the non-adhesiveness that is a characteristic of fluororesin, because of poor adhesion. Therefore, when applying a fluororesin coating, a primer coating composition having adhesiveness to a base material and also having adhesiveness to a fluororesin coating coated on the substrate has been usually used.
このようなプライマー塗料組成物には、基材との接着性を有し、かつフッ素樹脂の融点以上の高温に耐えうる耐熱性樹脂（いわゆるエンジニアリングプラスチック）が用いられており、例えば、特許文献１には、ポリイミド、ポリアミドイミド、ポリエーテルスルホンなどのプレカーサー及びポリフェニレンサルファイドなどの微粒子が開示されている。このような耐熱性樹脂をバインダーと呼ぶ。 In such a primer coating composition, a heat-resistant resin (so-called engineering plastic) having adhesiveness to a base material and capable of withstanding a high temperature equal to or higher than the melting point of a fluororesin is used. For example, Patent Document 1 Discloses a precursor such as polyimide, polyamide-imide, and polyether sulfone, and fine particles such as polyphenylene sulfide. Such a heat-resistant resin is called a binder.
一方、プライマー塗料組成物を含むフッ素樹脂塗料組成物の媒体には、有機溶剤（溶剤系塗料）か水（水性塗料）が用いられており、環境負荷や人体への有害性の観点から、特に近年では水性（水系）塗料組成物が好ましく用いられている。水性塗料組成物において、基材との接着性を付与する耐熱性樹脂（バインダー）は、通常非水溶性であるため、その粒子を塗料組成物の液中に分散させて用いられるが、このとき、水溶性のポリアミドイミドを用いることもできる（特許文献２）。 On the other hand, an organic solvent (solvent-based paint) or water (water-based paint) is used as the medium of the fluororesin paint composition containing the primer paint composition, and from the viewpoint of environmental load and harmfulness to the human body, in particular. In recent years, water-based (water-based) coating compositions have been preferably used. In the water-based coating composition, the heat-resistant resin (binder) that imparts adhesiveness to the base material is usually water-insoluble, and therefore the particles are dispersed in the liquid of the coating composition and used. , Water-soluble polyamide-imide can also be used (Patent Document 2).
耐熱性樹脂（バインダー）として水溶性ポリアミドイミド（水溶性ＰＡＩ）を用いた場合、水性フッ素樹脂塗料組成物中に均一に溶解するため、少量でも高い接着力が得られる。このため、フッ素樹脂の含有量を多くすることができ、プライマー塗料としての使用だけでなく、プライマー無しの１層のみで効果を発現できるワンコート塗料としても利用が可能となる。 When a water-soluble polyamide-imide (water-soluble PAI) is used as the heat-resistant resin (binder), it is uniformly dissolved in the aqueous fluororesin coating composition, so that high adhesive strength can be obtained even in a small amount. Therefore, the content of the fluororesin can be increased, and it can be used not only as a primer paint but also as a one-coat paint that can exhibit an effect with only one layer without a primer.
また、水溶性ポリアミドイミドは粘度が高いことから、増粘剤を低減するか不使用とすることができ、塗膜の純粋性を高め、より良好な性能を得ることができる。さらに、水溶性ポリアミドイミドを用いることで、耐熱性樹脂（バインダー）として一般的な各種エンジニアリングプラスチックの粉体を用いる場合に必要な分散工程や分散度合いの管理が不要となり、生産性に優れ、かつ品質管理もし易いという利点も有する。 Further, since the water-soluble polyamide-imide has a high viscosity, the thickener can be reduced or not used, the purity of the coating film can be improved, and better performance can be obtained. Furthermore, by using the water-soluble polyamide-imide, it is not necessary to control the dispersion process and the degree of dispersion required when using the powders of various engineering plastics that are generally used as the heat-resistant resin (binder), and the productivity is excellent. It also has the advantage of easy quality control.
したがって、水性塗料組成物において、基材との接着性を付与する耐熱性樹脂（バイン
ダー）として水溶性ポリアミドイミドを用いることが望まれている。
しかし、従来の水溶性ポリアミドイミドを用いたフッ素樹脂組成物から得られる塗膜では、耐水蒸気性と耐食性が不十分であったため、これらの特性が求められるフライパン・炊飯器などの調理器具の用途に適用することが困難であった。
Therefore, it is desired to use a water-soluble polyamide-imide as a heat-resistant resin (binder) that imparts adhesiveness to a base material in a water-based coating composition.
However, since the coating film obtained from the conventional fluororesin composition using water-soluble polyamide-imide has insufficient water vapor resistance and corrosion resistance, it is used for cooking utensils such as frying pans and rice cookers where these characteristics are required. It was difficult to apply to.
また、フライパン・炊飯器などの調理器具の素材としてはアルミニウムが主に用いられてきたが、ＩＨ調理器／ＩＨクッキングヒーターに使用でき、コスト面でも有利であり、しかも高級感がある、ステンレス（ＳＵＳ）を素材として用いたいという需要がある。
しかし、ステンレス（ＳＵＳ）は、アルミニウムに比べて塗料組成物の接着性が劣るという問題があるため、ステンレス（ＳＵＳ）に対して接着性の高い塗料組成物が望まれている。
Aluminum has been mainly used as a material for cooking utensils such as frying pans and rice cookers, but it can be used for IH cookers / IH cooking heaters, which is advantageous in terms of cost and has a high-class feel. Stainless steel (SUS) ) Is in demand as a material.
However, since stainless steel (SUS) has a problem that the adhesiveness of the coating composition is inferior to that of aluminum, a coating composition having high adhesiveness to stainless steel (SUS) is desired.
これまで、耐水蒸気性と耐食性に優れた水性塗料組成物としては、水溶性ポリアミドイミドと共にポリエーテルスルホン樹脂を用いたフッ素樹脂塗料組成物が提案されている（特許文献３）。 So far, as a water-based coating composition having excellent water vapor resistance and corrosion resistance, a fluororesin coating composition using a polyether sulfone resin together with a water-soluble polyamide-imide has been proposed (Patent Document 3).
また、特許文献４では、３，３’−ジメチルビフェニル−４，４’−ジイソシアネート及び／又は３，３’−ジメチルビフェニル−４，４’−ジアミンを構造単位として含む水溶性ポリアミドイミドを用いることにより、形成される塗膜の耐水蒸気性等を改善したフッ素樹脂塗料組成物が提案されている。しかし、このフッ素樹脂塗料組成物においても、調理器具への適用に十分な耐水蒸気性・耐食性は得られていない。 Further, in Patent Document 4, a water-soluble polyamide-imide containing 3,3'-dimethylbiphenyl-4,4'-diisocyanate and / or 3,3'-dimethylbiphenyl-4,4'-diamine as a structural unit is used. Therefore, a fluororesin coating composition having improved water vapor resistance and the like of the formed coating film has been proposed. However, even with this fluororesin coating composition, sufficient water vapor resistance and corrosion resistance for application to cooking utensils have not been obtained.
そして、従来、水溶性ポリアミドイミド樹脂の溶解・希釈・合成溶媒としてＮ−メチル−２−ピロリドン（ＮＭＰ）が多く用いられているが、近年では、ＮＭＰの毒性（特に生殖毒性）が問題視されており、ＮＭＰの代わりに低毒性のＮ−ホルミルモルフォリンを溶媒として使用する水溶性ポリアミドイミド樹脂を含むフッ素樹脂塗料組成物も提案されている（特許文献５）。しかし、このフッ素樹脂塗料組成物も、調理器具への適用のための耐水蒸気性や耐食性の問題を解決するものでは無く、特にステンレス（ＳＵＳ）基材に対する接着性は不十分であった。 Conventionally, N-methyl-2-pyrrolidone (NMP) is often used as a solvent for dissolving, diluting, and synthesizing a water-soluble polyamide-imide resin, but in recent years, the toxicity of NMP (particularly reproductive toxicity) has been regarded as a problem. A fluororesin coating composition containing a water-soluble polyamide-imide resin using low-toxic N-formylmorpholine as a solvent instead of NMP has also been proposed (Patent Document 5). However, this fluororesin coating composition also does not solve the problems of water vapor resistance and corrosion resistance for application to cooking utensils, and particularly has insufficient adhesiveness to a stainless steel (SUS) base material.
本発明の目的は、金属基材、特にステンレス（ＳＵＳ）基材と強固に接着し、フライパン・炊飯器などの調理器具にも好適に用いられる優れた耐水蒸気性と耐食性を兼ね備え、更に、環境・安全衛生面にも優れた、水性フッ素樹脂塗料組成物を提供することである。 An object of the present invention is to firmly adhere to a metal base material, particularly a stainless steel (SUS) base material, to have excellent water vapor resistance and corrosion resistance which are suitable for cooking utensils such as frying pans and rice cookers, and further to the environment. -Providing a water-based fluororesin coating composition that is also excellent in terms of safety and health.
上記目的を達成するため、本発明の水性フッ素樹脂塗料組成物は、水溶性ポリアミドイミド樹脂、ポリエーテルエーテルケトン及びフッ素樹脂を含み、フッ素樹脂がパーフルオロ樹脂であることを特徴とする。 In order to achieve the above object, the aqueous fluororesin coating composition of the present invention contains a water-soluble polyamide-imide resin, polyetheretherketone and fluororesin, and the fluororesin is a perfluororesin.
すなわち、本発明は以下のとおりのものである。
（１） 水溶性ポリアミドイミド樹脂、ポリエーテルエーテルケトン及びフッ素樹脂を含み、フッ素樹脂がパーフルオロ樹脂である、水性フッ素樹脂塗料組成物。
（２） フッ素樹脂が、熱溶融性パーフルオロ樹脂である、（１）に記載の水性フッ素樹脂塗料組成物。
（３） フッ素樹脂が、非熱溶融性ポリテトラフルオロエチレンである、（１）に記載の水性フッ素樹脂塗料組成物。
（４） フッ素樹脂が、熱溶融性パーフルオロ樹脂と非熱溶融性ポリテトラフルオロエチレンである、（１）に記載の水性フッ素樹脂塗料組成物。
（５） さらにポリエーテルスルホンを含む、（１）〜（４）に記載の水性フッ素樹脂塗料組成物。
(６) フッ素樹脂が、バインダー樹脂及びフッ素樹脂の合計に対して３５〜９０質量％である、(１)〜(５)に記載の水性フッ素樹脂塗料組成物。
(７) (１)〜(６)に記載の水性フッ素樹脂塗料組成物を、金属の基材に塗装してなる塗膜。
(８) 金属がステンレスである、（７）に記載の塗膜。
(９) (７)又は(８)に記載の塗膜を有する塗装物品。
(１０) 調理器具である、(９)に記載の塗装物品。
That is, the present invention is as follows.
(1) A water-based fluororesin coating composition containing a water-soluble polyamide-imide resin, polyetheretherketone, and fluororesin, wherein the fluororesin is a perfluororesin.
(2) The aqueous fluororesin coating composition according to (1), wherein the fluororesin is a heat-meltable perfluororesin.
(3) The aqueous fluororesin coating composition according to (1), wherein the fluororesin is non-heat-meltable polytetrafluoroethylene.
(4) The aqueous fluororesin coating composition according to (1), wherein the fluororesin is a heat-meltable perfluororesin and a non-heat-meltable polytetrafluoroethylene.
(5) The aqueous fluororesin coating composition according to (1) to (4), which further contains a polyether sulfone.
(6) The aqueous fluororesin coating composition according to (1) to (5), wherein the fluororesin is 35 to 90% by mass with respect to the total of the binder resin and the fluororesin.
(7) A coating film formed by coating a metal base material with the aqueous fluororesin coating composition according to (1) to (6).
(8) The coating film according to (7), wherein the metal is stainless steel.
(9) A painted article having the coating film according to (7) or (8).
(10) The painted article according to (9), which is a cooking utensil.
本発明によれば、金属基材、特にステンレス（ＳＵＳ）基材、との十分な接着性と、調理器具にも好適に用いられる優れた耐水蒸気性と耐食性を兼ね備えた水性フッ素樹脂塗料組成物を提供することができる。また、本発明によれば、媒体として水を用い、環境・安全衛生面にも優れた水性フッ素樹脂塗料組成物を提供することができる。
さらに、本発明によれば、フッ素樹脂を多く含む塗膜を提供でき、フッ素樹脂コーティングの性能を向上させることができる。
According to the present invention, an aqueous fluororesin coating composition having sufficient adhesiveness to a metal base material, particularly a stainless steel (SUS) base material, and excellent water vapor resistance and corrosion resistance that are also suitable for cooking utensils. Can be provided. Further, according to the present invention, it is possible to provide an aqueous fluororesin coating composition which is excellent in terms of environment, safety and health by using water as a medium.
Further, according to the present invention, it is possible to provide a coating film containing a large amount of fluororesin, and it is possible to improve the performance of the fluororesin coating.
以下、本発明について詳細に説明する。
１．水性フッ素樹脂塗料組成物
本発明の「水性フッ素樹脂塗料組成物」は、水溶性ポリアミドイミド樹脂、ポリエーテルエーテルケトン及びパーフルオロ樹脂を含む。
Hereinafter, the present invention will be described in detail.
1. 1. Aqueous Fluororesin Coating Composition The "aqueous fluororesin coating composition" of the present invention contains a water-soluble polyamide-imide resin, polyetheretherketone and perfluororesin.
＜水性フッ素樹脂塗料組成物＞
本発明の「水性フッ素樹脂塗料組成物」とは、水溶性ポリアミドイミド樹脂、ポリエーテルエーテルケトン及びパーフルオロ樹脂を含む水性（水系）分散体である。本発明の水性フッ素樹脂塗料組成物は、通常、基材にフッ素樹脂層を接着させるためのプライマー塗料（下塗り）として好適に用いられるが、プライマー塗料を用いないワンコート塗料としても利用が可能である。
<Aqueous fluororesin paint composition>
The "aqueous fluororesin coating composition" of the present invention is an aqueous (aqueous) dispersion containing a water-soluble polyamide-imide resin, polyetheretherketone and perfluororesin. The aqueous fluororesin coating composition of the present invention is usually preferably used as a primer coating material (undercoat) for adhering a fluororesin layer to a base material, but it can also be used as a one-coat coating material that does not use a primer coating material. is there.
＜水溶性ポリアミドイミド樹脂（ＰＡＩ）＞
本発明に用いられる「水溶性ポリアミドイミド樹脂（水溶性ＰＡＩ）」とは、アミド結合とイミド結合とを主鎖に持つ水溶性樹脂であり、好ましくは下記一般式：
The "water-soluble polyamide-imide resin (water-soluble PAI)" used in the present invention is a water-soluble resin having an amide bond and an imide bond in the main chain, and is preferably a water-soluble resin having the following general formula:
本発明で用いられる水溶性ＰＡＩは、極性溶媒中で、アミン成分としてジイソシアネート化合物又はジアミン化合物と、酸成分として三塩基酸無水物又は三塩基酸ハライドとを共重合させることで得られる。水溶性ＰＡＩの合成条件は多様であり、特に限定されないが、通常、８０〜１８０℃の温度で行われ、空気中の水分の影響を低減するため、窒素等の雰囲気下で行うことが好ましい。 The water-soluble PAI used in the present invention is obtained by copolymerizing a diisocyanate compound or a diamine compound as an amine component and a tribasic acid anhydride or a tribasic acid halide as an acid component in a polar solvent. The conditions for synthesizing the water-soluble PAI are various and not particularly limited, but it is usually carried out at a temperature of 80 to 180 ° C., and in order to reduce the influence of moisture in the air, it is preferably carried out in an atmosphere such as nitrogen.
ジイソシアネート化合物としては、特に限定されないが、例えば、下記式（１）で表されるジイソシアネート化合物が挙げられる。式（１）中、Ｘは２価の有機基を示す。 The diisocyanate compound is not particularly limited, and examples thereof include a diisocyanate compound represented by the following formula (1). In formula (1), X represents a divalent organic group.
Ｘで示される２価の有機基としては、例えば、炭素数１〜２０のアルキレン基；未置換、メチル基等の炭素数１〜５の低級アルキル基、又はメトキシ基等の炭素数１〜５の低級アルコキシ基で置換されているフェニレン基、ナフチレン基等のアリーレン基；単結合、炭素数１〜５の低級アルキレン基、オキシ基（−Ｏ−）、カルボニル基（−ＣＯ−）、又はスルホニル基（−ＳＯ2−）を介して上記アリーレン基が２つ結合してなる２価の有機
基；上記アリーレン基を介して炭素数１〜５の低級アルキレン基が２つ結合してなる２価の有機基などが挙げられる。アルキレン基の炭素数は、より好ましくは１〜１８であり、より好ましくは１〜１２であり、更に好ましくは１〜６であり、特に好ましくは１〜４である。
Examples of the divalent organic group represented by X include an alkylene group having 1 to 20 carbon atoms; an unsubstituted, a lower alkyl group having 1 to 5 carbon atoms such as a methyl group, and a 1 to 5 carbon atoms such as a methoxy group. Allylene groups such as phenylene group and naphthylene group substituted with the lower alkoxy group of the above; single bond, lower alkylene group having 1 to 5 carbon atoms, oxy group (-O-), carbonyl group (-CO-), or sulfonyl A divalent organic group in which two of the arylene groups are bonded via a group (-SO 2- ); a divalent organic group in which two lower alkylene groups having 1 to 5 carbon atoms are bonded via the arylene group. Organic groups of. The alkylene group has more preferably 1 to 18 carbon atoms, more preferably 1 to 12 carbon atoms, still more preferably 1 to 6 carbon atoms, and particularly preferably 1 to 4 carbon atoms.
Ｘで示される２価の有機基は、反応性、塗膜の接着強度向上等の観点から、好ましくは、単結合、炭素数１〜５の低級アルキレン基、オキシ基（−Ｏ−）、カルボニル基（−ＣＯ−）、又はスルホニル基（−ＳＯ2−）を介して上記アリーレン基が２つ結合してなる２価の有機基であり、より好ましくは単結合又は炭素数１〜５の低級アルキレン基を介して上記アリーレン基が２つ結合してなる２価の有機基であり、更に好ましくは単結合又は炭素数１〜５の低級アルキレン基を介してフェニレン基が２つ結合してなる２価の有機基である。ジイソシアネート化合物を２種以上組み合わせて用いる場合も、これらの好ましい態様の中から２種以上を選択して使用することが好ましい。また、アリーレン基は、反応性の観点からは、未置換であることが好ましく、塗膜の接着強度向上の観点からは、メチル基等の炭素数１〜５の低級アルキル基、又はメトキシ基等の炭素数１〜５の低級アルコキシ基で置換されていることが好ましい。 The divalent organic group represented by X is preferably a single bond, a lower alkylene group having 1 to 5 carbon atoms, an oxy group (−O−), or a carbonyl, from the viewpoints of reactivity, improvement of adhesive strength of the coating film, and the like. It is a divalent organic group in which two of the arylene groups are bonded via a group (-CO-) or a sulfonyl group (-SO 2- ), more preferably a single bond or a lower group having 1 to 5 carbon atoms. It is a divalent organic group in which two of the arylene groups are bonded via an alkylene group, and more preferably two phenylene groups are bonded via a single bond or a lower alkylene group having 1 to 5 carbon atoms. It is a divalent organic group. Even when two or more kinds of diisocyanate compounds are used in combination, it is preferable to select and use two or more kinds from these preferable embodiments. The arylene group is preferably unsubstituted from the viewpoint of reactivity, and is a lower alkyl group having 1 to 5 carbon atoms such as a methyl group, a methoxy group or the like from the viewpoint of improving the adhesive strength of the coating film. It is preferably substituted with a lower alkoxy group having 1 to 5 carbon atoms.
ジイソシアネート化合物として、具体的には、キシリレンジイソシアネート、パラフェニレンジイソシアネート、トリレンジイソシアネート、ナフタレンジイソシアネート、３，３'−ジフェニルメタンジイソシアネート、４，４'−ジフェニルメタンジイソシアネート、３，３'−ジメチルビフェニル−４，４'−ジイソシアネート、３，３'−ジメトキシビフェニル−４，４'−ジイソシアネート、ヘキサメチレンジイソシアネート、イソホロンジイソシアレート等が挙げられる。 Specific examples of the diisocyanate compound include xylylene diisocyanate, paraphenylene diisocyanate, tolylene diisocyanate, naphthalene diisocyanate, 3,3'-diphenylmethane diisocyanate, 4,4'-diphenylmethane diisocyanate, and 3,3'-dimethylbiphenyl-4, Examples thereof include 4'-diisocyanate, 3,3'-dimethoxybiphenyl-4,4'-diisocyanate, hexamethylene diisocyanate, isophorone diisosialate and the like.
ジアミン化合物としては、特に限定されないが、上記式（１）において、イソシアネート基をアミノ基に置き換えた化合物が挙げられる。ジアミン化合物として、具体的には、キシリレンジアミン、フェニレンジアミン、４，４'−ジアミノジフェニルメタン、４，４'−ジアミノジフェニルエーテル、４，４'−ジアミノジフェニルスルホン、３，３'−ジアミノジフェニルスルホン、３，３'−ジメチルビフェニル−４，４'−ジアミン、イソホロンジアミン等が挙げられる。 The diamine compound is not particularly limited, and examples thereof include compounds in which the isocyanate group is replaced with an amino group in the above formula (1). Specific examples of the diamine compound include xylylenediamine, phenylenediamine, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl sulfone, and 3,3'-diaminodiphenyl sulfone. Examples thereof include 3,3'-dimethylbiphenyl-4,4'-diamine and isophorone diamine.
アミン成分（ジイソシアネート化合物、ジアミン化合物）として、３，３'−ジメチルビフェニル−４，４'−ジイソシアネート及び／又は３，３'−ジメチルビフェニル−４，４'−ジアミンを用いることが、塗膜の基材接着強度と耐水蒸気性を向上させることができるため、好ましい。更に、作業環境を向上させる観点から、３，３'−ジメチルビフェニル−４，４'−ジイソシアネートを用いることが好ましい（特許文献４）。 It is possible to use 3,3'-dimethylbiphenyl-4,4'-diisocyanate and / or 3,3'-dimethylbiphenyl-4,4'-diamine as the amine component (diisocyanate compound, diamine compound) in the coating film. It is preferable because it can improve the adhesive strength of the base material and the water vapor resistance. Further, from the viewpoint of improving the working environment, it is preferable to use 3,3'-dimethylbiphenyl-4,4'-diisocyanate (Patent Document 4).
反応には、ジイソシアネート化合物を単独で用いても、ジアミン化合物を単独で用いても、ジイソシアネート化合物とジアミン化合物を併用してもよい。反応を容易に行う観点から、ジイソシアネート化合物が好ましく使用される。 The diisocyanate compound may be used alone, the diamine compound may be used alone, or the diisocyanate compound and the diamine compound may be used in combination in the reaction. From the viewpoint of facilitating the reaction, a diisocyanate compound is preferably used.
三塩基酸無水物としては、トリカルボン酸無水物が挙げられる。特に限定されないが、好ましくは芳香族三塩基酸無水物であり、より好ましくは芳香族トリカルボン酸無水物であり、更に好ましくは下記式（２）又は式（３）で表される化合物である。耐熱性、コスト等の観点からトリメリット酸無水物が特に好ましい。 Examples of the tribasic acid anhydride include tricarboxylic acid anhydride. Although not particularly limited, it is preferably an aromatic tribasic acid anhydride, more preferably an aromatic tricarboxylic acid anhydride, and further preferably a compound represented by the following formula (2) or formula (3). Trimellitic acid anhydride is particularly preferable from the viewpoint of heat resistance, cost and the like.
三塩基酸ハライドとしては、三塩基酸無水物ハライドが好ましく使用され、例えば、トリカルボン酸無水物ハライドが挙げられる。三塩基酸無水物ハライドは、三塩基酸無水物クロライドであることが好ましい。特に限定されないが、好ましくは芳香族三塩基酸無水
物クロライドであり、より好ましくは芳香族トリカルボン酸無水物クロライドであり、更に好ましくは上記式（２）又は（３）において−ＣＯＯＲ基を−ＣＯＣｌ基に置き換えた化合物である。耐熱性、コスト等の観点から、トリメリット酸無水物クロライド（無水トリメリット酸クロライド）が特に好ましい。
As the tribasic acid halide, tribasic acid anhydride halide is preferably used, and examples thereof include tricarboxylic acid anhydride halide. The tribasic acid anhydride halide is preferably a tribasic acid anhydride chloride. Although not particularly limited, it is preferably an aromatic tribasic acid anhydride chloride, more preferably an aromatic tricarboxylic acid anhydride chloride, and further preferably the -COOR group in the above formula (2) or (3) is -COCl. It is a compound replaced with a group. From the viewpoint of heat resistance, cost and the like, trimellitic anhydride chloride (trimellitic anhydride chloride) is particularly preferable.
環境への負荷を軽減させる観点から、トリカルボン酸無水物が好ましく使用され、トリメリット酸無水物が特に好ましい。 From the viewpoint of reducing the burden on the environment, tricarboxylic acid anhydride is preferably used, and trimellitic acid anhydride is particularly preferable.
酸成分としては、三塩基酸無水物及び三塩基酸ハライドの他に、親水性を向上させるために、ジカルボン酸、テトラカルボン酸二無水物等の多塩基酸又は多塩基酸無水物を、ＰＡＩの耐熱性等の特性を損なわない範囲で用いることができる。 As the acid component, in addition to tribasic acid anhydride and tribasic acid halide, in order to improve hydrophilicity, a polybasic acid such as dicarboxylic acid or tetracarboxylic acid dianhydride or a polybasic acid anhydride is used as PAI. It can be used as long as the characteristics such as heat resistance of the above are not impaired.
ジカルボン酸としては、特に限定されないが、テレフタル酸、イソフタル酸、アジピン酸、セバシン酸等が挙げられる。テトラカルボン酸二無水物としては、特に限定されないが、ピロメリット酸二無水物、ベンゾフェノンテトラカルボン酸二無水物、ビフェニルテトラカルボン酸二無水物等が挙げられる。多塩基酸及び多塩基酸無水物は、それぞれ１種のみ使用しても、２種以上を組み合わせて使用してもよい。 The dicarboxylic acid is not particularly limited, and examples thereof include terephthalic acid, isophthalic acid, adipic acid, and sebacic acid. The tetracarboxylic dianhydride is not particularly limited, and examples thereof include pyromellitic dianhydride, benzophenone tetracarboxylic dianhydride, and biphenyltetracarboxylic dianhydride. The polybasic acid and the polybasic acid anhydride may be used alone or in combination of two or more.
三塩基酸無水物及び三塩基酸ハライド以外の多塩基酸及び多塩基酸無水物（例えば、ジカルボン酸、テトラカルボン酸二無水物）の使用量は、ＰＡＩの耐熱性等の特性を保つ観点から、全酸成分中に０〜５０モル％が好ましく、０〜３０モル％がより好ましく、０〜１５モル％が更に好ましい。 The amount of polybasic acid and polybasic acid anhydride (for example, dicarboxylic acid, tetracarboxylic acid dianhydride) other than tribasic acid anhydride and tribasic acid halide is from the viewpoint of maintaining the properties such as heat resistance of PAI. , 0 to 50 mol% is preferable, 0 to 30 mol% is more preferable, and 0 to 15 mol% is further preferable in the total acid component.
ジイソシアネート化合物及び／又はジアミン化合物と、酸成分（三塩基酸無水物及び／又は三塩基酸ハライド、並びに、必要に応じて用いられるジカルボン酸及び／又はテトラカルボン酸二無水物等）の使用比率は、生成させるＰＡＩの分子量及び架橋度の観点から、酸成分の総量１．０モルに対してジイソシアネート化合物及び／又はジアミン化合物の総量が０．８〜１．１モルであることが好ましく、０．９５〜１．０８モルであることがより好ましく、１．０〜１．０８モルであることが更に好ましい。 The ratio of the diisocyanate compound and / or the diamine compound to the acid component (tribasic acid anhydride and / or tribasic acid halide, and dicarboxylic acid and / or tetracarboxylic acid dianhydride used as necessary) is From the viewpoint of the molecular weight and the degree of cross-linking of the PAI to be produced, the total amount of the diisocyanate compound and / or the diamine compound is preferably 0.8 to 1.1 mol with respect to the total amount of the acid component of 1.0 mol. It is more preferably 95 to 1.08 mol, further preferably 1.0 to 1.08 mol.
ＰＡＩとして、ジイソシアネート化合物及び／又はジアミン化合物と、酸成分とを反応させて得られるＰＡＩをそのまま使用することができる。また、ブロック剤で保護した後に使用することも可能である。 As the PAI, the PAI obtained by reacting the diisocyanate compound and / or the diamine compound with the acid component can be used as it is. It can also be used after being protected with a blocking agent.
原料化合物としてジイソシアネート化合物を使用する場合、ＰＡＩを安定化させる目的で、末端イソシアネート基のブロック剤（末端ブロック剤）を任意で使用してもよい。ブロック剤で保護することにより、ＰＡＩは、イソシアネート基（−ＮＣＯ基）を有しないか、又は、イソシアネート化合物と酸成分とを反応させて得られるＰＡＩと比べ、イソシアネート基（−ＮＣＯ基）の量が低減されたものとなる。 When a diisocyanate compound is used as the raw material compound, a terminal isocyanate group blocking agent (terminal blocking agent) may be optionally used for the purpose of stabilizing PAI. By protecting with a blocking agent, the PAI does not have an isocyanate group (-NCO group) or has an amount of an isocyanate group (-NCO group) as compared with the PAI obtained by reacting an isocyanate compound with an acid component. Is reduced.
ブロック剤としてアルコールが挙げられ、アルコールとしては、メタノール、エタノール、プロパノール等の炭素数１〜６の低級アルコールが挙げられる。また、ブロック剤として、２−ブタノンオキシム、δ−バレロラクタム、ε−カプロラクタム等が挙げられる。ブロック剤は、これらの例示化合物に限定されることはない。ブロック剤を、１種を単独で、又は、２種以上を組み合わせて使用してもよい。 Examples of the blocking agent include alcohols, and examples of the alcohols include lower alcohols having 1 to 6 carbon atoms such as methanol, ethanol and propanol. Examples of the blocking agent include 2-butanone oxime, δ-valerolactam, ε-caprolactam and the like. Blocking agents are not limited to these exemplary compounds. The blocking agent may be used alone or in combination of two or more.
重合に使用される極性溶媒としては、Ｎ−メチル−２−ピロリドン（ＮＭＰ）、Ｎ−エチルモルフォリン、Ｎ−ホルミルモルフォリン、Ｎ−アセチルモルフォリン、Ｎ，Ｎ′−ジメチルエチレンウレア、Ｎ，Ｎ−ジメチルアセトアミド又はＮ，Ｎ−ジメチルホルムアミド、及びγ―ブチロラクトン等を用いることができる。入手容易であり、高沸点である
ことから、これまでＮＭＰが好ましく用いられてきたが、人体への影響や、ＲＥＡＣＨ規制や米国ＦＤＡなどの法規制の観点から、Ｎ−エチルモルフォリン、Ｎ−ホルミルモルフォリンを用いることが好ましい。
The polar solvents used for the polymerization include N-methyl-2-pyrrolidone (NMP), N-ethylmorpholine, N-formylmorpholine, N-acetylmorpholine, N, N'-dimethylethyleneurea, N, N-dimethylacetamide or N, N-dimethylformamide, γ-butyrolactone and the like can be used. NMP has been preferably used so far because it is easily available and has a high boiling point. However, from the viewpoint of the effect on the human body and legal regulations such as REACH regulation and US FDA, N-ethylmorpholine, N- It is preferable to use formylmorpholin.
溶媒の使用量に特に制限はないが、アミン成分と酸成分の総量１００質量部に対して５０〜５００質量部とすることが、得られる樹脂の溶解性の観点から好ましい。 The amount of the solvent used is not particularly limited, but it is preferably 50 to 500 parts by mass with respect to 100 parts by mass of the total amount of the amine component and the acid component from the viewpoint of the solubility of the obtained resin.
ＰＡＩの数平均分子量は、塗膜の強度を確保する観点から、５，０００以上が好ましく、１０，０００以上がより好ましく、１３，０００以上が更に好ましく、１５，０００以上が特に好ましい。また、数平均分子量は、水への溶解性を確保する観点から、５０，０００以下が好ましく、３０，０００以下がより好ましく、２５，０００以下が更に好ましく、２０，０００以下が特に好ましい。 The number average molecular weight of PAI is preferably 5,000 or more, more preferably 10,000 or more, further preferably 13,000 or more, and particularly preferably 15,000 or more, from the viewpoint of ensuring the strength of the coating film. The number average molecular weight is preferably 50,000 or less, more preferably 30,000 or less, further preferably 25,000 or less, and particularly preferably 20,000 or less, from the viewpoint of ensuring solubility in water.
ＰＡＩの数平均分子量は、合成時にＰＡＩをサンプリングして、数平均分子量を測定し、目的とする数平均分子量が得られるまで合成を継続することによって管理できる。数平均分子量は、ゲルパーミエーションクロマトグラフ（ＧＰＣ）により、標準ポリスチレンの検量線を用いて測定することができる。 The number average molecular weight of PAI can be controlled by sampling the PAI at the time of synthesis, measuring the number average molecular weight, and continuing the synthesis until the desired number average molecular weight is obtained. The number average molecular weight can be measured by gel permeation chromatography (GPC) using a standard polystyrene calibration curve.
ＰＡＩは、樹脂中のカルボキシル基と酸無水物基を開環させたカルボキシル基とを合わせた酸価が、１０ｍｇＫＯＨ／ｇ以上であることが好ましい。より好ましくは２５ｍｇＫＯＨ／ｇ以上、更に好ましくは３５ｍｇＫＯＨ／ｇ以上である。これらの範囲は、ＰＡＩの溶解又は分散を容易にする観点から、好ましい範囲である。また、後述する塩基性化合物を含有する場合に、塩基性化合物と反応するカルボキシル基の量が十分となり、水溶化が容易になることからも好ましい範囲である。 The acid value of PAI, which is the sum of the carboxyl group in the resin and the carboxyl group in which the acid anhydride group is opened, is preferably 10 mgKOH / g or more. It is more preferably 25 mgKOH / g or more, and further preferably 35 mgKOH / g or more. These ranges are preferable ranges from the viewpoint of facilitating the dissolution or dispersion of PAI. Further, when the basic compound described later is contained, the amount of the carboxyl group that reacts with the basic compound becomes sufficient, and the water solubilization becomes easy, which is also a preferable range.
また、酸価は、最終的に得られるフッ素樹脂塗料組成物について、経日によりゲル化を防止する観点から、８０ｍｇＫＯＨ／ｇ以下が好ましい。より好ましくは６０ｍｇＫＯＨ／ｇ以下、更には５０ｍｇＫＯＨ／ｇ以下である。 The acid value of the finally obtained fluororesin coating composition is preferably 80 mgKOH / g or less from the viewpoint of preventing gelation over time. More preferably, it is 60 mgKOH / g or less, and further preferably 50 mgKOH / g or less.
酸価は、以下の方法で得ることができる。まず、ＰＡＩを０．５ｇ採取し、これに１，４−ジアザビシクロ［２，２，２］オクタンを０．１５ｇ加え、更にＮ−メチル−２−ピロリドン６０ｇとイオン交換水１ｍＬを加え、ＰＡＩが完全に溶解するまで撹拌し、評価用溶液を調製する。評価用溶液を用いて、電位差滴定法により、０．０５ｍｏｌ／Ｌの水酸化カリウムエタノール溶液で滴定し、酸価を得る。酸価は、樹脂中のカルボキシル基と酸無水物基を開環させたカルボキシル基とを合わせた酸価である。 The acid value can be obtained by the following method. First, 0.5 g of PAI was collected, 0.15 g of 1,4-diazabicyclo [2,2,2] octane was added thereto, and 60 g of N-methyl-2-pyrrolidone and 1 mL of ion-exchanged water were further added to obtain PAI. Stir until completely dissolved to prepare a solution for evaluation. Using the evaluation solution, titrate with a 0.05 mol / L potassium hydroxide ethanol solution by a potentiometric titration method to obtain an acid value. The acid value is the combined acid value of the carboxyl group in the resin and the carboxyl group in which the acid anhydride group is opened.
さらに、ＰＡＩの水への溶解性を高めるために、塩基性化合物を作用させてもよい。塩基性化合物は、ＰＡＩに含まれるカルボキシル基と反応し、塩基性化合物とＰＡＩとによる塩が形成される。塩基性化合物の作用により、ＰＡＩの水への溶解性を高めることができる。 In addition, basic compounds may be allowed to act in order to increase the solubility of PAI in water. The basic compound reacts with the carboxyl group contained in PAI to form a salt of the basic compound and PAI. By the action of the basic compound, the solubility of PAI in water can be enhanced.
本発明において、塩基性化合物としては、トリエチルアミン、トリブチルアミン、Ｎ，Ｎ−ジメチルシクロヘキシルアミン、Ｎ，Ｎ−ジメチルベンジルアミン、トリエチレンジアミン、Ｎ−メチルモルホリン、Ｎ，Ｎ，Ｎ'，Ｎ'−テトラメチルエチレンジアミン、Ｎ，Ｎ，Ｎ'，Ｎ"，Ｎ"−ペンタメチルジエチレントリアミン、Ｎ，Ｎ'，Ｎ'−トリメチル
アミノエチルピペラジン、ジエチルアミン、ジイソプロピルアミン、ジブチルアミン、エチルアミン、イソプロピルアミン、ブチルアミン等のアルキルアミン類；モノエタノールアミン、ジエタノールアミン、トリエタノールアミン、ジプロパノールアミン、トリプロパノールアミン、Ｎ−エチルエタノールアミン、Ｎ，Ｎ−ジメチルエタノールアミン、Ｎ，Ｎ−ジエチルエタノールアミン、シクロヘキサノールアミン、Ｎ−メチルシクロヘキサ
ノールアミン、Ｎ−ベンジルエタノールアミン等のアルカノールアミン類；水酸化ナトリウム、水酸化カリウム等の苛性アルカリ；又はアンモニア等が挙げられる。ＰＡＩの水への溶解性を高める観点から、アルキルアミン類及び／又はアルカノールアミン類が適している。
In the present invention, the basic compounds include triethylamine, tributylamine, N, N-dimethylcyclohexylamine, N, N-dimethylbenzylamine, triethylenediamine, N-methylmorpholin, N, N, N', N'-tetra. Alkyl such as methylethylenediamine, N, N, N', N ", N" -pentamethyldiethylenetriamine, N, N', N'-trimethylaminoethylpiperazin, diethylamine, diisopropylamine, dibutylamine, ethylamine, isopropylamine, butylamine, etc. Amines; monoethanolamine, diethanolamine, triethanolamine, dipropanolamine, tripropanolamine, N-ethylethanolamine, N, N-dimethylethanolamine, N, N-diethylethanolamine, cyclohexanolamine, N-methyl Arcanol amines such as cyclohexanolamine and N-benzylethanolamine; caustic alkalis such as sodium hydroxide and potassium hydroxide; or ammonia and the like can be mentioned. Alkylamines and / or alkanolamines are suitable from the viewpoint of increasing the solubility of PAI in water.
塩基性化合物は、ＰＡＩの水溶化を容易とし、かつ、塗膜の強度を向上させる観点から、樹脂中に含まれるカルボキシル基及び開環させた酸無水物基に対して、２．５当量以上となる量で使用されることが好ましく、より好ましくは３．５当量以上、更に好ましくは４当量以上である。また、塩基性化合物の含有量は、強度を維持する観点から、１０当量以下となる量で使用されることが好ましく、より好ましくは８当量以下、更に好ましくは６当量以下である。 The basic compound has an amount of 2.5 equivalent or more with respect to the carboxyl group contained in the resin and the ring-opened acid anhydride group from the viewpoint of facilitating the water solubilization of PAI and improving the strength of the coating film. It is preferably used in an amount of, more preferably 3.5 equivalents or more, still more preferably 4 equivalents or more. The content of the basic compound is preferably 10 equivalents or less, more preferably 8 equivalents or less, still more preferably 6 equivalents or less, from the viewpoint of maintaining strength.
具体的な水溶性ＰＡＩ及びその製造法は、特許文献３、特許文献４、特許文献５、特開２０１６−１７０８４号、特開２０１８−２８０２などに記載されている。 Specific water-soluble PAI and a method for producing the same are described in Patent Document 3, Patent Document 4, Patent Document 5, Japanese Patent Application Laid-Open No. 2016-17084, Japanese Patent Application Laid-Open No. 2018-2802, and the like.
本発明に用いられる水溶性ＰＡＩは、通常、溶液として、フッ素樹脂塗料組成物の調製に用いられる。水溶性ＰＡＩ溶液は、有機溶剤を含む水に水溶性ＰＡＩを溶解することにより容易に得ることができる。 The water-soluble PAI used in the present invention is usually used as a solution for preparing a fluororesin coating composition. The water-soluble PAI solution can be easily obtained by dissolving the water-soluble PAI in water containing an organic solvent.
上記有機溶剤としては、極性が高く高沸点を有するものであれば特に限定されず、ＰＡＩの重合に用いることのできる各種の極性溶媒が利用可能である。重合に用いる溶媒と同様に、入手容易であり、高沸点であることから、これまでＮＭＰが好ましく用いられてきたが、人体への影響や、ＲＥＡＣＨ規制や米国ＦＤＡなどの法規制の観点から、Ｎ−エチルモルフォリン、Ｎ−ホルミルモルフォリンを用いることが好ましい。
上記有機溶剤は、本発明のフッ素樹脂塗料組成物における後述の水性媒体に含有され得る溶剤と同じものであってもよい。
The organic solvent is not particularly limited as long as it has a high polarity and a high boiling point, and various polar solvents that can be used for the polymerization of PAI can be used. Like the solvent used for polymerization, NMP has been preferably used because it is easily available and has a high boiling point. However, from the viewpoint of the effect on the human body and legal regulations such as REACH regulation and US FDA, It is preferable to use N-ethylmorpholin and N-formylmorpholin.
The organic solvent may be the same solvent that can be contained in the aqueous medium described later in the fluororesin coating composition of the present invention.
水溶性ＰＡＩは、粘度の点で、水溶性ＰＡＩ溶液の１〜５０質量％の濃度であることが好ましく、より好ましくは５〜４０質量％である。 The water-soluble PAI preferably has a concentration of 1 to 50% by mass, more preferably 5 to 40% by mass, of the water-soluble PAI solution in terms of viscosity.
このような水溶性ＰＡＩ溶液の市販品としては、日立化成工業（株）製ＨＰＣ−１０００−２８、ＨＰＣ−２１００Ｄ−２８が挙げられ、好ましくはＨＰＣ−２１００Ｄ−２８である。 Examples of commercially available products of such a water-soluble PAI solution include HPC-1000-28 and HPC-2100D-28 manufactured by Hitachi Kasei Kogyo Co., Ltd., and HPC-2100D-28 is preferable.
＜ポリエーテルエーテルケトン（ＰＥＥＫ）＞
本発明に用いられる「ポリエーテルエーテルケトン（ＰＥＥＫ）」は、少なくとも下記の繰り返し単位を有する高分子化合物であり、その単独重合体又は共重合体のいずれも用いることができる。
The "polyetheretherketone (PEEK)" used in the present invention is a polymer compound having at least the following repeating units, and either a homopolymer or a copolymer thereof can be used.
ポリエーテルエーテルケトン（ＰＥＥＫ）は、通常、ジフェニルスルホン中で、炭酸アルカリ金属、例えば、炭酸カリウム及び／又は炭酸ナトリウムの存在下で、４，４’？ジフルオロベンゾフェノンとヒドロキノンを反応させることにより製造される。 Polyetheretherketone (PEEK) is usually in diphenyl sulfone, in the presence of alkali metal carbonates such as potassium carbonate and / or sodium carbonate, 4,4'? It is produced by reacting difluorobenzophenone with hydroquinone.
本発明に用いられるポリエーテルエーテルケトン（ＰＥＥＫ）の市販品としては、ビクトレックス社製 ＶＩＣＯＴＥ（登録商標）などが挙げられる。 Examples of commercially available products of polyetheretherketone (PEEK) used in the present invention include VICOTE (registered trademark) manufactured by Victrex.
本発明で用いられるバインダー樹脂（水溶性ＰＡＩ、ＰＥＥＫ、その他耐熱性樹脂）の中で、水溶性ＰＡＩの組成比は３０ｗｔ％以上、好ましくは４０ｗｔ％以上である。ＰＡＩは熱硬化性樹脂であり、塗膜の焼成の際に流動せずに膜を形成する効果があると思われ、少ないと、均一な膜を形成できずに、欠陥を生じやすい。
ＰＥＥＫについては、バインダー樹脂中で、１０ｗｔ％以上含まれることが好ましい。ＰＥＥＫは基材への接着力、耐加水分解性能、成膜性を向上させ、かつ耐加水分解性能も改善させる効果があり、高い基材への接着力、均一な膜を形成する成膜性、優れた耐加水分解性能を持つ塗膜が得られると考えられる。
Among the binder resins (water-soluble PAI, PEEK, and other heat-resistant resins) used in the present invention, the composition ratio of the water-soluble PAI is 30 wt% or more, preferably 40 wt% or more. PAI is a thermosetting resin and is considered to have an effect of forming a film without flowing when firing a coating film. If the amount is small, a uniform film cannot be formed and defects are likely to occur.
PEEK is preferably contained in the binder resin in an amount of 10 wt% or more. PEEK has the effect of improving the adhesive strength to the substrate, hydrolysis resistance, and film forming property, and also has the effect of improving the hydrolysis resistance, and has high adhesive force to the substrate and film forming property to form a uniform film. It is considered that a coating film having excellent hydrolysis resistance can be obtained.
＜フッ素樹脂＞
本発明において、パーフルオロ樹脂とは、分子鎖中の水素原子が全てフッ素に置き換えられたフッ素樹脂を意味し、具体的には、ポリテトラフルオロエチレン（ＰＴＦＥ）、テトラフルオロエチレン・ヘキサフルオロプロピレン共重合体（ＦＥＰ）、テトラフルオロエチレン・パーフルオロ（アルキルビニルエーテル）共重合体（ＰＦＡ）、テトラフルオロエチレン・ヘキサフルオロプロピレン・パーフルオロ（アルキルビニルエーテル）共重合体などが挙げられる。本発明において、パーフルオロ樹脂としては、熱溶融性フッ素樹脂を用いることが、融点以上になると溶融流動性を示すことで、塗膜とした際にピンホールの発生を抑制でき、一様で平滑な塗膜が得られるため、好ましい。熱溶融性パーフルオロ樹脂の中でも、ＰＦＡは耐熱性に優れることから特に好ましい。ＰＦＡを使用する場合、ＰＦＡ中のパーフルオロ（アルキルビニルエーテル）のアルキル基は、炭素数が１〜５であることが好ましく、１〜３であることがより好ましい。またここで、ＰＦＡ中のパーフルオロ（アルキルビニルエーテル）の量としては、１〜５０質量％の範囲にあることが好ましい。
<Fluororesin>
In the present invention, the perfluororesin means a fluororesin in which all hydrogen atoms in the molecular chain are replaced with fluorine, and specifically, polytetrafluoroethylene (PTFE) and tetrafluoroethylene / hexafluoropropylene are both. Examples thereof include a polymer (FEP), a tetrafluoroethylene / perfluoro (alkyl vinyl ether) copolymer (PFA), and a tetrafluoroethylene / hexafluoropropylene / perfluoro (alkyl vinyl ether) copolymer. In the present invention, when a heat-meltable fluororesin is used as the perfluororesin, it exhibits melt fluidity when it exceeds the melting point, so that the occurrence of pinholes can be suppressed when the coating film is formed, and it is uniform and smooth. It is preferable because a good coating film can be obtained. Among the heat-meltable perfluoro resins, PFA is particularly preferable because it has excellent heat resistance. When PFA is used, the alkyl group of perfluoro (alkyl vinyl ether) in PFA preferably has 1 to 5 carbon atoms, and more preferably 1 to 3 carbon atoms. Further, here, the amount of perfluoro (alkyl vinyl ether) in PFA is preferably in the range of 1 to 50% by mass.
また本発明において、パーフルオロ樹脂として非熱溶融性ポリテトラフルオロエチレン（ＰＴＦＥ）を用いることも好ましい。これにより、加熱後の塗膜に残留する応力を低下させることができ、コストの低減も可能となる。更に、熱溶融性パーフルオロ樹脂と非熱溶融性ポリテトラフルオロエチレン（ＰＴＦＥ）を同時に用いることが、上記のそれぞれの利点が得られ、より好ましい。さらに必要に応じてその他のフッ素樹脂を加えても良い。 Further, in the present invention, it is also preferable to use non-heat-meltable polytetrafluoroethylene (PTFE) as the perfluororesin. As a result, the stress remaining on the coating film after heating can be reduced, and the cost can be reduced. Further, it is more preferable to use the heat-meltable perfluororesin and the non-heat-meltable polytetrafluoroethylene (PTFE) at the same time because the above-mentioned advantages are obtained. Further, other fluororesins may be added if necessary.
<非熱溶融性ポリテトラフルオロエチレン＞
本発明で好ましく用いられる非熱溶融性ポリテトラフルオロエチレンは、融点以上で溶融流動性を示さない高分子量のポリテトラフルオロエチレン（ＰＴＦＥ）であり、テトラフルオロエチレン（ＴＦＥ）の単独重合体（ＴＦＥのホモポリマー）、ＴＦＥと共重合可能な単量体が１質量％以下の範囲で含まれるＴＦＥ共重合体（変性ＰＴＦＥ）の何れでも良く、又はその両者を組合せて使用することもできる。このようなＰＴＦＥを用いることで、コストの低減も可能となる。
＜熱溶融性フッ素樹脂＞
本発明において用いられる「熱溶融性フッ素樹脂」としては、例えば、低分子量の熱溶融性ポリテトラフルオロエチレン（熱溶融性ＰＴＦＥ）、テトラフルオロエチレン・パーフルオロ（アルキルビニルエーテル）共重合体（ＰＦＡ）、テトラフルオロエチレン・ヘキサフルオロプロピレン共重合体（ＦＥＰ）、テトラフルオロエチレン・ヘキサフルオロプロピレン・パーフルオロ（アルキルビニルエーテル）共重合体、テトラフルオロエチレン・エチレン共重合体、ポリビニリデンフルオライド、ポリクロロトリフルオロエチレン、クロロトリフルオロエチレン・エチレン共重合体が挙げられ、これらは、溶液重合、乳化重合、懸濁重合等の従来公知の方法によって製造することができる。
<Non-thermally meltable polytetrafluoroethylene>
The non-thermally meltable polytetrafluoroethylene preferably used in the present invention is a high molecular weight polytetrafluoroethylene (PTFE) that does not exhibit melt fluidity above the melting point, and is a copolymer (TFE) of tetrafluoroethylene (TFE). , Or a TFE copolymer (modified PTFE) containing a monomer copolymerizable with TFE in a range of 1% by mass or less, or both can be used in combination. By using such PTFE, it is possible to reduce the cost.
<Heat-meltable fluororesin>
Examples of the "heat-meltable fluororesin" used in the present invention include low-molecular-weight heat-meltable polytetrafluoroethylene (heat-meltable PTFE) and tetrafluoroethylene-perfluoro (alkyl vinyl ether) copolymer (PFA). , Tetrafluoroethylene / hexafluoropropylene copolymer (FEP), tetrafluoroethylene / hexafluoropropylene / perfluoro (alkyl vinyl ether) copolymer, tetrafluoroethylene / ethylene copolymer, polyvinylidene fluoride, polychlorotri Examples thereof include fluoroethylene and chlorotrifluoroethylene / ethylene copolymers, which can be produced by conventionally known methods such as solution polymerization, emulsion polymerization and suspension polymerization.
本発明のフッ素樹脂は、公知の重合方法により得た樹脂を分離・乾燥することにより得られる粉体や、それを更に粉砕した粉体、また、特公昭５２−４４５７６に記載の方法などにより微細造粒化された粉体を、塗料組成物中に分散させて用いることができる。さらに、乳化重合により重合されたままのフッ素樹脂樹脂分散液（ディスパージョン）を、そのまま用いることもできるし、フッ素樹脂樹脂分散液に界面活性剤を添加して安定化させたもの、米国特許第３，０３７，９５３号に記載の方法などの公知の技術により濃縮してフッ素樹脂樹脂の濃度を高く調整したものを用いることもできる。安定化させたフッ素樹脂樹脂分散液は、フッ素樹脂が凝集や沈降せずに長期にわたって分散状態を維持できるため好ましい。 The fluororesin of the present invention is finely divided by a powder obtained by separating and drying a resin obtained by a known polymerization method, a powder obtained by further crushing the powder, or a method described in Japanese Patent Publication No. 52-44576. The granulated powder can be dispersed and used in the coating composition. Further, the fluororesin resin dispersion (dispersion) as it is polymerized by emulsion polymerization can be used as it is, or the fluororesin resin dispersion is stabilized by adding a surfactant. It is also possible to use a resin having a high concentration of the fluororesin resin, which has been concentrated by a known technique such as the method described in No. 3,037,953. A stabilized fluororesin resin dispersion is preferable because the fluororesin can maintain a dispersed state for a long period of time without agglomeration or sedimentation.
本発明の塗料組成物に用いられるフッ素樹脂分散液の濃度としては、２０〜７０質量％であることが好ましく、濃縮により４０〜７０質量％としたものを用いることが、塗料組成物中のフッ素樹脂濃度の調整が容易となり好ましい。本発明に用いられるフッ素樹脂分散液の市販品としては、三井・ケマーズフロロプロダクツ（株）製テフロン（登録商標）ＰＴＦＥ ３１−ＪＲ、ＰＴＦＥ ３４−ＪＲ、ＰＦＡ ３３４−ＪＲ、ＰＦＡ ３３５−ＪＲ、ＦＥＰ １２０−ＪＲが例示される。 The concentration of the fluororesin dispersion used in the coating composition of the present invention is preferably 20 to 70% by mass, and it is preferable to use a concentration of 40 to 70% by mass of fluororesin in the coating composition. It is preferable because the resin concentration can be easily adjusted. Commercially available fluororesin dispersions used in the present invention include Teflon (registered trademark) PTFE 31-JR, PTFE 34-JR, PFA 334-JR, PFA 335-JR, manufactured by Mitsui-Kemers Fluoro Products Co., Ltd. FEP 120-JR is exemplified.
本発明の水性フッ素樹脂塗料組成物をプライマー塗料として用いる場合、フッ素樹脂は、バインダー樹脂とフッ素樹脂の合計に対して３５〜９０質量％であることが好ましく、４５〜８０質量％であることが特に好ましい。フッ素樹脂が３５質量％未満であると、塗膜の耐水蒸気性・耐食性が低下し、さらに、トップコートの接着性が低下するおそれがあり、一方、フッ素樹脂が９０質量％を超えると、塗膜の耐食性が低下し、さらに、基材への接着力・塗膜の強度が低下するおそれがある。 When the aqueous fluororesin coating composition of the present invention is used as a primer coating, the fluororesin is preferably 35 to 90% by mass, preferably 45 to 80% by mass, based on the total of the binder resin and the fluororesin. Especially preferable. If the fluororesin is less than 35% by mass, the water vapor resistance and corrosion resistance of the coating film may be lowered, and further, the adhesiveness of the top coat may be lowered. On the other hand, if the fluororesin exceeds 90% by mass, the coating film is coated. The corrosion resistance of the film may decrease, and the adhesive strength to the substrate and the strength of the coating film may decrease.
また、本発明の水性フッ素樹脂塗料組成物をワンコート塗料として用いる場合、フッ素樹脂は、樹脂固形分の合計に対して５〜９０質量％であることが好ましく、１０〜７０質量％であることが特に好ましい。フッ素樹脂が５質量％未満であると、塗膜の耐水蒸気性・耐食性が低下し、さらに、離型性など、フッ素樹脂塗料の特性が十分得られないおそれがあり、一方、フッ素樹脂が９０質量％を超えると、プライマー塗料の場合と同様に、塗膜の耐食性が低下し、さらに、基材への接着力・塗膜の強度が低下するおそれがある。 When the aqueous fluororesin coating composition of the present invention is used as a one-coat coating material, the fluororesin is preferably 5 to 90% by mass, preferably 10 to 70% by mass, based on the total resin solid content. Is particularly preferable. If the amount of the fluororesin is less than 5% by mass, the water vapor resistance and corrosion resistance of the coating film are lowered, and further, the characteristics of the fluororesin paint such as mold releasability may not be sufficiently obtained. On the other hand, the fluororesin is 90. If it exceeds% by mass, the corrosion resistance of the coating film is lowered as in the case of the primer coating material, and further, the adhesive strength to the base material and the strength of the coating film may be lowered.
本発明において、上記「樹脂固形分」とは、本発明のフッ素樹脂塗料組成物を被塗装物上に塗布したのち８０〜１００℃以下の温度で乾燥し、約３８０℃で４５分間焼成した後の残渣におけるバインダー樹脂（水溶性ＰＡＩ、ＰＥＥＫ、その他耐熱性樹脂）とフッ素樹脂との合計質量を意味する。 In the present invention, the above-mentioned "resin solid content" means that the fluororesin coating composition of the present invention is applied onto an object to be coated, dried at a temperature of 80 to 100 ° C. or lower, and baked at about 380 ° C. for 45 minutes. It means the total mass of the binder resin (water-soluble PAI, PEEK, and other heat-resistant resins) and the fluororesin in the residue of.
本発明のフッ素樹脂塗料組成物において、フッ素樹脂は、水性媒体に粒子として分散したものである。上記フッ素樹脂は、平均粒子径が０．０１〜５０μｍである粒子からなるものが好ましい。０．０１μｍ未満であると、粒子の分散性が悪く、得られる塗料組成物が機械的安定性及び貯蔵安定性に劣るおそれがある。５０μｍを超えると、粒子の均一分散性に欠け、得られる塗料組成物を用いて塗装する際、表面が平滑な塗膜が得られず、塗膜物性が劣る場合がある。より好ましい上限は、５μｍであり、更に好ましい上限は、０．５μｍであり、より好ましい下限は、０．０５μｍである。上記機械的安定性とは、送液・再分散の際、ホモジナイザー等による強い攪拌や剪断力を与えても、再分散不可能な凝集体を生成しにくい性質のことである。 In the fluororesin coating composition of the present invention, the fluororesin is dispersed as particles in an aqueous medium. The fluororesin is preferably composed of particles having an average particle diameter of 0.01 to 50 μm. If it is less than 0.01 μm, the dispersibility of the particles is poor, and the obtained coating composition may be inferior in mechanical stability and storage stability. If it exceeds 50 μm, the uniform dispersibility of the particles is lacking, and when coating with the obtained coating composition, a coating film having a smooth surface cannot be obtained, and the physical properties of the coating film may be inferior. A more preferred upper limit is 5 μm, a more preferred upper limit is 0.5 μm, and a more preferred lower limit is 0.05 μm. The above-mentioned mechanical stability is a property that it is difficult to form non-redispersable agglomerates even if a strong stirring or shearing force is applied by a homogenizer or the like during liquid feeding and redispersion.
＜その他の成分＞
本発明の水性フッ素樹脂塗料組成物には、分散性・導電性・発泡防止・耐摩耗改善など求める特性に応じて通常の塗料に使用される各種の添加剤、例えば、界面活性剤（例えば
、ライオン(株)製レオコール、ダウケミカルカンパニー製ＴＲＩＴＯＮ、ＴＥＲＧＩＴＯＬシリーズ、花王(株)製エマルゲンなどのポリオキシエチレンアルキルエーテル、ポリオキシエチレンアルキルフェニルエーテル系の非イオン系界面活性剤や、ライオン(株)製リパール、花王(株)製エマール、ぺレックスなどのスルホコハク酸塩、アルキルエーテルスルホン酸ナトリウム塩、硫酸モノ長鎖アルキル系の陰イオン系界面活性剤、ライオン(株)製レオアール、ダウケミカルカンパニー製ＯＲＯＴＡＮなどのポリカルボン酸塩、アクリル酸塩系の高分子界面活性剤、モメンティブ社製Ｌ−７７、ＥＶＯＮＩＫ製サーフィノールシリーズ（サーフィノール４２０、サーフィノール４４０、サーフィノール４６５、サーフィノール４８５など））、造膜剤（例えば、ポリアミドやポリアミドイミド、アクリル、アセテートなどの高分子系造膜剤、高級アルコールやエーテル、造膜効果を有する高分子界面活性剤）、増粘剤（水溶性セルロール類や、溶剤分散系増粘剤、アルギン酸ソーダ、カゼイン、カゼイン酸ソーダ、キサンタンガム、ポリアクリル酸、アクリル酸エステル）なども加えることができる。
<Other ingredients>
In the aqueous fluororesin coating composition of the present invention, various additives used in ordinary coating materials such as dispersibility, conductivity, foam prevention, and abrasion resistance improvement are required, for example, surfactants (for example, surfactants). Leocol manufactured by Lion Co., Ltd., TRITON manufactured by Dow Chemical Company, TERGITOR series, polyoxyethylene alkyl ethers such as Emargen manufactured by Kao Co., Ltd., polyoxyethylene alkylphenyl ether-based nonionic surfactants, and Lion Co., Ltd. Lipearl, Kao Co., Ltd. Emar, sulfosuccinates such as Perex, alkyl ether sulfonic acid sodium salt, monolong sulfate alkyl anionic surfactant, Lion Co., Ltd. Leoir, Dow Chemical Company Polycarboxylic acid salts such as OROTAN, acrylate-based high-molecular-weight surfactants, Momentive L-77, EVONIK surfinol series (Surfinol 420, Surfinol 440, Surfinol 465, Surfinol 485, etc.)) , Film-forming agents (for example, polymer-based film-forming agents such as polyamide, polyamideimide, acrylic, acetate, higher alcohols and ethers, polymer surfactants having a film-forming effect), thickeners (water-soluble cellols, etc.) , Solvent-dispersing thickener, sodium alginate, casein, sodium casenate, xanthan gum, polyacrylic acid, acrylic acid ester) and the like can also be added.
また、本発明の水性フッ素樹脂塗料組成物は、求める特性に応じて、各種の有機物・無機物をバインダーや充填材として加えることもできる。有機物としては、例えば、ポリフェニレンサルファイド、ポリエーテルスルホン、ポリフェニルスルホン、ポリアミド、ポリイミド、フェノール樹脂、尿素樹脂、エポキシ樹脂、ウレタン樹脂、メラミン樹脂、ポリエステル樹脂、ポリエーテル樹脂、アクリル樹脂、アクリルシリコーン樹脂、シリコーン樹脂、シリコーンポリエステル樹脂などのエンジニアリングプラスチックが挙げられる。無機物としては、金属粉、金属酸化物（酸化アルミ、酸化亜鉛、酸化スズ、酸化チタン等）、ガラス、セラミックス、炭化珪素、酸化珪素、弗化カルシウム、カーボンブラック、グラフアイト、マイカ、硫酸バリウムなどが挙げられる。充填材の形状としては、粒子状、繊維状、フレーク状など、各種の形状の物質が使用可能である。 Further, in the aqueous fluororesin coating composition of the present invention, various organic / inorganic substances can be added as a binder or a filler depending on the desired properties. Examples of organic substances include polyphenylene sulfide, polyether sulfone, polyphenyl sulfone, polyamide, polyimide, phenol resin, urea resin, epoxy resin, urethane resin, melamine resin, polyester resin, polyether resin, acrylic resin, acrylic silicone resin, and the like. Examples thereof include engineering plastics such as silicone resin and silicone polyester resin. Inorganic substances include metal powder, metal oxides (aluminum oxide, zinc oxide, tin oxide, titanium oxide, etc.), glass, ceramics, silicon carbide, silicon oxide, calcium fluoride, carbon black, graphite, mica, barium sulfate, etc. Can be mentioned. As the shape of the filler, various shapes such as particles, fibers, and flakes can be used.
＜水性媒体＞
本発明の水性フッ素樹脂塗料組成物は、水を主な媒体とするものである。ただし、環境面やコスト面からは好ましくないが、水性フッ素樹脂塗料組成物の液体粘度などのレオロジー特性の適切な調整や、ＰＥＥＫや充填材などの分散性改善のために、水と相溶性のある極性溶剤を加えたり、水と非相溶性の有機溶剤を分散させることもできる。また、極性溶剤を加えることで、耐熱性樹脂（バインダー）を溶解させ、塗装後の乾燥過程において耐熱性樹脂（バインダー）がより均一になり、塗膜が緻密化することや、基材の凹凸の凹部に耐熱性樹脂（バインダー）が入り込みやすくなることで基材との接着力向上といった効果が期待できる。
<Aqueous medium>
The aqueous fluororesin coating composition of the present invention uses water as a main medium. However, although it is not preferable from the viewpoint of environment and cost, it is compatible with water in order to appropriately adjust the rheological characteristics such as the liquid viscosity of the aqueous fluororesin coating composition and to improve the dispersibility of PEEK and fillers. A certain polar solvent can be added, or an organic solvent incompatible with water can be dispersed. In addition, by adding a polar solvent, the heat-resistant resin (binder) is dissolved, and the heat-resistant resin (binder) becomes more uniform in the drying process after painting, the coating film becomes denser, and the unevenness of the base material becomes uneven. By making it easier for the heat-resistant resin (binder) to enter the recesses, the effect of improving the adhesive strength with the base material can be expected.
＜ステンレス（ＳＵＳ）＞
ステンレス（ＳＵＳ）とは、鉄にクロム、ニッケルなどを加えて製造される合金であり、オーステナイト系ステンレス、マルテンサイト系ステンレス、フェライト系ステンレス、オーステナイト・フェライト系ステンレスに大別され、合金の成分により多様な種類があり、ＪＩＳ規格では、代表的なものではＳＵＳ３０４、ＳＵＳ３０３，ＳＵＳ３１６、ＳＵＳ４１０、ＳＵＳ４３０、ＳＵＳ６３０などが規定されている。
<Stainless steel (SUS)>
Stainless steel (SUS) is an alloy manufactured by adding chromium, nickel, etc. to iron, and is roughly classified into austenite-based stainless steel, martensite-based stainless steel, ferrite-based stainless steel, and austenite-ferrite-based stainless steel, depending on the composition of the alloy. There are various types, and the JIS standard defines SUS304, SUS303, SUS316, SUS410, SUS430, SUS630, etc. as typical ones.
＜水性フッ素樹脂塗料組成物の製造プロセス＞
本発明の水性フッ素樹脂塗料組成物は、従来公知の方法等により調製することができ、例えば、有機溶剤を含んだ水に溶解している上記水溶性ＰＡＩ溶液と、ＰＥＥＫ、フッ素樹脂、及び、必要に応じて配合するその他の添加剤や充填材を適宜混合することにより得られる。本発明の水性フッ素樹脂塗料組成物において、ＰＥＥＫ、フッ素樹脂、顔料等は、また、それぞれの分散体（分散液）を予め調製し、得られる分散体を混合することより調製を行うものであってもよい。
<Manufacturing process of aqueous fluororesin paint composition>
The aqueous fluororesin coating composition of the present invention can be prepared by a conventionally known method or the like. For example, the above-mentioned water-soluble PAI solution dissolved in water containing an organic solvent, PEEK, fluororesin, and It is obtained by appropriately mixing other additives and fillers to be blended as needed. In the aqueous fluororesin coating composition of the present invention, PEEK, fluororesin, pigment, etc. are also prepared by preparing each dispersion (dispersion liquid) in advance and mixing the obtained dispersions. You may.
本発明の水性フッ素樹脂塗料組成物は、２５℃における粘度が０．１〜５００００ｍＰａ・ｓであることが好ましい。粘度が０．１ｍＰａ・ｓ未満であると、被塗装物上への塗布時にタレ等を生じやすく、目的とする膜厚を得ることが困難となる場合があり、５００００ｍＰａ・ｓを超えると、塗装作業性が悪くなる場合があり、得られる塗膜の膜厚が均一とならず、表面平滑性等に劣る場合がある。より好ましい下限は、１ｍＰａ・ｓであり、より好ましい上限は、３００００ｍＰａ・ｓである。上記粘度は、ＢＭ型単一円筒型回転粘度計（東京計器社製）を用いて測定することにより得られる値である。 The aqueous fluororesin coating composition of the present invention preferably has a viscosity at 25 ° C. of 0.1 to 50,000 mPa · s. If the viscosity is less than 0.1 mPa · s, sagging or the like is likely to occur during coating on the object to be coated, and it may be difficult to obtain the desired film thickness. If the viscosity exceeds 50,000 mPa · s, coating is performed. Workability may deteriorate, the film thickness of the obtained coating film may not be uniform, and surface smoothness may be inferior. A more preferable lower limit is 1 mPa · s, and a more preferable upper limit is 30,000 mPa · s. The above viscosity is a value obtained by measuring with a BM type single cylindrical rotational viscometer (manufactured by Tokyo Keiki Co., Ltd.).
２．塗膜
本発明の「塗膜」は、本発明の水性フッ素樹脂塗料組成物を塗装してなる塗膜である。本発明の塗料組成物を基材と接着するプライマー層とし、その上に複数の層を塗装して積層した塗膜も含まれる。
本発明の「塗膜」は、各種既存の塗装方法、例えば、スプレー塗装、ディップ塗装、スピンコート等通常一般的に用いられる方法により形成することができ、溶融流動させ均一な塗膜を得るために、フッ素樹脂の融点以上に加熱しておくことが好ましい。
2. Coating Film The "coating film" of the present invention is a coating film formed by coating the aqueous fluororesin coating composition of the present invention. A coating film in which the coating composition of the present invention is used as a primer layer for adhering to a base material and a plurality of layers are coated and laminated on the primer layer is also included.
The "coating film" of the present invention can be formed by various existing coating methods, for example, spray coating, dip coating, spin coating and other commonly used methods, and melt-flow to obtain a uniform coating film. In addition, it is preferable to heat the fluororesin above the melting point.
３．塗装物品
本発明の「塗装物品」は、本発明の水性フッ素樹脂塗料組成物を塗装してなる塗膜を有する物品である。
本発明の「塗装物品」としては、フライパン・炊飯器などの調理器具、工場ラインなどでの耐熱離型性トレイ（パン焼き工程など）、定着ロール・ベルト・インクジェットノズルなどのＯＡ機器関連物品、配管などの化学プラントの工業設備関連物品等、非粘着性、撥水撥油性が要求される物品が挙げられ、好ましくは、高い耐水蒸気性と耐食性も要求される調理器具である。
3. 3. Painted Article The "painted article" of the present invention is an article having a coating film obtained by coating the aqueous fluororesin coating composition of the present invention.
The "painted articles" of the present invention include cooking utensils such as frying pans and rice cookers, heat-resistant and releasable trays (baking process, etc.) in factory lines, OA equipment-related articles such as fixing rolls, belts, and inkjet nozzles, and piping. Examples of articles that are required to have non-adhesiveness, water repellency, and oil repellency, such as articles related to industrial equipment of chemical plants such as, are preferably cookware that are also required to have high water vapor resistance and corrosion resistance.
（水性フッ素樹脂塗料組成物の調製）
本実施例及び比較例には、以下の試薬を使用した。
水溶性ポリアミドイミド（ＰＡＩ）樹脂
日立化成工業(株)製 ＨＰＣ−２１００Ｄ−２８（ＰＡＩ濃度約２８質量％、水２２−３２質量％、Ｎ−ホルミルモルフォリン３０−４０質量％の溶液）
ポリエーテルエーテルケトン（ＰＥＥＫ）樹脂
ＰＥＥＫ粉末：ビクトレックス社製 ＶＩＣＯＴＥ（登録商標） Ｃｏａｔｉｎｇｓ７０４
その他のバインダー樹脂
ポリエーテルスルホン（ＰＥＳ）樹脂
ＰＥＳ粉末：住友化学(株)製 スミカエクセル ４１００ＭＰ
ポリエーテルイミド（ＰＥＩ）樹脂
ＰＥＩ粉末：ＳＡＢＩＣ社製 Ｕｌｔｅｍ １０００Ｆ３ＳＰ−１０００
フッ素樹脂
ＰＦＡ水性分散液（１）：三井・ケマーズフロロプロダクツ(株)製テフロン（登録商標）ＰＦＡ ３３４−ＪＲ（ＰＦＡ濃度６０質量％）
ＰＦＡ水性分散液（２）：三井・ケマーズフロロプロダクツ(株)製テフロン（登録商標）ＰＦＡ ３３５−ＪＲ（ＰＦＡ濃度６０質量％）
ＰＴＦＥ水性分散液：三井・ケマーズフロロプロダクツ(株)製テフロン（登録商標）ＰＴＦＥ ３４−ＪＲ（ＰＴＦＥ濃度５８質量％）
(Preparation of water-based fluororesin paint composition)
The following reagents were used in this example and comparative example.
Water-soluble polyamide-imide (PAI) resin HPC-2100D-28 manufactured by Hitachi Kasei Kogyo Co., Ltd. (solution of PAI concentration of about 28% by mass, water of 22-32% by mass, N-formylmorpholine of 30-40% by mass)
Polyetheretherketone (PEEK) Resin PEEK Powder: Victrex VICOTE® Coatings704
Other binder resin Polyether sulfone (PES) resin PES powder: Sumika Excel 4100MP manufactured by Sumitomo Chemical Co., Ltd.
Polyetherimide (PEI) resin PEI powder: SABIC Ultem 1000F3SP-1000
Fluororesin PFA aqueous dispersion (1): Teflon (registered trademark) PFA 334-JR (PFA concentration 60% by mass) manufactured by Mitsui-Kemers Fluoro Products Co., Ltd.
PFA aqueous dispersion (2): Teflon (registered trademark) PFA 335-JR (PFA concentration 60% by mass) manufactured by Mitsui-Kemers Fluoro Products Co., Ltd.
PTFE aqueous dispersion: Teflon (registered trademark) PTFE 34-JR (PTFE concentration 58% by mass) manufactured by Mitsui-Kemers Fluoro Products Co., Ltd.
実施例１
１Ｌステンレス容器に純水３００ｇを入れ、攪拌機（ＹＡＭＡＴＯ ＳＣＩＥＮＴＩＦＩＣ ＣＯ．ＬＴＤ．製）を用いて、１４０回転／分で攪拌しながら、非イオン系界面活
性剤水溶液（濃度８１質量％）を５ｇ添加した。この界面活性剤分散液にＰＥＥＫ粉末を５４ｇ加え１０分間撹拌して分散させた。更に、カーボンブラック水性分散液（固形分２５質量％水分散液）を４３ｇ加えて、１０分間攪拌し、次いでこれに、ＰＦＡ水性分散液（１）を１４８ｇ加えて、更にＰＴＦＥ水性分散液（１）を２６０ｇ加え、１０分間攪拌した後、水溶性ＰＡＩを１５７ｇ加えて、更に１０分間攪拌を行い、水性フッ素樹脂塗料組成物を得た。
Example 1
300 g of pure water was placed in a 1 L stainless steel container, and 5 g of a nonionic surfactant aqueous solution (concentration 81% by mass) was added while stirring at 140 rpm using a stirrer (manufactured by YAMATO SCIENTIFIC CO. LTD.). .. 54 g of PEEK powder was added to this surfactant dispersion, and the mixture was stirred and dispersed for 10 minutes. Further, 43 g of a carbon black aqueous dispersion (solid content 25% by mass aqueous dispersion) was added and stirred for 10 minutes, then 148 g of a PFA aqueous dispersion (1) was added thereto, and a PTFE aqueous dispersion (1) was further added. ) Was added and stirred for 10 minutes, 157 g of water-soluble PAI was added, and the mixture was further stirred for 10 minutes to obtain an aqueous fluororesin coating composition.
実施例２〜８
下表１に記載の塗料組成（樹脂固形分中の組成比（質量％））となるように、各成分の量を調整して、実施例１と同様の手順にて水性フッ素樹脂塗料組成物を得た。
Examples 2-8
The amount of each component is adjusted so as to have the coating composition (composition ratio (% by mass) in the resin solid content) shown in Table 1 below, and the aqueous fluororesin coating composition is prepared in the same procedure as in Example 1. Got
比較例１〜４
下表２に記載の塗料組成（樹脂固形分中の組成比（質量％））となるように、各成分の量を調整して、比較例１と同様の手順にてフッ素樹脂塗料組成物を得た。
Comparative Examples 1 to 4
Adjust the amount of each component so as to have the coating composition (composition ratio (% by mass) in the resin solid content) shown in Table 2 below, and prepare the fluororesin coating composition by the same procedure as in Comparative Example 1. Obtained.
実施例の塗料組成物の樹脂固形分中の組成比（質量％）を下表１に、比較例の塗料組成物の樹脂固形分中の組成比（質量％）を下表２に示す。 The composition ratio (mass%) of the coating composition of Examples in the resin solid content is shown in Table 1 below, and the composition ratio (mass%) of the coating composition of Comparative Example in the resin solid content is shown in Table 2 below.
性能評価に使用する塗膜を以下の手順で作成した。
＜評価用試験片の作成＞
まず、１７０ｍｍ角の正方形のアルミニウム（ＪＩＳ Ａ１０５０準拠品、厚み２ｍｍ）を基材として用い、イソプロピルアルコールで拭き取った後、＃６０アルミナによるショットブラストを施し表面粗度（Ｒａ）を１〜５μｍとした後に、各実施例及び比較例のフッ素樹脂塗料組成物をスプレーガン（Ｗ−１０１−１０１Ｇ、アネスト岩田社製）を用い
てスプレー塗装し（塗料組成物１．２〜１．５ｇ）、１２０℃にて２０分間、続いて２５０℃にて２０分間乾燥させ、プライマー層（フッ素樹脂塗料組成物層）を形成した。プライマー層が形成された基材に、ＰＦＡ粉体塗料（三井・ケマーズフロロプロダクツ(株)製
テフロン（登録商標）塗料 ＭＪ−１０２）を、全面に粉体スプレーガン（ＰＡＲＫＥＲ ＩＯＮＩＣＳ社製 ＧＸ３５５ＨＷ）を用いて静電粉体塗装（塗料重量３．０〜３．５ｇ）し、４００℃（基材温度）にて３０分間焼成し、トップコート層（ＰＦＡ層）を形成した。
The coating film used for performance evaluation was prepared by the following procedure.
<Creation of evaluation test piece>
First, 170 mm square aluminum (JIS A1050 compliant product, thickness 2 mm) was used as a base material, wiped off with isopropyl alcohol, and then shot blasted with # 60 alumina to adjust the surface roughness (Ra) to 1 to 5 μm. Later, the fluororesin coating compositions of each Example and Comparative Example were spray-coated using a spray gun (W-101-101G, manufactured by Anest Iwata Co., Ltd.) (paint composition 1.2 to 1.5 g), and 120 ° C. Then, it was dried at 250 ° C. for 20 minutes to form a primer layer (fluororesin coating composition layer). PFA powder coating (Teflon (registered trademark) paint MJ-102 manufactured by Mitsui Chemers Fluoro Products Co., Ltd.) is applied to the base material on which the primer layer is formed, and powder spray gun (GX355HW manufactured by PARKER IONICS) is applied to the entire surface. (Paint weight 3.0 to 3.5 g) was applied and fired at 400 ° C. (base material temperature) for 30 minutes to form a top coat layer (PFA layer).
アルミニウムに替えて、ステンレス（ＪＩＳ ＳＵＳ３０４、厚み１ｍｍ）を使用して、同様に接着性評価用試験片を作成し、評価試験に用いた。
（性能評価方法）
上記の評価用試験片（アルミニウム基材）を、１７０℃で０．８メガパスカルの水蒸気中に１００時間放置した後、常温になるまで静置して冷却し、塗膜の状態を観察した。続いて、基材をガスコンロで２００℃まで加熱した後、水で急冷させた塗膜の状態を確認した。膨れやブリスターが発生していれば、そこで試験を終了とし、塗膜の状態が良好であれば、更にこれを繰り返し、１００時間毎に３００時間まで、３回水蒸気加圧処理を行った。その後、下記の方法により塗膜の接着強度を測定した。
ステンレス基材の試験片については、水蒸気の温度を１５０℃にした以外は上記の方法と同様に評価を行った。
Using stainless steel (JIS SUS304, thickness 1 mm) instead of aluminum, a test piece for adhesiveness evaluation was prepared in the same manner and used for the evaluation test.
(Performance evaluation method)
The above evaluation test piece (aluminum base material) was allowed to stand in steam of 0.8 megapascals at 170 ° C. for 100 hours, and then allowed to cool until it reached room temperature, and the state of the coating film was observed. Subsequently, the state of the coating film which was heated to 200 ° C. with a gas stove and then rapidly cooled with water was confirmed. If swelling or blister occurred, the test was terminated there, and if the coating film was in good condition, this was repeated, and steam pressurization treatment was performed three times every 100 hours for up to 300 hours. Then, the adhesive strength of the coating film was measured by the following method.
The test piece of the stainless steel base material was evaluated in the same manner as in the above method except that the temperature of water vapor was set to 150 ° C.
＜接着強度測定方法＞
上記の試験片の中央部に１ｃｍ幅になるように塗膜にカッターで切り込みをいれ、その端部の塗膜を１ｃｍほど剥がし、接着強度測定の掴み部分とした。
テンシロン万能試験機（エイ・アンド・デイ社製）を用い、ＪＩＳ Ｋ ６８５４に規定される接着剤の剥離強さ（９０度剥離試験法）の測定方法に準拠し、上記の剥離させた塗膜を試験機のチャックに挟み、速度５０ｍｍ／分で引っ張り、接着強度（剥離強度）を測定した。単位はｋｇｆ（重量キログラム）である。
結果を下表に示す。膨れやブリスターが発生せず、接着強度が０．３ｋｇｆより大きいものを、評価結果：○、として、それ以外は評価結果：×、とした。
<Adhesive strength measurement method>
A notch was made in the coating film with a cutter so as to have a width of 1 cm at the center of the test piece, and the coating film at the end was peeled off by about 1 cm to serve as a grip portion for measuring the adhesive strength.
Using a Tencilon universal testing machine (manufactured by A & D Co., Ltd.), the above-mentioned peeled coating film conforms to the method for measuring the peeling strength (90-degree peeling test method) of the adhesive specified in JIS K 6854. Was sandwiched between the chucks of the testing machine and pulled at a speed of 50 mm / min, and the adhesive strength (peeling strength) was measured. The unit is kgf (kilogram-force).
The results are shown in the table below. An evaluation result of ◯ was given when the adhesive strength was greater than 0.3 kgf without swelling or blistering, and an evaluation result: × was given otherwise.
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| CN202080084414.0A CN114787295A (en) | 2019-12-06 | 2020-12-04 | Aqueous fluororesin coating composition |
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| WO2023114167A1 (en) | 2021-12-14 | 2023-06-22 | The Chemours Company Fc, Llc | Fluororesin liquid coating composition |
| WO2024010835A1 (en) | 2022-07-08 | 2024-01-11 | The Chemours Company Fc, Llc | Aqueous fluoropolymer coating composition |
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2019
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| DE112022002865T5 (en) | 2021-05-31 | 2024-03-14 | Nichia Corporation | Light-emitting material and method for producing the same |
| DE112022002894T5 (en) | 2021-05-31 | 2024-03-14 | Nichia Corporation | FLUORIDE FLUORUSTOR, METHOD FOR THE PRODUCTION THEREOF AND LIGHT EMISSION DEVICE |
| WO2023114167A1 (en) | 2021-12-14 | 2023-06-22 | The Chemours Company Fc, Llc | Fluororesin liquid coating composition |
| WO2024010835A1 (en) | 2022-07-08 | 2024-01-11 | The Chemours Company Fc, Llc | Aqueous fluoropolymer coating composition |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20220111306A (en) | 2022-08-09 |
| WO2021113576A1 (en) | 2021-06-10 |
| CN114787295A (en) | 2022-07-22 |
| JP7382813B2 (en) | 2023-11-17 |
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